CN213557066U

CN213557066U - Fiber material bonded composite activated carbon sheet forming machine

Info

Publication number: CN213557066U
Application number: CN202022386411.2U
Authority: CN
Inventors: 王幸; 黄清波; 许瑞祥; 王兴速
Original assignee: Xiamen Mizi Water Purification Technology Co ltd
Current assignee: Xiamen Mizi Water Purification Technology Co ltd
Priority date: 2020-10-23
Filing date: 2020-10-23
Publication date: 2021-06-29
Anticipated expiration: 2030-10-23

Abstract

The utility model discloses a fiber material bonded composite activated carbon sheet forming machine, wherein a material receiving component is used for collecting formed composite activated carbon sheets; the slurry tank mechanism is arranged on one side of the material receiving component and is used for containing carbon fiber slurry with fiber materials and continuously stirring and uniformly mixing the carbon fiber slurry with the fiber materials; the material placing mechanism is arranged between the material receiving component and the slurry tank mechanism and used for vacuum adsorption of slurry on the inner side of the slurry tank mechanism to form carbon sheets, and then the carbon sheets are turned over by 180 degrees and placed on the material receiving component; the material rolling mechanism is slidably arranged at the top of the slurry tank mechanism and used for shaping the material swinging mechanism; the pressing wheel can be adjusted to move up and down by adjusting the connecting position of the height adjusting part and the pressing wheel so as to adapt to the production of carbon sheets of different types; first power supply action, drive translation crossbeam removes along direction slide subassembly, and then makes the pinch roller be used in vacuum adsorption part top, carries out the plastic to the carbon sheet that shaping tool top formed, improves the production quality of carbon sheet.

Description

Fiber material bonded composite activated carbon sheet forming machine

Technical Field

The utility model relates to an active carbon piece make-up machine technical field, in particular to combined active carbon piece make-up machine that fiber material is bound.

Background

The activated carbon is a carbon material with developed pores and adsorption function, and is widely applied to the field of water purifiers. In the water purification process, the activated carbon is developed into an activated carbon filter element from powdered activated carbon and granular activated carbon, and compared with the traditional powdered activated carbon and granular activated carbon, the activated carbon filter element has higher bulk density, strength and specific surface area per unit volume, and is convenient to store, transport and install. The main forming mode of the existing activated carbon filter element is a sintering method, namely, the activated carbon powder and a binder are mixed according to a certain proportion and then are placed into a mould, the mould is placed into a furnace for heating after pressure is applied, and demoulding is carried out after cooling forming.

Disclosure of Invention

The utility model provides a superior performance's fibrous material bonded composite activated carbon piece make-up machine to solve the above-mentioned technical problem of current.

In order to solve the technical problem, the utility model provides a following technical scheme: a composite activated carbon sheet forming machine to which fibrous materials are bonded, the composite activated carbon sheet forming machine comprising:

the material receiving component is used for collecting the formed composite activated carbon sheets;

the slurry tank mechanism is arranged on one side of the material receiving component and used for containing the carbon fiber slurry with the fiber materials and continuously stirring and uniformly mixing the carbon fiber slurry with the fiber materials;

the material placing mechanism is arranged between the material receiving component and the slurry tank mechanism and used for carrying out vacuum adsorption on the slurry inside the slurry tank mechanism to form carbon sheets, and then turning the carbon sheets 180 degrees and placing the carbon sheets on the material receiving component; and

and the material rolling mechanism is slidably arranged at the top of the slurry tank mechanism and is used for shaping the material swinging mechanism.

Further, the pendulum material mechanism includes: the device comprises a material placing support, a lifting component, a turning component and a vacuum adsorption component; the lifting component is arranged on the material placing support; the overturning part is fixedly arranged at the top of the lifting part; the vacuum adsorption part is rotatably arranged on the lifting part and is connected with the output end of the overturning part.

Further, the vacuum adsorption component comprises a forming jig, a swing arm and a rotary joint; one end of the swing arm is connected with the rotary joint, and the other end of the swing arm is connected with the forming jig.

Furthermore, the swing arm is hollow, and two ends of the swing arm are sealed.

Further, the forming jig comprises a cone mold seat, a connecting flange, an orifice plate element, a mold and a mold plate; the cone mold seat, the connecting flange and the orifice plate element are coaxially arranged; the die array is arranged on the orifice plate element and is fixed on the orifice plate element through a die plate in a sealing mode.

