CN100519151C - Automation hot- press machine - Google Patents

Automation hot- press machine Download PDF

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Publication number
CN100519151C
CN100519151C CNB2006100575803A CN200610057580A CN100519151C CN 100519151 C CN100519151 C CN 100519151C CN B2006100575803 A CNB2006100575803 A CN B2006100575803A CN 200610057580 A CN200610057580 A CN 200610057580A CN 100519151 C CN100519151 C CN 100519151C
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China
Prior art keywords
district
materials
parts
carrying platform
hot pressing
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CN101037023A (en
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戴士杰
黄荣进
蓝文雄
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TAIWAN INTERNATIONAL HANGDIAN CO Ltd
Garmin Corp Taiwan
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TAIWAN INTERNATIONAL HANGDIAN CO Ltd
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Abstract

The invention relates to an automatic hot press machine for automatically performing the engagement manufacturing process of a first material part and a second material part. The automatic hot press machine comprises a bearing assembly with a first bearing platform and a second bearing platform; an adjusting unit with an assitant block, a set of images capturing devices, a image processing and a contraposition device; and a hotpressing assembly with a hotpressing device and a shifter. The first material part and second material part are loaded and fixed by bearing assembly. The adjusting unit adjusts the first bearing platform by analysising the images of overlaping coupling areas of the first material part and second material part to make the coupling areas of the first material part and second material part correspond with each other. The bearing assembly moves under the hotpressing device to perforn hotpressing. After hotpressing, the bearing assembly moves to the original position. The invention can simplify the job operation, increase the utility factor, reliability and good rate and reduce the cost.

Description

Automation hot-press machine
Technical field
The present invention relates to a kind of hot press, particularly relate to a kind of automation hot-press machine.
Background technology
Traditionally, LCD (liquid crystal display; LCD) panel and its controller/driver integrated circuit (controller/driver integrated circuit; Controller/driver IC) joint is reached with the juncture of hot transfer printing (heal seal), for example: hot pressing conduction zebra paper (Heat Seal Connector; HSC) heat pressing process.Yet,, and then develop coil type and engage (tape automatedbounding automatically along with the line-spacing between circuit dwindles day by day; TAB) with cover brilliant film (chip on film; Juncture such as COF).This two juncture all is with anisotropic conductive film (anisotropic conductive film; ACF) be interface.
In hot press technology, hot press can be said so influences the main cause of product yield, reliability and productive rate, and therefore many panels manufacturing/processor all carries out the improvement of hot press energetically, and is more easy or/and improve the technology yield in the hope of operation.Generally speaking, mostly present heat pressing process is to carry out with manual mode, just engages materials and parts by an operator with one, it for example is the LCD panel, being positioned on the loading plate, then with the materials and parts of desiring to engage, for example is coil type encapsulation IC (tape carrier package IC; TCP IC), after correspondence is put, again the hot pressing pad is placed on hot pressing band top to carry out hot pressing.
In this, because the fixed loading plate of the many uses of hot press, therefore press down when highly variant when the thickness difference that engages materials and parts or hot pressing pad, when carrying out hot pressing, then can cause the contraposition skew, engage the materials and parts breakage, engage the problem generation of bad products such as poor effect.
Moreover, at the use of hot pressing band, traditionally the hot pressing pad is made sheet, when hot pressing, the hot pressing pad is placed on hot pressing band top, yet this mode operation is quite inconvenient, and also influences the yield and the reliability of product because of the instability of manual operation with manual mode.And then develop and hot pressing band auto-feeder, mainly come scrolling hot pressing band with two material wheel scroll bar, untapped hot pressing band is moved to hot pressing pad below, right in partial design between two material wheel scroll bar distance long when providing the hot pressing pad to press down the required deflection of hot pressing band, but cause the volume of single unit system to increase, and need occupy sizable space, and then the waste that causes the space to use.In addition, because of material wheel scroll bar spacing is longer, go up regular meeting's excessive scrolling hot pressing band and make untapped zone be licked the hot pressing pad and cause, and then cause the waste of hot pressing band in use.And in hot pressing, the stretcher strain that the hot pressing band is produced also may cause the problem of contraposition skew.In addition, in order precisely to drive two material wheel scroll bars, the part auto-feeder then can adopt expensive device, for example: and stepper motor, encoder etc., thereby increase production cost.
