CN100570759C

CN100570759C - Dish type suspension insulator multi-station flow production cementing machine

Info

Publication number: CN100570759C
Application number: CNB2007101571467A
Authority: CN
Inventors: 钱英士; 孙登元; 汤国华; 叶阿团
Original assignee: ZHEJIANG FEIJIAN HOLDING CO Ltd
Current assignee: ZHEJIANG FEIJIAN HOLDING CO Ltd
Priority date: 2007-11-23
Filing date: 2007-11-23
Publication date: 2009-12-16
Anticipated expiration: 2027-11-23
Also published as: CN101202136A

Abstract

A kind of dish type suspension insulator multi-station flow production cementing machine, the workbench that intermittently horizontally rotates is installed on its frame, uniform being equipped with and corresponding 3～5 mucilage binding member supporting seats of ring shape continuous productive process station and elastic support thereof on the workbench, elastic support top panel central vertical is fixed with vibration transmission rod, the rotary table upper fixed has upper mounting plate, on upper mounting plate, be positioned at A, B, the C station is separately installed with by driving oil cylinder, the elasticity that is installed on driving oil cylinder piston bar bottom presses the movable hold down gag of head and positioning cap composition, on gantry base, be positioned at A, B, the C station is separately installed with the vibrator of band transfer of vibration seat.Compact conformation of the present invention, rationally, mucilage binding accurate positioning, axiality are good, the production efficiency height, simultaneously, take the vibration of secondary different frequency, various amplitude, significantly improved mucilage binding intensity, the automatic water jetting cleaning device is not only further enhanced productivity, and has improved the production environment sanitary condition.

Description

Dish type suspension insulator multi-station flow production cementing machine

Technical field

The present invention relates to the assembled formation device of power transmission and transformation suspension insulator.

Background technology

Widely used cap and pin insulator in the power transmission and transformation is by disc shaped insulator, and members such as steel pin and chapeau de fer are set up the type of dressing up jointly by cement gel, its traditional production method is a hand assembled, not only production efficiency is low for it, and the end product quality instability, and product is difficult to accomplish standardization, standardization.Patent CN1082232C " the vibration binding method and the device of cap and pin insulator ", a kind of mechanized method for making and the device of cap and pin insulator moulding assembling are disclosed, this device comprises the bearing of the chapeau de fer of support insulator member, below the bearing axis, be provided with the bearing rest device of electromagnetic shaker and transmission shaking force, be provided with the shock transfer bar in the bearing rest device, it is characterized in that bearing top be provided with the auxiliary steel underfooting of a cover fall the location by hold-down head, holddown spring, the elastic pressuring clamping device that upperpush rod and urceolus are formed, hold-down head is slidably mounted in the urceolus, upperpush rod is placed in the hold-down head; The bearing rest device comprises the overcoat composition of bearing holder, push rod tube, plunger tip, shock transfer bar, band spring, bearing is bearing in the push rod tube, plunger tip and shock transfer bar are concentric, be placed in the push rod tube, the hold-down head of elastic pressuring clamping device lower end is slidingly matched by the mucilage binding centring ring with correcting insulator and steel pin relative position and compresses the insulator member.But this apparatus structure is complicated, and operation is trouble, and overflow needs artificial clean in the clay of product surface in the processing, and it is high that production efficiency is still owed, and also do not see the patented product on the market.

Summary of the invention

Purpose of the present invention provides that a kind of structure is succinct, convenient and reliable operation, assembling quality is good, production efficiency is high dish type suspension insulator multi-station flow production cementing machine.

The technical solution that realizes above-mentioned purpose is: it comprises frame, mucilage binding member supporting seat, movable hold down gag at the mucilage binding member on the supporting base, with the vibrating device that is installed on the supporting base bottom, it is characterized in that frame is made of base and center stand column, the middle part of described center stand column is equipped with the workbench that intermittently horizontally rotates, this workbench bottom is connected with driven gear on being installed on center stand column by adjusting nut and bearing, the output shaft that is installed on the cam dispenser on the base is provided with the driving gear that is meshed with driven gear, uniform being equipped with and corresponding 3～5 mucilage binding member supporting seats of ring shape continuous productive process station and elastic support thereof on this workbench, elastic support top panel central vertical is fixed with vibration transmission rod, it is protruding that this vibration transmission rod upper end is provided with the location of matching with the chapeau de fer spare bottom of mucilage binding member, the lower end is passed elastic support base plate and workbench and is provided with the plush copper that matches with the transfer of vibration seat of vibrating device, center stand column top is fixed with upper mounting plate, on upper mounting plate, being positioned at first three station is A, B, the C station is separately installed with by driving cylinder, the elasticity that is installed on driving cylinder piston rod bottom presses the movable hold down gag of head and positioning cap composition, on gantry base, be positioned at A, B, the C station is separately installed with first vibrator or second vibrator of band transfer of vibration seat, the transfer of vibration seat on the same station, vibration transmission rod and cylinder piston rod are positioned on the same axis.

