CN203365843U

CN203365843U - Automatic precise-alignment pressing system

Info

Publication number: CN203365843U
Application number: CN 201320413419
Authority: CN
Inventors: 季铭治; 林坤隆; 江龙逸
Original assignee: YOU YANG CO Ltd
Current assignee: Youyang Co ltd
Priority date: 2013-07-11
Filing date: 2013-07-11
Publication date: 2013-12-25
Anticipated expiration: 2023-07-11

Abstract

The utility model provides an automatic precise-alignment pressing system. According to the pressing system, a mobile shooting device is arranged on a panel of a machine table of the system and comprises a camera lens module, a prism is arranged in front of a camera lens of the camera lens module, and the prism is arranged on a camera lens base in a pivoted mode and can rotationally act; a mechanical arm device is arranged on the machine table and comprises at least a first arm and a second arm, the first arm and the second arm are connected in a pivoted mode and have the function of moving in the X-axis direction and the Y-axis direction, an operating rod is arranged at the bottom of the other end, opposite to the end where the first arm and the second arm are arranged in the pivoted mode, of the second arm, the operating rod is provided with a theta shaft having the rotating function and a Z shaft having the downward-pressing function, and the operating rod is connected with a vacuum suction part. Thus, the excellent precise-alignment effect is achieved, so that the connecting/pressing quality of products is guaranteed and the efficiency and the yield are substantially improved.

Description

Automatically accurate contraposition pressing system

Technical field

The utility model relates to a kind of contraposition pressing and forms, espespecially a kind of can be by the accurate contraposition of material element, and the accurate contraposition pressing system automatically of the upper splendid efficiency of tool operation.

Background technology

Press, prosperity due to electronic industry, make the products such as PC, person communication system and digital and electronic communication become gradually quite general instrument in modern's life, work, and along with using upper convenience, the demand of Portability and the continuous progress of correlation technique, make light, thin, short, littleization of electronic product account for an important evolving trend, therefore, the circuit design of this electronic product also must stride forward towards long-pending body integration.And because being subject to the impact of electronic product ultrathin, increasing electronic component annexation also is subject to arranging the restriction in space, for example, general LCD MODULE is by element such as display panels, drive integrated circult, flexible circuit board, printed circuit board (PCB)s, carry out the hot press operation via hot press, the circuit region of an element is corresponding with the circuit region of other element, then, by the thermal head pressing of hot press, makes can form the electrical connection effect between each element.Though forming, the hot press that this type of pressing is used can reach the purpose of two electronic components or the pressing of material hot joining, but the accurate contraposition of its gordian technique before hot press operation, and existing hot pressing mechanism carries out the hot pressing laminating after normally the material element being delivered to precalculated position, lack the accurate alignment system of proofreading and correct, and fail accurate contraposition and while engaging, will affect the quality of circuit running when upper and lower material element, and cause the problem of product yield, aobvious nonideal design, have the necessity improved in fact.Therefore, how solving the disappearance problem of existing its accurate contraposition of laminating mechanism, is really the emphasis direction that the dealer should be researched and developed, break through.

Edge this, because do not attain the desirable fact on the existing operational disappearance problem of pressing machine contraposition and structural design thereof, this case inventor sets about its solution of research and development design, hope can be developed a kind of automatically accurate contraposition pressing system that has more accuracy, convenience and operating efficiency, to promote the development of this industry, the then design when many and generation of the present utility model is arranged.

The utility model content

The purpose of this utility model is that a kind of automatically accurate contraposition pressing system is being provided, it can make material element bidirectional shooting by camera lens before joint/pressing locate, and operate through distance, the angle fine setting of mechanical arm device, reach splendid accurate contraposition effect, with the joint of guaranteeing product/pressing quality and significantly raising efficiency, yield.