In addition, in hot press technology, the contraposition between two materials and parts desiring to be bonded with each other also is the key factor that influences product yield, reliability and productive rate.At the initial stage, after reaching a preferable relative position, carry out hot press again with its position of manual adjustment again by direct two materials and parts of observation by operator.But there is too much destabilizing factor in the method and needs to adjust repeatedly for obtaining a better position, thereby causes the low and inefficient problem of product yield.Moreover, because line pitch dwindles day by day, and then develop and to be aided with image-taking device adjustment, just, obtain the image that two materials and parts are desired joints by camera head, and then amplify and be shown on the monitor, so that operator can be adjusted according to the enlarged image on the monitor.Yet, need to cooperate the materials and parts characteristic in being provided with of camera head, thereby can't a tractor serves several purposes (that is, being applied on the multiple processing procedure); For instance, in the ACF processing procedure, mainly TCP IC being overlapped on the LCD panel, cause the LCD panel to engage with TCP IC by hot pressing again, is transparent material in this LCD panel, therefore the circuit image of the two can capture from the loading plate below, but in the HSC processing procedure, when desire engages HSC with TCP IC, because this person is transparent materials, therefore be not suitable for the method for the below capture in the ACF processing procedure, need again process apparatus at the top capture of HSC process design.In addition, on adjusting, still carry out, therefore in the hot press processing procedure, still can have artificial instable influence with manual mode.So the real space that its improvement is arranged promotes processing procedure efficient in the hope of an automation hot-press machine is provided with regard to present hot press.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automation hot-press machine, solves existing in prior technology the problems referred to above, to simplify the operation of manufacture process, improves capacity utilization, increases production reliability and yield, and reduces cost.
Therefore, for reaching above-mentioned purpose, automation hot-press machine disclosed in this invention, in order to carry out the joint technology of one first materials and parts and one second materials and parts, wherein in joint technology, have a contraposition program and a hot pressing program, comprise: a bearing assembly, it has one first carrying platform and one second carrying platform; One means for correcting, it has an auxiliary block, one group of image-taking device, an image processing module and contraposition device; And a hot pressing assembly, it has a hot pressing device and a mobile device.
First and second carrying platforms are respectively in order to carry and to fix first and second materials and parts.
This auxiliary block is movable to be arranged between two carrying platforms, has a pedestal, one group of speculum group and a pressing link stopper.The speculum group is arranged at a side of pedestal, and the pressing link stopper then is arranged at the opposite side of pedestal.In this, two materials and parts couple the top that the district can overlap on this auxiliary block.
Image-taking device is arranged at auxiliary block top, its can be when the contraposition program from coupling above or below the district image that couples the district of two materials and parts on the intercepting carrying platform, and produce corresponding picture signal according to this.Wherein, when couple certainly district below cut-away view as the time, the image-taking device mainly reflection of the speculum group by correspondence is obtained the image that couples the district.Therefore, but its capture position is adjusted in this image-taking device front, back, left, right, up, down.
Image processing module can receive and analyze the picture signal that image-taking device produces, and produce a correction signal according to this, with the position adjustment that provides alignment device to carry out first carrying platform, and then make the district that couples of first materials and parts distinguish corresponding mutually with coupling of second materials and parts.
Mobile device is linked to second carrying platform, alignment device and auxiliary block, and can when the hot pressing program, drive two carrying platforms and auxiliary block moves towards the direction of hot pressing device so that two materials and parts couple the below that the district moves to the thermal head of hot pressing device.Simultaneously, pedestal can slide toward a side of tool speculum group, so that the pressing link stopper is moved to the below that couples the district, to support the district that couples of two materials and parts when the hot pressing program.
After mobile device and pedestal moved to the location, hot pressing device can press down thermal head, so that the district that couples of two materials and parts is bonded with each other.Subsequently, hot pressing device withdrawal thermal head, mobile device and pedestal be then toward moving in the other direction being returned to the home position, and then can take out and engage good materials and parts, moreover replaceablely new materials and parts and carry out next connection process to continue.
Moreover the hot pressing assembly also comprises: a hot pressing is brought into to device, in order to a hot pressing band to be set.Wherein, this hot pressing band can be by the below of thermal head, thereby the thermal head that presses down when the hot pressing program can cause the district that couples of two materials and parts to be bonded with each other by this hot pressing band.
Utilize the present invention, can simplify the operation of manufacture process, can improve capacity utilization, can increase production reliability and yield, can reduce cost.
Description of drawings
Fig. 1 is used to illustrate the stereogram of automation hot-press machine according to an embodiment of the invention;
Fig. 2 is used for being illustrated in the stereogram that Fig. 1 assists an embodiment of block and hot pressing assembly;
Fig. 3 is used for being illustrated in the summary calcspar according to an embodiment of automation hot-press machine image processing module of the present invention;
Fig. 4 is used to illustrate the stereogram of automation hot-press machine according to another embodiment of the present invention;
Fig. 5 is used for being illustrated in Fig. 4 hot pressing and brings stereogram to an embodiment of device into;
Fig. 6 is used for being illustrated in the plane of an embodiment of Fig. 1 and Fig. 4 speculum group;
Fig. 7 is used for being illustrated in the stereogram of an embodiment of Fig. 1 and Fig. 4 first carrying platform;
Fig. 8 is used for being illustrated in the stereogram of another embodiment of Fig. 1 and Fig. 4 first carrying platform;
Fig. 9 is used for being illustrated in the summary calcspar according to another embodiment of automation hot-press machine image processing module of the present invention;
Figure 10 is used for being illustrated in the summary calcspar of an embodiment of Fig. 1 and Fig. 4 alignment device;
Figure 11 is used for being illustrated in the summary calcspar of another embodiment of Fig. 1 and Fig. 4 alignment device; And
Figure 12 is used for being illustrated in the plane of an embodiment of Fig. 1 and Fig. 4 bearing assembly.
