CN210758395U - Full-automatic demolding device for electroceramic preparation - Google Patents
Full-automatic demolding device for electroceramic preparation Download PDFInfo
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- CN210758395U CN210758395U CN201921370078.7U CN201921370078U CN210758395U CN 210758395 U CN210758395 U CN 210758395U CN 201921370078 U CN201921370078 U CN 201921370078U CN 210758395 U CN210758395 U CN 210758395U
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Abstract
The utility model discloses a full-automatic shedder for electroceramics preparation, be equipped with the mould hole on the fortune embryo chain, be equipped with the mould on the mould hole, the mould bottom is connected with the sucking disc, the mould bottom is equipped with air vent I, the sucking disc bottom is equipped with air vent II, air vent I communicates with air vent II, two deflector coaxial locating fortune embryo chain both sides, and fortune embryo chain erects on two deflector dish edges, deflector and vacuum commutator all connect on the main shaft, vacuum commutator circumference intercommunication has gas post and air conduit, air conduit connects on air pressure controller. The device passes through the deflector and realizes shedder and the synchronous operation of fortune embryo chain, through the vacuum commutator, realizes the vacuum adsorption of operation process to the embryo, prevents that the mould from reversing, and the idiosome drops the damage, and can control the intercommunication between atmospheric pressure controller and the gas column, realizes the pressurization to the mould bottom, accomplishes full automatization's not damaged drawing of patterns process, has greatly saved the manpower, has improved the finished product quality of work efficiency and embryo.
Description
Technical Field
The utility model belongs to the technical field of the electroceramics production, concretely relates to full-automatic shedder for electroceramics preparation.
Background
The electroceramic is a special insulating control part and can play an important role in an overhead transmission line, the blank of the current suspension electroceramic is molded, after the pug is extruded in vacuum, the blank is roughly pressed and molded, the inner surface of the blank is processed by a cutter manually on a blank screwing machine, then the blank is manually turned over and is demolded and conveyed to a finishing machine from the blank screwing machine, the blank on the blank screwing machine is manually conveyed to the finishing machine, the insulator blank which is just molded is damaged due to unstable stress in the conveying process, at present, a conveying and demolding device which is suitable for a high-tonnage insulator is not provided, great inconvenience is brought to operating personnel, and unnecessary loss is caused to enterprises. The prior art generally adopts manual production or semi-automatic production to the production of electroceramics, and degree of automation is not high, and the drawing of patterns quality is difficult to promote, and work efficiency is low.
Disclosure of Invention
The utility model provides a full-automatic shedder for electroceramics preparation to solve the problem of proposing among the above-mentioned background art. The technical scheme of the utility model is realized like this:
a full-automatic demoulding device for electroceramic preparation comprises a demoulding device, wherein the demoulding device is sequentially connected with a third blank repairing device, a second blank repairing device, a first blank repairing device, a punching device and a blank receiving device through a blank conveying chain, the third blank repairing device, the second blank repairing device, the first blank repairing device, the punching device and the blank receiving device are fixedly mounted on a frame, a mould hole is formed in the blank conveying chain, a mould is arranged on the mould hole, a sucker is connected to the bottom of the mould, a first vent hole is formed in the bottom of the mould, a second vent hole is formed in the bottom of the sucker, the first vent hole is communicated with the second vent hole, the demoulding device comprises a guide disc, a main shaft, a vacuum commutator, an air column, an air pipeline, a motor box and an air pressure controller, the two guide discs are coaxially arranged on two sides of the blank conveying chain, the blank conveying chain is erected on the edges of the two guide discs, the vacuum commutator comprises a motor box, a motor case, a guide disc, a vacuum commutator, a bearing assembly, an air column and an air pipeline, wherein the guide disc and the vacuum commutator are connected to the main shaft, one end of the main shaft is connected to the motor case, the other end of the main shaft is installed on the frame through the bearing assembly, the vacuum commutator is coaxially arranged between the two guide discs, the vacuum commutator is circumferentially communicated with the air column and the air pipeline, and the air pipeline is.
The utility model discloses an among the full-automatic shedder of electroceramics, vacuum commutator circumference intercommunication has three gas post, every two be 120 degrees between the gas post.
The utility model discloses an among the full-automatic shedder of electroceramics, air conduit includes air conduit one and air conduit two, air conduit one and air conduit two parallel arrangement.
The utility model discloses an among the full-automatic shedder of electroceramics, two the equal array in positioning disk dish limit is equipped with six circular arc draw-in grooves, the chain link on the fortune embryo chain erects on the circular arc draw-in groove.
The utility model discloses an among the full-automatic shedder of electroceramics, mould bottom cloth has a plurality of air vent one.