The utility model is in order to reach above-mentioned purpose, effect, and the technological means bag adopted is drawn together this system bag of ︰ and drawn together ︰ mono-gallery device, and it includes a frame group, and this frame group top is provided with the board panel, and this frame group below is provided with a conveying locating rack; One moves forward and backward device, is located on this conveying locating rack; Feed arrangement, being located at this moves forward and backward on device, this feed arrangement includes a rail bracket group, this rail bracket group is provided with the motor of an end and lower portion by a pulley belt group of this motor interlock, this rail bracket group is provided with a Mobile base, this Mobile base is laterally displacement by this pulley belt group institute's interlock and on this rail bracket group, and this Mobile base is provided with a material plate; One portable camera head, be located on this board panel, this movable type camera head includes a slide rail set, driver and is located at the lens slide on this slide rail set, this lens slide be subject to this driver driving and in this slide rail set top offset, this lens slide link is provided with a camera lens module, and this camera lens module includes a lens base, is provided with the camera lens of front end and the module base of rear end in this lens base, this camera lens the place ahead is provided with a water chestnut mirror, and this water chestnut mirror is hubbed at this lens base and rotatable start; One mechanical arm device, be located on this gallery device, this mechanical arm device includes one first arm and the second arm be articulated, the function that have this first arm and the second arm X and Y-axis move, this second arm relatively is provided with a control lever bottom the other end of its and this first arm hub side, this control lever has the θ axle of revolute function and the Z axis of lower compression functions, and this control lever is connected with a vacuum and inhales part.

The described feed arrangement that this moves forward and backward on device is provided with a countercheck rod in this rail bracket group, and this Mobile base is provided with cylinder, and this cylinder interlock one protrudes out the push rod of this Mobile base top, and this push rod is pegged graft and is combined in this material plate.

Portable camera head on described this board panel is respectively equipped with a positioning seat in these slide rail set two ends, and this module base links has an adjusting part, this adjusting part rear end to be provided with a regulating rotary part that protrudes out this lens base.

Described this water chestnut mirror is arranged with a water chestnut microscope base and convexes with the axostylus axostyle at two ends, and this axostylus axostyle is hubbed on this lens base, and this axostylus axostyle link have a controller, and this this axostylus axostyle of controller turn is usingd as the adjustment of this water chestnut mirror projecting direction.

The upper and lower side of described this lens base relatively this water chestnut mirror position is respectively equipped with window and upper window, and this play window, this on window in order to distinguish the correspondence position of material element and upper material element once.

Described this camera lens is first taken the material element this time, and then takes above material element.

Described this camera lens is to this time material element, on this, the captured information of material element reaches system module, calculating this time material element, on this, the gap of material position of components and angle positions, and drives this mechanical arm device sequentially successively to carry out the fine setting contraposition of X, Y, θ, Z tetra-axles.

Described this board panel is the board panel of two separation, between this board panel, across establishing, is positioned with an operator's console, and this operator's console is provided with a gathering hole run through, and this moves forward and backward device and is positioned at this operator's console below.

Described this moves forward and backward device and is provided with plural mobile frame plate longitudinally, this moves the frame plate two ends and is provided with laterally transmission shaft lever in groups, at least one group of transmission shaft lever is provided with a motor, this moves, and the frame plate side is provided with plural pulley and, in order to the belt group of this pulley of interlock, the running of this motor of mat is with this transmission shaft lever of interlock, this pulley and this belt group.

Hereby for the effect that makes technical characterictic of the present utility model and reach, obtain further understanding and understanding, sincerely help with preferred embodiment figure and coordinate detailed explanation, illustrate as described later.

The accompanying drawing explanation

Fig. 1 is stereographic map of the present utility model;

Fig. 2 is exploded view of the present utility model;

The partial schematic diagram that Fig. 3 is the portable camera head of the utility model;

Fig. 4 A is the downward camera operation schematic diagram of the portable camera head of the utility model;

Fig. 4 B is the portable camera head of the utility model camera operation schematic diagram that makes progress;

Fig. 5 is the material element top view of getting of the present utility model;

Fig. 6 is that of the present utility model serving on the material element looked schematic diagram;

Fig. 7 is shooting contraposition operation schematic side view of the present utility model;

Fig. 8 is joint of the present utility model/pressing side view;

Fig. 9 is that of the present utility model getting on the material element operation looked schematic diagram;

Figure 10 is of the present utility model to looking schematic diagram in bit manipulation;

Figure 11 looks schematic diagram in joint/pressing of the present utility model;

Figure 12 looks schematic diagram on of the present utility model giving up the throne.

