CN104712114A - Outer wall clay sculpture construction method and mortar adopted in same - Google Patents

Outer wall clay sculpture construction method and mortar adopted in same Download PDF

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Publication number
CN104712114A
CN104712114A CN201510069111.2A CN201510069111A CN104712114A CN 104712114 A CN104712114 A CN 104712114A CN 201510069111 A CN201510069111 A CN 201510069111A CN 104712114 A CN104712114 A CN 104712114A
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CN
China
Prior art keywords
clay sculpture
mortar
painted
construction method
exterior wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510069111.2A
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Chinese (zh)
Inventor
张海平
陈志彬
郭定国
戴建全
沈怀阳
刘伏华
陈达华
李建梁
曾焕辉
柯鸿翔
周家建
阮楚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujian No5 Construction Engineering Co
Fujian Province Five Builds Fitting-Up Engineering Co
Original Assignee
Fujian No5 Construction Engineering Co
Fujian Province Five Builds Fitting-Up Engineering Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujian No5 Construction Engineering Co, Fujian Province Five Builds Fitting-Up Engineering Co filed Critical Fujian No5 Construction Engineering Co
Priority to CN201510069111.2A priority Critical patent/CN104712114A/en
Publication of CN104712114A publication Critical patent/CN104712114A/en
Pending legal-status Critical Current

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Abstract

The invention provides an outer wall clay sculpture construction method and mortar adopted in using method. The outer wall clay sculpture construction method comprises the steps of manufacturing mortar, positioning patterns, installing a skeleton, conducting painting with lime at a time, conducting painting again, forming a prototype, conducting polishing and fine trimming, coloring the patterns and the like. The mortar adopted by clay sculpture comprises grey factice, sand, cement, brown sugar and glutinous rice flour, wherein the weight ratio of the grey factice to the sand to the cement to the brown sugar to the glutinous rice flour is 40-60:40-60:6-15:0.8-1.2:0.8-1.2. The grey factice is a viscous layer which is formed on the surface of clean water into which shell powder with gravel filtered out is soaked for more than fifteen days. According to the construction method, a supporting piece and a connecting wire are matched to form the skeleton, so that the internal clay sculpture structural connectivity is effectively improved, and the phenomena of disengagement, color fading and the lie are not likely to be generated. The main raw material adopted by the mortar is the shell powder, the grey factice formed after the shell powder is soaked is high in adhesive property, hardness, impermeability and water resistance, and meanwhile the glutinous rice flour in the mortar can improve the impermeability and the water resistance of the mortar.