The utility model discloses an among the full-automatic shedder of electroceramics, the mould is the aluminum product.
Implement the utility model discloses a full-automatic shedder of this kind of electroceramics has following beneficial effect:
the device realizes synchronous operation of the demoulding device and the embryo conveying chain through the guide disc, can realize vacuum adsorption of the embryo in the operation process under the action of the vacuum commutator, prevents the mould from being reversed, prevents the embryo body from falling and being damaged, can control the communication between the air pressure controller and the air column through the reversing action of the vacuum commutator, further realizes pressurization on the bottom of the mould, extrudes the embryo body, completes the full-automatic nondestructive demoulding process, greatly saves manpower, and improves the working efficiency and the finished product quality of the embryo; the mould after embryo trimming is operated right above the air column along with the embryo conveying chain, the top end of the air column is pressed against the vent hole II of the suction disc, the vacuum commutator and the embryo conveying chain are operated synchronously to drive the air column to operate synchronously, in the process, the air pipeline is not communicated with the air column, vacuum is formed between the suction disc and the mould to absorb the embryo in the mould in vacuum, the embryo is tightly absorbed in the mould until the air column is operated right below along with the mould, the vacuum commutator is operated in a reversing mode to communicate the air pipeline with the air column, air in the air pressure controller flows into the suction disc and enters the bottom of the mould from the vent hole I, the air pressure at the bottom of the mould is increased, the embryo is pressed out of the mould, demoulding of one embryo is completed, and at the moment, the adjacent mould and the mould are 120 degrees, and the steps are repeated to perform the demoulding process of the next embryo.
Drawings
FIG. 1 is a schematic view of an automatic production line of the electric porcelain of the present invention;
FIG. 2 is a schematic diagram of a fully automatic demolding structure of the electroceramic of the present invention;
fig. 3 is the utility model discloses a full-automatic drawing of patterns inner structure sketch map of electroceramics.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1 to 3, the full-automatic demolding device for electroceramic preparation comprises a demolding device 1, wherein the demolding device 1 is sequentially connected with a third embryo repairing device 3, a second embryo repairing device 4, a first embryo repairing device 5, a punching device 6 and an embryo receiving device 7 through an embryo conveying chain 2, the demolding device 1, the third embryo repairing device 3, the second embryo repairing device 4, the first embryo repairing device 5, the punching device 6 and the embryo receiving device 7 are all fixedly arranged on a frame 8, a mold hole 21 is formed in the embryo conveying chain 2, a mold 9 is arranged on the mold hole 21, the mold 9 is made of aluminum, a sucker 10 is connected to the bottom of the mold 9, a plurality of first vent holes are formed in the bottom of the mold 9, a second vent hole is formed in the bottom of the sucker 10 and is communicated with the second vent hole, the demolding device 1 comprises a guide plate 11, a main shaft 12, a vacuum commutator 13, an air column 14, an air pipeline 15, a motor box 16 and, guiding discs 11 and vacuum commutator 13 are both connected on main shaft 12, main shaft 12 one end is connected on motor case 16, the other end passes through bearing assembly 18 and installs on frame 8, vacuum commutator 13 is coaxial to be located between two guiding discs 11, vacuum commutator 13 circumference intercommunication has air column 14 and air duct 15, air duct 15 connects on air pressure controller, air duct 15 includes air duct one 151 and air duct two 152, air duct one 151 and air duct two 152 parallel arrangement. The device passes through the synchronous operation of deflector 11 realization shedder 1 and fortune embryo chain 2, under the control of vacuum commutator 13, realizes the vacuum adsorption of operation process to the embryo, and can control the intercommunication of atmospheric pressure controller and gas column 14 through the switching-over effect, realizes then the pressurization to the mould 9 bottom, extrudes the embryo, accomplishes full automatic not damaged drawing of patterns process, has greatly practiced thrift the manpower, has improved the finished product quality of work efficiency and embryo.
The vacuum commutator 13 is circumferentially communicated with three gas columns 14, and every two gas columns 14 form an angle of 120 degrees. The device can perform the interval demoulding of a plurality of blanks, and the working efficiency is improved.
Two guiding discs 11 are coaxially arranged on two sides of the embryo conveying chain 2, the embryo conveying chain 2 is erected on the disc edges of the two guiding discs 11, six arc clamping grooves 111 are formed in the disc edges of the two guiding discs 11 in an array mode, and chain links 22 on the embryo conveying chain 2 are erected on the arc clamping grooves 111. So that the synchronous operation between the demoulding device 1 and the blank conveying chain 2 can be realized.