Wherein, Reference numeral:
The 102a first materials and parts 102b second materials and parts
120 first carrying platforms, 122 loading plates
124 adjust plate 1242 through holes
126 elastic supporting member for supporting optical member, 1262 sliding parts
1264 soft support member 128 rigid support members
1282 movable support bar 130 pores
140 second carrying platforms, 220 auxiliary blocks
222 pedestals, 224 speculum groups
224a speculum group 224b speculum group
2242 reflectings surface, 2244 reflectings surface
226 pressing link stopper 240a image-taking devices
240b image-taking device 260 image processing modules
262 coordinate modules, 264 computing modules
266 modular converters, 280 alignment device
282 X-axis position regulators, 284 Y-axis position regulators
286 Z shaft rotating devices, 288 service controllers
302 hot pressing bands, 320 hot pressing devices
322 thermal heads, 340 mobile devices
342 link block 3422 chutes
360 hot pressing are brought into to device 362a material wheel scroll bar
362b material wheel scroll bar 364 fixed mounts
366 d.c. motors, 368 optoelectronic switches
IMAGE-a picture signal IMAGE-b picture signal
CAL correction signal P1 mark coordinate
P2 mark coordinate T1 reference coordinate
T2 reference coordinate θ revisal amount
The specific embodiment
Below enumerate specific embodiment describing content of the present invention in detail, and with accompanying drawing as aid illustration.The symbol of mentioning in the explanation is a Reference numeral.
Automation hot-press machine proposed by the invention mainly comprises: a bearing assembly, a means for correcting and a hot pressing assembly.Bearing assembly behind the correspondence position that couples the district by two materials and parts of means for correcting adjustment, carries out hot pressing by the hot pressing assembly in order to place two materials and parts that desire engages again, so that two materials and parts engage.In this, this joint technology can be divided into contraposition program and hot pressing program haply.
With reference to Fig. 1,2, bearing assembly comprises: one first carrying platform 120 and one second carrying platform 140; Means for correcting comprises: an auxiliary block 220, one group of image- taking device 240a, 240b, an image processing module (not shown) and contraposition device 280; And the hot pressing assembly comprises: a hot pressing device 320 and a mobile device 340.
First carrying platform 120 is in order to carry and to fix the first materials and parts 102a.
Second carrying platform 140, relative first carrying platform 120 and being provided with is in order to carrying and fixingly desire the second materials and parts 102b that engages with the first materials and parts 102a.
This auxiliary block 220, movable being arranged between two carrying platforms 120,140 has: a pedestal 222; One group of speculum group 224a, 224b are arranged at the side on the pedestal 222, with the image that couples the district of selective reflecting two materials and parts 102a, 102b respectively when the contraposition program; One pressing link stopper 226 is arranged at the opposite side on the pedestal 222, to support the district that couples of two materials and parts 102a, 102b when the hot pressing program.Wherein, two materials and parts 102a, 102b's couples the top that the district can overlap on this auxiliary block 220.
Image-taking device 240a, 240b are arranged at the top of this auxiliary block 220, and about each one, produce corresponding picture signal with the image that couples the district of two materials and parts 102a, 102b on the intercepting carrying platform 120,140 when the contraposition program.
Wherein, couple the district when being transparent material as two materials and parts 102a, 102b, or the district that couples that works as two materials and parts 102a, 102b is respectively transparent material and transparent materials, and coupling of transparent material distinguished when overlapping on the top, image-taking device 240a, 240b be corresponding overlap coupling the district and be provided with, with the image that couples the district of direct intercepting two materials and parts 102a, 102b; When the district that couples of two materials and parts 102a, 102b is respectively transparent material and transparent materials, and coupling of transparent materials distinguished when overlapping on the top, the corresponding respectively speculum group of image-taking device 240a, 240b 224a, 224b and be provided with obtain the image that couples the district of two materials and parts 102a, 102b with the below that couples the district by the speculum group of correspondence certainly; And when two materials and parts 102a, 102b couple the district when being transparent materials, the coupling the district of image-taking device 240a, 240b corresponding two materials and parts 102a, 102b and being provided with is with the image that couples the district of direct intercepting two materials and parts 102a, 102b.In this, image-taking device 240a, 240b can adopt movable setting, with front, rear, left and right, its capture position of upper and lower adjustment.And this image-taking device can be one group of video camera.
Image processing module 260 is connected to image-taking device 240a, 240b, in order to receive and to analyze two picture signal IMAGE-a, IMAGE-b, so as to producing a correction signal CAL according to two picture signal IMAGE-a, IMAGE-b, as shown in Figure 3.
Alignment device 280 is connected to first carrying platform 120, in order to receiving correction signal and to adjust the position of first carrying platform 120 according to correction signal, so as to make the first materials and parts 102a couple district and the second materials and parts 102b to couple the district mutual corresponding.
