CN100513204C - Prefabricated regenerated stone block for rockery, its fabrication process, regenerated stone rockery and its piling up method - Google Patents
Prefabricated regenerated stone block for rockery, its fabrication process, regenerated stone rockery and its piling up method Download PDFInfo
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- CN100513204C CN100513204C CNB031531431A CN03153143A CN100513204C CN 100513204 C CN100513204 C CN 100513204C CN B031531431 A CNB031531431 A CN B031531431A CN 03153143 A CN03153143 A CN 03153143A CN 100513204 C CN100513204 C CN 100513204C
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Abstract
The present invention is th technological scheme of prefabricated regenerated stone block for rockery, its fabrication process, regenerated stone rockery and its piling up method. Structurally, the prefabricated rockery block includes molded inner layer, middle layer and outer layer and structural layer, which is set on the molded layers and includes support frame, netted layer and stuffing. The rockery piling up process includes connecting shaped ground shaped steel with foundation to make ground rib of rockery; welding support shaped steel with the ground shaped steel to make skeleton of rockery; welding the skeleton to the support frame of the prefabricated fockery block to form the outer appearance of rockery. The present invention can reproduce grains of stone and has realistic artistic effect and simple piling up process. The rockery is corrosion resistant, environment friendly and low in cost.
Description
Technical field
The present invention relates to a kind of artificial stone and preparation method thereof, relate in particular to a kind of decorating building and the artificial hillock making material of building garden landscape and the piling up process method of garden rockery view.
Background technology
In the prior art, original decorating building is mainly with mushroom rock, thousand layers of stone or the mode of interspersing with granitic plaster and European member.But along with the raising day by day of living standards of the people, original trailing has lagged far behind the decoration requirement.
Aspect the artificial hillock making material selection of garden landscape, a kind of is that natural grotesque rock, stalactite, rocks, ore etc. are obtained by destructive from natural environment; Another kind is that lithotome is carried out chemical attack, forms certain lines on the surface with standby, and this kind method cost is higher and have the hidden danger of contaminated environment; Also having a kind of is to mix as moulding the mountain material with sandstone and organic matter (as fiberglass), and it is easily aging that the shortcoming of the method maximum is to mould the mountain, also exists the toxic gas in the operating process to distribute and the later stage pollution problems simultaneously.
In garden architecture, artificial orogenetic is the individual style in Chinese style gardens.Existing artificial hillock piling up process, a kind of is natural extraordinary-looking rock such as rocks, stalactite, ore etc. to be repaired pile slightly form, but this natural stone collection is subjected to condition restriction and from the conservation of nature ecological view, be difficult for extensively gathering, and this kind garden rockery mostly is entity, the gesture that volume is small and exquisite only to be had " thin, saturating, leakage, high ", lack the gesture of boundless and be difficult for as moving; Another kind is that stone is carried out chemical attack, forms the lines of artificial variation on the surface, and then stows.The shortcoming of this method is that cost is higher and has problem of environmental pollution; Moreover be mainly to be that fiberglass mixes and to fashion into the artificial hillock shape with sandstone and organic compound, this artificial hillock material adopts the non-environment-friendly type of organic matter more, can not stand the test of time.
Summary of the invention
In order to solve in the prior art, reproduce artificial hillock material, manufacture craft and artificial hillock thereof and stow the technical problem of method, the invention provides a kind of environment-friendly materials and preparation method that is widely used in decorating building and piles up artificial hillock, and a kind of agglomerated stone artificial hillock is provided and has stowed method according to this kind artificial hillock material.
Below be technology contents of the present invention:
A kind of agglomerated stone artificial hillock prefabricated film is characterized in that: the structure of described artificial hillock prefabricated film comprises mould layer and structure sheaf 6; Described mould layer comprises internal mold layer 2, intermediate layer and external mold layer 1, and described structure sheaf 6 comprises bracing frame 8, stratum reticulare 7 and filler;
Described structure sheaf 6 is arranged on the described mould layer: described bracing frame 8, stratum reticulare 7 and filler are filled on the mould layer upper surface, constitute the artificial hillock prefabricated film.
In the application of reality, the internal mold layer 2 of described mould layer is that polyurethane waterproofing coating and glass cloth replace laying structure, and described intermediate layer is an earth, and is coated on internal mold layer 2 lower surfaces, described external mold layer 1 is an epoxy resin layer, and this layer is coated on interlayer surfaces.