The working principle is as follows: the mould 9 after embryo trimming is operated to the right above the air column 14 along with the embryo conveying chain 2, the top end of the air column 14 is pressed against the vent hole II of the suction cup 10, the vacuum commutator 13 and the embryo conveying chain 2 are operated synchronously to drive the air column 14 to operate synchronously in the mould 9, in the process, the air pipeline 15 is not communicated with the air column 14, vacuum is formed between the suction cup 10 and the mould 9 to carry out vacuum adsorption on the embryo in the mould 9, the embryo is sucked tightly in the mould 9 until the air column 14 operates to the right lower position along with the mould 9, the vacuum commutator 13 carries out reversing work to communicate the air pipeline 15 with the air column 14, the air in the air pressure controller flows into the suction cup 10 and enters the bottom of the mould 9 from the vent hole I, the air pressure at the bottom of the mould 9 is increased, the embryo is pressed out of the mould 9 to complete demoulding of the embryo, and the adjacent mould 9 and the mould 9 are 120 degrees at the moment, and the steps are, the next embryo demoulding process is carried out.
The present invention is not limited to the embodiments, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The full-automatic demolding device for preparing the electroceramics is characterized by comprising a demolding device (1), wherein the demolding device (1) is sequentially connected with a third blank repairing device (3), a second blank repairing device (4), a first blank repairing device (5), a punching device (6) and a second blank connecting device (7) through a blank conveying chain (2), the demolding device (1), the third blank repairing device (3), the second blank repairing device (4), the first blank repairing device (5), the punching device (6) and the second blank connecting device (7) are fixedly mounted on a rack (8), a mold hole (21) is formed in the blank conveying chain (2), a mold (9) is arranged on the mold hole (21), the bottom of the mold (9) is connected with a sucker (10), a first vent hole is formed in the bottom of the mold (9), a second vent hole is formed in the bottom of the sucker (10), and the first vent hole is communicated with the second vent hole, the demoulding device (1) comprises guide discs (11), a main shaft (12), a vacuum commutator (13), an air column (14), an air pipeline (15), a motor box (16) and an air pressure controller, wherein the two guide discs (11) are coaxially arranged at two sides of the blank conveying chain (2), and the blank conveying chain (2) is erected on the edges of the two guide discs (11), the guide disc (11) and the vacuum commutator (13) are both connected to the main shaft (12), one end of the main shaft (12) is connected to the motor box (16), the other end is arranged on the frame (8) through a bearing assembly (18), the vacuum commutator (13) is coaxially arranged between the two guide discs (11), the vacuum commutator (13) is circumferentially communicated with an air column (14) and an air pipeline (15), and the air pipeline (15) is connected to the air pressure controller.
2. The full-automatic demolding device for electroceramic preparation according to claim 1, wherein the vacuum reverser (13) is circumferentially communicated with three gas columns (14), and each two gas columns (14) are 120 degrees apart.
3. The full-automatic demolding device for electroceramic preparation according to claim 1, wherein the air duct (15) comprises a first air duct (151) and a second air duct (152), and the first air duct (151) and the second air duct (152) are arranged in parallel.
4. The full-automatic demolding device for electroceramic preparation as claimed in claim 1, wherein six arc-shaped clamping grooves (111) are formed in an array on the disk edges of the two guide disks (11), and chain links (22) on the embryo conveying chain (2) are erected on the arc-shaped clamping grooves (111).
5. The full-automatic demolding device for electroceramic preparation as claimed in claim 1, wherein a plurality of vent holes I are distributed in the bottom of the mold (9).
6. The fully automatic demolding device for electroceramic preparation according to claim 1, wherein the mold (9) is aluminum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921370078.7U CN210758395U (en) | 2019-08-22 | 2019-08-22 | Full-automatic demolding device for electroceramic preparation |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921370078.7U CN210758395U (en) | 2019-08-22 | 2019-08-22 | Full-automatic demolding device for electroceramic preparation |
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| Publication Number | Publication Date |
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| CN210758395U true CN210758395U (en) | 2020-06-16 |
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| CN201921370078.7U Active CN210758395U (en) | 2019-08-22 | 2019-08-22 | Full-automatic demolding device for electroceramic preparation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405931A (en) * | 2019-08-22 | 2019-11-05 | 江西高强电瓷集团有限公司 | A kind of full-automatic stripper apparatus for electroceramics preparation |
-
2019
- 2019-08-22 CN CN201921370078.7U patent/CN210758395U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405931A (en) * | 2019-08-22 | 2019-11-05 | 江西高强电瓷集团有限公司 | A kind of full-automatic stripper apparatus for electroceramics preparation |
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