CN103400666B - Step-by-step movement cap and pin type suspension insulator automatic cementing device for cap - Google Patents

Step-by-step movement cap and pin type suspension insulator automatic cementing device for cap Download PDF

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Publication number
CN103400666B
CN103400666B CN201310207320.XA CN201310207320A CN103400666B CN 103400666 B CN103400666 B CN 103400666B CN 201310207320 A CN201310207320 A CN 201310207320A CN 103400666 B CN103400666 B CN 103400666B
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China
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station
fer
chapeau
main body
positioning seat
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Expired - Fee Related
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CN201310207320.XA
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Chinese (zh)
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CN103400666A (en
Inventor
张兰挺
孙敏
王慧敏
岳彩宾
赵雄翔
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Inner Mongolia University of Technology
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Inner Mongolia University of Technology
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Abstract

A kind of linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame (1), workbench (2) and be positioned at 5 station A-E on workbench (2), insulator main body positioning seat (5) and the first cement casting machine (18.1) are wherein installed on station A; Steel pin manipulator (8), insulator main body manipulator (13) and the first up-down vibrating mechanism are installed on station B; Chapeau de fer seat (26), chapeau de fer manipulator (20) and the second cement casting machine (18.2) are installed on station C; Chapeau de fer positioning seat (11) and the second up-down vibrating mechanism are installed on station D; Station E is provided with detection, cleaning and the withdrawing device of workpiece. The present invention's compactness rational in infrastructure, convenient and reliable operation, versatility is good, wide adaptability, product mucilage binding quality, automaticity, production efficiency are high, steady quality.

