CN108514788A - Integrated cascade waste gas treatment equipment - Google Patents
Integrated cascade waste gas treatment equipment Download PDFInfo
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- CN108514788A CN108514788A CN201810720825.9A CN201810720825A CN108514788A CN 108514788 A CN108514788 A CN 108514788A CN 201810720825 A CN201810720825 A CN 201810720825A CN 108514788 A CN108514788 A CN 108514788A
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- 239000002912 waste gas Substances 0.000 title claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 232
- 239000007921 spray Substances 0.000 claims abstract description 69
- 239000007789 gas Substances 0.000 claims abstract description 42
- 238000007539 photo-oxidation reaction Methods 0.000 claims abstract 10
- 230000010354 integration Effects 0.000 claims abstract 2
- 238000007689 inspection Methods 0.000 claims description 17
- 238000012856 packing Methods 0.000 claims description 17
- 238000005507 spraying Methods 0.000 claims description 17
- 238000003860 storage Methods 0.000 claims description 17
- 229920000742 Cotton Polymers 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- 230000001699 photocatalysis Effects 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 239000011159 matrix material Substances 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 239000000565 sealant Substances 0.000 claims description 3
- 238000007146 photocatalysis Methods 0.000 claims 2
- 238000007747 plating Methods 0.000 claims 2
- 235000014171 carbonated beverage Nutrition 0.000 claims 1
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000012530 fluid Substances 0.000 claims 1
- 230000008676 import Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 abstract description 8
- 239000001569 carbon dioxide Substances 0.000 abstract description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 abstract description 4
- 238000000746 purification Methods 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract description 3
- 239000005416 organic matter Substances 0.000 abstract description 3
- 239000012855 volatile organic compound Substances 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 2
- 239000003973 paint Substances 0.000 description 50
- 239000003595 mist Substances 0.000 description 39
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 24
- 239000000428 dust Substances 0.000 description 24
- 238000010422 painting Methods 0.000 description 21
- 239000002245 particle Substances 0.000 description 15
- 238000000926 separation method Methods 0.000 description 9
- 238000004140 cleaning Methods 0.000 description 8
- 239000010815 organic waste Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
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- 238000000034 method Methods 0.000 description 6
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- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 230000036541 health Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
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- 231100000357 carcinogen Toxicity 0.000 description 2
- 239000003183 carcinogenic agent Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 230000001590 oxidative effect Effects 0.000 description 2
- 239000011941 photocatalyst Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- YJTKZCDBKVTVBY-UHFFFAOYSA-N 1,3-Diphenylbenzene Chemical group C1=CC=CC=C1C1=CC=CC(C=2C=CC=CC=2)=C1 YJTKZCDBKVTVBY-UHFFFAOYSA-N 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000003444 anaesthetic effect Effects 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001185 bone marrow Anatomy 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
- 210000003169 central nervous system Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003394 haemopoietic effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 230000008635 plant growth Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D47/00—Separating dispersed particles from gases, air or vapours by liquid as separating agent
- B01D47/12—Washers with plural different washing sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/007—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8678—Removing components of undefined structure
- B01D53/8687—Organic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/80—Type of catalytic reaction
- B01D2255/802—Photocatalytic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0258—Other waste gases from painting equipments or paint drying installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2259/00—Type of treatment
- B01D2259/80—Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
- B01D2259/804—UV light
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Biomedical Technology (AREA)
- Toxicology (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明涉及空气处理技术领域,更具体地说,涉及一种一体化水帘废气处理设备。The invention relates to the technical field of air treatment, and more specifically relates to an integrated water curtain waste gas treatment equipment.
背景技术Background technique
目前,家具、实木门、工艺品、卫浴、机械制造等产品都需要喷漆工艺和表面处理。喷漆是通过喷枪均匀地将油漆喷涂在物体表面。喷漆工作一般在密闭的喷漆室内进行,喷漆会使喷漆室内的空气富含漆雾。喷漆操作人员在喷漆操作时,使用喷枪喷涂工件,多余的油漆废气会四处飞溅,这些油漆漆雾不仅使周围环境造成污染,而且会影响操作人员的身体健康。为了解决上述问题,一般在工作现场设置水帘喷漆柜,用于吸收漆雾和粉尘。现有技术中,水帘喷漆柜中漆雾和粉尘与水混合,之后水循环通过水泵抽水,经过管道输送到水槽,然后溢出水帘板,吸收漆雾和粉尘之后排至大气中,破坏环境,造成污染。因工作环境恶劣,很多漆雾、粉尘落入水中,这样容易造成水泵损坏。At present, products such as furniture, solid wood doors, handicrafts, bathrooms, and machinery manufacturing all require painting and surface treatment. Spraying paint is to spray paint evenly on the surface of the object through a spray gun. The painting work is generally carried out in a closed painting room, and the painting will make the air in the painting room rich in paint mist. The paint spraying operator uses a spray gun to spray the workpiece during the painting operation, and the excess paint exhaust gas will splash around. The paint mist not only pollutes the surrounding environment, but also affects the health of the operator. In order to solve the above problems, water curtain spray booths are generally set up at the work site to absorb paint mist and dust. In the prior art, the paint mist and dust in the water curtain spray booth are mixed with water, and then the water circulates through the water pump to pump water, and then it is transported to the water tank through the pipeline, and then overflows the water curtain plate, absorbs the paint mist and dust, and discharges it into the atmosphere, damaging the environment. create pollution. Due to the harsh working environment, a lot of paint mist and dust fall into the water, which is easy to cause damage to the water pump.
且现有水帘喷漆柜治理不了挥发性有机废气,有些挥发性有机废气(如芳香烃等)气体会损害人们的健康,人长时间暴露在污染空气中会引发癌变或其它严重疾病,如苯对骨髓的造血机能造成破坏,是一种致癌物;甲苯和二甲苯对中枢神经具有强的麻醉作用;氯乙烯为致癌物。由于“三苯”中毒而导致工人致死事件已发生过多起,而涂料工业使用的溶剂中,主要是甲苯、二甲苯和其它毒性有机物。光化学烟雾也会危害人的健康和植物的生长。Moreover, the existing water curtain spray cabinets cannot control volatile organic waste gases. Some volatile organic waste gases (such as aromatic hydrocarbons, etc.) will damage people's health. People who are exposed to polluted air for a long time will cause cancer or other serious diseases, such as benzene It damages the hematopoietic function of bone marrow and is a carcinogen; toluene and xylene have a strong anesthetic effect on the central nervous system; vinyl chloride is a carcinogen. There have been many fatal incidents of workers caused by "triphenyl" poisoning, and the solvents used in the paint industry are mainly toluene, xylene and other toxic organic substances. Photochemical smog can also harm human health and plant growth.
