CN107160738B - Wine box preparation shaping bubble all-in-one - Google Patents
Wine box preparation shaping bubble all-in-one Download PDFInfo
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- CN107160738B CN107160738B CN201710469084.7A CN201710469084A CN107160738B CN 107160738 B CN107160738 B CN 107160738B CN 201710469084 A CN201710469084 A CN 201710469084A CN 107160738 B CN107160738 B CN 107160738B
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Abstract
The invention relates to a wine box manufacturing, forming and foaming integrated machine which comprises a box body, wherein a working rotary table is arranged on the box body, and a plurality of stations are arranged on the working rotary table: the wine box mould comprises a printing plate fixing station, a plastic plate fixing station, a bubble pressing station and a material taking station, wherein a wine box mould is arranged on a working rotary table corresponding to each station, a vacuum pump is arranged at the printing plate fixing station, and the vacuum pump is matched with the wine box mould transferred to the printing plate fixing station to form negative pressure in the corresponding wine box mould; a bubble pressing mechanism is arranged at the bubble pressing station and used for pressing and forming the side face of the wine box; a manipulator is arranged above the material taking station and used for taking out the wine box after forming and foaming from a wine box mold; install this work revolving stage intermittent type nature pivoted motor of drive in the box, let four wine box moulds change in proper order in four stations departments. The mechanical automatic forming and bubble pressing production of the display type combined wine box is realized, the production efficiency is greatly improved, and the labor intensity of workers is reduced.
Description
Technical Field
The invention relates to a wine box forming and foaming integrated machine.
Background
The traditional wine box forming and pressing are completed by manual operation, the operation efficiency is poor, the quality cannot be reliably guaranteed, and the development of wine box manufacturing mechanization is a development trend. Notice No. CN 204278613U discloses four sides forming mechanism of wine box forming machine, and wine box mould of wine box forming machine reciprocates by the power transmission and sets up formation mould high-order and mould low level in the frame, and wine box mould below is the layer board, wine box mould moves down and drives the layer board from the layer board high-order downwards to layer board low level after contacting the layer board, and this forming mechanism includes four sides forming device and bottom ear folding device, can cooperate wine box mould and layer board to accomplish four sides of wine box and bottom ear folding shaping operation, realizes that mechanized transfer paper can participate in mechanized operation, is the prerequisite that realizes full-automatic wine box shaping, reduces production labour cost effectively, improves work production efficiency.
However, the wine box forming machine is only suitable for manufacturing an integrated wine box surrounded by continuous four-side paper boards, and a combined wine box formed by combining transparent plastics, the paper boards and a wine bottle bottom supporting plate cannot be produced by the device.
Disclosure of Invention
The invention aims to solve the technical problem of providing a wine box manufacturing, forming and foaming integrated machine in the prior art, mainly aiming at forming and foaming of a combined wine box formed by a plastic panel and a printing paperboard or formed by the plastic panel and a bottle bottom supporting plate, and improving the manufacturing efficiency of the wine box.
The technical scheme adopted by the invention for solving the problems is as follows: the utility model provides a wine box preparation shaping bubble all-in-one, includes the box, be provided with the work revolving stage on the box, be provided with four stations on the work revolving stage: the wine box mould comprises a printing plate fixing station, a plastic plate fixing station, a bubble pressing station and a material taking station, wherein a wine box mould is arranged on a working rotary table corresponding to each station, a vacuum pump is arranged on the printing plate fixing station, and the vacuum pump is matched with the wine box mould transferred to the printing plate fixing station to enable negative pressure to be formed in the corresponding wine box mould; a bubble pressing mechanism is arranged at the bubble pressing station and used for pressing and forming the side face of the wine box; a manipulator is arranged above the material taking station and used for taking out the wine box after forming and foaming from a wine box mold; install this work revolving stage intermittent type nature pivoted motor of drive in the box, let four wine box moulds change in four stations departments in proper order.
Preferably, the wine box mould body matches with the wine box shaping shape, and wine box mould cavity, the body side has seted up the absorption through-hole, and the aspirating hole of butt joint with the vacuum pump is seted up to the body bottom surface. The printing plate is firstly adsorbed on the wine box die and keeps the shape by arranging the vacuum pump.