In the application of reality, the filler in the described structure sheaf 6 is the mixture of cement, washing fine sand, stone flour and alkaline-resisting short fiber, and described bracing frame 8 is to be folded by zinc-plated wire rod to form, and described stratum reticulare 7 is the alkali-resistant glass fibre net;
In the application of reality, also comprise mountain shadow layer 4 in the structure of described artificial hillock prefabricated film, described mountain shadow is the mixture of cement and inorganic pigment, described mountain shadow layer 4 is arranged on the upper surface of described mould layer.
In the application of reality, also comprise decorative layer 5 in the structure of described artificial hillock prefabricated film, the mixture that described decorative layer 5 is formed for inorganic pigment, cement, washed-out sand, stone flour and defend and split fibre, described decorative layer 5 is in the middle of described mountain shadow layer 4 and structure sheaf 6.
Shape and structure characteristics according to the above artificial hillock prefabricated film that provides, adopt a kind of method of making agglomerated stone artificial hillock flag, it is characterized in that: the production process of described artificial hillock flag comprises operation and the stripping process of making the artificial hillock prefabricated film, and the operation of making the artificial hillock prefabricated film comprises molding, brushing mountain shadow, spary decorative layer, interstitital texture layer and cleaning;
Its preparation method:
The pattern making procedure of A agglomerated stone artificial hillock prefabricated film:
(1) master mold is cleaned up drying, brushing alkaline soap water on master mold; Master mold is the entity with definite shape structure;
(2) with hairbrush described polyurethane waterproofing coating compound material evenly is applied on the master mold, under the normal temperature, air dry;
(3) continue brushing after the first floor mixture drying, simultaneously ready described glass cloth is close on the master mold with hairbrush, must not wrap up air, the joint part of glass cloth is answered overlapping 50～100 millimeters;
(4) after the paving of first floor glass cloth finishes, continue repeating step (3) operation 2-3 time, be dried to not touch with one's hand under the normal temperature and get final product, described internal mold layer completes;
(5) at the interface of internal mold layer external coating yellow mud as inside and outside mould, air dry after brushing is finished, described intermediate layer completes;
(6) outside the intermediate layer, carry out the brushing of described external mold layer epoxy resin afterwards, finish the production process of external mold layer;
(7) after the external mold layer completes, external mold layer, internal mold layer and master mold are broken away from, the operation of sloughing master mold is: play the external mold layer earlier, internal mold layer is played in the back, and whole pattern making procedure is finished;
The brushing mountain shadow operation of B agglomerated stone artificial hillock prefabricated film:
(1) internal mold layer after pattern making procedure is finished is inserted in the external mold layer, and at internal mold layer inner surface brushing releasing agent;
(2) mixture of cement, inorganic pigment, the close stone flour of pigment colour, washed-out sand being added water is stirred to evenly;
(3) get the mountain shadow material for preparing with hairbrush, the internal mold layer inner surface of molding is finished in brushing, and brushing mountain shadow operation is finished;
The spary decorative layer operation of C agglomerated stone artificial hillock prefabricated film:
(1) mixture that inorganic pigment, cement, washed-out sand, stone flour and defend and split fibre are formed adds water and is stirred to evenly;
(2) with modes such as the material utilization craft that stirs or mechanical injections, auxilliary uniformly densely card in the mould that is coated with the mountain shadow that nuzzles up, thickness is 5～10 millimeters; Spary decorative layer operation is finished;
The interstitital texture layer of D agglomerated stone artificial hillock prefabricated film, the cleaning operation of resting:
(1) cement, washing fine sand, stone flour add that water mixes and add alkaline-resisting short fiber when stirring, and stir;
(2) after with the filler that stirs by hand or the evenly auxilliary card of the method for mechanical injection in filling in the mould of decorative layer;
(3) afterwards, each is folded the supporting frame part that forms with zinc-plated wire rod pass alkali-resistant glass fibre net mesh, at last stratum reticulare is paved, invest in the mould with the bracing frame card;
(4) glass fiber mesh is spread by hand be posted in the mould of having laid bracing frame, press with roll extrusion is billowing simultaneously, make it to mix with described filler;
(5) repeating step (2) operation continues the filler spary in mould, and cleaning mold side edge, continues roll extrusion, especially concentrates paving around bracing frame in filler, makes it form convex, strengthens the ability that bonds of bracing frame;
(6) rest: relative humidity 80,50～60 ℃ of temperature, 8～12 hours time;
The stripping process of E agglomerated stone artificial hillock flag:
Prefabricated flag left-hand thread after will resting earlier is separated external mold layer, internal mold layer and flag body respectively successively on the ground, and stripping process is finished;
In the preparation method of reality, in the described mould making process, the specification standards of described polyurethane waterproofing coating are JC500-92, and this kind water-repellent paint is first, second two components, be thick liquid, described glass cloth is an alkali glass cloth among the CWR400-90, and is the pieces of glass cloth of 200 * 200 millimeters or 300 * 300 millimeters;
Described polyurethane waterproofing coating first, second two components are with first: second weight (or volume) is 2: 1～1: 1, and preferred 3: 2 ratio is prepared burden, with mixture fully stir 5 minutes evenly standby;
Be 2～3 millimeters with hairbrush with the thickness that described polyurethane waterproofing coating compound material evenly is applied on the master mold in the described operation (2);
In the described operation (4), repeat 3～4 operations (3), guarantee to cover 3～4 layers of glass cloth on the master mold;
In the described operation (5), at internal mold layer external coating yellow mud, thickness is 2～3 millimeters.