随着对环保意识的加强及国家对环保监管的重视,现有的水帘喷漆柜已不再适用表面喷涂的喷漆作业。针对上述问题,需要对水帘喷漆柜做出进一步地改进。With the strengthening of environmental protection awareness and the country's emphasis on environmental protection supervision, the existing water curtain spray cabinets are no longer suitable for surface spray painting operations. In view of the above problems, it is necessary to make further improvements to the water curtain painting cabinet.
发明内容Contents of the invention
本发明的目的就是为了解决现有技术存在的上述问题,从而提供一种环保水帘喷漆柜,以克服现有水帘喷漆柜现有问题和造成环境污染等缺点。The purpose of the present invention is to solve the above-mentioned problems in the prior art, thereby providing an environmentally friendly water curtain spray booth to overcome the existing problems of the existing water curtain spray booth and the disadvantages of causing environmental pollution.
为了达到上述目的,本发明提供一种一体化水帘废气处理设备,包括水帘喷漆柜、UV光氧设备、以及连接在所述水帘喷漆柜和所述UV光氧设备之间的用于从所述水帘喷漆柜向所述UV光氧设备送风的离心风机;所述UV光氧设备的出口通过排风管道通向大气。In order to achieve the above object, the present invention provides an integrated water curtain waste gas treatment equipment, including a water curtain painting cabinet, UV photo-oxygen equipment, and a device for connecting between the water curtain painting cabinet and the UV photo-oxygen equipment. A centrifugal fan for blowing air from the water curtain spray booth to the UV photooxygen equipment; the outlet of the UV photooxygen equipment leads to the atmosphere through an exhaust duct.
所述水帘喷漆柜包括柜体、设置在所述柜体顶部的吸风罩、以及设置所述柜体底部的储水槽,所述柜体内部设有气流通道,所述气流通道的前部设置下水帘板,所述下水帘板的上方设置上水帘板。The water curtain painting cabinet includes a cabinet body, a suction hood arranged on the top of the cabinet body, and a water storage tank provided at the bottom of the cabinet body. A lower water curtain plate is arranged, and an upper water curtain plate is arranged above the lower water curtain plate.
所述下水帘板的下部为向所述气流通道方向弯曲的平滑曲面,并与所述柜体的底板之间形成通向所述气流通道的第一进风口。The lower part of the lower water curtain plate is a smooth curved surface that bends toward the airflow channel, and forms a first air inlet leading to the airflow channel between the lower part of the lower water curtain and the bottom plate of the cabinet.
所述上水帘板的下部为向所述气流通道方向弯曲的平滑曲面,并与所述下水帘板的顶端形成通向所述气流通道内部的第二进风口。The lower part of the upper water curtain plate is a smooth curved surface bent toward the direction of the airflow channel, and forms a second air inlet leading to the inside of the airflow channel with the top of the lower water curtain plate.
所述气流通道的底部靠近所述柜体的背板处设置导流板,所述导流板呈向内凹陷的圆弧状,并且所述导流板的两端分别固定在所述柜体的背板和底板上。The bottom of the air flow passage is provided with a deflector near the backboard of the cabinet, the deflector is in an arc shape sunken inward, and the two ends of the deflector are respectively fixed on the cabinet back and bottom plate.
所述上水帘板的顶端后侧设有可向所述上水帘板的外板面溢水的第一溢流槽,所述下水帘板的顶端后侧设有可向所述下水帘板的外板面溢水的第二溢流槽。The top rear side of the upper water curtain plate is provided with a first overflow groove that can overflow the outer surface of the upper water curtain plate, and the top rear side of the lower water curtain plate is provided with a first overflow tank that can overflow to the lower water curtain plate The second overflow tank for the overflow of the outer panel surface.
并且所述上水帘板的底端位于所述第二溢流槽的正上方;所述第一溢流槽通过进水管供水。And the bottom end of the upper water curtain is located directly above the second overflow tank; the first overflow tank is supplied with water through a water inlet pipe.
所述下水帘板及所述上水帘板的两侧间隔焊接多个螺栓连接板,并通过螺栓与所述柜体的侧板固定,所述下水帘板及所述上水帘板与所述柜体的侧板之间通过密封胶条密封。The two sides of the lower water curtain plate and the upper water curtain plate are welded with a plurality of bolt connection plates at intervals, and are fixed to the side plates of the cabinet by bolts, and the lower water curtain plate and the upper water curtain plate are connected to the upper water curtain plate. The side panels of the above-mentioned cabinets are sealed by sealing strips.
所述气流通道的中部从上到下设有多组喷淋装置,每组所述喷淋装置包括横向设置的喷淋层,以及设置在所述喷淋层下方的填料层;所述喷淋层由多个实心伞面的喷淋头组成,所述喷淋头的进水口均连接至所述进水管;所述喷淋层向所述填料层上方喷水。The middle part of the air flow channel is provided with multiple groups of spraying devices from top to bottom, and each group of spraying devices includes a horizontally arranged spray layer and a packing layer arranged below the spray layer; the spray The layer is composed of a plurality of shower heads with solid umbrella surfaces, and the water inlets of the shower heads are all connected to the water inlet pipe; the spray layer sprays water above the packing layer.
所述气流通道的顶部水平截面上横向铺满一组汽水分离器;每个所述汽水分离器由多个相互平行竖向设置的波纹板组成,多个所述波纹板之间形成竖向波纹状的分离通道。A set of steam-water separators is horizontally covered on the top horizontal section of the air flow channel; each of the steam-water separators is composed of a plurality of corrugated plates arranged vertically parallel to each other, and vertical corrugations are formed between the multiple corrugated plates shaped separation channels.