Embodiment

Refer to Fig. 1, Fig. 2, the utility model automatically precisely contraposition pressing system include a gallery device 10, move forward and backward device 20, feed arrangement 30, portable camera head 40 and mechanical arm device 50; This gallery device 10 includes a frame group 11, these frame group 11 tops are provided with board panel 12, the 12A of two separation, this board panel 12 this board panel 12A is large, and in order to the convenient load plate 90 of putting, this board panel 12 also is provided with a positioning seat 121 and locating slot 132; Be positioned with an operator's console 14 across establishing between this

board panel

12,12A, this operator's console 14 is provided with a gathering hole run through 141; Another these operator's console 14 belows are provided with a conveying locating rack 13, and this conveying locating rack 13 is fixedly arranged on this frame group 11.

This moves forward and backward device 20 and is located on this conveying locating rack 13, and make this move forward and backward the below that device 20 is positioned at this operator's console 14, this moves forward and backward device 20 and is provided with plural mobile frame plate 21 longitudinally, this moves frame plate 21 two ends and is provided with laterally transmission shaft lever 22 in groups, at least one group of transmission shaft lever 22 is provided with a motor 23, this moves frame plate 21 sides and is provided with the belt group 25 that plural pulley 24 reaches in order to this pulley 24 of interlock, make, when 23 running of this motor, to be able to this transmission shaft lever 22 of interlock, pulley 24 and belt group 25.

This feed arrangement 30 is located at this and is moved forward and backward on device 20 (mobile frame plate 21), this feed arrangement 30 includes a rail bracket group 31, these rail bracket group 31 1 bottom sections are provided with a motor 32, this motor 32 is located at the pulley belt group 321 of these rail bracket group 31 lower portion in order to interlock one, this rail bracket group 31 is provided with a Mobile base 33 and countercheck rod 34, and this Mobile base 33 can be by 32 interlocks of this pulley belt group and laterally displacement on this rail bracket group 31; This Mobile base 33 is provided with cylinder, and this cylinder interlock one protrudes out the push rod 331 of these Mobile base 33 tops.Moreover, one material plate is mounted on this Mobile base 33, this material plate group includes the

material plate

92,91 stacked up and down, be respectively equipped with plural alignment grooves 911,921 on this

material plate

91,92, and these push rod 331 grafting are combined in this material plate 91, this material plate 92 stacks on this material plate 91 again, and this

material plate

91,92 is positioned at the below of this operator's console 14 (gathering hole 141) relatively.When this

motor

32,32 running of pulley belt group, this Mobile base 33 is done horizontal displacement fine setting or material conveying turnover operation on this rail bracket group 31 by interlock, when this Mobile base 33 during in this rail bracket group 31 to a side displacement, this also displacement thereupon of material plate 91 (92), and, when this material plate 91 (92) moves to precalculated position, will be stopped by this countercheck rod 34 and stop (ginseng Fig. 7).This material plate 92 is in order to material element 101 (ginseng Fig. 4 A) to be set, and when this cylinder running, this push rod 331 can upper and lower start and ejection, this

material plate

91,92 descends.

After this feed arrangement 30 is located at this and is moved forward and backward device 20 (mobile frame plate 21), mat starts this motor 23 can make device 20 displacements that move forward and backward that this feed arrangement 30 has been set enter this conveying locating rack 13 inside, and the predetermined work position that arrives; Perhaps this moves forward and backward the hand-operated wheel 26 that device 20 separately is provided with this transmission shaft lever 22 of a link, and the manual operation of this hand-operated wheel 26 of mat still can enter the predetermined work position in this conveying locating rack 13 by device 20 displacements that move forward and backward that this feed arrangement 30 is set.