Description

The mortar of a kind of exterior wall clay sculpture construction method and use thereof
Technical field
The present invention relates to a kind of construction method of architectural decoration face and the material of architectural decoration face use, the mortar of especially a kind of exterior wall clay sculpture construction method and use thereof.
Background technology
Clay sculpture is also called ash and moulds, and craftsman among the people is called that ash drapes over one's shoulders, paste-on-paste pate-surpate, and clay sculpture is mainly used in the wall face of decorative architecture, Men Ding, the position such as gable and ridge.Clay sculpture is various informative, abundant in content, and its theme content can select personage, birds and beasts, landscape and flowers and birds or other propitious decoration patterns etc.
Traditional clay sculpture technique has the craft method such as embossment, high relief, and the wall face clay sculpture adopting these class methods to make may exist following defect:
(1) easily there is crisp alkali weathering in clay sculpture surface;
(2) local of clay sculpture easily produces cracking, bursts apart or the problem such as breakage;
(3) clay sculpture more easily produces phenomenons such as coming off, fade.
Therefore, the construction method of clay sculpture still has the space of improving further.
Summary of the invention
, not easily there is crisp alkali weathering and difficult local cracking, the mortar that bursts apart or use in the exterior wall clay sculpture construction method of breakage and this using method in the phenomenon such as the object of the present invention is to provide one not easily to produce disengaging, to fade.
To achieve these goals, exterior wall clay sculpture construction method of the present invention adopts following technical scheme:
A kind of exterior wall clay sculpture construction method, comprises the following steps:
S1, mortar make, more than 15 days are soaked with clear water after being filtered by sandstone in oyster shell whiting, it is made to form one deck ash ointment on the surface of clear water, again described grey ointment and sand, cement, brown sugar and glutinous rice flour mixed by the part by weight of 40-60:40-60:6-15:0.8-1.2:0.8-1.2 and stir, forming mortar;
S2, pattern are located, and the clay sculpture pattern magnitude according to drawing draws frame with pencil on exterior wall, and are plotted in described frame by clay sculpture pattern pencil and form sketch, the distance of reserved 3-7cm between described sketch and described frame;
S3, mounting framework, hammer into support member in the precalculated position of described sketch, and use connecting line to be tied up by adjacent described support member to link together, and forms skeleton;
S4, once wrap ash, use described mortar on described skeleton, wrap ash, make described mortar compacting shape coarse-blank profile, the thickness of bag ash is less than or equal to 2cm;
S5, again wrap ash, interval, after more than one day or one day, described thick embryo profile reuses described mortar and carries out bag ash, wrap grey thickness and be less than or equal to 2cm;
S6, formation blank, repeat step S5, until obtain the blank clay sculpture of predetermined thickness;
S7, polishing refine, carry out deburring polishing, and then use crocus cloth to refine, make described blank clay sculpture smooth surface behind described blank clay sculpture surface fully drying;
S8, pattern are painted, the dust produced in step S7 polishing reconditioning process is removed clean, then the mineral matter exterior wall coating material of predetermined color is used to carry out painted to described blank clay sculpture, again the described blank clay sculpture after painted is placed two days in predetermined humidity environment, finally use the floating ash of hairbrush cleaning or dirt, the clay sculpture required for formation.
As a modification of the present invention, in step sl, in the process stirring the described mortar of formation, also add flax silk, the length of described flax silk is 1-3cm.
As a modification of the present invention, in step s3, described support member is 8-10cm in described sketch straightway time interval, is 5-8cm in the arc time interval of described sketch, and the length that described support member gives prominence to metope part is less than the clay sculpture thickness that will make.
As a modification of the present invention, in step s3, the mode that described support member is tied up connection by described connecting line is: clockwise around the bundle two weeks on a first described support member wherein, then around the bundle two weeks is counterclockwise connected on an adjacent described support member, to be connected on the adjacent described support member of another root clockwise around the bundle two weeks, then to repeat aforesaid way until complete the connection of all described support members.
As a modification of the present invention, often adjacent two described support members are connected by described connecting line between two.
As a modification of the present invention, before carrying out step S4, also carried out base treatment step, described base treatment step comprises cleaning exterior wall surface foreign material and sprinkles water moistening.
As a modification of the present invention, it is characterized in that, time painted in step s 8, need painted color to be solid color, time painted, adopt spraying method to carry out painted.