所述柜体的后侧上部与所述汽水分离器相对应处设置可拆卸的检查板。A detachable inspection panel is provided at the upper rear part of the cabinet corresponding to the steam-water separator.
所述储水槽的底部出水口与循环泵的进口相连,所述循环泵的出口与所述进水管相连。The water outlet at the bottom of the water storage tank is connected to the inlet of the circulation pump, and the outlet of the circulation pump is connected to the water inlet pipe.
上述环保型水帘机,优选方式下,所述吸风罩为上大下小的漏斗状结构,所述吸风罩的底端插接在所述气流通道的顶部,并通过密封胶密封。In the above environment-friendly water curtain machine, in a preferred mode, the suction hood is a funnel-shaped structure with a large top and a small bottom, and the bottom end of the suction hood is plugged into the top of the airflow channel and sealed with a sealant.
上述环保型水帘机,优选方式下,所述喷淋装置所在处的所述柜体的背板上开设置检修孔,并在所述检修孔上盖设检修板,所述检修板的顶端通过铰链与所述柜体的背板铰接,并且所述检修板外板面上设置把手。In the above-mentioned environment-friendly water curtain machine, in a preferred mode, an inspection hole is opened on the back plate of the cabinet where the spraying device is located, and an inspection panel is covered on the inspection hole, and the top of the inspection panel is It is hinged with the backboard of the cabinet body through a hinge, and a handle is arranged on the outer surface of the access panel.
上述环保型水帘机,优选方式下,所述柜体的后侧设有防护板,所述防护板的上下两端可拆卸的连接在所述柜体上。In the above environment-friendly water curtain machine, in a preferred mode, a protective plate is provided on the rear side of the cabinet, and the upper and lower ends of the protective plate are detachably connected to the cabinet.
上述环保型水帘机,优选方式下,所述填料层由多个聚丙烯鲍尔环堆叠而成。In the preferred mode of the above environment-friendly water curtain machine, the packing layer is formed by stacking a plurality of polypropylene Pall rings.
上述环保型水帘机,优选方式下,所述UV光氧设备包括壳体,所述壳体的前端为进风口,所述壳体的后端为出风口;所述壳体内部从进风口到出风口依次设置均风器、漆雾棉、第一UV模块、第二UV模块、活性炭棉;The above-mentioned environment-friendly water curtain machine, in a preferred mode, the UV light oxygen equipment includes a housing, the front end of the housing is an air inlet, and the rear end of the housing is an air outlet; the inside of the housing is from the air inlet To the air outlet, install the air homogenizer, paint mist cotton, first UV module, second UV module, and activated carbon cotton in sequence;
所述第一UV模块上安装有多个呈矩阵分布的短波段UV灯管;所述第二UV模块上安装有多个呈矩阵分布的长波段UV灯管;A plurality of matrix-distributed short-band UV lamps are installed on the first UV module; a plurality of matrix-distributed long-band UV lamps are installed on the second UV module;
光催化网位于所述第一UV模块及所述第二UV模块多个短波段UV灯管或长波段UV灯管之间。The photocatalytic net is located between a plurality of short-band UV lamps or long-band UV lamps in the first UV module and the second UV module.
上述环保型水帘机,优选方式下,所述光催化网设置3~6排。In the preferred mode of the above-mentioned environment-friendly water curtain machine, the photocatalytic nets are arranged in 3 to 6 rows.
上述环保型水帘机,优选方式下,所述短波段UV灯管产生的紫外线波长为185nm;所述长波段UV灯管产生的紫外线波长为254nm。In the above environment-friendly water curtain machine, in a preferred mode, the wavelength of ultraviolet light generated by the short-wavelength UV lamp tube is 185nm; the wavelength of ultraviolet light generated by the long-wavelength UV lamp tube is 254nm.
本发明的有益效果在于:The beneficial effects of the present invention are:
喷漆颗粒主要与下水帘板和上水帘板上流下的水幕融合后流入到底部的储水槽中。剩余少量的喷漆颗粒经第一进风口和第二进风口进入到气流通道中,由喷淋装置和汽水分离器进一步处理;本发明的第二进风口位于上水帘板和下水帘板之间,其位置在水帘机的上部,能够将弥漫到水帘机上部的喷漆颗粒同时吸收,达到更好的室内净化效果。The spray paint particles mainly merge with the water curtains flowing down from the lower and upper water curtains and then flow into the water storage tank at the bottom. The remaining small amount of spray paint particles enters the airflow channel through the first air inlet and the second air inlet, and is further processed by the spray device and the steam separator; the second air inlet of the present invention is located between the upper water curtain and the lower water curtain , its position is on the upper part of the water curtain machine, which can absorb the spray paint particles diffused to the upper part of the water curtain machine at the same time, so as to achieve better indoor purification effect.
上水帘板和下水帘板的下部均设置成向所述气流通道方向弯曲的平滑曲面,对进风起到导流的作用,使气流顺利快速的被吸入第一进风口或第二进风口中。The lower part of the upper water curtain plate and the lower water curtain plate are set as smooth curved surfaces that bend toward the direction of the airflow channel, and play a role in guiding the incoming air, so that the airflow can be sucked into the first air inlet or the second air inlet smoothly and quickly. middle.
本发明在气流通道的底部靠近柜体的背板处设置导流板,并且导流板呈向内凹陷的圆弧状,导流板能够引导第一进风口进入的气流平缓的向上流动。In the present invention, a deflector is provided at the bottom of the airflow channel close to the backboard of the cabinet, and the deflector is in the shape of an arc sunken inward, and the deflector can guide the airflow entering the first air inlet to flow upward gently.
本发明采用溢流的方式在上水帘板及下水帘板上形成水幕,相对于传统的使用喷头向水帘板喷水的方式能够使水幕更加均匀,并且避免了喷头的节流作用,能够减少泵的功率,节约能源。The present invention adopts the overflow method to form a water curtain on the upper water curtain plate and the lower water curtain plate. Compared with the traditional method of using a nozzle to spray water on the water curtain plate, the water curtain can be made more uniform and the throttling effect of the nozzle is avoided. , can reduce the power of the pump and save energy.