Further, the slurry tank mechanism comprises a water tank, a stirring paddle and a driving motor, wherein the water tank, the stirring paddle and the driving motor are formed by splicing stainless steel plates; the stirring paddle is rotatably arranged on the inner side of the water tank; and an output shaft of the driving motor is connected with the stirring paddle through a chain.

Further, the bottom of the water tank is obliquely arranged; the bottom of the water tank is connected with a T-shaped pipeline.

Further, the rolling mechanism comprises a first power source, a translation cross beam, a height adjusting part and a pressing wheel; the output end of the first power source is connected with the translation cross beam; the height adjusting component is arranged on the translation cross beam in an adjustable mode; the pinch roller can be movably inserted into the height adjusting part.

Compared with the prior art, the utility model has the advantages of it is following:

1) the connecting position of the height adjusting part and the pressing wheel is adjusted, so that the pressing wheel can be adjusted to move up and down to adapt to the production of carbon sheets of different models, and the production diversity of equipment is improved; the first power source acts to drive the translation cross beam to move along the guide slideway assembly, so that the pressing wheel acts on the vacuum adsorption part to shape the carbon sheet formed above the forming jig, and the production quality of the carbon sheet is improved;

2) the slurry tank mechanism is used for containing carbon fiber slurry with fiber materials and continuously stirring the carbon fiber slurry; the material placing mechanism is arranged between the material receiving component and the slurry tank mechanism and used for carrying out vacuum adsorption on the slurry inside the slurry tank mechanism to form carbon sheets and then carrying out turnover placement on the material receiving component; the material rolling mechanism is used for shaping the material arranging mechanism; the material receiving component is used for collecting the formed composite activated carbon sheets; all mechanisms work in a coordinated mode, so that the production efficiency is improved, the production energy consumption is reduced, and the automation degree is high.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the material receiving member of the present invention;

FIG. 3 is a schematic structural view of the slurry tank mechanism of the present invention;

fig. 4 is a schematic structural view of the material placing mechanism of the present invention;

FIG. 5 is a schematic view of the forming jig of the present invention;

fig. 6 is a schematic structural view of the material rolling mechanism of the present invention.

Description of the labeling: a receiving member 1; a slurry tank mechanism 2; a material placing mechanism 3; a material rolling mechanism 4; a material receiving bracket 11; a material receiving cylinder 12; a material receiving plate 13; a water tank 21; a stirring paddle 22; a drive motor 23; a T-shaped pipe 24; a material placing bracket 31; a lifting member 32; a turning member 33; a vacuum suction member 34; a molding jig 341; a swing arm 342; a rotary joint 343; a shape mold stand 3411; a connecting flange 3412; orifice plate element 3413; a die 3414; die plate 3415; the first power source 41; the translation beam 42; a height adjusting member 43; a pinch roller 44; a guide chute assembly 45; an intake pipe 46.

Detailed Description

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, it is possible to enlarge the thicknesses of layers and regions for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.

The present invention will be further described with reference to the accompanying drawings and specific embodiments.

As shown in fig. 1 to 6: a composite activated carbon sheet forming machine to which fibrous materials are bonded, the composite activated carbon sheet forming machine comprising:

the material receiving component 1 is used for collecting the formed composite activated carbon sheets;

the slurry tank mechanism 2 is arranged on one side of the material receiving component 1 and is used for containing the carbon fiber slurry with the fiber materials and continuously stirring and uniformly mixing the carbon fiber slurry with the fiber materials;

the material placing mechanism 3 is arranged between the material receiving component 1 and the slurry groove mechanism 2 and used for carrying out vacuum adsorption on the slurry on the inner side of the slurry groove mechanism 2 to form carbon sheets, and then turning the carbon sheets 180 degrees and placing the carbon sheets on the material receiving component 1; and

and the material rolling mechanism 4 is slidably arranged at the top of the slurry tank mechanism 2 and is used for shaping the material swinging mechanism 3.

The material placing mechanism 3 includes: the material placing bracket 31, the lifting component 32, the overturning component 33 and the vacuum adsorption component 34; the lifting component 32 is arranged on the material placing bracket 31; the overturning part 33 is fixedly arranged at the top of the lifting part 32; the vacuum adsorption part 34 is rotatably arranged on the lifting part 32 and is connected with the output end of the overturning part 33; the lifting component 32 drives the turning component 33 to move up and down, and the turning component 33 drives the vacuum adsorption component to turn 180 degrees; the receiving component 1 is used for placing the carbon sheets adsorbed by the vacuum adsorption component 34 after being turned over for 180 degrees, and is convenient and efficient to operate.