Description

Step-by-step movement cap and pin type suspension insulator automatic cementing device for cap
Technical field
The present invention relates to a kind of cementing machine, be specially step-by-step movement cap and pin type suspension insulator automatic cementing device for cap.
Background technology
Widely used cap and pin type suspension insulator in high voltage power transmission and transforming, glues together assembling by insulator main body, steel pin and chapeau de fer by high-strength cementMoulding. The equipped quality height of insulator main body and steel pin and chapeau de fer is directly connected to the serviceability of insulator in the defeated change pushing electric network of high pressure. RightIts equipped quality requirement is higher, as insulator main body, steel pin and chapeau de fer Trinity vertical centering, axiality≤0.5; Cement inside can not be remainingPore etc. Traditional mode of production is hand assembled, and not only production efficiency is low, and is difficult to the requirement of ensuring the quality of products, unstable product quality,Be difficult to realize standardization and the standardization of production process.
Patent CN201117375Y " dish type suspension insulator multi-station flow production cementing machine ", discloses a kind of cap and pin type suspension insulator and has becomeThe mechanization production device of type assembling, this device comprises the workbench intermittently horizontally rotating is installed in frame, uniformly on workbench is provided with and encirclesMucilage binding member supporting seat and spring support thereof that cast continuous productive process station is corresponding, spring support face plate center is vertically fixed with vibration transmission rod,Rotary table top is fixed with upper mounting plate, on upper mounting plate, is positioned at A, B, C station is separately installed with by driving oil cylinder, being installed on drivingThe elasticity of cylinder piston rod bottom presses the movable hold down gag of head and positioning cap composition, in gantry base, be positioned at A, B, C station dividesBand vibration is not installed and transmits the vibrator of seat. This device adopts ring shape revolution working method, and operating space is limited; At same station gummed absolutelyEdge main body, steel pin and chapeau de fer, make their concentricity requirement be difficult to ensure, and automaticity and production efficiency still owe high.
Summary of the invention
Main purpose of the present invention is to provide that a kind of rational in infrastructure, convenient and reliable operation, equipped quality are good, automaticity and production efficiencyHigh linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap.
The technical solution that realizes above-mentioned purpose is: a kind of step-by-step movement cap and pin type suspension insulator automatic cementing device for cap, and by workbench, firstCome and go conveying mechanism, second come and go conveying mechanism, detent mechanism, up-down vibrating mechanism, catching robot, the first and second cement casting machines,Electrical control composition. Wherein workbench is made up of worktable frame and workbench, first and second come and go conveying mechanisms by gear, tooth bar,AC servo motor, shaft coupling, axle, bearing block and gear stand composition, detent mechanism is made up of spring support and positioning seat, up-down vibrating machineStructure forms by vibrating transmission seat (bar), an electromagnetic vibration generator system, hydraulic elevator platform and travel switch.
By worktable frame, workbench, AC servo motor, shaft coupling, axle, bearing block, gear, tooth bar, gear stand, insulationSub-main body, insulator main body positioning seat, insulator main body manipulator, steel pin, steel pin manipulator, steel pin transport platform, chapeau de fer, chapeau de fer positioning seat,Chapeau de fer manipulator, spring support, hydraulic elevator platform, electromagnetic vibration generator system, vibration transmit seat, vibration transmission rod, electrical control cabinet, first and theTwo cement casting machines, chapeau de fer seat composition.
These linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame, workbench and position5 station A-E on workbench, are wherein provided with insulator main body positioning seat and the first cement casting machine, this insulator master on station ABody positioning seat can move back and forth under AC servo motor drives between station A and station B; On station B, be provided with steel pin manipulator,Insulator main body manipulator and the first vibrating device, insulator main body manipulator clamping and this insulator main body of location station B and station D itBetween move; Chapeau de fer seat, chapeau de fer manipulator and the second cement casting machine are installed on station C, and chapeau de fer seat is for manual chapeau de fer, the chapeau de fer machinery placedHand can move at clamping chapeau de fer between station C and station D, and can complete the location of chapeau de fer on station D; On station D, iron is installedCap positioning seat and the second vibrating device, this chapeau de fer positioning seat can move back and forth under AC servo motor drives between station D and station E;Station E is provided with detection, cleaning and the withdrawing device of workpiece.
As preferably, the described step-by-step movement cap and pin type suspension insulator automatic cementing device for cap course of work is five station continuous productive processes, wherein, and station AComplete two operations of casting cement in artificial placement insulator main body, insulator main body, station B completes and inserts steel pin, two operations of vibration, workPosition C completes two operations of casting cement in artificial placement chapeau de fer, chapeau de fer, and station D completes chapeau de fer location, inserts insulator main body, vibrates threeIndividual operation, station E completes cleaning, three operations of checking, move.