Above above-mentioned workbench, the supporting base periphery that is arranged in the C station is equipped with the hydroblasting device at the insulating disc bottom that is seated in the mucilage binding member on the supporting base.

The vibrator of above-mentioned A, B station is an electric vibrator, the pneumatic vibrator that the vibrator of C station is the frequency height, amplitude is little.

Compact conformation of the present invention, is rationally guaranteeing to have improved production efficiency greatly on the high basis of the accurate positioning of product members mucilage binding, axiality; Simultaneously, take the gummed vibration of secondary different frequency, various amplitude, further improved the density of mucilage binding adhesive, reduced the porosity, strengthened the mucilage binding firmness; The automatic water jetting cleaning device not only makes product appearance cleaning, and has improved work and production environment sanitary condition.

Description of drawings

Fig. 1 is a general structure schematic diagram of the present invention.

Fig. 2 is the continuous productive process five station floor plan schematic diagrames of workbench of the present invention.

Fig. 3 is B of the present invention or C station working state structure schematic diagram.

Embodiment

The invention will be further described with embodiment below in conjunction with accompanying drawing.

Present embodiment is cap and pin insulator five station pipelining cementing machines, its frame is made of base 18 and center stand column 26, center stand column 26 middle parts are equipped with disc workbench 22, disc workbench 22 bottoms are connected with driven gear 15 on being installed on center stand column 26 by adjusting nut and bearing 16, and the output shaft that is installed on the cam dispenser 19 on the base 18 is provided with the driving gear 20 that is meshed with driven gear 15; Be furnished with five streamline work station A of 72 ° of spaces on the disc workbench 22, B, C, D, E, corresponding to five stations, five groups of mucilage binding member supporting seat 8 and elastic supports 9 thereof that structure is identical are installed on the disc workbench, elastic support 9 is by top panel 35, base plate 37 and the spring 36 between panel and base plate, spring backstay 34 is formed, its base plate 37 is fixed on the disc workbench 22, supporting base 8 is fixed on the top panel 35 of spring support, there is vibration transmission rod 10 at these top panel 35 centers also vertical fixing, vibration transmission rod 10 upper ends be provided be placed in supporting base 8 on the location protruding 33 of matching, chapeau de fer spare 31 bottoms of mucilage binding member, elastic support base plate 37 is passed with workbench 22 and be provided with the plush copper 38 that matches with the transfer of vibration seat of vibrating device in the lower end; Above the workbench 22, supporting base 8 peripheries that are positioned at the C station are equipped with the spray cleaner 24 at insulating disc 30 bottoms that are placed in the mucilage binding member 7 on the supporting base 8, and retaining ring 23 and interior retaining ring 25 outside being respectively equipped with on the center stand column section above workbench lateral margin and workbench, the workbench bottom is connected with drainage pipe 21, spray cleaner 24 is by the electromagnetically operated valve on the electrical apparatus control system interlock spray cleaner pipeline 27 operation automatically in the work, and cement glue 32 on insulating disc 30 bottom surfaces overflows in going to process with timely hydro-peening; On the center stand column above the workbench 22 26, be fixed with upper mounting plate 1, on upper mounting plate, be positioned at A, B, the C station is separately installed with the movable hold down gag at the mucilage binding member 7 on the supporting base 8 of its below, this activity hold down gag is by driving cylinder 2, be installed on the stage clip 5 that drives center, cylinder piston rod 3 lower end, the steel pin presses 6 and press the peripheral positioning cap of head 4 and constitute, its positioning cap 4 is when pressing down, cover is pressed in and is placed in the locating cover 28 that is used for correcting insulating disc 30 and steel pin 29 relative positions above the mucilage binding member 7, this locating cover 28 is provided with the cover circle that matches with muscle circle on the insulating disc 30, its center is provided with steel pin guide hole, locating cover 28 is placed on the workpiece all the time in the course of processing, just removes after the adhesive 32 in insulator solidifies fully; On gantry base 18, be positioned at A, the B station is equipped with electric vibrator 12, electric vibrator 12 tops are equipped with the vibrator that matches with vibration transmission rod 10 lower end plush coppers 38 and transmit seat 11, between vibrator bottom and the bearing 14 cushion blocking 13 is installed, at gantry base C station one cover vibrator assembly is installed equally, just its vibrator is the pneumatic vibrator 17 that frequency is higher, amplitude is less.