Specifically, press bubble mechanism including the elasticity clamp plate, the polylith that corresponds wine box side and top surface respectively is pressed including the flexible clamp plate, when preforming wine box changes to the pressure bubble station, the flexible clamp plate moves together and presses the bubble to wine box side and top surface.
Furthermore, a fixed support is arranged above the working rotary table, telescopic cylinders are respectively arranged on the fixed support and correspond to the side face and the top face of the wine box, and the telescopic pressing plate is matched with telescopic rods of the telescopic cylinders and driven by the telescopic rods to move forwards or backwards.
Specifically, work revolving stage top is provided with the sideslip track, manipulator and sideslip track cooperation and can be along this sideslip track reciprocating motion, the manipulator includes the telescoping cylinder and sets up the adsorption equipment in the telescopic link below, adsorption equipment comprises fixed plate and a plurality of suction bars of taking the sucking disc of setting under the fixed plate, and adsorption equipment reciprocates under the drive of telescopic link, snatchs the wine box messenger of shaping after pressing the bubble through the sucking disc of suction bar below and takes out from the wine box mould.
The method for manufacturing the forming and foaming integrated machine based on the wine box comprises the following steps: the operating turntable and vacuum pump are activated to fix the printing plate to the wine box mold at the printing plate fixing station and to preform the printing plate into the sides of the wine box. The work revolving stage rotates, fixes the plastic slab to the wine box mould again in plastic slab fixed station department, encloses into the wine box with preceding printing plate together, to the wine box by the bottle end support lid, also need to take off the lid with the bottle end this moment and install on the wine box mould. The work revolving stage rotates, and at bubble pressing station department, bubble pressing mechanism presses the bubble to the wine box side and the top surface of preforming, presses the bubble action to wine box side and top surface through the elasticity clamp plate. The work revolving stage rotates, gets the material station, takes out the wine box from the wine box mould through the manipulator, and the manipulator descends to the wine box mould, adsorbs the wine box through a plurality of suction arms of below area sucking disc and accomplishes and snatch, and the manipulator rises and lets the wine box break away from the wine box mould, then the manipulator transfers the wine box to outside flowing water bench, and the completion is got the material. And the working rotary table rotates to the position of the printing plate fixing station again, and the circular operation is carried out.
The utility model provides another kind of wine box preparation shaping bubble all-in-one, the power distribution box comprises a box body, be provided with the work revolving stage on the box, be provided with six stations on the work revolving stage: the device comprises an ash plate fixing station, a printing plate fixing station, a first bubble pressing station, a blank pressing station, a second bubble pressing station and a material taking station. The wine box mould is arranged on the working rotary table corresponding to each station, a blank pressing groove is formed in one side, corresponding to a wine box, of a blank pressing, a vacuum pump is configured at the fixing station of the gray plate, and the vacuum pump and the wine box mould rotating to the fixing station of the gray plate cooperate to form negative pressure in the wine box mould and fix the gray plate. The first bubble pressing station is provided with a first bubble pressing mechanism, the second bubble pressing station is provided with a second bubble pressing mechanism, the second bubble pressing mechanism is used for completing bubble pressing operation on two side surfaces of the wine box, the first bubble pressing mechanism is used for completing bubble pressing operation on the other two side surfaces of the wine box, and the first bubble pressing mechanism and/or the second bubble pressing mechanism is used for completing bubble pressing operation on the top surface of the wine box; the wine box lifting gripper lifts the wine box part to enable a blank pressing groove on a wine box mould to be opposite to a blank pressing bar of the blank pressing plate, and the blank pressing plate acts to press the bottom edge of the printing plate into the ash plate; a manipulator is arranged above the material taking station and used for taking out the wine box after forming and foaming from a wine box mold; install this work revolving stage intermittent type nature pivoted motor of drive in the box, let six wine box moulds alternate in six stations departments in proper order.
Specifically, wine box mould body and wine box shaping shape phase-match, wine box mould cavity, the absorption through-hole has been seted up to the body side, and the aspirating hole with the vacuum pump butt joint is seted up to the body bottom surface.