See also Fig. 3, this movable type camera head 40 includes a slide rail set 42 and is located at the positioning seat 41 at these slide rail set 42 two ends, this positioning seat 41 (camera head 40) is located at respectively on this

board panel

12,12A, make this slide rail set 42 be positioned at the top of this operator's console 14, this slide rail set 42 is carried locating rack 13 (rail bracket group 31) setting in vertical direction with this, these slide rail set 42 1 ends are provided with a driver 43, during its assembling, this driver 43 is positioned at locating slot 132 positions of this board panel 12, on this slide rail set 42 and be provided with a lens slide 44, this driver 43 can drive this lens slide 44 in these slide rail set 42 top offset starts, these lens slide 44 links are provided with a camera lens module 45, see also Fig. 4 A, this camera lens module 45 includes a lens base 450, be provided with the camera lens 46 of the front end be connected and the module base 461 of rear end in this lens base 450, this camera lens 46 is as CCD camera lens etc., this module base 461 link have an adjusting part 462, these adjusting part 462 rear ends are provided with the regulating rotary part 463 that protrudes out this lens base 450, position by this camera lens 46 of the movable change of tuning of this regulating rotary part 463, moreover, the place ahead that is positioned at this camera lens 46 in this lens base 450 is provided with a water chestnut mirror 47, this water chestnut mirror 47 is arranged with a water chestnut microscope base 471 and convexes with the axostylus axostyle 472 at two ends, this axostylus axostyle 472 of mat is hubbed on this lens base 450, and this axostylus axostyle 472 links a controller 48, this controller 48 of mat is with this axostylus axostyle 472 of turn, in order to the adjusting operation as these water chestnut mirror 47 projecting directions, separately, the upper and lower side of this lens base 450 relatively these water chestnut mirror 47 positions is respectively equipped with window 451 and upper window 452, and this play window 451, upper window 452 can be distinguished the correspondence position of material element 101 and upper material element 102 once.

This mechanical arm device 50 includes a positioning seat 51, the first arm 52 and the second arm 53, this positioning seat 51 is fixedly arranged on positioning seat 121 places of this board panel 12, these the first arm 52 1 ends are hubbed at this positioning seat 51, the other end is articulated in this second arm 53, make this second arm 53 be able to outwards stretch operation, the function (consulting Figure 10 X and Y-axis mobile marking) that have this first arm 52 and the second arm 53 X and Y-axis move, the bottom of the other end of relative itself and this first arm 52 hub sides of this second arm 53 is provided with a control lever 531, this control lever 531 has the θ axle (consult Figure 10 θ and move axially sign) of revolute function and the Z axis (consult Fig. 8 and press down mobile marking) of lower compression functions, this control lever 531 is connected with a vacuum and inhales part 54, the below that this vacuum is inhaled part 54 is provided with a sucker 541, in order to draw above material element 102, material element 102 on this is with respect to this water chestnut mirror 47, the setting of lower material element 101.This mechanical arm device 50 is to being less than this positioning seat 51 and the second arm 53 inside are provided with mechanical arm control panel (not shown), because of this thin section mechanical arm electrical equipment and form not this case feature technology, therefore relevant explanation is omitted.

Refer to Fig. 4 A, Fig. 4 B, in order to the camera operation of this movable type camera head 40 to be described, 46 pairs, this camera lens should water chestnut mirror 47, and this water chestnut mirror 47 is first to descending material element 101, makes this camera lens 46 by this water chestnut mirror 47, lower window 451 and this time material element 101 taken; This this axostylus axostyle 472 of controller 48 turns of mat continues, make these water chestnut mirror 47 90-degree rotations and make progress, make this camera lens 46 by this water chestnut mirror 47, upper window 452 and material element 102 on this is taken, this camera lens module 45 (camera lens 46) is first taken lower material element 101, and then takes upper material element 102; Separately, tuning and this camera lens 46 of interlock capable of regulating of this adjusting part 462 and the distance relation of water chestnut mirror 47 by this regulating rotary part 463.