As preferably, described first and second come and go conveying mechanisms by AC servo motor, shaft coupling, axle, bearing block, gear, tooth barWith gear stand composition, insulator assembly is delivered to next station by motor forward, and motor reversal returns to reset.
As preferably, described detent mechanism is made up of spring support and positioning seat, and positioning seat is the hollow cylinder that there are three boss on top,Insulator main body lower end (or chapeau de fer upper end) cylindrical is positioned, and spring support plays vibration cushioning effect.
As preferably, described up-down vibrating mechanism transmits seat (bar), an electromagnetic vibration generator system, hydraulic elevator platform and travel switch and forms by vibrating,When the insulator main body (or chapeau de fer) after casting cement is delivered to after corresponding station, hydraulic elevator platform drives electromagnetic vibration generator system to rise to predetermined work positionPut, transmit seat (bar) drive by vibration and water the vibration (vibration frequency 100Hz, amplitude≤1mm, time of vibration≤10s) by a narrow margin frequently of dress height; ShakeMoving end, hydraulic elevator platform drive electromagnetic vibration generator system and vibration are transmitted seat (bar) decline and are resetted.
As preferably, described catching robot can complete clamping, unclamps, lifting, revolution action, realize to steel pin (or insulator main body,Chapeau de fer) accurate crawl and positioning function.
As preferably, described the first and second cement casting machines are by the start and stop of PLC control pump and clamping/unclamp feed pipe, realize to chapeau de fer,The quantitative pouring of cement in insulator main body.
As preferably, described electrical control is for controlling the start and stop of motor and rotating, the lifting of hydraulic pressure platform, the start and stop of shake table, machineryThe action of the start and stop/control valve of the pump of the lifting of hand grasping mechanism/turn round/clamp/unclamp, cement casting machine, suddenly stop/reset and each mechanism actionCoordination control.
As preferably, described step-by-step movement cap and pin type suspension insulator automatic cementing device for cap, the concentricity of steel pin, insulator main body, chapeau de fer is by locatingIn the accurate location of mechanism, catching robot and vibration processes, the location of steel pin, insulator main body keeps realizing.
As preferably, described step-by-step movement cap and pin type suspension insulator automatic cementing device for cap, only needs to change chapeau de fer (insulator main body) positioning seat,Realize the automatic mucilage binding of different size and kind insulator.
The invention has the beneficial effects as follows: compactness rational in infrastructure, versatility is good, wide adaptability; Round conveying mechanism is realized the conveying of assembly and is determinedThe reset of position mechanism, detent mechanism is realized location and the Vibrant buffer of member; Detent mechanism and manipulator capture accurate location and the position of mechanism and protectHold the accurate positioning and the axiality that have ensured member; High frequency by a narrow margin frequency, amplitude, the time of vibration of electromagnetic vibration generator system vibration within the specific limits canAdjust controlledly, high frequency by a narrow margin mode of vibration has improved the density of mucilage binding high-strength cement, has reduced the porosity, has strengthened mucilage binding firmness; PLC controlMolding formula has ensured the accuracy of each mechanism action and has coordinated to control; Stable and reliable product quality, automaticity and production efficiency is high, alleviatedLabor strength.
Brief description of the drawings
Fig. 1 is front view of the present invention;
Fig. 2 is top view of the present invention;
Fig. 3 is partial view of the present invention;
Fig. 4 is the view of insulator main body positioning seat in the present invention;
Fig. 5 is the view of chapeau de fer positioning seat in the present invention.
In each accompanying drawing: 1, worktable frame; 2, workbench; 3, spring support; 4, insulator main body; 5, insulator main body locationSeat; 6, seat is transmitted in vibration; 7, steel pin; 8, steel pin manipulator; 9, electromagnetic vibration generator system; 10, vibration transmission rod; 11, chapeau de fer positioning seat;12, chapeau de fer; 13, insulator main body manipulator; 14, gear stand; 15, hydraulic elevator platform; 16, gear; 17, tooth bar; 18.1,One cement casting machine; 18.2, the second cement casting machine; 19, electrical control cabinet; 20, chapeau de fer manipulator; 21, steel pin transport platform; 22, hand overFlow servo motor; 23, shaft coupling; 24, axle; 25, bearing block; 26, chapeau de fer seat; 27.1, planker; 28.1, lower carrier plate; 29.1, bolt;30.1, spring; 31.1, upper supporting plate; 32, insulator main body positioning body; 27.2, planker; 28.2, lower carrier plate; 29.2, bolt; 30.2,Spring; 31.2, upper supporting plate; 33, chapeau de fer positioning body.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.
The present invention is linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap, by worktable frame 1, workbench2, seat 6, steel pin 7, steel pin manipulator 8, electric and magnetic oscillation are transmitted in spring support 3, insulator main body 4, insulator main body positioning seat 5, vibrationPlatform 9, vibration transmission rod 10, chapeau de fer positioning seat 11, chapeau de fer 12, insulator main body manipulator 13, gear stand 14, hydraulic elevator platform 15,Gear 16, tooth bar 17, the first cement casting machine 18.1, the second cement casting machine 18.2, electrical control cabinet 19, chapeau de fer manipulator 20, steel pinTransport platform 21, AC servo motor 22, shaft coupling 23, axle 24, bearing block 25 and chapeau de fer seat 26 form.
Linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame 1, workbench 2 andBe positioned at 5 station A-E on workbench 2, insulator main body positioning seat 5 and the first cement casting machine 18.1 be wherein installed on station A,This insulator main body positioning seat 5 moves back and forth under AC servo motor 22 drives between station A and station B; On station B, steel is installedPin manipulator 8, insulator main body manipulator 13 and the first vibrating device, insulator main body manipulator 13 clamps and locates insulator main body in workBetween position B and station D, move; Chapeau de fer seat 26, chapeau de fer manipulator 20 and the second cement casting machine 18.2 are installed, chapeau de fer seat on station C26 for the manual chapeau de fer 12 of placing, and chapeau de fer manipulator 20 moves between station C and station D at clamping chapeau de fer 12, and completes chapeau de fer 12Location on station D; Chapeau de fer positioning seat 11 and the second vibrating device are installed on station D, and this chapeau de fer positioning seat 11 is at AC servo motorUnder 22 drives, between station D and station E, move back and forth; Station E is for taking out the workpiece after gummed.
Described first and second come and go conveying mechanism by AC servo motor 22, shaft coupling 23, axle 24, bearing block, gear 16, tooth bar17 and gear stand 14 form, motor 22 forwards are delivered to next by described insulator main body positioning seat 5 or described chapeau de fer positioning seat 11Station, motor reversal returns to reset.
Described insulator main body positioning seat 5 and chapeau de fer positioning seat 11 have the hollow cylinder of three boss for top, by spring support withWorkbench connects.
Referring to Fig. 4, insulator main body positioning seat 5 is by planker 27.1, lower carrier plate 28.1, upper supporting plate 31.1, bolt 29.1, spring 30.1 andInsulator main body positioning body 32 forms, and planker 27.1, lower carrier plate 28.1, upper supporting plate 31.1 are connected by bolt 29.1, lower carrier plate 28.1 and upper30.1 cushioning effects of spring between plate 31.1, insulator main body positioning body 32, for top has the hollow cylinder of three boss, passes through spiral shellNail is fixed on upper supporting plate .31.1.
Referring to Fig. 5, chapeau de fer positioning seat 11 is by planker 27.2, lower carrier plate 28.2, upper supporting plate 31.2, bolt 29.2, spring 30.2 and chapeau de ferPositioning body 33 forms, and planker 27.2, lower carrier plate 28.2, upper supporting plate 31.2 are connected by bolt 29.2, lower carrier plate 28.2 and upper supporting plate 31.2 itBetween 30.2 cushioning effects of spring, chapeau de fer positioning body 33, for top has the hollow cylinder of three boss, is fixed on upper supporting plate by screwOn 31.2.
Specific implementation process is:
At station A, manually insulator main body 4 is placed in insulator main body positioning seat 5, the first cement casting machine 18.1 starts, perfusionQuantitatively cement; AC servo motor 22 starts forward, by shaft coupling 23, axle 24, gear 16, tooth bar 17 transmissions, by spring support 3,Insulator main body positioning seat 5 is delivered to station B together with the insulator main body 4 after casting cement. Meanwhile, steel pin manipulator 8 is from steel pin transport platformOn 21, clamp steel pin 7, the revolution of rising.
At station B, steel pin manipulator 8 returns back to steel pin 7 and insulator main body 4 concentric positions, declines, and steel pin 7 is inserted to insulator masterIn body 4 cement; Meanwhile, hydraulic elevator platform 15 startups rise to precalculated position, and electromagnetic vibration generator system 9 starts, and transmit seat 6 drive by vibrationInsulator main body 4 high frequency together with steel pin 7 vibrates by a narrow margin, makes in the smooth and easy insertion cement of steel pin 7, and discharges the bubble producing in cement; VibrationFinish, steel pin manipulator 8 unclamps, rises, turns round reset; Hydraulic elevator platform 15 drive electromagnetic vibration generator system 9 and vibration transmit seat 6 together underReset is fallen.
At station C, manually chapeau de fer 12 is placed on chapeau de fer seat 26, the second cement casting machine 18.2 starts, and pours into quantitative cement; Chapeau de fer machine20 revolutions of tool hand decline and clamp chapeau de fer 12, the revolution of rising. Meanwhile, at station B, insulator main body manipulator 13 clamps in insulator main body 4Rise, turn round; AC servo motor 22 reverses, and spring support 3, insulator main body positioning seat 5 are reset to station A.
At station D, chapeau de fer manipulator 20 returns back to chapeau de fer 12 and chapeau de fer seat 26 concentric positions, declines, and chapeau de fer 12 location are placed in to chapeau de ferOn positioning seat 11; Chapeau de fer manipulator 20 unclamps, rises, turns round reset. Insulator main body manipulator 13 returns back to insulator main body 4 and ironCap 12 concentric positions also decline, and insulator main body 4 is inserted in chapeau de fer 12 cement; Meanwhile, hydraulic elevator platform 15 startups rise to pre-determined bitPut, electromagnetic vibration generator system 9 starts, and drives chapeau de fer 12 high frequency together with insulator main body 4 to vibrate by a narrow margin by vibration transmission rod 10, makes insulationIn smooth and easy insertion chapeau de fer 12 cement of sub-main body 4, and discharge the bubble producing in cement. Vibration finishes, insulator main body manipulator 13 unclamps,Rise, revolution resets, hydraulic elevator platform 15 drives the reset that together declines of electromagnetic vibration generator system 9 and vibration transmission rod 10. AC servo motor 22Start forward, by pinion and rack, chapeau de fer 12, insulator main body 4 that spring support 3, chapeau de fer positioning seat 11 are integrated together with mucilage bindingBe delivered to station E with steel pin 7.
At station E, cement is overflowed in manual detection, cleaning, the mucilage binding body of moving; AC servo motor 22 reverses, by spring support 3, chapeau de ferPositioning seat 11 is reset to station D.
Complete a working cycles.