Specifically, first bubble pressing mechanism and second bubble pressing mechanism mainly include the elasticity clamp plate, the elasticity clamp plate includes the polylith that corresponds wine box side and top surface respectively.
Specifically, at the second bubble pressing station, a fixed support is arranged on the working turntable, telescopic cylinders are respectively arranged on the fixed support and the side faces corresponding to the wine boxes, and a telescopic pressing plate is matched with telescopic rods of the telescopic cylinders and driven by the telescopic rods to move forward or backward so as to complete bubble pressing operation on two side faces of the wine boxes; at the first bubble pressing station, a movable support is arranged on the outer side of the working rotary table, telescopic cylinders are respectively arranged on the movable support corresponding to the side faces of the wine boxes, and a telescopic pressing plate is matched with telescopic rods of the telescopic cylinders and driven by the telescopic rods to move forward or backward so as to press bubbles on the other side faces of the wine boxes; and the telescopic cylinder is arranged on the fixed support and/or the movable support corresponding to the top surface of the wine box, the telescopic pressing plate is matched with the telescopic rod of the telescopic cylinder, and the telescopic rod drives the wine box to move forward or backward to complete the bubble pressing operation on the top surface of the wine box.
Preferably, a transverse moving rail is arranged above the working turntable, the manipulator is matched with the transverse moving rail and can move back and forth along the transverse moving rail, the manipulator comprises a telescopic cylinder and an adsorption device arranged below the telescopic rod, the adsorption device is composed of a fixed plate and a plurality of suction rods with suckers arranged below the fixed plate, the adsorption device is driven by the telescopic rod to move up and down, and the suckers below the suction rods grab the wine box after forming and bubble pressing so as to take the wine box out of a wine box mold.
Above-mentioned six-station wine box forming machine compares with quadruplex position, has had first bubble pressing station and blank pressing station more, and wine box blank pressing operation all is accomplished through artifical manual in the past, and this application directly just can realize mechanical completion at wine box forming process, has improved wine box fashioned degree of automation, has saved the cost of labor for the enterprise.
Compared with the prior art, the invention has the advantages that: aiming at the display type wine box structure, the side face of each wine box is not required to be pressed and foamed for forming, the four-station wine box manufacturing, forming and foaming integrated machine is provided, the mechanical automatic forming and foaming production of the wine box is realized, the production efficiency is greatly improved, the labor intensity of workers is reduced, the equipment layout is compact, and the occupied area is small. The corresponding forming and bubble pressing method has simple process, only needs two operators at most to respectively operate at the printing plate fixing station and the plastic plate fixing station, and other operations can be automatically completed by a machine, thereby greatly saving the labor cost and reducing the labor intensity of workers.
The six-station wine box manufacturing, forming and foaming integrated machine is designed for wine boxes needing multi-surface foaming forming, so that the automatic operation of foaming forming of the side face of each wine box and the automatic operation of pressing the side of a certain side face are realized, the production efficiency and the production automation level of the wine box are improved, and the manual labor intensity is reduced.
Drawings
Fig. 1 is a front view of a forming and foaming integrated machine for manufacturing a wine box in embodiment 1 of the present invention;
fig. 2 is a side view of the wine box manufacturing, forming and foaming all-in-one machine in embodiment 1 of the present invention;
fig. 3 is a plan view of a working turret in embodiment 1 of the present invention;
fig. 4 is a plan view of a six-station working turret according to embodiment 2 of the present invention;
fig. 5 is a first view of a six-station wine box forming machine according to embodiment 2 of the present invention;
fig. 6 is a second view of a six-station wine box forming machine according to embodiment 2 of the present invention;
fig. 7 is a third view of a six-station wine box forming machine according to embodiment 2 of the present invention.
Detailed Description
The invention is described in further detail below with reference to the following examples of the drawings.