As a modification of the present invention, it is characterized in that, time painted in step s 8, painted color is needed to be two or more color, carry out according to dark order after first light color time painted, often carry out a kind of color painted after, leave standstill and carry out the painted of lower a kind of color again after 2-3 hour.
Mortar of the present invention adopts following technical scheme:
A kind of clay sculpture mortar, comprise grey ointment, sand, cement, brown sugar and glutinous rice flour that weight ratio is 40-60:40-60:6-15:0.8-1.2:0.8-1.2, described grey ointment soaks after more than 15 days, at the viscous layer that the surface of clear water is formed with clear water after being filtered by the sandstone in oyster shell whiting.
As a modification of the present invention, mortar of the present invention also comprises flax silk, and described flax silk and described grey ointment, described brown sugar and described glutinous rice flour Homogeneous phase mixing, the length of described flax silk is 1-3cm.
Adopt technique scheme, the present invention has following beneficial effect:
1, construction method of the present invention adopts support member and connecting line to coordinate and forms skeleton, effectively improve the structure conjoint of clay sculpture inside, compared with traditional construction method, not easily there is crisp alkali weathering and difficult local cracking, to burst apart or damaged in the phenomenon such as not easily produce disengaging, fade.
2, the main raw material(s) that mortar of the present invention uses is that after the extra large oyster of coastal removal, remaining shell forms oyster shell whiting (the south of Fujian Province is commonly called as shell ashes) make through calcining, the grey ointment caking ability that oyster shell whiting is formed after soaking is high, hardness is strong, barrier properties and water resistance is strong, glutinous rice flour simultaneously in mortar also effectively can improve barrier properties and the water resistance of mortar, and toughness is better compared with conventional grout, caking property is higher; In addition, oyster shell whiting is gathered materials on the spot, and belongs to twice laid, and material cost is lower.
3, the mineral matter exterior wall coating material used in coloring process can infiltrate basic unit 0.5-2mm deeply, and Coating Durability is extremely strong, and coating surface not easily dust suction, mushroom and moss growth can be prevented, more difficult foaming compared with common exterior wall coating material, to peel off, and alkaline-resisting antiacid, colour-fast, durability is extremely strong.
Detailed description of the invention
Below in conjunction with specific embodiment, invention is described further.
The exterior wall clay sculpture construction method that the present embodiment provides, comprises the following steps:
S1, mortar make, a small-sized ashpit is set at the construction field (site), get coastal common removal sea oyster after remaining shell through calcining oyster shell whiting, with dusting cover, oyster shell whiting is filtered, by Impurity removals such as the sandstone that wherein may contain, then ashpit is put into, more than 15 days are soaked with clear water, oyster shell whiting is made to form the grey ointment of one deck about 10cm on the surface of clear water, the heavy slurry of one deck can be formed in the bottom of ashpit simultaneously, the oil of ash contained by ointment can be more than heavy slurry, and bond also can be better than heavy slurry.
Then get the grey ointment of scheduled volume, sand, cement, brown sugar and glutinous rice flour according to actual needs mix by the part by weight of 40-60:40-60:6-15:0.8-1.2:0.8-1.2 and stir, make it fine and smooth soft and smooth, form mortar, namely mortar comprises grey ointment, sand, cement, brown sugar and the glutinous rice flour that weight ratio is 40-60:40-60:6-15:0.8-1.2:0.8-1.2, grey ointment wherein soaks after more than 15 days, at the viscous layer that the surface of clear water is formed with clear water after being filtered by the sandstone in oyster shell whiting.
Preferred as one, can also add flax silk in mortar, flax silk and grey ointment, brown sugar and glutinous rice flour need repeat stirring and make it Homogeneous phase mixing, and the length of flax silk is 1-3cm.In addition, the mortar of the present embodiment will fully be mixed before use, because the time of mixing is longer, the stickiness of mixture is better.
S2, pattern are located, according to predetermined clay sculpture pattern, on rice paper, suitable scale draft is pressed with 4B pencil, preferably press the scale draft of 1:1, then use this draft to need the position making clay sculpture to determine frame at exterior wall, and on exterior wall, draw frame with 4B pencil according to the clay sculpture pattern magnitude that will draw, clay sculpture pattern 4B pencil is plotted in frame simultaneously and forms sketch, the distance of reserved 3-7cm between sketch and frame, to ensure that pattern does not push up frame.
In the present embodiment, the external rendering making clay sculpture is needed to have cement mortar basic unit.
S3, mounting framework, hammer into support member in the precalculated position of sketch, and use connecting line to be tied up by adjacent described support member to link together, and forms skeleton; The particular location of support member can be arranged according to actual needs, gives prominence to the position that metope thickness is greater than 3cm be preferably provided with support member to guarantee the intensity of clay sculpture for clay sculpture.