See also Fig. 5, Fig. 9, during the automatically accurate contraposition pressing System Operation of the utility model, carry out the operation of the axial displacements such as X, Y, Z and θ axle with the absorbing material element by this mechanical arm device 50, vacuum suction part 54 (sucker 541) absorption that is these the second arm 53 belows of mat is placed in the upper material element 102 on this load plate 90, this load plate 90 is provided with the material of plural number separation and puts district 901, with facility, separates and takes and return and put operation; And this time material element 101 is placed on this material plate 92 with to be conveyed; Another this lens slide 44 (camera lens module 45) by this slide rail set 42 be moved to working position that should material plate 92 (91).

See also Fig. 6, Fig. 7 and Figure 10, this second arm continues and material element 102 on this is delivered to the workspace of these camera lens module 45 tops, and this time material element 101 also delivered to the workspace of these camera lens module 45 belows through this feed arrangement 30 via this material plate 92 simultaneously, when this material plate 92, will automatically by this push rod 331 (seeing Fig. 1), be raised during to the workspace of these camera lens module 45 belows, this time material element 101 is near this camera lens module 45, now start this camera lens module 45, make this camera lens 46 pass through this water chestnut mirror 47 respectively to this time material element 101, upper material element 102 is focused and is taken, continue this photographing information is reached to system module (not graphic), on calculating, lower material element 102, the gap of 101 positions and angle positions (as the picture element location technology), and drive this mechanical arm device 50 to carry out X, Y, and the fine setting of θ axle location (seeing Figure 10), make material element 102 on this be able to this time material element 101 of accurate contraposition, complete the operation of its accurate contraposition/location, this is one of the utility model and technical characterictic.

See also Fig. 8, Figure 11, after this upper and lower material element 102,101 completes contraposition/location, this camera lens module 45 will be by these slide rail set 42 displacements district that deactivates, now, the control lever 531 of this second arm 53 will carry out the work that presses down of Z axis, make this upper and lower material element 102,101 complete joint/pressing, the 331 times contractings of this push rod of mat that continue descend this time material element 101, material plate 92.And for example shown in Figure 12, the finished product 100 that processes after upper and lower material element 102,101 joint/pressings is placed on this material plate 92, again by this feed arrangement 30 by this material plate 92, process finished product 100 and send, now this mechanical arm device 50 carries out the operation of absorbing material element (upper material element 102) again, and this movable type camera head 40 playbacks again in workspace again, so repeatedly carry out the joint/stitching operation of above-mentioned two machine components.

Therefore, the automatically accurate contraposition pressing system of the utility model, it can make material element bidirectional shooting by camera lens before joint/pressing locate, and operate through distance, the angle fine setting of mechanical arm device, reach splendid accurate contraposition effect, with the joint of guaranteeing product/pressing quality and significantly raising efficiency, yield.

In sum, the utility model is that a quite excellent wound is thought really, and whence proposes utility application in accordance with the law; But the content of above-mentioned explanation, be only preferred embodiment of the present utility model, the variation of such as extending according to technological means of the present utility model, ought to fall into patent claim of the present utility model.

Claims

1. an automatic precisely contraposition pressing system, this system includes:

One gallery device (10), it includes a frame group (11), and this frame group (11) top is provided with board panel (12,12A), and this frame group (11) below is provided with a conveying locating rack (13);

One moves forward and backward device (20), is located on this conveying locating rack (13);

One feed arrangement (30), being located at this moves forward and backward on device (20), this feed arrangement (30) includes a rail bracket group (31), this rail bracket group (31) is provided with the motor (32) of an end and lower portion by a pulley belt group (321) of this motor (32) interlock, this rail bracket group (31) is provided with a Mobile base (33), this Mobile base (33) is gone up horizontal displacement by this pulley belt group (321) institute's interlock in this rail bracket group (31), and this Mobile base (33) is provided with a material plate (91,92);