The vacuum absorption part 34 comprises a forming jig 341, a swing arm 342 and a rotary joint 343; one end of the swing arm 342 is connected with the rotary joint 343, and the other end is connected with the molding jig 341; the swing arm 342 is hollow, and two ends of the swing arm are sealed; the other end of the rotary union 343 is connected to an air inlet tube 46, vacuum is introduced into the rotary union 343 through the air inlet tube 46 and into the swing arm 342, and the vacuum is applied over the orifice plate member 3413 through the cone mold seat 3411, thereby allowing the carbon fiber slurry to enter the mold.

Molding jig 341 includes cone mold seat 3411, connecting flange 3412, orifice plate element 3413, mold 3414, and mold plate 3415; said cone die set 3411, connecting flange 3412, and orifice plate element 3413 are coaxially disposed; connecting flange 3412 is connected at one end to cone die set 3411 and at the other end to swing arm 342, orifice plate element 3413 is positioned over cone die set 3411, die plate 3415 is positioned over orifice plate element 3413, and an array of die elements 3414 is positioned on orifice plate element 3413 and sealingly secured to orifice plate element 3413 by die plate 3415.

The slurry tank mechanism 2 comprises a water tank 21, a stirring paddle 22 and a driving motor 23 which are spliced by stainless steel plates; the stirring paddle 22 is rotatably arranged inside the water tank 21; an output shaft of the driving motor 23 is connected with the stirring paddle 22 through a chain; the driving motor 23 acts to drive the stirring paddle 22 to rotate, and the carbon fiber slurry in the water tank 21 is continuously stirred by the stirring paddle 22; the bottom of the water tank 21 is obliquely arranged so as to be convenient for cleaning the bottom of the water tank 21; the bottom of the water tank 21 is connected with a T-shaped pipeline 24, a ball valve switch is arranged on the T-shaped pipeline 24, and the T-shaped pipeline 24 is controlled to be conducted through the ball valve switch; carbon fiber slurry required for production is conveyed into the water tank 21 through the T-shaped pipe 24, or the cleaned sewage is discharged outside through the T-shaped pipe 24.

The rolling mechanism 4 comprises a first power source 41, a translation cross beam 42, a height adjusting part 43 and a pressing wheel 44; the output end of the first power source 41 is connected with the translation cross beam 42; the height adjusting component 43 is adjustably arranged on the translation cross beam 42; the pinch roller 44 can be movably inserted into the height adjusting component 43; the connecting position of the height adjusting part 43 and the pressing wheel 44 is adjusted, so that the pressing wheel 44 can be adjusted to move up and down, the production of carbon sheets with different models is adapted, and the production diversity of equipment is improved; first power supply 41 sets up in slurry tank mechanism 2 top, and slurry tank mechanism 2 top is equipped with direction slide subassembly 45, translation crossbeam 42 is connected with slurry tank mechanism 2, and the action of first power supply 41 drives translation crossbeam 42 and removes along direction slide subassembly 45, and then makes pinch roller 44 act on vacuum adsorption part 34 top, carries out the plastic to the carbon sheet that forming jig 341 top formed, improves the production quality of carbon sheet.

The receiving member 1 includes: receive material support 11, receive material cylinder 12 and receive material board 13, receive the setting of material cylinder 12 and be in receiving material support 11 top, receive the output of material cylinder 12 and be connected with receiving material board 13, receive material cylinder 12 and drive and receive material board 13 and reciprocate for collect the fashioned compound activated carbon piece of pendulum material mechanism 3 transport.