Example 1
As shown in fig. 1-3, the wine box manufacturing, forming, foaming and integrating machine in the embodiment is mainly used for forming a display type wine box, and includes a box body 1, a working turntable 2 is arranged on the box body 1, and four stations are arranged on the working turntable 2: the printing plate fixing station, the plastic plate fixing station, the bubble pressing station and the material taking station are arranged on the working rotary table 2, and four wine box molds 3 are arranged on the working rotary table and correspond to the four stations respectively. Printing plate fixed station disposes vacuum pump 4, and vacuum pump 4 makes the interior negative pressure that forms of corresponding wine box mould with the wine box mould cooperation that changes printing plate fixed station. And a bubble pressing mechanism is arranged at the bubble pressing station and used for pressing and forming the side face of the wine box. And a manipulator is arranged above the material taking station and is used for taking out the wine box after forming and foaming from a wine box mould. A motor (not shown in the figure) for driving the working rotary table to intermittently rotate is installed in the box body 1, and the working rotary table 2 is driven by the motor to enable four wine box molds to be sequentially and circularly converted at four stations.
Wine box mould 3 body and wine box shaping shape phase-match, wine box mould cavity, the absorption through-hole has been seted up to the body side, and the aspirating hole with the vacuum pump butt joint is seted up to the body bottom surface.
The bubble pressing mechanism comprises a telescopic pressing plate 5, the telescopic pressing plate 5 comprises three sides and a top surface which respectively correspond to two sides of the wine box, a fixed support 7 is arranged above the working turntable 2, telescopic cylinders 6 are respectively arranged on the sides and the top surface which correspond to the wine box on the fixed support 7, and the telescopic pressing plate 5 is matched with telescopic rods of the telescopic cylinders 6 and is driven by the telescopic rods to advance or retreat. When preforming wine box transferred to the bubble station, elasticity clamp plate 5 moved together and carried out the bubble to wine box side and top surface.
2 tops of work revolving stage are provided with sideslip track 8, and the manipulator can be along this sideslip track reciprocating motion with the cooperation of sideslip track 8, and the manipulator includes telescoping cylinder 9 and the adsorption equipment of setting in the telescopic link below, and adsorption equipment comprises fixed plate 10 and a plurality of suction bars 11 of taking sucking disc 12 of setting under fixed plate 10, and adsorption equipment reciprocates under the drive of telescopic link, snatchs the wine box messenger after the shaping pressure bubble through the sucking disc of suction bar below and takes out from the wine box mould.
The wine box manufacturing, forming and bubble pressing method of the embodiment comprises the following steps: the operating turntable and vacuum pump are activated to fix the printing plate to the wine box mold at the printing plate fixing station and to preform the printing plate into the sides of the wine box. The work revolving stage rotates, fixes the plastic slab to the wine box mould again in plastic slab fixed station department, encloses into the wine box with preceding printing plate together, to the wine box by the support lid at the bottom of the bottle, also need to take off the lid with the bottom of the bottle this moment and install on the wine box mould. The working rotary table rotates, bubbles are pressed on the side face and the top face of the wine box which is preformed through the bubble pressing mechanism at the bubble pressing station, and the side face and the top face of the wine box are pressed through the telescopic pressing plate. The work revolving stage rotates, gets the material station, takes out the wine box from the wine box mould through the manipulator, and the manipulator descends to the wine box mould, adsorbs the wine box through a plurality of suction arms of below area sucking disc and accomplishes and snatch, and the manipulator rises and lets the wine box break away from the wine box mould, then the manipulator transfers the wine box to outside flowing water bench, accomplishes and gets the material. And the working rotary table rotates to the printing plate fixing station again, and the circular operation is performed.