In this step, the length of support member can be arranged according to actual needs, but when support member is positioned at sketch straightway, the spacing of two support members is 8-10cm, when support member is positioned at the arc of sketch, the spacing of two support members is 5-8cm, meanwhile, the length that support member gives prominence to metope part should be less than the clay sculpture thickness that will make, in general, support member gives prominence to metope part should 5mm less of the thickness of clay sculpture, and support member is preferably steel nail.
In addition, in order to ensure the fastness of support member, the distance that support member hammers into body of wall should be greater than 1cm, and this distance does not comprise the thickness of the cement mortar basic unit of whitewashing on exterior wall.If exterior wall is brick wall, support member hammers into the distance of body of wall more preferably greater than 2cm.
In the present embodiment, the mode that support member is tied up connection by connecting line is: clockwise around the bundle two weeks on a first support member wherein, then around the bundle two weeks is counterclockwise connected on an adjacent support member, to be connected on the adjacent support member of another root clockwise around the bundle two weeks, then aforesaid way is repeated until complete the connection of all support members, often adjacent two support members are connected by connecting line between two, make to be connected to triangle between every three close support members, skeleton can be made so more stable, and connecting line is preferably annealed copper wire.
S4, base treatment, use the dust and other impurities of broom, brush cleaning exterior wall cement mortar substrate surface, if cement mortar basic unit exists protruding cement mortar, then adopt shovel or scraper removing, check whether cement mortar basic unit has and there is the phenomenon such as hollowing, cracking simultaneously carefully, redress if hollowing exists needs, ensure base layer quality.
Exterior wall surface foreign material being cleaned out backward watering for exterior wall makes it moistening, is convenient to the bonding between mortar and exterior wall.
S5, once wrap ash, use mortar on skeleton, wrap ash, make mortar compacting shape coarse-blank profile, wrap grey thickness and be less than or equal to 2cm.
S6, again wrap ash, interval is after more than one day or one day, and thick embryo profile reuses mortar and carries out bag ash, wrapping grey thickness needs to be less than or equal to 2cm equally.
S7, formation blank, repeat step S6, until obtain the blank clay sculpture of predetermined thickness.
In step S5-S7, bag ash all should be controlled well by ash quantity each time, masters the dynamics, guarantees that mortar is evenly full, closely knit.Concrete use ash quantity and dynamics size are determined according to actual conditions by constructor.
S8, polishing refine, behind blank clay sculpture surface fully drying, use skin grinder or Coarse Mesh Gauze to carry out deburring polishing to blank clay sculpture, and then use crocus cloth to refine, make described blank clay sculpture smooth surface.
S9, pattern are painted, and the dust produced in reconditioning process of being polished by step S8 is removed clean, then uses the mineral matter exterior wall coating material of predetermined color to carry out painted to blank clay sculpture, and mineral matter exterior wall coating material can be conventional mineral matter exterior wall coating material.Then again the blank clay sculpture after painted is placed two days in predetermined humidity environment, can be absorbed by blank clay sculpture to make mineral matter exterior wall coating material, concrete humidity environment needs to determine according to the on-site actual environment of construction, as long as guarantee blank clay sculpture relative humidity, because when blank clay sculpture surface ratio is drier, mineral matter exterior wall coating material is difficult to infiltrate, and can produce irregular flakey and stick up shell, easily come off.
When the painted color of needs is solid color, preferably adopt spraying method to carry out time painted painted, avoid producing aberration.
When the painted color of needs is two or more color, should carry out according to dark order after first light color time painted, often carry out a kind of color painted after, leave standstill and carry out the painted of lower a kind of color again after 2-3 hour, can prevent both sides color in coloring process from mutually polluting like this, the intersection between two kinds of colors be cleaned visible.
It should be noted that, in coloring process, mistake color, take your time wiping if not little, need wait until coating again by whitewash lid mistake after dry, whitewash fills correct coating after doing again by the time.
Finally use the floating ash of hairbrush cleaning or dirt, the clay sculpture clay sculpture required for formation, can not use water under high pressure to rinse clay sculpture when it should be noted that cleaning.
Above to invention has been detailed description; but embodiments of the present invention are not limited in above-mentioned embodiment; those skilled in the art can make various distortion to the present invention according to prior art; the annealed copper wire etc. as connecting line replacing in the present embodiment as used other flexible wire, these all belong to the protection domain of invention.