上水帘板和下水帘板都是通过螺栓连接板及螺栓连接在柜体的侧板上的,可以方便拆卸检修,并且采用密封胶条密封,避免上水帘板及下水帘板上的水流入到气流通道中。Both the upper water curtain and the lower water curtain are connected to the side plate of the cabinet body through the bolt connection plate and bolts, which can be easily disassembled and repaired, and are sealed with sealing rubber strips to avoid water on the upper water curtain and the lower water curtain. into the airflow channel.
本发明在气流通道中设置了喷淋系统,喷淋系统喷出的水能和气流通道中的喷漆颗粒进行二次融合。含漆雾和粉尘的废气从底部进入填料层,与上面的喷淋层喷下的水雾混合、冲刷,清洗废气中的漆雾和粉尘;经过填料层清洗过的废气继续经过喷淋层冲洗,进一步过滤废气中的漆雾和粉尘;经过一次水帘清洗、两次填料层清洗和两次喷淋层清洗,废气中的漆雾和粉尘已经相当少了,清洗效果相对于传统的设备显著提高。In the present invention, a spray system is arranged in the air flow channel, and the water energy sprayed out by the spray system is combined with the spray paint particles in the air flow channel for secondary fusion. The exhaust gas containing paint mist and dust enters the packing layer from the bottom, mixes and scours with the water mist sprayed by the spray layer above, and cleans the paint mist and dust in the exhaust gas; the exhaust gas cleaned by the packing layer continues to be washed by the spray layer , to further filter the paint mist and dust in the exhaust gas; after one water curtain cleaning, two filling layer cleanings and two spray layer cleanings, the paint mist and dust in the exhaust gas are quite small, and the cleaning effect is significantly better than that of traditional equipment improve.
在气流通道的上方还设有汽水分离器,流到气流通道上方的少量喷漆颗粒和携带喷漆颗粒的水珠在通过在通过汽水分离器的分离通道时大部分会粘附在波纹板上,在波纹板上聚集成较大的水珠后会在重力的作用下下落,最终落到下方的储水槽中。使最终进入到吸风罩中的气体中几乎不含喷漆颗粒。A steam-water separator is also provided above the air-flow channel, and a small amount of spray paint particles flowing to the top of the air-flow channel and water droplets carrying paint spray particles will mostly adhere to the corrugated plate when passing through the separation channel of the steam-water separator. The corrugated panels gather into larger water droplets and fall under the action of gravity, eventually falling into the water storage tank below. The air that finally enters the hood is virtually free of paint particles.
柜体的后侧上部与所述汽水分离器相对应处设置可拆卸的检查板;当需要对汽水分离器进行检查时拆下检查板即可,检修十分方便。A detachable inspection board is arranged at the upper rear side of the cabinet corresponding to the steam-water separator; when the steam-water separator needs to be inspected, the inspection board can be removed, which is very convenient for maintenance.
本发明设置UV光氧设备,经过水帘喷漆柜清洗的废气从UV光氧设备前端的进风口进入设备,均风器可以物理捕捉气流中的颗粒,同时能使气流布满整个UV处理设备;所述漆雾棉过滤掉废气中的小颗粒水雾、漆雾和粉尘;过滤后的废气就剩挥发性有机废气,通过第一UV模块上的短波段UV灯管产生波长为185nm的紫外光将氧分子转化产生臭氧,并在光触媒的作用下发生催化氧化反应,同时通过第二UV模块上的长波段UV灯管产生的波长为254nm的紫外线将臭氧转化为强氧化剂OH,进而将废气中的有机物分解为水和二氧化碳;从而实现对挥发性有机物废气的高效净化。The present invention is equipped with UV photooxygen equipment, and the waste gas cleaned by the water curtain paint spraying cabinet enters the equipment from the air inlet at the front end of the UV photooxygen equipment, and the air homogenizer can physically capture the particles in the airflow, and at the same time make the airflow cover the entire UV processing equipment; The paint mist cotton filters out small particles of water mist, paint mist and dust in the waste gas; the filtered waste gas is left with volatile organic waste gas, and the short-wavelength UV lamp tube on the first UV module generates ultraviolet light with a wavelength of 185nm Oxygen molecules are converted to generate ozone, and a catalytic oxidation reaction occurs under the action of the photocatalyst. At the same time, the ultraviolet light with a wavelength of 254nm generated by the long-wave UV lamp on the second UV module converts ozone into a strong oxidant OH, and then converts the exhaust gas The organic matter is decomposed into water and carbon dioxide; thus realizing the efficient purification of volatile organic compound waste gas.
本设备为一体化制造,治理效果好,维护方便,使用寿命长;一体化制造减少成本的同时,亦可以减少不必要的风管连接管道,大大减少了风阻,同样治理废气量,本设备所选风机要远小于其他厂家的治理设备的风机功率,这样就可以达到节能减排的效果。This equipment is integrated manufacturing, with good treatment effect, convenient maintenance and long service life; while the integrated manufacturing reduces costs, it can also reduce unnecessary air pipe connection pipes, greatly reducing wind resistance, and also controls the amount of exhaust gas. The selected fan should be much smaller than the fan power of the treatment equipment of other manufacturers, so that the effect of energy saving and emission reduction can be achieved.
附图说明Description of drawings
图1是本发明整体结构的侧视图;Fig. 1 is a side view of the overall structure of the present invention;
图2是上水帘板和下水帘板的连接结构示意图;Fig. 2 is a schematic diagram of the connection structure of the upper water curtain plate and the lower water curtain plate;
图3是图2中b处的局部放大示意图;Fig. 3 is a partially enlarged schematic diagram of place b in Fig. 2;
图4是本发明整体结构的后视图;Fig. 4 is the back view of overall structure of the present invention;
图5是本发明中水帘喷漆柜的后视结构示意图;Fig. 5 is the rear view structure schematic diagram of water curtain painting cabinet among the present invention;
图6是本发明中汽水分离器的结构示意图;Fig. 6 is the structural representation of steam-water separator among the present invention;
图7是本发明在使用状态下的示意图;Fig. 7 is a schematic diagram of the present invention in use;
图8是本发明的UV光氧设备的内部结构示意图。Fig. 8 is a schematic diagram of the internal structure of the UV photo-oxygen device of the present invention.