Example 2
As in fig. 4-6, this embodiment relates to a wine box preparation shaping bubble all-in-one, and the wine box production of mainly used multiaspect bubble shaping and needs blank pressing is provided with work revolving stage 2' on the box 1', is provided with six stations on the work revolving stage 2 ': the device comprises an ash plate fixing station, a printing plate fixing station, a first bubble pressing station, a blank pressing station, a second bubble pressing station and a material taking station. Work revolving stage 2' is gone up and is corresponded every station and be provided with wine box mould 3', and wine box mould 3' corresponds the one side that the wine box needs the blank pressing and is provided with blank pressing recess 301, and grey board fixed station disposes vacuum pump 4', and vacuum pump 4' makes the interior negative pressure of wine box mould and lets the grey board fixed with the wine box mould cooperation that changes to grey board fixed station. And the first bubble pressing station and the second bubble pressing station are respectively provided with a bubble pressing mechanism for performing bubble pressing forming on each side of the wine box. And a wine box lifting gripper 8' and a blank holder 9' are arranged at the blank pressing station, the wine box lifting gripper 8' lifts the wine box part to enable a blank holder groove 301 on the wine box mould to be opposite to a pressing strip of the blank holder 9', the blank holder 9' acts, and the bottom edge of the printing plate is pressed to the inner side of the blank holder under the action of the blank holder groove. And a manipulator is arranged above the material taking station and used for taking out the wine box after forming and bubble pressing from a wine box mold. A motor for driving the working rotary table to intermittently rotate is installed in the box body 1', and six wine box molds are sequentially alternated at six stations.
Wine box mould 3' body and wine box shaping shape phase-match, wine box mould cavity, the absorption through-hole has been seted up to the body side, and the aspirating hole of butt joint with the vacuum pump is seted up to the body bottom surface.
The bubble pressing mechanism mainly comprises a telescopic pressing plate 5', and the telescopic pressing plate 5' comprises a plurality of blocks which respectively correspond to the side surface and the top surface of the wine box.
The first bubble pressing station is arranged on the outer side of the working rotary table, the movable support 10 'can move to the first bubble pressing station from the outer side of the working rotary table, a bubble pressing mechanism corresponding to the first bubble pressing station is converted onto the working rotary table, the side face and/or the top face, corresponding to the wine box, of the movable support are respectively provided with the telescopic cylinder 6', the telescopic pressing plate 5 'is matched with the telescopic rod of the telescopic cylinder 6', the telescopic rod drives the wine box to advance or retreat, and the bubble pressing operation on the other side face and/or the top face of the wine box is completed. At the second bubble pressing station, a fixing support 7' is arranged on the working turntable, a telescopic cylinder 6' is respectively arranged on the side face and/or the top face of the wine box corresponding to the fixing support 7', and a telescopic pressing plate 5' is matched with a telescopic rod of the telescopic cylinder 6' and is driven by the telescopic rod to move forward or backward to complete the bubble pressing operation on the two side faces and the top face of the wine box.
The structure of the material taking station in this example was the same as that in example 1.
The wine box lifting hand 8 'is similar to the mechanical arm in embodiment 1 in structure, and the lifting hand 8' only realizes partial lifting of the wine box.
Above-mentioned six-station wine box forming machine compares with quadruplex position, has had first bubble pressing station and blank pressing station more, and wine box blank pressing operation all is accomplished through artifical manual in the past, and this application directly just can realize mechanical completion at wine box forming process, has improved wine box fashioned degree of automation, has saved the cost of labor for the enterprise.
In addition to the above embodiments, the present invention also includes other embodiments, and any technical solutions formed by equivalent transformation or equivalent replacement should fall within the scope of the claims of the present invention.
Claims (3)
1. The utility model provides a wine box preparation shaping bubble all-in-one which characterized in that: the automatic packaging box comprises a box body, be provided with the work revolving stage on the box, be provided with six stations on the work revolving stage: the wine box mould comprises an ash plate fixing station, a printing plate fixing station, a first bubble pressing station, a blank pressing station, a second bubble pressing station and a material taking station, wherein a wine box mould is arranged on a working rotary table corresponding to each station, a blank pressing groove is formed in one side, needing blank pressing, of the wine box corresponding to a wine box, the ash plate fixing station is provided with a vacuum pump, and the vacuum pump is matched with the wine box mould rotated to the ash plate fixing station to form negative pressure in the wine box mould so as to fix the ash plate; the first bubble pressing station is provided with a first bubble pressing mechanism, the second bubble pressing station is provided with a second bubble pressing mechanism, the second bubble pressing mechanism is used for completing bubble pressing operation on two side surfaces of the wine box, the first bubble pressing mechanism is used for completing bubble pressing operation on the other two side surfaces of the wine box, and the first bubble pressing mechanism and/or the second bubble pressing mechanism is used for completing bubble pressing operation on the top surface of the wine box; a wine box lifting gripper and a blank holder are arranged at the blank holder station, the wine box lifting gripper lifts the wine box to enable a blank holder groove on a wine box mould to be opposite to a pressing strip of the blank holder, and the blank holder acts to press the bottom edge of the printing plate into the gray plate;
a manipulator is arranged above the material taking station and used for taking out the wine box after forming and foaming from a wine box mold;
a motor for driving the working turntable to intermittently rotate is arranged in the box body, and six wine box molds are sequentially alternated at six stations;
the wine box mould body is matched with a wine box forming shape, the wine box mould is hollow, the side surface of the body is provided with an adsorption through hole, and the bottom surface of the body is provided with an air exhaust hole butted with a vacuum pump;
first bubble pressing mechanism and second bubble pressing mechanism include the elasticity clamp plate, the polylith that the elasticity clamp plate corresponds wine box side and top surface respectively.