The utility model discloses an application principle: placing carbon fiber slurry required for production in a water tank 21, driving a motor 23 to act, driving a stirring paddle 22 to rotate, and continuously stirring the carbon fiber slurry in the water tank 21 through the stirring paddle 22; the material placing mechanism 3 acts to perform the molding manufacture of the composite active carbon sheet; the lifting part 32 drives the turning part 33 to move downwards, so that the forming jig is soaked in the carbon fiber slurry in the water tank 21, vacuum negative pressure enters the rotary joint 343 through the air inlet pipe 46 and then enters the swing arm 342, the vacuum negative pressure acts on the upper side of the orifice plate component 3413 through the cone mold seat 3411, so that the carbon fiber slurry is filled in the mold, the lifting part 32 acts again to drive the turning part 33 to move upwards, then the material rolling mechanism 4 acts to shape the carbon sheet, the first power source 41 acts to drive the translation cross beam 42 to move along the guide slideway component 45, so that the pressing wheel 44 acts on the vacuum adsorption part 34 to shape the carbon sheet formed above the forming jig 341; the overturning part 33 drives the vacuum adsorption part to overturn for 180 degrees; the shaping device is used for turning the shaped carbon sheet adsorbed by the vacuum adsorption component 34 by 180 degrees and then placing the carbon sheet on the material receiving component 1 to finish shaping production of the carbon sheet.

It should be finally noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, it should be understood by those skilled in the art that after reading the present specification, the technical personnel can still modify or equivalently replace the specific embodiments of the present invention, but these modifications or changes do not depart from the scope of the claims of the present application.

Claims

1. A composite activated carbon sheet forming machine bonded by fiber materials is characterized by comprising:

the material receiving component (1) is used for collecting the formed composite activated carbon sheets;

the slurry tank mechanism (2) is arranged on one side of the material receiving component (1) and is used for containing carbon fiber slurry with fiber materials and continuously stirring and uniformly mixing the carbon fiber slurry with the fiber materials;

the material placing mechanism (3) is arranged between the material receiving component (1) and the slurry tank mechanism (2) and is used for carrying out vacuum adsorption on the slurry on the inner side of the slurry tank mechanism (2) to form carbon sheets, and then turning the carbon sheets 180 degrees to place the carbon sheets on the material receiving component (1); and

and the rolling mechanism (4) is slidably arranged at the top of the slurry groove mechanism (2) and is used for shaping the material swinging mechanism (3).

2. The machine for forming fibrous material-bonded composite activated carbon sheets according to claim 1, wherein the material arranging mechanism (3) comprises: the device comprises a material placing support (31), a lifting component (32), a turning component (33) and a vacuum adsorption component (34); the lifting component (32) is arranged on the material placing support (31); the overturning part (33) is fixedly arranged at the top of the lifting part (32); the vacuum adsorption part (34) is rotatably arranged on the lifting part (32) and is connected with the output end of the overturning part (33).

3. The fiber material bonded composite activated carbon sheet molding machine according to claim 2, wherein the vacuum adsorption part (34) comprises a molding jig (341), a swing arm (342), and a rotary joint (343); one end of the swing arm (342) is connected with the rotary joint (343), and the other end of the swing arm is connected with the molding jig (341).

4. The fiber material bonded composite activated carbon sheet forming machine according to claim 3, wherein the swing arm (342) is hollow and sealed at both ends.

5. The fiber material bonded composite activated carbon sheet forming machine of claim 3, wherein the forming jig (341) comprises a cone die holder (3411), a connecting flange (3412), an orifice plate element (3413), a die (3414), and a die plate (3415); the cone die holder (3411), the connecting flange (3412) and the orifice plate element (3413) are coaxially arranged; the array of dies (3414) is disposed on the orifice plate element (3413) and sealingly secured to the orifice plate element (3413) by a die plate (3415).

6. The forming machine for fiber material bonded composite activated carbon sheets according to claim 1, wherein the slurry tank mechanism (2) comprises a water tank (21), a stirring paddle (22) and a driving motor (23) which are spliced by stainless steel plates; the stirring paddle (22) is rotatably arranged on the inner side of the water tank (21); the output shaft of the driving motor (23) is connected with the stirring paddle (22) through a chain.

7. The fiber material bonded composite activated carbon sheet forming machine according to claim 6, wherein the bottom of the water tank (21) is disposed obliquely; the bottom of the water tank (21) is connected with a T-shaped pipeline (24).

8. The fiber material bonded composite activated carbon sheet forming machine according to claim 1, wherein the roll mechanism (4) comprises a first power source (41), a translation beam (42), a height adjusting member (43) and a press wheel (44); the output end of the first power source (41) is connected with the translation cross beam (42); the height adjusting component (43) is adjustably arranged on the translation cross beam (42); the pinch roller (44) can be movably inserted into the height adjusting component (43).