图中,1、柜体,2、吸风罩,3、气流通道,3a、第一进风口,3b、第二进风口,31、喷淋层,32、填料层,4、下水帘板,5、上水帘板,6a、第一溢流槽,6b、第二溢流槽,10、储水槽,12、循环泵,13、进水管,15、操作台,16a、螺栓连接板,16b、螺栓,16c、密封胶条,17、导流板,18、防护板,100、汽水分离器,100a、波纹板,100b、分离通道,101、检查板,200、水帘喷漆柜,300、离心风机,400、UV光氧设备,401、均风器,402、漆雾棉,403、短波段UV灯管,404、光催化网,405、长波段UV灯管,406、活性炭棉,500、排风管道。In the figure, 1. Cabinet body, 2. Suction hood, 3. Air flow channel, 3a, first air inlet, 3b, second air inlet, 31, spray layer, 32, packing layer, 4, lower water curtain, 5. Upper water curtain plate, 6a, first overflow tank, 6b, second overflow tank, 10, water storage tank, 12, circulation pump, 13, water inlet pipe, 15, operating table, 16a, bolt connection plate, 16b , bolts, 16c, sealing rubber strip, 17, deflector, 18, protective plate, 100, steam-water separator, 100a, corrugated plate, 100b, separation channel, 101, inspection board, 200, water curtain painting cabinet, 300, Centrifugal fan, 400, UV light oxygen equipment, 401, air equalizer, 402, paint mist cotton, 403, short-band UV lamp tube, 404, photocatalytic net, 405, long-band UV lamp tube, 406, activated carbon cotton, 500 , Exhaust duct.
具体实施方式Detailed ways
如图1~图7所示,本发明一体化水帘废气处理设备,包括水帘喷漆柜200、UV光氧设备400、以及连接在所述水帘喷漆柜200和所述UV光氧设备400之间的用于从所述水帘喷漆柜200向所述UV光氧设备400送风的离心风机300;所述UV光氧设备400的出口通过排风管道500通向大气。As shown in Figures 1 to 7, the integrated water curtain waste gas treatment equipment of the present invention includes a water curtain painting cabinet 200, a UV photooxygen device 400, and is connected between the water curtain painting cabinet 200 and the UV photooxygen device 400. The centrifugal fan 300 used for blowing air from the water curtain spray booth 200 to the UV photo-oxygen device 400 between them; the outlet of the UV photo-oxygen device 400 leads to the atmosphere through an exhaust duct 500 .
所述水帘喷漆柜200包括柜体1、设置在所述柜体1顶部的吸风罩2、以及设置所述柜体1底部的储水槽10,所述柜体1内部设有气流通道3,所述气流通道3的前部设置下水帘板4,所述下水帘板4的上方设置上水帘板5。The water curtain painting cabinet 200 includes a cabinet body 1, a suction hood 2 arranged at the top of the cabinet body 1, and a water storage tank 10 provided at the bottom of the cabinet body 1, and an air flow channel 3 is provided inside the cabinet body 1 A lower water curtain 4 is arranged at the front of the air passage 3 , and an upper water curtain 5 is arranged above the lower water curtain 4 .
所述吸风罩2为上大下小的漏斗状结构,所述吸风罩2的底端插接在所述气流通道3的顶部,并通过密封胶密封。The air suction hood 2 is a funnel-shaped structure with a large top and a small bottom. The bottom end of the air suction hood 2 is plugged into the top of the air flow channel 3 and sealed by a sealant.
所述下水帘板4的下部为向所述气流通道3方向弯曲的平滑曲面,并与所述柜体1的底板之间形成通向所述气流通道3的第一进风口3a。The lower part of the lower water curtain 4 is a smooth curved surface that bends toward the airflow channel 3 , and forms a first air inlet 3a leading to the airflow channel 3 between the bottom plate of the cabinet body 1 .
所述上水帘板5的下部为向所述气流通道3方向弯曲的平滑曲面,并与所述下水帘板4的顶端形成通向所述气流通道3内部的第二进风口3b。The lower part of the upper water curtain 5 is a smooth curved surface that bends toward the airflow channel 3 , and forms a second air inlet 3 b leading to the inside of the airflow channel 3 with the top of the lower water curtain 4 .
所述气流通道3的底部靠近所述柜体1的背板处设置导流板17,所述导流板17呈向内凹陷的圆弧状,并且所述导流板17的两端分别固定在所述柜体1的背板和底板上。The bottom of the airflow channel 3 is provided with a deflector 17 close to the backboard of the cabinet 1, the deflector 17 is in an arc shape sunken inward, and the two ends of the deflector 17 are respectively fixed On the backboard and bottom board of the cabinet body 1.
所述上水帘板5的顶端后侧设有可向所述上水帘板5的外板面溢水的第一溢流槽6a,所述下水帘板4的顶端后侧设有可向所述下水帘板4的外板面溢水的第二溢流槽6b。The top rear side of the upper water curtain plate 5 is provided with a first overflow groove 6a that can overflow the outer surface of the upper water curtain plate 5, and the top rear side of the lower water curtain plate 4 is provided with Describe the second overflow groove 6b where the outer plate surface of the lower water curtain plate 4 overflows.
并且所述上水帘板5的底端位于所述第二溢流槽6b的正上方;所述第一溢流槽6a通过进水管13供水。And the bottom end of the upper water curtain 5 is located directly above the second overflow tank 6 b; the first overflow tank 6 a is supplied with water through the water inlet pipe 13 .
如图2、图3所示,所述下水帘板4及所述上水帘板5的两侧间隔焊接多个螺栓连接板16a,并通过螺栓16b与所述柜体1的侧板固定,所述下水帘板4及所述上水帘板5与所述柜体1的侧板之间通过密封胶条16c密封。As shown in Fig. 2 and Fig. 3, a plurality of bolt connecting plates 16a are welded at intervals on both sides of the lower water curtain plate 4 and the upper water curtain plate 5, and are fixed to the side plates of the cabinet body 1 by bolts 16b, The lower water curtain plate 4 and the upper water curtain plate 5 are sealed with the side plate of the cabinet body 1 by a sealing rubber strip 16c.