In the manufacture craft of reality, be paraffin and the white oil mixture after 1: 1 ratio Hybrid Heating is melted by weight at the releasing agent of internal mold layer inner surface brushing; In the technology of described brush mountain shadow, mountain shadow dosage is: 1 kilogram of cement, and look customer requirement and determine the inorganic pigment ratio, preferred 20 grams, 1 kilogram of stone flour, 2.4 millimeters of maximum particle diameters, 0.5 kilogram of washed-out sand, 0.5～0.7 kilogram in water, conventional 0.65 kilogram;
Interior thickness is 1～2 millimeter when brushing the mountain shadow, fades away naturally in four limits.
In the manufacture craft of reality, in the technology of described spary decorative layer, batching quantity is: 1 kilogram of cement, the cement model is 425# or 525# low-alkalinity sulphoaluminate cement, and inorganic pigment is an iron oxides, 0.5 kilogram of washed-out sand, 2.4 millimeters of maximum particle diameters, 2.4 millimeters of stone flour maximum particle diameters.Maximum is mixed heavy 2 kilograms, and minimum is mixed heavy 0.5 kilogram, and preferred 1.5 kilograms, poly-polypropylene fibre defend and split fibre accounts for 0.4% of total solid material volume, 0.4～0.5 kilogram in water, preferred 0.45 kilogram; Mixing time is 5 minutes; Charging sequence is water, cement, stone flour, washed-out sand, poly-polypropylene fibre defend and split fibre during stirring;
Preferred 5 millimeters of the thickness of spary decorative layer.
In the manufacture craft of reality, in described interstitital texture layer process, the quantity of the cement in the described operation (1), washing fine sand, stone flour, water and alkaline-resisting short fiber is: model is 1 kilogram of 425# or a 525# low-alkalinity sulphoaluminate cement, 0.5 kilogram～1.5 kilograms of washing fine sands, preferred 0.8 kilogram, 0.5 kilogram of stone flour, and contain soil amount＜5%, maximum diameter grain＜2.5 millimeter, water is 0.4～0.5 kilogram, preferred 0.5 kilogram, alkaline-resisting chopped strand length is selected 8～10 millimeters, and its weight is 2.5～3.5% of solid material;
In the described operation (2), with the filler that stirs by hand or the evenly auxilliary card of the method for mechanical injection in mould, it is 5～15 millimeters that thickness is filled out in its shop;
In the described operation (3), the preparation method that folds the bracing frame that forms with zinc-plated wire rod is to be 300 millimeters with a length.Diameter is the wire rods of 6 millimeters surfaces through zinc-plated processing, and therefrom folding is the obtuse angle of 120 degree.Get another root and be the right angle with the wire rod of length folding, two knuckle point is a pad, and one side of perpendicular type is perpendicular to being in conplane other three limits, and the quantity of support frame as described above is 3～4 every square metre;
In the described operation (3), bury the method for bracing frame underground: the square that at first described alkali-resistant glass fibre screen cloth is cut into 300 * 300 millimeters, secondly the reserved part that the installation of bracing frame is welded is passed mesh, at last net is paved, and invests in the mould with the bracing frame card;
In the described operation (5), continue the filler spary in mould, its filling thickness is 5 millimeters.
In the preparation method of the agglomerated stone artificial hillock flag of reality, behind stripping process, also comprise the operation of a maintenance, the flag after the demoulding is concentrated is piled up and cover, afterwards flag is carried out steam-cured, 10 ℃～50 ℃ of temperature, 36-72 hours time.