Claims (10)

1. linear pattern step-by-step movement cap and pin type suspension insulator five station continuous productive process automatic cementing device for cap, comprise worktable frame (1), workbench (2),First comes and goes conveying mechanism, second comes and goes conveying mechanism and is positioned at 5 station A-E on workbench (2), wherein on station A, is provided with absolutelyEdge main body positioning seat (5) and the first cement casting machine (18.1), this insulator main body positioning seat (5) comes and goes under conveying mechanism drive described firstBetween station A and station B, come and go mobile; Steel pin manipulator (8), insulator main body manipulator (13) and the first lifting are installed on station BVibrating mechanism, described insulator main body manipulator (13) clamps and locates this insulator main body and moves between station B and station D; On station CChapeau de fer seat (26), chapeau de fer manipulator (20) and the second cement casting machine (18.2) are installed, upper chapeau de fer (12), the described iron placed of described chapeau de fer seat (26)Cap manipulator (20) clamping chapeau de fer (12) moves between station C and station D; Chapeau de fer positioning seat (11) and the second lifting are installed on station D shakesActuation mechanism, described chapeau de fer positioning seat (11) comes and goes under conveying mechanism drive and comes and goes and move between station D and station E described second; Station EDetection, cleaning and the withdrawing device of workpiece are installed.
2. automatic cementing device for cap according to claim 1, wherein said first comes and goes conveying mechanism and second comes and goes conveying mechanism by AC servo electricityMachine (22), shaft coupling (23), axle (24), bearing block, gear (16), tooth bar (17) and gear stand (14) composition, motor (22) forward is by describedInsulator main body positioning seat (5) or described chapeau de fer positioning seat (11) are delivered to next station, and motor reversal returns to reset.
3. automatic cementing device for cap according to claim 1, wherein said insulator main body positioning seat (5) and chapeau de fer positioning seat (11) have three for topThe hollow cylinder of boss, is connected with workbench by spring support.
4. automatic cementing device for cap according to claim 1, wherein said the first and second up-down vibrating mechanisms comprise electromagnetic vibration generator system, hydraulic elevator platformAnd travel switch.
5. automatic cementing device for cap according to claim 4, wherein said the first up-down vibrating mechanism also involving vibrations transmits seat.
6. automatic cementing device for cap according to claim 4, also involving vibrations transmission lever of wherein said the second up-down vibrating mechanism.
7. automatic cementing device for cap according to claim 4, wherein the vibration frequency of the first and second up-down vibrating mechanisms is 100Hz, amplitude≤1mm,Time of vibration≤10s.
8. automatic cementing device for cap according to claim 1, also comprises that described the first and second cement casting machines of control carry out the PLC of quantitative pouring.
9. automatic cementing device for cap according to claim 1, also comprises electrical control, for control the start and stop of motor and rotating, hydraulic pressure platform lifting,Moving of the start and stop/control valve of the pump of the start and stop of shake table, the lifting that manipulator captures mechanism/turn round/clamp/unclamp, the first and second cement casting machinesDo, anxious stop/reset and the coordination control of each mechanism action.
10. automatic cementing device for cap according to claim 1, wherein said insulator main body positioning seat (5) and/or chapeau de fer positioning seat (11) can be changed, withRealize the automatic mucilage binding of different size and kind insulator.
CN201310207320.XA 2013-05-21 2013-05-21 Step-by-step movement cap and pin type suspension insulator automatic cementing device for cap Expired - Fee Related CN103400666B (en)