如图1、图4所示,水通过进水管13流入到第一溢流槽6a内,当第一溢流槽6a内部的水满之后向外溢流;溢流出来的水沿着上水帘板5的前方外壁流下,流入到第二溢流槽6b的内部;当第二溢流槽6b内部的水满之后再次向外溢流,溢流出来的水沿着下下水帘板4的前方外壁流下;流入到位于所述柜体1底部的储水槽10中。As shown in Figure 1 and Figure 4, water flows into the first overflow tank 6a through the water inlet pipe 13, and overflows outward when the water inside the first overflow tank 6a is full; the overflowed water flows along the upper water curtain The front outer wall of the plate 5 flows down and flows into the inside of the second overflow tank 6b; when the water inside the second overflow tank 6b is full, it overflows outward again, and the overflowed water flows along the front outer wall of the lower water curtain 4 Flow down; flow into the water storage tank 10 at the bottom of the cabinet body 1 .
采用溢流的方式在上水帘板5及下水帘板4上形成水幕,相对于传统的使用喷头向水帘板喷水的方式,溢流方式能够使形成的水幕更加均匀,并且避免了喷头的节流作用,能够减少泵的功率,节约能源。The overflow method is used to form a water curtain on the upper water curtain plate 5 and the lower water curtain plate 4. Compared with the traditional method of using a nozzle to spray water on the water curtain plate, the overflow method can make the formed water curtain more uniform and avoid The throttling effect of the nozzle is improved, the power of the pump can be reduced, and energy can be saved.
上水帘板5和下水帘板4的下部均设置成向所述气流通道3方向弯曲的平滑曲面,对进风起到导流的作用,使气流顺利快速的被吸入第一进风口3a或第二进风口3b中。The lower parts of the upper water curtain 5 and the lower water curtain 4 are all arranged as smooth curved surfaces that bend toward the direction of the airflow channel 3, which acts as a guide for the incoming air, so that the airflow can be smoothly and quickly sucked into the first air inlet 3a or In the second air inlet 3b.
在所述储水槽10的前方设置操作台15,操作人员站在操作台15上进行喷漆作业,部分喷漆颗粒落入到储水槽10中或喷射到下水帘板4上随着水流入到储水槽10中;空气中的大部分喷漆颗粒被吸入到第一进风口3a中进入气流通道3中,向上弥漫的喷漆颗粒被上水帘板5上的水流吸附并随着水流流下,或被吸入到第二进风口3b中进入气流通道3中。通过第二进风口3b的吸入作用能将空气中的喷漆颗粒处理的更干净。An operation platform 15 is arranged in front of the water storage tank 10, and the operator stands on the operation platform 15 to carry out painting operations, and part of the spray paint particles fall into the water storage tank 10 or are sprayed onto the lower water curtain plate 4 and flow into the water storage tank along with the water 10; most of the spray paint particles in the air are sucked into the first air inlet 3a and enter the airflow passage 3, and the spray paint particles diffused upward are absorbed by the water flow on the upper water curtain plate 5 and flow down with the water flow, or are sucked into The second air inlet 3b enters the airflow channel 3 . The suction effect through the second air inlet 3b can clean the spray paint particles in the air.
所述气流通道3的中部从上到下设有多组喷淋装置,每组所述喷淋装置包括横向设置的喷淋层31,以及设置在所述喷淋层31下方的填料层32;所述喷淋层31由多个实心伞面的喷淋头组成,所述喷淋头的进水口均连接至所述进水管13;所述喷淋层31向所述填料层32上方喷水;所述填料层32由多个聚丙烯鲍尔环堆叠而成。The middle part of the air flow channel 3 is provided with multiple sets of spraying devices from top to bottom, and each set of spraying devices includes a horizontally arranged spray layer 31 and a packing layer 32 arranged below the spray layer 31; Described spray layer 31 is made up of the shower head of a plurality of solid umbrella surfaces, and the water inlet of described shower head is all connected to described water inlet pipe 13; ; The packing layer 32 is formed by stacking a plurality of polypropylene Pall rings.
所述喷淋装置所在处的所述柜体1的背板上开设置检修孔,并在所述检修孔上盖设检修板,所述检修板的顶端通过铰链与所述柜体1的背板铰接,并且所述检修板外板面上设置把手。当需要检修喷淋装置时,可以通过把手拉开检修板,对喷淋装置进行检修。An inspection hole is provided on the back plate of the cabinet body 1 where the spraying device is located, and an inspection panel is covered on the inspection hole, and the top of the inspection panel is connected to the back of the cabinet body 1 by a hinge The panels are hinged, and a handle is provided on the outer surface of the access panel. When it is necessary to overhaul the spraying device, the inspection panel can be pulled apart by the handle, and the spraying device can be overhauled.
如图4~图6所示,所述气流通道3的顶部水平截面上横向铺满一组汽水分离器100;每个所述汽水分离器100由多个相互平行竖向设置的波纹板100a组成,多个所述波纹板100a之间形成竖向波纹状的分离通道100b。As shown in Figures 4 to 6, a set of steam-water separators 100 is spread across the top horizontal section of the airflow channel 3; each of the steam-water separators 100 is composed of a plurality of corrugated plates 100a arranged vertically parallel to each other A vertically corrugated separation channel 100b is formed between the plurality of corrugated plates 100a.
所述柜体1的后侧上部与所述汽水分离器100相对应处设置可拆卸的检查板101。当需要对汽水分离器100进行检查时拆下检查板101即可,检修十分方便。A detachable inspection panel 101 is provided at the upper rear part of the cabinet body 1 corresponding to the steam-water separator 100 . When the steam-water separator 100 needs to be inspected, the inspection board 101 can be removed, which is very convenient for inspection.
所述柜体1的后侧设有防护板18,所述防护板18的上下两端可拆卸的连接在所述柜体1上。所述防护板18的上下两端可拆卸的连接在所述柜体1上,此处所述的可拆卸的连接可以是卡接、螺栓连接等,在此不进行一一描述。设置防护板18的目的是保护柜体1的后侧不被损坏,增加本发明的使用寿命。The rear side of the cabinet 1 is provided with a protective plate 18 , and the upper and lower ends of the protective plate 18 are detachably connected to the cabinet 1 . The upper and lower ends of the protective plate 18 are detachably connected to the cabinet body 1 . The detachable connections mentioned here may be clip connections, bolt connections, etc., which will not be described here. The purpose of setting the protective plate 18 is to protect the rear side of the cabinet body 1 from damage and increase the service life of the present invention.