According to top a kind of agglomerated stone artificial hillock prefabricated film of explaining and preparation method thereof, designed a kind of agglomerated stone artificial hillock, it is characterized in that: the agglomerated stone artificial hillock comprises: artificial hillock ground, ground shaped steel 9, support column shaped steel 10, agglomerated stone artificial hillock flag 3;
Described ground shaped steel 9 is fixedlyed connected with the artificial hillock ground, and described support column shaped steel 10 is welded on the described ground shaped steel 9, the described agglomerated stone artificial hillock flag 3 and 10 welding of support column shaped steel that comprises bracing frame 8.
In practical structure, also comprise crossbeam shaped steel 11, described crossbeam shaped steel 11 and described support column shaped steel 10 welding, the bracing frame 8 of described agglomerated stone artificial hillock flag 3 and support column shaped steel 10 or 11 welding of crossbeam shaped steel.
In the artificial hillock design of reality, described artificial hillock ground is the normal concrete ground, and described ground shaped steel 9 is angle steel or channel-section steel.
In the artificial hillock of reality was used, described artificial hillock also comprised water tank 12, fountain and waterfall.
According to a kind of agglomerated stone artificial hillock that is provided, invent a kind of method that stows of agglomerated stone artificial hillock, it is characterized in that: the agglomerated stone artificial hillock comprises artificial hillock ground, ground shaped steel 9, support column shaped steel 10, agglomerated stone artificial hillock flag 3; Earlier ground shaped steel 9 is fixedlyed connected with the artificial hillock ground, make the ground muscle of artificial hillock; With support column shaped steel 10 and 9 welding of ground shaped steel, make the skeleton of artificial hillock again; At last the skeleton of artificial hillock and the bracing frame 8 of described agglomerated stone artificial hillock flag 3 are welded appearance of rockery.
In the piling up process of reality, also comprise the welding of crossbeam shaped steel 11 in the making of artificial hillock skeleton, with described crossbeam shaped steel 11 and described ground shaped steel 9 and 10 welding of support column shaped steel.
In the stowing of reality, on described agglomerated stone artificial hillock, water tank 12, waterfall and fountain are installed, water tank 12 is welded on the skeleton of artificial hillock, the hole for water spraying with waterfall or fountain is installed on the artificial hillock flag again, and water pipe and electric wire are arranged in the artificial hillock.
Agglomerated stone artificial hillock flag provided by the present invention and preparation method thereof, the texture of true reappearance nature stone material reaches the artistic effect of natural landscape true to nature: utilize stone flour among the present invention, can make product surface form desirable stone effect.Add simultaneously a little inorganic pigment etc. and can make the agglomerated stone artificial hillock flag after the moulding abundanter on the surface color texture in batching, imitative stone effect is more true to nature.The introducing of the poly-third logical sequence defend and split fibre simultaneously effectively solves the seminess of product surface.In adding die operation with alkali-proof glass chopped strand silk and screen cloth and reinforcing bar as the muscle material, effectively improve the physical and mechanical property index of goods.Lay the bracing frame weldment simultaneously, be very easy to the positioning operation of goods in the process of stowing.
Moreover the present invention is according to the designed agglomerated stone artificial hillock of agglomerated stone artificial hillock flag and to stow the piling up process of method simple, and selection is flexible, can stow the artificial hillock of various moulding according to designer's intention.Artificial hillock is the main framing of massif owing to selecting shaped steel for use, and selection is convenient on the one hand, has accelerated the tempo of engineering, has alleviated the weight of massif on the other hand, can make full use of the space of massif.Agglomerated stone artificial hillock product material is anti-aging, corrosion-resistant in addition, environmental protection and cost of manufacture are cheap.The agglomerated stone artificial hillock does not have any destruction to natural mountain stone resource, and can serve masses.
Description of drawings
Fig. 1 is a kind of structure chart of agglomerated stone artificial hillock prefabricated film;
Fig. 2 is a kind of structure chart of agglomerated stone artificial hillock flag;
Fig. 3 is a kind of pie graph that stows of agglomerated stone artificial hillock.
At the specific embodiment each width of cloth accompanying drawing is described below.