Hot pressing device 320 has a thermal head 322.
Mobile device 340, have one and link block 342 to link second carrying platform 140, alignment device 280 and auxiliary block 220, driving two carrying platforms 120,140 when the hot pressing program and auxiliary block 220 moves towards the direction of hot pressing device 320, and make the district that couples of two materials and parts 102a, 102b move to below with respect to thermal head 322.At this moment, pedestal 222 can slide toward the side of tool speculum group 224a, 224b, pressing link stopper 226 is moved to the below that couples the district.In this, this links on the block 342 can have a chute 3422 with the movable pedestal 222 that is provided with, and can slide on this chute 3422 to cause pedestal 222.
After mobile device 340 moved to the location with two carrying platforms 120,140, hot pressing device 320 can press down thermal head 322, so that the district that couples of two materials and parts 102a, 102b is bonded with each other.Subsequently, hot pressing device 320 is thermal head 322 withdrawal, and mobile device 340 and pedestal 222 be toward moving in the other direction being returned to the home position, and then can take out and engage good materials and parts, and also replaceable new materials and parts are to proceed next connection process.
In this, the hot pressing assembly also comprises: a hot pressing is brought into to device 360, in order to a hot pressing band 302 to be set, and make hot pressing band 302 pass through the below of thermal head 322, can cause the district that couples of two materials and parts 102a, 102b to be bonded with each other by hot pressing band 302 so as to the thermal head 322 that presses down when the hot pressing program, as shown in Figure 4.
As shown in Taiwan patent application case number No. 93217749, with reference to Fig. 5, this hot pressing is brought into to device 360 and comprised: a pair of material wheel scroll bar 362a, 362b are arranged at the both sides of hot pressing device 320 respectively, in order to hot pressing band 302 and selectivity scrolling hot pressing band 302 to be set.
Moreover this hot pressing is brought into to device 360 and is also comprised: a fixed mount 364, and with link stuff wheel scroll bar 362a, 362b and hot pressing device 320, as shown in Figure 5.Thereby when hot pressing device 320 pressed down thermal head 322, fixed mount 364 was understood with thermal head 322 interlocks, and caused material wheel scroll bar 362a, 362b to glide.At this moment, the hot pressing band 302 on material wheel scroll bar 362a, the 362b can glide thereupon, thereby can avoid influencing because of the stretcher strain of hot pressing band 302 yield of processing procedure.In this, mode that this fixed mount 364 can clasp and hot pressing device 320 link, so that dismounting.
In this, this material wheel scroll bar 362a can be by the driving of a direct current motor 366 scrolling hot pressing band 302.And collocation is provided with an optoelectronic switch 368 again, with the feeding length of control hot pressing band 302.Thereby, can realize 302 auto-feeds of hot pressing band.
Moreover, in speculum group 224, have two reflectings surface 2242,2244, and two reflectings surface 2242,2244 are vertical setting in opposite directions, as shown in Figure 6.
When image-taking device 240 during via 224 captures of speculum group, the light that the coupling of materials and parts 102 reflected in the district is after reflecting surface 2242 reflections, and turn to being passed to reflecting surface 2244, and again via after reflecting surface 2244 reflections, and turn to be passed to image-taking device 240 and then imaging.In this, this speculum group can be two prisms, as shown in No. the 200424058th, Taiwan bulletin patent.
In addition, first carrying platform can be a floating type platform.With reference to Fig. 7, this floating type platform can comprise: a loading plate 122, is adjusted a plate 124 and an elastic supporting member for supporting optical member 126.Loading plate 122 is in order to carrying and fix the first materials and parts 102a.Adjust plate 124 and be connected to the alignment device (not shown), so as to adjusting its position according to the control of alignment device.Elastic supporting member for supporting optical member 126 is linked to loading plate 122 and adjusts plate 124, to adjust the height of loading plate 122 when the pressing.Wherein, adjust between plate 124 and the alignment device and can link by a rigid support member 128.The two ends of this rigid support member 128 are individually fixed in adjusts plate 124 and alignment device.
As shown in No. the 200426019th, Taiwan bulletin patent, with reference to Fig. 8, this elastic supporting member for supporting optical member 126 also can comprise: one group of sliding part 1262 and one group of soft support member 1264.In this, have a plurality of through holes on the adjustment plate 124.And an end of sliding part 1262 is fixed in loading plate 122 belows, and the other end then passes to be arranged at adjusts through hole 1242 corresponding on the plate 124.It is outside and between loading plate 122 with adjust between the plate 124 that each 1264 of soft support member is sheathed on a sliding part 1262 respectively.In this, sliding part 1262 is in order to the auxiliary support member as soft support member 1264, to adjust the height of loading plate 122 when the pressing by the compression of soft support member 1264.In this, this soft support member can be a compression spring.