如图4所示,所述储水槽10的底部出水口与循环泵12的进口相连,所述循环泵12的出口与所述进水管13相连。As shown in FIG. 4 , the water outlet at the bottom of the water storage tank 10 is connected to the inlet of the circulation pump 12 , and the outlet of the circulation pump 12 is connected to the water inlet pipe 13 .
如图8所示,所述UV光氧设备400包括壳体,所述壳体的前端为进风口,所述壳体的后端为出风口;所述壳体内部从进风口到出风口依次设置均风器401、漆雾棉402、第一UV模块、第二UV模块、活性炭棉406。As shown in Figure 8, the UV photo-oxygen device 400 includes a housing, the front end of the housing is an air inlet, and the rear end of the housing is an air outlet; the inside of the housing is in turn from the air inlet to the air outlet Air homogenizer 401, paint mist cotton 402, first UV module, second UV module, activated carbon cotton 406 are set.
所述第一UV模块上安装有多个呈矩阵分布的短波段UV灯管403;所述第二UV模块上安装有多个呈矩阵分布的长波段UV灯管405;所述短波段UV灯管403产生的紫外线波长为185nm;所述长波段UV灯管405产生的紫外线波长为254nm。The first UV module is equipped with a plurality of short-wave UV lamps 403 distributed in a matrix; the second UV module is equipped with a plurality of long-wave UV lamps 405 distributed in a matrix; the short-wave UV lamps The wavelength of ultraviolet rays generated by the tube 403 is 185nm; the wavelength of ultraviolet rays generated by the long-wave UV lamp tube 405 is 254nm.
光催化网404位于所述第一UV模块及所述第二UV模块多个短波段UV灯管403或长波段UV灯管405之间。所述光催化网404设置3~6排。The photocatalytic net 404 is located between the short-band UV lamps 403 or the long-wave UV lamps 405 of the first UV module and the second UV module. The photocatalytic nets 404 are arranged in 3-6 rows.
如图1所示,本发明一体化水帘废气处理设备,包括:水帘喷漆柜200、UV光氧设备400、离心风机300、排风管道500,所述水帘喷漆柜200底座直接放置在喷漆室地面上,所述水帘喷漆柜200的排出口与UV光氧设备400的入口相连接,所述UV光氧设备400的排出口与离心风机300的吸入口相连接,所述离心风机300排出口与排风管道500相连接,通过排风管道500将处理达标后的废气排至大气中。As shown in Figure 1, the integrated water curtain waste gas treatment equipment of the present invention includes: a water curtain painting cabinet 200, a UV light oxygen equipment 400, a centrifugal fan 300, and an exhaust duct 500, and the base of the water curtain painting cabinet 200 is directly placed on the On the floor of the spray booth, the outlet of the water curtain spray booth 200 is connected to the inlet of the UV photooxygen equipment 400, and the outlet of the UV photooxygen equipment 400 is connected to the suction inlet of the centrifugal fan 300, and the centrifugal fan The exhaust port 300 is connected with the exhaust pipe 500, through which the waste gas that reaches the standard is discharged into the atmosphere.
在喷漆过程中,漆雾、粉尘和有机废气在离心风机300的抽力的作用下,一起进入水帘喷漆柜200,通过水帘喷漆柜200的清洗,过滤掉绝大部分的漆雾和粉尘;少部分的漆雾、粉尘和绝大部分的有机废气在抽力的作用下继续进入UV光氧设备400中,UV光氧设备400内部的漆雾棉402可以过滤掉剩下的漆雾和粉尘,有机废气在光催化氧化作用下分解成水和二氧化碳或其他无害的小分子物质;最后通过离心风机300和排风管道500将达标的气体排放至大气中。During the painting process, the paint mist, dust and organic waste gas enter the water curtain spray booth 200 together under the action of the centrifugal fan 300, and most of the paint mist and dust are filtered out through the cleaning of the water curtain spray booth 200. A small amount of paint mist, dust and most of the organic waste gas continue to enter the UV light oxygen equipment 400 under the action of the suction force, and the paint mist cotton 402 inside the UV light oxygen equipment 400 can filter out the remaining paint mist and Dust and organic waste gas are decomposed into water and carbon dioxide or other harmless small molecular substances under the action of photocatalytic oxidation; finally, the qualified gas is discharged into the atmosphere through the centrifugal fan 300 and the exhaust duct 500 .
所述水帘喷漆柜200,包括:下水帘板4和上水帘板5、储水槽10、循环泵12、水泵过滤器、两层喷淋头31、两层填料层32、一层汽水分离层;所述储水槽10设置在水帘喷漆柜200的底部,储水槽10侧面要长出下水帘板4;所述下水帘板4和上水帘板5设置在水帘喷漆柜200正面前端;所述两层喷淋层31、两层填料层32、一层汽水分离层设置在上、下水帘板4和水帘喷漆柜200的后盖之间,从下至上的顺序分别是第一层填料层、第一层喷淋层、第二层填料层、第二层喷淋层、汽水分离层;所述循环泵12吸入口与水泵过滤器相连接,所述水泵过滤器放置在储水槽10底部,所述循环泵12排出口通过进水管13与两层喷淋层的喷淋头相连接;所述填料层32是由无数个聚丙烯鲍尔环堆叠成一定高度;所述喷淋层31是由多个实心伞面喷淋头组成,喷雾实心圆可以覆盖整个通风截面积。The water curtain painting cabinet 200 includes: a lower water curtain plate 4 and an upper water curtain plate 5, a water storage tank 10, a circulation pump 12, a water pump filter, two layers of spray heads 31, two layers of packing layers 32, and a layer of steam-water separation layer; the water storage tank 10 is arranged at the bottom of the water curtain painting cabinet 200, and the lower water curtain plate 4 will grow out of the water storage tank 10 side; The two-layer spray layer 31, the two-layer filler layer 32, and one deck of steam-water separation layer are arranged between the upper and lower water curtain plates 4 and the back cover of the water curtain spray booth 200, and the order from bottom to top is respectively the first packing layer, the first spray layer, the second packing layer, the second spray layer, and the steam-water separation layer; the suction port of the circulation pump 12 is connected with the water pump filter, and the water pump filter is placed in the storage At the bottom of the water tank 10, the outlet of the circulation pump 12 is connected to the spray heads of the two layers of spray layers through the water inlet pipe 13; the packing layer 32 is stacked to a certain height by numerous polypropylene Pall rings; the spray The shower layer 31 is made up of a plurality of solid umbrella surface spray heads, and the spray solid circle can cover the whole ventilation cross-sectional area.