The specific embodiment
Fig. 1 is the structure chart of agglomerated stone artificial hillock prefabricated film, and it comprises: external mold layer 1, internal mold layer 2 and artificial hillock flag 3.Fig. 2 is the structure chart of agglomerated stone artificial hillock flag, and it comprises mountain shadow layer 4, decorative layer 5 and structure sheaf 6, wherein comprises alkali proof fiber net 7 and bracing frame 8 in the structure sheaf;
In the operation of making the artificial hillock flag, make the artificial hillock prefabricated film earlier, after the artificial hillock prefabricated film is made artificial hillock flag 3 after the demoulding.The production process of artificial hillock prefabricated film comprises molding, brushing mountain shadow, spary decorative layer, interstitital texture layer and cleaning.It is respectively:
The pattern making procedure of A agglomerated stone artificial hillock prefabricated film:
(1) master mold is cleaned up drying, brushing alkaline soap water on master mold; Master mold is the entity with definite shape structure;
(2) with hairbrush described polyurethane waterproofing coating compound material evenly is applied on the master mold, under the normal temperature, air dry;
(3) continue brushing after the first floor mixture drying, simultaneously ready described glass cloth is close on the master mold with hairbrush, must not wrap up air, the joint part of glass cloth is answered overlapping 50～100 millimeters;
(4) after the paving of first floor glass cloth finishes, continue repeating step (3) operation 2-3 time, be dried to not touch with one's hand under the normal temperature and get final product, described internal mold layer completes;
(5) at the interface of internal mold layer external coating yellow mud as inside and outside mould, air dry after brushing is finished, described intermediate layer completes;
(6) outside the intermediate layer, carry out the brushing of described external mold layer epoxy resin afterwards, finish the production process of external mold layer;
(7) after the external mold layer completes, external mold layer, internal mold layer and master mold are broken away from, the operation of sloughing master mold is: play the external mold layer earlier, internal mold layer is played in the back, and whole pattern making procedure is finished;
The brushing mountain shadow operation of B agglomerated stone artificial hillock prefabricated film:
(1) internal mold layer after pattern making procedure is finished is inserted in the external mold layer, and at internal mold layer inner surface brushing releasing agent;
(2) mixture of cement, inorganic pigment, the close stone flour of pigment colour, washed-out sand being added water is stirred to evenly;
(3) get the mountain shadow material for preparing with hairbrush, the internal mold layer upper surface of molding is finished in brushing, and brushing mountain shadow operation is finished;
The spary decorative layer operation of C agglomerated stone artificial hillock prefabricated film:
(1) mixture that inorganic pigment, cement, washed-out sand, stone flour and defend and split fibre are formed adds water and is stirred to evenly;
(2) with modes such as the material utilization craft that stirs or mechanical injections, auxilliary uniformly densely card in the mould that is coated with the mountain shadow that nuzzles up, thickness is 5～10 millimeters; Spary decorative layer operation is finished;
The interstitital texture layer of D agglomerated stone artificial hillock prefabricated film, the cleaning operation of resting:
(1) cement, washing fine sand, stone flour add that water mixes and add alkaline-resisting short fiber when stirring, and stir;
(2) after with the filler that stirs by hand or the evenly auxilliary card of the method for mechanical injection in filling in the mould of decorative layer;
(3) afterwards, each is folded the supporting frame part that forms with zinc-plated wire rod pass alkali-resistant glass fibre net mesh, at last stratum reticulare is paved, invest in the mould with the bracing frame card;
(4) glass fiber mesh is spread by hand be posted in the mould of having laid bracing frame, press with roll extrusion is billowing simultaneously, make it to mix with described filler;
(5) repeating step (2) operation continues the filler spary in mould, and cleaning mold side edge, continues roll extrusion, especially concentrates paving around bracing frame in filler, makes it form convex, strengthens the ability that bonds of bracing frame;
(6) rest: relative humidity 80,50～60 ℃ of temperature, 8～12 hours time;
The stripping process of agglomerated stone artificial hillock flag:
Prefabricated flag left-hand thread after will resting earlier is separated external mold layer, internal mold layer and flag body respectively successively on the ground, and stripping process is finished:
Behind knockout course, after maintenance, the manufacturing process of artificial hillock flag is finished substantially again.
Fig. 3 is the structure chart of agglomerated stone artificial hillock, and it comprises: flag bracing frame 8, ground shaped steel 9, support column shaped steel 10, crossbeam shaped steel 11 and water tank 12.Its method of stowing is: earlier ground shaped steel 9 is fixedlyed connected with the artificial hillock ground, make the ground muscle of artificial hillock; With support column shaped steel 10 and 9 welding of ground shaped steel,, make the skeleton of artificial hillock again with described crossbeam shaped steel 11 and described ground shaped steel 9 and 10 welding of support column shaped steel; At last the skeleton of artificial hillock and the bracing frame 8 of described agglomerated stone artificial hillock flag 3 are welded appearance of rockery.Water tank 12, waterfall and fountain are installed on the agglomerated stone artificial hillock in the practical application.