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CN201310207320.XA CN103400666B (en) 2013-05-21 2013-05-21 Step-by-step movement cap and pin type suspension insulator automatic cementing device for cap

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CN103400666B true CN103400666B (en) 2016-05-11

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103887022B (en) * 2014-03-28 2016-07-06 帝凯(厦门)电气有限公司 The cast frock that a kind of porcelain knob and upper, middle and lower inserts are mutually glued
CN108538525A (en) * 2018-04-04 2018-09-14 苏州达力客自动化科技有限公司 Fully automatic electric porcelain vase mucilage binding equipment
CN108538522B (en) * 2018-06-08 2023-10-17 中材江西电瓷电气有限公司 Cone head suspension type porcelain insulator cementing device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01169822A (en) * 1987-12-25 1989-07-05 Ngk Insulators Ltd Insulator assembling device
CN101202136A (en) * 2007-11-23 2008-06-18 浙江飞剑控股有限公司 Dish type suspension insulator multi-station flow production cementing machine
CN201936707U (en) * 2011-01-20 2011-08-17 三瑞科技(江西)有限公司 Novel automatic insulator glue binding machine
CN202454357U (en) * 2011-12-30 2012-09-26 成都环球特种玻璃制造有限公司 Novel full-automatic glue binding machine for insulators
CN202678001U (en) * 2012-06-28 2013-01-16 江西强联电瓷股份有限公司 Outdoor rod-shaped pillar porcelain insulator vibration cementing machine
CN203250602U (en) * 2013-05-21 2013-10-23 内蒙古工业大学 Stepping-type automatic cementing machine for disk-shaped suspension insulators

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01169822A (en) * 1987-12-25 1989-07-05 Ngk Insulators Ltd Insulator assembling device
CN101202136A (en) * 2007-11-23 2008-06-18 浙江飞剑控股有限公司 Dish type suspension insulator multi-station flow production cementing machine
CN201936707U (en) * 2011-01-20 2011-08-17 三瑞科技(江西)有限公司 Novel automatic insulator glue binding machine
CN202454357U (en) * 2011-12-30 2012-09-26 成都环球特种玻璃制造有限公司 Novel full-automatic glue binding machine for insulators
CN202678001U (en) * 2012-06-28 2013-01-16 江西强联电瓷股份有限公司 Outdoor rod-shaped pillar porcelain insulator vibration cementing machine
CN203250602U (en) * 2013-05-21 2013-10-23 内蒙古工业大学 Stepping-type automatic cementing machine for disk-shaped suspension insulators

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Granted publication date: 20160511