In addition, connect an end of adjusting plate 124 in rigid support member 128 and be provided with a movable support bar 1282, it passes the through hole of adjusting on the plate 124.When the contraposition program, but these movable support bar 1282 support bearing plates 122 rock to avoid loading plate 122; And when the hot pressing program, this movable support bar 1282 can be removed the support force to loading plate 122, so that loading plate 122 is unsteady, and then can adjust the height of loading plate 122 by sliding part 1262 and soft support member 124.In this, this movable support bar 1282 can be a piston rod.
With reference to Fig. 9, in this, image processing module 260 can have a coordinate module 262, to analyze picture signal IMAGE-a, IMAGE-b from image device 240a, 240b, to obtain two mark coordinate P1, P2, again by computing module 264 according to two reference coordinate T1, T2 and two mark coordinate P1, P2 calculate a revisal amount θ, and then according to the pixel of image device 240a, 240b revisal amount θ is converted into the correction signal CAL of the actual revisal size of representative by modular converter 266.
With reference to Figure 10, this alignment device can comprise: an X-axis position regulator 282, to adjust the X-axis position of first carrying platform 120; One Y-axis position regulator 284 is to adjust the Y-axis position of first carrying platform 120; And a service controller 288, in order to control X-axis position regulator 282 and Y-axis position regulator 284 according to correction signal CAL.Moreover this alignment device also can comprise: a Z shaft rotating device 286 is that rotating shaft rotates first carrying platform 120 with the Z axle; And it is controlled according to correction signal by service controller 288 equally, as shown in figure 11.In this, service controller can be learnt relative X-axis side-play amount, relative Y-axis side-play amount and relative Z axle offset amount by correction signal, and then control X-axis position regulator, Y-axis position regulator and Z shaft rotating device, to adjust the position of first carrying platform respectively according to relative X-axis side-play amount, relative Y-axis side-play amount and relative Z axle offset amount.
In addition, on first carrying platform and second carrying platform, can be provided with known adjustable fixed component in this technical field easily, fix carrying materials and parts thereon, the materials and parts position is offset when carrying platform moves to avoid, and then causes the contraposition that couples the district to be offset.
Moreover, on first carrying platform 120 and second carrying platform 140, a plurality of pores 130 can be set, as shown in figure 12.The pore 130 that these a little pores 130 can be connected on an air extractor (not shown) or two carrying platforms 120,140 connects two air extractors respectively, therefore utilize the effect of bleeding of air extractor and produce the attraction air-flow, and then carrying materials and parts 102a, 102b thereon is adsorbed on the carrying platform 120,140 in pore 130.
In this, can be easily with the actuating device of known motion control member in this technical field as each above-mentioned movable-component (for example: thermal head, link block and movable support bar), for example: cause moving of movable-component by a service motor being set on the device that has movable-component in each and will fastening with a bolt or latch to movable-component, or realize by the simple mechanism that adopts reciprocating type pneumatic cylinder by the service ball screw (ball screw) that motor drove.
Below illustrate according to automation hot-press machine function mode of the present invention.
Example one:
When carrying out ACF technology, utilize automation hot-press machine according to the present invention with LCD panel and TCP IC hot press.At first, the LCD panel is placed on first carrying platform, and TCP IC is placed on second carrying platform, and the outer pin of TCP IC is overlapped on the electrode link of LCD panel down.Then, can utilize the attraction air-flow in the pore that results from the carrying platform that LCD panel and TCP IC absorption are fixed on the carrying platform.So two image-taking devices are obtained the image of two sides about the overlapping place respectively from the below via the speculum group of correspondence, and form two picture signals according to this.After the Treatment Analysis of this picture signal via image processing module, can obtain a correction signal.Alignment device is promptly adjusted the position of first carrying platform according to this correction signal, make the LCD panel corresponding mutually with the circuit of TCP IC.After the contraposition, mobile device drives two carrying platforms and auxiliary block moves with the direction towards hot pressing device, moves to the below of thermal head until the overlapping place of LCD panel and TCP IC, simultaneously, pedestal slides toward a side of tool speculum group, makes the pressing link stopper move to the below at overlapping place.After moving to the location, hot pressing device promptly activates pressing down thermal head, and the material wheel scroll bar that the hot pressing band is set is moved down thereupon, is displaced downwardly to surface, overlapping place until the hot pressing band.Thermal head causes LCD panel and TCP IC to be bonded with each other by the overlapping of hot pressing band hot pressing LCD panel and TCP IC to utilize the hot pressing band.Subsequently, hot pressing device withdrawal thermal head, and mobile device and pedestal be toward moving in the other direction being returned to the home position, and then can take out the joint product of LCD panel and TCP IC, after can replace with new LCD panel again and TCP IC proceeds next connection process with the foundation said procedure.
Example two:
When carrying out HSC technology, utilize automation hot-press machine according to the present invention with HSC and TCP IC hot press.All programs are same as described above haply, have only when capture, and two image-taking devices are directly obtained the image of two sides about the overlapping place respectively from the top, and form two picture signals according to this, to continue operations such as carrying out contraposition adjustment and hot pressing.