Claims (10)
1, a kind of agglomerated stone artificial hillock prefabricated film is characterized in that: the structure of described artificial hillock prefabricated film comprises mould layer and structure sheaf (6); Described mould layer comprises internal mold layer (2), intermediate layer and external mold layer (1), and described structure sheaf (6) comprises bracing frame (8), stratum reticulare (7) and filler;
Internal mold layer (2) in the described mould layer is polyurethane waterproofing coating and glass cloth, and it is middle with external mold layer (1) that described intermediate layer is positioned at internal mold layer (2), and described external mold layer (1) is epoxide resin material and glass cloth;
Described structure sheaf (6) is arranged on the described mould layer: described bracing frame (8), stratum reticulare (7) and filler are filled on the mould layer upper surface, constitute the artificial hillock prefabricated film.
2, a kind of agglomerated stone artificial hillock prefabricated film according to claim 1, the internal mold layer (2) that it is characterized in that described mould layer is that polyurethane waterproofing coating and glass cloth replace laying structure, described intermediate layer is an earth, and be coated on internal mold layer (2) lower surface, described external mold layer (1) is coated on interlayer surfaces;
Filler in the described structure sheaf (6) is the mixture of cement, washing fine sand, stone flour and alkaline-resisting chopped strand, and described bracing frame (8) is to be folded by zinc-plated wire rod to form, and described stratum reticulare (7) is a glass fiber mesh;
Bracing frame (8) part in the described structure sheaf (6) is passed glass fiber mesh (7) mesh, becomes one with the stratum reticulare fit, and support frame as described above (8) and stratum reticulare are attached on the described mould layer, and described filler spary is on support frame as described above (8) and stratum reticulare.
3, a kind of agglomerated stone artificial hillock prefabricated film according to claim 1, it is characterized in that also comprising mountain shadow layer (4) in the structure of described artificial hillock prefabricated film, the mountain shadow is the mixture of cement and inorganic pigment, and described mountain shadow layer (4) is arranged on the upper surface of described mould layer;
Also comprise decorative layer (5) in the structure of described artificial hillock prefabricated film, described decorative layer (5) is the mixture that inorganic pigment, cement, washed-out sand, stone flour and defend and split fibre are formed, and described decorative layer (5) is in the middle of described mountain shadow layer (4) and structure sheaf (6).
4, according to the preparation method of the described a kind of agglomerated stone artificial hillock prefabricated film of one of claim 1-2, it is characterized in that: the manufacture craft of artificial hillock prefabricated film comprises: molding, brushing mountain shadow, spary decorative layer, interstitital texture layer, cleaning are rested;
Described artificial hillock prefabricated film obtains artificial hillock flag (3) behind stripping process;
Described artificial hillock prefabricated film manufacture craft comprises:
The pattern making procedure of A agglomerated stone artificial hillock prefabricated film:
I. master mold is cleaned up drying, brushing alkaline soap water on master mold; Master mold is the entity with definite shape structure;
Ii. with hairbrush polyurethane waterproofing coating evenly is applied on the master mold, under the normal temperature, air dry;
Iii. continue brushing after the first floor mixture drying, simultaneously ready glass cloth is close on the master mold with hairbrush, must not wrap up air, the joint part of glass cloth is answered overlapping 50～100 millimeters;
Iv. after the paving of first floor glass cloth finished, step I i and step I ii hocketed, and were dried to not touch with one's hand to get final product under normal temperature, and described internal mold layer completes;
V. at the interface of internal mold layer external coating yellow mud as inside and outside mould, air dry after brushing is finished, described intermediate layer completes;
Vi. outside the intermediate layer, carry out the brushing of external mold layer epoxy resin and the paving of glass cloth after, finish the production process of external mold layer;
Vii. after the external mold layer completes, external mold layer, internal mold layer and master mold are broken away from, the operation of sloughing master mold is: play the external mold layer earlier, internal mold layer is played in the back, and whole pattern making procedure is finished;
The brushing mountain shadow operation of B agglomerated stone artificial hillock prefabricated film:
I. the internal mold layer after pattern making procedure being finished is inserted in the external mold layer, and at internal mold layer upper surface brushing releasing agent;
Ii. the mixture of cement, inorganic pigment, the close stone flour of pigment colour, washed-out sand being added water is stirred to evenly;