In the operate as normal of the present invention, basically be that five stations are worked simultaneously, at the A station, be that chapeau de fer spare with built-in quantitative cement glue is placed on the workbench vacant seat supporting base that runs to this station, and the operant activity hold down gag compresses chapeau de fer spare, start shake cement glue in the black iron cap of the vibrating device that joins with chapeau de fer spare simultaneously, stop automatically after the vibrating device work time-delay several seconds; At the B station, to place the insulating disc of built-in quantitative cement glue, steel pin and locating cover to the chapeau de fer of the supporting base of this station from the running of A station, and operant activity hold down gag and the vibrating device complete insulator cementing member after to configuration carries out shaking first time and closes automatic stop after the vibrating device work time-delay several seconds; The C station, be to run to carrying out shaking the second time through the insulator assembly after closing of for the first time shaking and closing of this station from the B station, to eliminate the pore in the adhesive, improve the density of adhesive, the united opening electromagnetically operated valve makes spray cleaner work simultaneously, the cleaning adhesive on the insulating disc bottom surface that goes to overflow, the action that compresses, vibrates and clean of this station all automatically performs by setting; The D station is mucilage binding quality examination position; The E station is that qualified products are taken the position away.Workbench every turn under cam dispenser and travelling gear drive is once rotated 72 °, promptly finish one action, can get next finished product this moment from the D station, uniform 5 relative A of supporting base, B, C, D, station of E station sequential advancement on the workbench, so repeat, realized the streamline continuous operation.

Claims

1, a kind of dish type suspension insulator multi-station pipelining cementing machine, comprise frame, mucilage binding member supporting seat, movable hold down gag at the mucilage binding member on the supporting base, with the vibrating device that is installed on the supporting base bottom, it is characterized in that frame is made of base (18) and center stand column (26), the middle part of described center stand column (26) is equipped with the workbench (22) that intermittently horizontally rotates, this workbench (22) bottom is connected with driven gear (15) on being installed on center stand column (26) by adjusting nut and bearing (16), the output shaft that is installed on the cam dispenser (19) on the base (18) is provided with the driving gear (20) that is meshed with driven gear (15), this workbench (22) is gone up uniform being equipped with and ring shape continuous productive process corresponding 3～5 mucilage binding member supporting seats of station (8) and elastic support (9) thereof, elastic support top panel (35) central vertical is fixed with vibration transmission rod (10), this vibration transmission rod (10) upper end is provided with the location protruding (33) of matching with chapeau de fer spare (31) bottom of mucilage binding member, the lower end is passed elastic support base plate (37) and workbench (22) and is provided with the plush copper (38) that matches with the transfer of vibration seat (11) of vibrating device, center stand column (26) top is fixed with upper mounting plate (1), on upper mounting plate (1), being positioned at first three station is A, B, the C station is separately installed with by driving cylinder (2), the elasticity that is installed on driving cylinder piston rod (3) bottom presses the movable hold down gag of head (6) and positioning cap (4) composition, on gantry base (18), be positioned at A, B, the C station is separately installed with first vibrator (12) or second vibrator (17) of band transfer of vibration seat (11), the transfer of vibration seat (11) on the same station, vibration transmission rod (10) is positioned on the same axis with cylinder piston rod (3).

2, by the described dish type suspension insulator multi-station pipelining of claim 1 cementing machine, supporting base (8) periphery that it is characterized in that workbench (22) top, is positioned at the C station is equipped with the spray cleaner (24) at insulating disc (30) bottom that is placed in the mucilage binding member on the supporting base.

3, by the described dish type suspension insulator multi-station pipelining of claim 2 cementing machine, retaining ring (23) and interior retaining ring (25) outside it is characterized in that being respectively equipped with on the center stand column section of workbench (22) lateral margin and workbench top, the workbench bottom is connected with drainage pipe (21).

4,, it is characterized in that spray cleaner (24) is to be operated automatically by the electromagnetically operated valve (27) on the electrical apparatus control system interlock spray cleaner pipeline by the described dish type suspension insulator multi-station pipelining of claim 2 cementing machine.

5, by the described dish type suspension insulator multi-station pipelining of claim 1 cementing machine, the vibrator of it is characterized in that gantry base (18) is last, be positioned at A, the B station being installed is electric vibrator (12), and the vibrator that is positioned at the installation of C station is the pneumatic vibrator that frequency is higher, amplitude is less (17).