Though above be to carry out, according to the detailed description of automation hot-press machine of the present invention, in fact can cooperate actual demand and the fixed image-taking device that is provided with, or only adopt the design of top capture or below capture with the movable image-taking device that is provided with.Moreover, though above, in fact still can be applicable in the connection process of joint with hot pressing mode of various two materials and parts only with hot press that is applied to LCD panel and TCP IC and the incompatible practical application explanation of carrying out according to automation hot-press machine of the present invention of thermo-compressed that is applied to HSC and TCP IC.
Though the present invention with aforesaid preferred embodiment openly as above; but be not in order to limit the present invention; any those of ordinary skill in the art; without departing from the spirit and scope of the present invention; when can doing a little change and modification, therefore scope of patent protection of the present invention must be looked this specification appending claims person of defining and is as the criterion.

Claims (27)

1, a kind of automation hot-press machine in order to carry out the joint manufacture process of one first materials and parts and one second materials and parts, is characterized in that, this joint manufacture process has a contraposition program and a hot pressing program, comprising:
One bearing assembly comprises:
One first carrying platform, in order to carrying and fix this first materials and parts, wherein these first materials and parts have one and couple the district; And
One second carrying platform, this first carrying platform and being provided with relatively, with carrying and fix this second materials and parts, wherein these second materials and parts have one and couple the district, in order to engage the district that couples of these first materials and parts;
One means for correcting comprises:
One auxiliary block, movable be arranged at this first and this second carrying platform between, wherein this first and these second materials and parts couple the top that the district overlaps on this auxiliary block, this auxiliary block comprises:
One pedestal;
One group of speculum group is arranged on the side of this pedestal, with selectivity when this contraposition program reflect respectively this first and the image that couples the district of these second materials and parts; And
One pressing link stopper is arranged on the opposite side of this pedestal, with support when this hot pressing program this first and these second materials and parts couple the district;
One group of image-taking device, the movable top that is arranged at this auxiliary block, with intercept when this contraposition program this first and this images that couples the district of this second materials and parts, and produce two corresponding picture signals according to this;
One image processing module is connected to this image-taking device, receiving and to analyze this picture signal, and produces a correction signal according to this picture signal; And
One contraposition device is connected to this first carrying platform, receiving this correction signal and to adjust the position of this first carrying platform according to this correction signal, so as to make these first materials and parts couple district and these second materials and parts to couple the district mutual corresponding; And
One hot pressing assembly comprises:
One hot pressing device has a thermal head; And
One mobile device links this second carrying platform, this alignment device and should auxiliary block, with move when this hot pressing program this first and this second carrying platform, this alignment device and should auxiliary block;
Wherein, when this hot pressing program, this binding block drive this first and this second carrying platform and should moving towards the direction of this hot pressing device by auxiliary block, so that coupling, corresponding mutually this distinguish the below that moves to respect to this thermal head, and this pedestal slides toward a side of this speculum group of tool so that this pressing link stopper move to mutual correspondence this couple the below in district; Couple the district and after this pressing link stopper moved to the location, this hot pressing device pressed down this thermal head, engages so that corresponding mutually this couples the district in this; And couple after the district engages in this of mutual correspondence, this hot pressing device this thermal head of withdrawing, and this mobile device and this pedestal move and are returned to the home position.
2, automation hot-press machine as claimed in claim 1, it is characterized in that, should auxiliary block with movable be arranged at this first and this second carrying platform between, and this group image-taking device is with the movable top that is arranged at this auxiliary block, wherein when this first and these second materials and parts couple the district when the transparent material, this image-taking device is arranged at this top that couples the district, and this couples this image in district so as to direct intercepting; When this first and the district that couples of these second materials and parts be respectively transparent material and transparent materials, and this of transparent material couple the district and fold when the top, this image-taking device is arranged at this top that couples the district, this couples this image in district so as to direct intercepting; When this first and the district that couples of these second materials and parts be respectively transparent material and transparent materials, and this of transparent materials couples the district and folds when the top, this image-taking device is provided with the top of this speculum group respectively, so as to by the reflection of corresponding this speculum group certainly this below that couples the district obtain this this image that couples the district; And when this first and these second materials and parts couple the district when being transparent materials, this image-taking device is arranged at this top that couples the district, this couples this image in district so as to direct intercepting.
3, automation hot-press machine as claimed in claim 1 is characterized in that, this auxiliary block be fixed on this first and this second carrying platform between, and this group image-taking device is fixed on the top of this auxiliary block.
4, automation hot-press machine as claimed in claim 1 is characterized in that, this hot pressing assembly also comprises:
One hot pressing is brought into to device, in order to a hot pressing band to be set, and makes the below of this hot pressing band by this thermal head, and this that causes mutual correspondence by this hot pressing band so as to this thermal head of pressing down when this hot pressing program couples the district and be bonded with each other.