Iii. get the mountain shadow material for preparing with hairbrush, the internal mold layer upper surface of molding is finished in brushing, and brushing mountain shadow operation is finished;
The spary decorative layer operation of C agglomerated stone artificial hillock prefabricated film:
I. the mixture that inorganic pigment, cement, washed-out sand, stone flour and defend and split fibre are formed adds water and is stirred to evenly;
Ii. with the material utilization craft or the mechanical injection mode that stir, auxilliary uniformly densely obedient in the mould that is coated with the mountain shadow that nuzzles up, thickness is 5～10 millimeters; Spary decorative layer operation is finished;
The interstitital texture layer of D agglomerated stone artificial hillock prefabricated film, the cleaning operation of resting:
I. cement, washing fine sand, stone flour are added that water mixes and add alkaline-resisting chopped strand when stirring, stir;
Ii. after with the filler that stirs by hand or the evenly auxilliary card of the method for mechanical injection in filling in the mould of decorative layer;
Iii. after, each is folded the supporting frame part that forms with zinc-plated wire rod pass alkali-resistant glass fibre net mesh, at last stratum reticulare is paved, invest in the mould with the bracing frame card;
Iv. described glass fiber mesh is spread by hand and be posted in the mould of having laid bracing frame, press with roll extrusion is billowing simultaneously, make it to mix with described filler;
V. repeating step ii operation continues the filler spary in mould, and cleaning mold side edge, continues roll extrusion, concentrates paving around bracing frame in filler, makes it form convex, strengthens the ability that bonds of bracing frame;
Vi. rest: relative humidity 80,50～60 ℃ of temperature, 8～12 hours time;
The stripping process of agglomerated stone artificial hillock prefabricated film: the artificial hillock prefabricated film left-hand thread after will resting earlier is separated external mold layer, internal mold layer and artificial hillock flag respectively successively on the ground, and stripping process is finished.
5, the preparation method of a kind of agglomerated stone artificial hillock prefabricated film according to claim 4 is characterized in that:
Described polyurethane waterproofing coating is first, second two components, and first, second two components are that 3: 2 ratio is prepared burden with weight or volume, with mixture fully stir 5 minutes evenly standby;
In pattern making procedure, be 2～3 millimeters with hairbrush with the thickness that described polyurethane waterproofing coating compound material evenly is applied on the master mold among the described operation ii;
In pattern making procedure, among the described operation iv, repeat 2～3 times operation iii, guarantee to cover 3～4 layers of glass cloth on the master mold;
In pattern making procedure, among the described operation v, at internal mold layer external coating yellow mud, thickness is 2～3 millimeters;
The releasing agent of internal mold layer inner surface brushing be paraffin with white oil by weight the 1:1 ratio mix and heating and melting after mixture;
Interior thickness is 1～2 millimeter when brushing the mountain shadow, fades away naturally in four limits;
5 millimeters of the thickness of spary decorative layer;
In described interstitital texture layer process, the alkaline-resisting chopped strand length among the described operation i is selected 8～10 millimeters; Among the described operation ii, with the filler that stirs by hand or the evenly auxilliary card of the method for mechanical injection in mould, it is 5～15 millimeters that thickness is filled out in its shop;
In operation iii is rested in interstitital texture layer, the cleaning of described D agglomerated stone artificial hillock prefabricated film, the preparation method that folds the bracing frame that forms with zinc-plated wire rod is to be 300 millimeters with a length, diameter is the wire rods of 6 millimeters surfaces through zinc-plated processing, therefrom folding is the obtuse angle of 120 degree, get another root and be the right angle with the wire rod of length folding, two knuckle point is a pad, and one side of perpendicular type is perpendicular to being in conplane other three limits, and the quantity of support frame as described above is 3～4 every square metre;
In operation iii is rested in interstitital texture layer, the cleaning of described D agglomerated stone artificial hillock prefabricated film, bury the method for bracing frame underground: the square that at first described glass fiber mesh is cut into 300 * 300 millimeters, secondly the reserved part that the installation of bracing frame is welded is passed mesh, at last net is paved, invested in the mould with the bracing frame card;
In operation v is rested in interstitital texture layer, the cleaning of described D agglomerated stone artificial hillock prefabricated film, continue the filler spary in mould, its filling thickness is 5 millimeters.