2. The wine box making, forming, pressing and foaming all-in-one machine according to claim 1, wherein: at the second bubble pressing station, a fixed support is arranged on the working rotary table, telescopic cylinders are respectively arranged on the fixed support and correspond to the side faces of the wine box, a telescopic pressing plate is matched with telescopic rods of the telescopic cylinders, and the telescopic rods drive the wine box to move forward or backward to complete bubble pressing operation on the two side faces of the wine box; at the first bubble pressing station, a movable support is arranged on the outer side of the working rotary table, telescopic cylinders are respectively arranged on the movable support corresponding to the side faces of the wine boxes, and a telescopic pressing plate is matched with telescopic rods of the telescopic cylinders and driven by the telescopic rods to move forward or backward so as to press bubbles on the other side faces of the wine boxes; and the telescopic cylinder is arranged on the fixed support and/or the movable support corresponding to the top surface of the wine box, the telescopic pressing plate is matched with the telescopic rod of the telescopic cylinder, and the telescopic rod drives the wine box to move forward or backward to complete the bubble pressing operation on the top surface of the wine box.
3. The wine box making, forming, pressing and foaming all-in-one machine according to claim 1, wherein: the utility model discloses a wine box mould, including work revolving stage, manipulator and suction rod, work revolving stage top is provided with the sideslip track, manipulator and sideslip track cooperation and can be along this sideslip track reciprocating motion, the manipulator includes the telescoping cylinder and sets up the adsorption equipment in the telescopic link below, adsorption equipment comprises fixed plate and a plurality of suction bars of taking the sucking disc of setting under the fixed plate, and adsorption equipment reciprocates under the drive of telescopic link, snatchs the shaping wine box after pressing the bubble through the sucking disc of suction bar below and makes and take out from the wine box mould.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710469084.7A CN107160738B (en) | 2017-06-20 | 2017-06-20 | Wine box preparation shaping bubble all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710469084.7A CN107160738B (en) | 2017-06-20 | 2017-06-20 | Wine box preparation shaping bubble all-in-one |
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| CN107160738A CN107160738A (en) | 2017-09-15 |
| CN107160738B true CN107160738B (en) | 2022-11-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710469084.7A Active CN107160738B (en) | 2017-06-20 | 2017-06-20 | Wine box preparation shaping bubble all-in-one |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110901167B (en) * | 2019-12-27 | 2022-03-11 | 安徽本色印刷有限公司 | Wine box bubble pressing machine and bubble pressing process method thereof |
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| CN107160738A (en) | 2017-09-15 |
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Inventor after: Feng Xiao Inventor before: Zhou Chunlong |
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Effective date of registration: 20221031 Address after: No. 11, Yuefa Road, Yuecheng Town, Jiangyin City, Wuxi City, Jiangsu Province, 214404 Applicant after: Jiangyin Zhengyuan Machinery Co.,Ltd. Address before: No. 2, North Ring Road, Yuecheng Town, Jiangyin City, Wuxi City, Jiangsu Province, 214404 Applicant before: JIANGYIN YIDING PRINTING PACKAGE MACHINERY CO.,LTD. |
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