5, automation hot-press machine as claimed in claim 1 is characterized in that, this image processing module comprises:
One coordinate module in order to receiving and to analyze this picture signal, and obtains two mark coordinates according to this;
One computing module, in order to receiving this mark coordinate, and according to two reference coordinates and this mark coordinate calculate a revisal amount; And
One modular converter, in order to receiving this revisal amount, and according to the pixel of this image device and this revisal amount is converted into this correction signal with respect to actual size.
6, automation hot-press machine as claimed in claim 1 is characterized in that, this alignment device comprises: an X-axis position regulator, in order to adjust the X-axis position of this first carrying platform;
One Y-axis position regulator is in order to adjust the Y-axis position of this first carrying platform; And
One service controller is adjusted in order to control this X-axis position regulator and this Y-axis position regulator according to this correction signal.
7, automation hot-press machine as claimed in claim 1 is characterized in that, this alignment device comprises:
One X-axis position regulator is in order to adjust the X-axis position of this first carrying platform;
One Y-axis position regulator is in order to adjust the Y-axis position of this first carrying platform;
One Z shaft rotating device is in order to being that a rotating shaft rotates this first carrying platform with a Z axle; And
One service controller is adjusted in order to control this X-axis position regulator, this Y-axis position regulator and this Z shaft rotating device according to this correction signal.
8, automation hot-press machine as claimed in claim 1 is characterized in that, each this speculum group has a pair of reflecting surface, and this reflecting surface is provided with in opposite directions, with guide this first and these second materials and parts in one of couple the light that reflected in the district to this image-taking device.
9, automation hot-press machine as claimed in claim 1, it is characterized in that, each this speculum group has a pair of prism, wherein this prism is set with the reflecting surface of this prism in opposite directions, with guide via the reflection of this reflecting surface this first and these second materials and parts in one of couple the light that reflected in the district to this image-taking device.
10, automation hot-press machine as claimed in claim 1 is characterized in that, this bearing assembly comprises:
This first carrying platform has a plurality of pores;
This second carrying platform has a plurality of pores; And
At least one air extractor is connected to this pore, bleed in this pore, produce attracting air-flow in order to selectivity, so as to adsorb fixedly be carried on this first and this second carrying platform on this first with these second materials and parts.
11, automation hot-press machine as claimed in claim 1 is characterized in that, this first carrying platform is a floating type platform, adjusts the height of these first materials and parts with selectivity when mutually corresponding this of this thermal head pressing couples the district.
12, automation hot-press machine as claimed in claim 11 is characterized in that, this floating type platform comprises:
One loading plate is in order to carry and to fix this first materials and parts;
One adjusts plate, is connected to this alignment device, to accept the control of this alignment device; And
One elastic supporting member for supporting optical member is linked to this loading plate and this adjustments plate, and selectivity is adjusted the height of this loading plate when distinguishing to couple in corresponding mutually this of this thermal head pressing.
13, automation hot-press machine as claimed in claim 12 is characterized in that, this floating type platform also comprises:
One rigid support member, the two ends of this rigid support member are fixed to this adjustment plate and this alignment device respectively.
14, automation hot-press machine as claimed in claim 13 is characterized in that, this rigid support member has a movable support bar, and wherein this movable support bar runs through this adjustment plate, to support this loading plate when this contraposition program; And releasing is floated so as to making this loading plate to the support force of this loading plate when this hot pressing program.
15, automation hot-press machine as claimed in claim 1 is characterized in that, this mobile device has one and links block, to link this second carrying platform, this alignment device and should assist block.
16, automation hot-press machine as claimed in claim 15 is characterized in that, this binding block has a chute, and movable setting should be assisted block, slides so as to making this pedestal selectivity on this chute.
17, a kind of automation hot-press machine in order to carry out the joint manufacture process of one first materials and parts and one second materials and parts, is characterized in that, this joint manufacture process has a contraposition program and a hot pressing program, comprising:
One bearing assembly comprises:
One first carrying platform, in order to carrying and fix this first materials and parts, wherein these first materials and parts have one and couple the district; And
One second carrying platform, this first carrying platform and being provided with relatively, with carrying and fix this second materials and parts, wherein these second materials and parts have one and couple the district, in order to engage the district that couples of these first materials and parts;
One means for correcting comprises:
One auxiliary block, be arranged at this first and this second carrying platform between, with support when this hot pressing program this first and these second materials and parts couple the district, wherein this first and these second materials and parts couple the top that the district overlaps on this auxiliary block;
One group of speculum group is arranged on the side of this pedestal, with selectivity when this contraposition program reflect respectively this first and the image that couples the district of these second materials and parts;
One group of image-taking device is provided with the top of this auxiliary block, intercepting this image that this couples the district when this contraposition program, and produces two corresponding picture signals according to this;
One image processing module is connected to this image-taking device, receiving and to analyze this picture signal, and produces a correction signal according to this picture signal; And
One contraposition device is connected to this first carrying platform, receiving this correction signal and to adjust the position of this first carrying platform according to this correction signal so that these first materials and parts couple district and these second materials and parts to couple the district mutual corresponding; And
One hot pressing assembly comprises:
One hot pressing device has a thermal head; And
One mobile device links this second carrying platform, this alignment device and should auxiliary block, with move when this hot pressing program this first and this second carrying platform, this alignment device and should auxiliary block;
Wherein, when this hot pressing program, this binding block drive this first and this second carrying platform and should moving towards the direction of this hot pressing device by auxiliary block move to below so that corresponding mutually this couples the district with respect to this thermal head; Couple the district and after this pressing link stopper moved to the location, this hot pressing device pressed down this thermal head, engages so that corresponding mutually this couples the district in this; And couple after the district engages in this of mutual correspondence, this hot pressing device this thermal head of withdrawing, and this mobile device moves and is returned to the home position.