6, the preparation method of a kind of agglomerated stone artificial hillock prefabricated film according to claim 4, it is characterized in that: behind the stripping process of agglomerated stone artificial hillock prefabricated film, the operation that also comprises a maintenance, artificial hillock flag (3) after the demoulding concentrated pile up and cover, carry out flag steam-cured afterwards, 10 ℃～50 ℃ of temperature, 36～72 hours time.
7, the artificial hillock of making according to the described a kind of agglomerated stone artificial hillock prefabricated film of one of claim 1-3, it is characterized in that: artificial hillock comprises: artificial hillock ground, ground shaped steel (9), support column shaped steel (10), agglomerated stone artificial hillock flag (3);
Described agglomerated stone artificial hillock flag (3) obtains agglomerated stone artificial hillock prefabricated film behind stripping process;
Described ground shaped steel (9) is fixedlyed connected with the artificial hillock ground, and described support column shaped steel (10) is welded on the described ground shaped steel (9), comprises the agglomerated stone artificial hillock flag (3) and support column shaped steel (10) welding of bracing frame (8).
8, a kind of artificial hillock according to claim 7, it is characterized in that: also comprise crossbeam shaped steel (11) in the structure, described crossbeam shaped steel (11) and described support column shaped steel (10) welding, the bracing frame (8) of described agglomerated stone artificial hillock flag (3) and support column shaped steel (10) or crossbeam shaped steel (11) welding;
Described artificial hillock ground is the normal concrete ground, and described ground shaped steel (9) is angle steel or channel-section steel;
Described artificial hillock also comprises water tank (12), fountain and waterfall.
9, according to the method that stows of claim 7 or 8 described a kind of artificial hillocks, it is characterized in that: artificial hillock comprises artificial hillock ground, ground shaped steel (9), support column shaped steel (10), agglomerated stone artificial hillock flag (3); Earlier ground shaped steel (9) is fixedlyed connected with the artificial hillock ground, make the ground muscle of artificial hillock; Use support column shaped steel (10) and ground shaped steel (9) welding again, make the skeleton of artificial hillock; At last the skeleton of artificial hillock and the bracing frame (8) of described agglomerated stone artificial hillock flag are welded appearance of rockery.
10, the method that stows of a kind of artificial hillock according to claim 9, it is characterized in that: also comprise the welding of crossbeam shaped steel (11) in the making of artificial hillock skeleton, described support column shaped steel (10) is welded on the described ground shaped steel (9), described crossbeam shaped steel (11) and described support column shaped steel (10) welding;
Water tank (12), waterfall and fountain are installed on described artificial hillock, water tank (12) is welded on the skeleton of artificial hillock, the hole for water spraying with waterfall and fountain is installed on the artificial hillock flag again, and water pipe and electric wire are arranged in the artificial hillock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031531431A CN100513204C (en) | 2003-08-08 | 2003-08-08 | Prefabricated regenerated stone block for rockery, its fabrication process, regenerated stone rockery and its piling up method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB031531431A CN100513204C (en) | 2003-08-08 | 2003-08-08 | Prefabricated regenerated stone block for rockery, its fabrication process, regenerated stone rockery and its piling up method |
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| CN1486861A CN1486861A (en) | 2004-04-07 |
| CN100513204C true CN100513204C (en) | 2009-07-15 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102343760A (en) * | 2010-07-30 | 2012-02-08 | 黄华军 | Method for manufacturing rockery from low alkalinity glass fiber cement through stone shaping |
| CN103088977B (en) * | 2013-02-05 | 2014-09-24 | 北京宝贵石艺科技有限公司 | Cement decoration on-spot manufacturing method |
| CN105538820B (en) * | 2016-02-02 | 2017-12-22 | 中国建筑第六工程局有限公司 | One kind modeling stone moulding back-up coat and its construction method |
| CN106626945A (en) * | 2016-12-28 | 2017-05-10 | 苏州园林发展股份有限公司 | Anti-seismic rockery construction method |
| CN107021697B (en) * | 2017-04-05 | 2021-05-14 | 浙江新纪元文化休闲有限公司 | Material for manufacturing rockery, rockery and manufacturing method of rockery |
| CN107972400B (en) * | 2017-11-23 | 2020-04-07 | 杨朔 | Method for manufacturing artificial large rockery |
| CN108422792A (en) * | 2018-03-09 | 2018-08-21 | 大连海洋大学 | Make the preparation method of scape modeling stone |
| CN113147246A (en) * | 2021-03-25 | 2021-07-23 | 朱伯飞 | Method for manufacturing artificial rockery |
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2003
- 2003-08-08 CN CNB031531431A patent/CN100513204C/en not_active Expired - Lifetime
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