Claims (10)

1. an exterior wall clay sculpture construction method, is characterized in that, comprises the following steps:
S1, mortar make, more than 15 days are soaked with clear water after being filtered by sandstone in oyster shell whiting, it is made to form one deck ash ointment on the surface of clear water, again described grey ointment and sand, cement, brown sugar and glutinous rice flour mixed by the part by weight of 40-60:40-60:6-15:0.8-1.2:0.8-1.2 and stir, forming mortar;
S2, pattern are located, and the clay sculpture pattern magnitude according to drawing draws frame with pencil on exterior wall, and are plotted in described frame by clay sculpture pattern pencil and form sketch, the distance of reserved 3-7cm between described sketch and described frame;
S3, mounting framework, hammer into support member in the precalculated position of described sketch, and use connecting line to be tied up by adjacent described support member to link together, and forms skeleton;
S4, once wrap ash, use described mortar on described skeleton, wrap ash, make described mortar compacting shape coarse-blank profile, the thickness of bag ash is less than or equal to 2cm;
S5, again wrap ash, interval, after more than one day or one day, described thick embryo profile reuses described mortar and carries out bag ash, wrap grey thickness and be less than or equal to 2cm;
S6, formation blank, repeat step S5, until obtain the blank clay sculpture of predetermined thickness;
S7, polishing refine, carry out deburring polishing, and then use crocus cloth to refine, make described blank clay sculpture smooth surface behind described blank clay sculpture surface fully drying;
S8, pattern are painted, the dust produced in step S7 polishing reconditioning process is removed clean, then the mineral matter exterior wall coating material of predetermined color is used to carry out painted to described blank clay sculpture, again the described blank clay sculpture after painted is placed two days in predetermined humidity environment, finally use the floating ash of hairbrush cleaning or dirt, the clay sculpture required for formation.
2. exterior wall clay sculpture construction method as claimed in claim 1, is characterized in that, in step sl, in the process stirring the described mortar of formation, also add flax silk, the length of described flax silk is 1-3cm.
3. exterior wall clay sculpture construction method as claimed in claim 1, it is characterized in that, in step s3, described support member is 8-10cm in described sketch straightway time interval, be 5-8cm in the arc time interval of described sketch, and the length that described support member gives prominence to metope part is less than the clay sculpture thickness that will make.
4. exterior wall clay sculpture construction method as claimed in claim 1, it is characterized in that, in step s3, the mode that described support member is tied up connection by described connecting line is: clockwise around the bundle two weeks on a first described support member wherein, then around the bundle two weeks is counterclockwise connected on an adjacent described support member, to be connected on the adjacent described support member of another root clockwise around the bundle two weeks, then to repeat aforesaid way until complete the connection of all described support members.
5. exterior wall clay sculpture construction method as claimed in claim 4, it is characterized in that, often adjacent two described support members are connected by described connecting line between two.
6. exterior wall clay sculpture construction method as claimed in claim 1, is characterized in that, before carrying out step S4, also carried out base treatment step, and described base treatment step comprises cleaning exterior wall surface foreign material and sprinkles water moistening.
7. the exterior wall clay sculpture construction method as described in claim arbitrary in claim 1-6, is characterized in that, time painted in step s 8, needs painted color to be solid color, adopts spraying method to carry out painted time painted.
8. the exterior wall clay sculpture construction method as described in claim arbitrary in claim 1-6, it is characterized in that, time painted in step s 8, painted color is needed to be two or more color, carry out according to dark order after first light color time painted, often carry out a kind of color painted after, leave standstill carry out the painted of lower a kind of color again after 2-3 hour.
9. a clay sculpture mortar, it is characterized in that, comprise grey ointment, sand, cement, brown sugar and glutinous rice flour that weight ratio is 40-60:40-60:6-15:0.8-1.2:0.8-1.2, described grey ointment soaks after more than 15 days, at the viscous layer that the surface of clear water is formed with clear water after being filtered by the sandstone in oyster shell whiting.
10. clay sculpture mortar as claimed in claim 9, it is characterized in that, also comprise flax silk, described flax silk and described grey ointment, described brown sugar and described glutinous rice flour Homogeneous phase mixing, the length of described flax silk is 1-3cm.
CN201510069111.2A 2015-02-10 2015-02-10 Outer wall clay sculpture construction method and mortar adopted in same Pending CN104712114A (en)

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Publication number Priority date Publication date Assignee Title
CN106045438A (en) * 2016-05-27 2016-10-26 广东省岭南民间工艺研究院 Lime model environment-friendly building material and preparation method and application thereof
CN106869342A (en) * 2017-04-11 2017-06-20 广州智弘建筑物检测与鉴定技术有限公司 A kind of preparation method of ancient architecture, the silk seam ash of historical relic renovation
CN106968441A (en) * 2017-04-11 2017-07-21 广州智弘建筑物检测与鉴定技术有限公司 A kind of construction technology of use silk seam ash
CN108892480A (en) * 2018-08-23 2018-11-27 郭海伟 A kind of sedimentary clay inkstone and preparation method thereof
CN114293721A (en) * 2021-12-28 2022-04-08 上海建为历保科技股份有限公司 High-performance plastering construction method suitable for traditional building roof ridge and wall surface

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106045438A (en) * 2016-05-27 2016-10-26 广东省岭南民间工艺研究院 Lime model environment-friendly building material and preparation method and application thereof
CN106869342A (en) * 2017-04-11 2017-06-20 广州智弘建筑物检测与鉴定技术有限公司 A kind of preparation method of ancient architecture, the silk seam ash of historical relic renovation
CN106968441A (en) * 2017-04-11 2017-07-21 广州智弘建筑物检测与鉴定技术有限公司 A kind of construction technology of use silk seam ash
CN108892480A (en) * 2018-08-23 2018-11-27 郭海伟 A kind of sedimentary clay inkstone and preparation method thereof
CN114293721A (en) * 2021-12-28 2022-04-08 上海建为历保科技股份有限公司 High-performance plastering construction method suitable for traditional building roof ridge and wall surface

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Application publication date: 20150617