18, automation hot-press machine as claimed in claim 17 is characterized in that, this hot pressing assembly also comprises:
One hot pressing is brought into to device, in order to a hot pressing band to be set, and makes the below of this hot pressing band by this thermal head, and this that causes mutual correspondence by this hot pressing band so as to this thermal head of pressing down when this hot pressing program couples the district and be bonded with each other.
19, automation hot-press machine as claimed in claim 17 is characterized in that, this image processing module comprises:
One coordinate module in order to receiving and to analyze this picture signal, and obtains two mark coordinates according to this;
One computing module, in order to receiving this mark coordinate, and according to two reference coordinates and this mark coordinate calculate a revisal amount; And
One modular converter, in order to receiving this revisal amount, and according to the pixel of this image device and this revisal amount is converted into this correction signal with respect to actual size.
20, automation hot-press machine as claimed in claim 17 is characterized in that, this alignment device comprises:
One X-axis position regulator is in order to adjust the X-axis position of this first carrying platform;
One Y-axis position regulator is in order to adjust the Y-axis position of this first carrying platform; And
One service controller is adjusted in order to control this X-axis position regulator and this Y-axis position regulator according to this correction signal.
21, automation hot-press machine as claimed in claim 17 is characterized in that, this alignment device comprises:
One X-axis position regulator is in order to adjust the X-axis position of this first carrying platform;
One Y-axis position regulator is in order to adjust the Y-axis position of this first carrying platform;
One Z shaft rotating device is in order to being that a rotating shaft rotates this first carrying platform with a Z axle; And
One service controller is adjusted in order to control this X-axis position regulator, this Y-axis position regulator and this Z shaft rotating device according to this correction signal.
22, automation hot-press machine as claimed in claim 17 is characterized in that, this bearing assembly comprises:
This first carrying platform has a plurality of pores;
This second carrying platform has a plurality of pores; And
At least one air extractor is connected to this pore, bleed in this pore, produce attracting air-flow in order to selectivity, so as to adsorb fixedly be carried on this first and this second carrying platform on this first with these second materials and parts.
23, automation hot-press machine as claimed in claim 17 is characterized in that, this first carrying platform is a floating type platform, adjusts the height of these first materials and parts with selectivity when mutually corresponding this of this thermal head pressing couples the district.
24, automation hot-press machine as claimed in claim 23 is characterized in that, this floating type platform comprises:
One loading plate is in order to carry and to fix this first materials and parts;
One adjusts plate, is connected to this alignment device, so as to accepting the control of this alignment device; And
One elastic supporting member for supporting optical member is linked to this loading plate and this adjustments plate, and selectivity is adjusted the height of this loading plate when distinguishing to couple in corresponding mutually this of this thermal head pressing.
25, automation hot-press machine as claimed in claim 24 is characterized in that, this floating type platform also comprises:
One rigid support member, the two ends of this rigid support member are fixed to this adjustment plate and this alignment device respectively.
26, automation hot-press machine as claimed in claim 25 is characterized in that, this rigid support member has a movable support bar, and wherein this movable support bar runs through this adjustment plate, to support this loading plate when this contraposition program; And releasing is floated so as to making this loading plate to the support force of this loading plate when this hot pressing program.
27, automation hot-press machine as claimed in claim 17 is characterized in that, this mobile device has one and links block, to link this second carrying platform, this alignment device and should assist block.
CNB2006100575803A 2006-03-14 2006-03-14 Automation hot- press machine Expired - Fee Related CN100519151C (en)

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CN100519151C true CN100519151C (en) 2009-07-29

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CN102285116B (en) * 2011-07-27 2013-07-17 东莞广德运动用品有限公司 Hot press with improved structure and hot-press forming method thereof
CN102501542B (en) * 2011-10-20 2015-02-18 北京德鑫泉物联网科技股份有限公司 Lamination equipment with visual function
CN103885213B (en) * 2012-12-21 2017-04-12 深圳市比亚迪电子部品件有限公司 Method for adjusting distance from FOG (flexible printed circuit on glass) hot pressing head to IC (integrated circuit) chip
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CN110919346B (en) * 2019-11-27 2021-10-08 电子科技大学中山学院 LCM automatic assembly process
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CN109031719A (en) * 2018-08-16 2018-12-18 苏州精濑光电有限公司 One kind is to a group compression method
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