如图7所示,含漆雾和粉尘的废气进入水帘喷漆柜依次经过水帘、第一层填料层、第一层喷淋层、第二层填料层、第二层喷淋层、汽水分离层;含漆雾和粉尘的废气经过水帘时,高速的漆雾和粉尘直接冲击到水帘的水膜上,漆雾和粉尘与水接触、混合,一部分漆雾和粉尘融入在水中,一部分随风进入到下一级;含漆雾和粉尘的废气从底部进入第一层填料层,与上面喷淋头喷下的水雾混合、冲刷,清洗废气中的漆雾和粉尘;经过填料层32清洗过的废气继续经过喷淋层冲洗,进一步过滤废气中的漆雾和粉尘;经过一次水帘清洗、两次填料层32清洗和两次喷淋层31清洗,废气中的漆雾和粉尘已经相当少了;废气最后经过汽水分离层,将废气中的水雾分离出来,水雾流回循环水箱中,废气继续进入下一级处理设备。As shown in Figure 7, the exhaust gas containing paint mist and dust enters the water curtain painting cabinet and passes through the water curtain, the first packing layer, the first spraying layer, the second packing layer, the second spraying layer, soda water, etc. Separation layer; when the exhaust gas containing paint mist and dust passes through the water curtain, the high-speed paint mist and dust directly impact on the water film of the water curtain, and the paint mist and dust contact and mix with water, and part of the paint mist and dust dissolves into the water. Part of it enters the next level with the wind; the exhaust gas containing paint mist and dust enters the first packing layer from the bottom, mixes and washes with the water mist sprayed by the sprinkler head above, and cleans the paint mist and dust in the exhaust gas; passes through the filler The exhaust gas cleaned by layer 32 continues to be washed by the spray layer to further filter the paint mist and dust in the exhaust gas; after one water curtain cleaning, two packing layer 32 cleaning and two spray layer 31 cleaning, the paint mist and dust in the exhaust gas The dust is quite small; the exhaust gas finally passes through the steam-water separation layer to separate the water mist in the exhaust gas, and the water mist flows back into the circulating water tank, and the exhaust gas continues to enter the next-level treatment equipment.
所述UV光氧设备400,包括:壳体、均风器401、漆雾棉402、第一UV模块、第二UV模块、光催化网404、活性炭棉406;所述壳体前端为进风口,壳体后端为出风口;均风器401安装在壳体内且位于进风口的后端;壳体内部设备从进风口到出风口依次为均风器401、漆雾棉402、第一UV模块、第二UV模块、活性炭棉406;所述第一UV模块上安装有多个呈矩阵分布的短波段UV灯管403;所述第二UV模块上安装有多个呈矩阵分布的长波段UV灯管405,光催化网404位于第一UV模块、第二UV模块的多个所述短波段UV灯管403或长波段UV灯管405之间,一般设置3-6排光催化网404。The UV photooxygen device 400 includes: a housing, an air homogenizer 401, paint mist cotton 402, a first UV module, a second UV module, a photocatalytic net 404, and activated carbon cotton 406; the front end of the housing is an air inlet , the rear end of the housing is the air outlet; the air homogenizer 401 is installed in the housing and is located at the rear end of the air inlet; the internal equipment of the housing is the air homogenizer 401, the paint mist cotton 402, the first UV module, the second UV module, activated carbon cotton 406; the first UV module is equipped with a plurality of matrix-distributed short-band UV lamps 403; the second UV module is equipped with a plurality of matrix-distributed long-band The UV lamp tube 405 and the photocatalytic net 404 are located between the multiple short-band UV lamp tubes 403 or long-band UV lamp tubes 405 of the first UV module and the second UV module, and generally 3-6 rows of photocatalytic nets 404 are arranged .
所述短波段UV灯管403产生的紫外线波长为185nm。所述长波段UV灯管405产生的紫外线波长为254nm。The wavelength of ultraviolet light generated by the short-wave UV lamp tube 403 is 185nm. The wavelength of ultraviolet light generated by the long-wave UV lamp tube 405 is 254nm.
经过水帘喷漆柜200清洗的废气从UV光氧设备400前端的进风口进入设备,均风器401可以物理捕捉气流中的颗粒,同时能使气流布满整个UV光氧设备400内;所述漆雾棉402过滤掉废气中的小颗粒水雾、漆雾和粉尘;过滤后的废气就剩挥发性有机废气,通过第一UV模块上的短波段UV灯管403产生波长为185nm的紫外光将氧分子转化产生臭氧,并在光催化网404的光触媒的作用下发生催化氧化反应,同时通过第二UV模块上的长波段UV灯管405产生的波长为254nm的紫外线将臭氧转化为强氧化剂OH,进而将废气中的有机物分解为水和二氧化碳;从而实现对挥发性有机物废气的高效净化。The exhaust gas cleaned by the water curtain spray booth 200 enters the equipment from the air inlet at the front end of the UV photooxygen device 400, and the air equalizer 401 can physically capture the particles in the airflow, and at the same time, the airflow can be filled in the entire UV photooxygen device 400; The paint mist cotton 402 filters out the small particles of water mist, paint mist and dust in the exhaust gas; the filtered exhaust gas is left with volatile organic waste gas, and the short-band UV lamp 403 on the first UV module generates ultraviolet light with a wavelength of 185nm Oxygen molecules are converted to generate ozone, and a catalytic oxidation reaction occurs under the action of the photocatalyst of the photocatalytic net 404, and at the same time, the ultraviolet rays with a wavelength of 254nm generated by the long-wave UV lamp tube 405 on the second UV module convert ozone into a strong oxidant OH, and then decompose the organic matter in the exhaust gas into water and carbon dioxide; thus realizing the efficient purification of volatile organic compound exhaust gas.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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Application publication date: 20180911 |