One portable camera head (40), be located at this board panel (12, 12A), this movable type camera head (40) includes a slide rail set (42), driver (43) and be located at the lens slide (44) on this slide rail set (42), this lens slide (44) be subject to this driver (43) driving and in this slide rail set (42) top offset, this lens slide (44) link is provided with a camera lens module (45), this camera lens module (45) includes a lens base (450), be provided with the camera lens (46) of front end and the module base (461) of rear end in this lens base (450), this camera lens (46) the place ahead is provided with a water chestnut mirror (47), this water chestnut mirror (47) is hubbed at this lens base (450) and rotatable start,

One mechanical arm device (50), be located on this gallery device (10), this mechanical arm device (50) includes one first arm (52) and the second arm (53) be articulated, the function that have this first arm (52) and the second arm (53) X and Y-axis move, this second arm (53) other end bottom of itself and this first arm (52) hub side relatively is provided with a control lever (531), this control lever (531) has the θ axle of revolute function and the Z axis of lower compression functions, and this control lever (531) is connected with a vacuum and inhales part (54).

2. automatically precisely contraposition pressing system according to claim 1, it is characterized in that: this feed arrangement (30) moved forward and backward on device (20) is provided with a countercheck rod (34) in this rail bracket group (31), this Mobile base (33) is provided with cylinder, this cylinder interlock one protrudes out the push rod (331) of this Mobile base (33) top, and this push rod (331) is pegged graft and is combined in this material plate (91).

3. automatically precisely contraposition pressing system according to claim 1, it is characterized in that: the portable camera head (40) on this board panel (12,12A) is respectively equipped with a positioning seat (41) in this slide rail set (42) two ends, this module base (461) links has an adjusting part (462), this adjusting part (462) rear end to be provided with a regulating rotary part (463) that protrudes out this lens base (450).

4. automatically precisely contraposition pressing system according to claim 3, it is characterized in that: this water chestnut mirror (47) is arranged with a water chestnut microscope base (471) and convexes with the axostylus axostyle (472) at two ends, this axostylus axostyle (472) is hubbed on this lens base (450), this axostylus axostyle (472) link have a controller (48), and this controller (48) this axostylus axostyle of turn (472) is usingd as the adjustment of this water chestnut mirror (47) projecting direction.

5. automatically precisely contraposition pressing system according to claim 4, it is characterized in that: the upper and lower side of this lens base (450) relatively this water chestnut mirror (47) position is respectively equipped with window (451) and upper window (452), and this play window (451), on this window (452) in order to distinguish the correspondence position of material element (101) and upper material element (102) once.

6. automatically precisely contraposition pressing system according to claim 5, it is characterized in that: this camera lens (46) is first taken this time material element (101), and then takes above material element (102).

7. automatically precisely contraposition pressing system according to claim 6, it is characterized in that: this camera lens (46) is to this time material element (101), on this, the captured information of material element (102) reaches system module, calculating this time material element (101), on this, the gap of material element (102) position and angle positions, and drives this mechanical arm device (50) sequentially successively to carry out the fine setting contraposition of X, Y, θ, Z tetra-axles.

8. according to claim 1 or 2 or 3 described automatically accurate contraposition pressing systems, it is characterized in that: this board panel (12,12A) is the board panel (12,12A) of two separation, this board panel is positioned with an operator's console (14) across establishing between (12,12A), this operator's console (14) is provided with a gathering hole run through (141), and this moves forward and backward device (20) and is positioned at this operator's console (14) below.

9. automatically precisely contraposition pressing system according to claim 8, it is characterized in that: this moves forward and backward device (20) and is provided with plural mobile frame plate (21) longitudinally, this moves frame plate (21) two ends and is provided with laterally transmission shaft lever (22) in groups, at least one group of transmission shaft lever (22) is provided with a motor (23), this moves, and frame plate (21) side is provided with plural pulley (24) and, in order to the belt group (25) of this pulley of interlock (24), the running of this motor of mat (23) is with this transmission shaft lever of interlock (22), this pulley (24) and this belt group (25).