CN100509184C - Cell plar-plate parallell quick weighing sorting method - Google Patents
Cell plar-plate parallell quick weighing sorting method Download PDFInfo
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- CN100509184C CN100509184C CNB2007100211549A CN200710021154A CN100509184C CN 100509184 C CN100509184 C CN 100509184C CN B2007100211549 A CNB2007100211549 A CN B2007100211549A CN 200710021154 A CN200710021154 A CN 200710021154A CN 100509184 C CN100509184 C CN 100509184C
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005303 weighing Methods 0.000 title claims description 44
- 239000000463 material Substances 0.000 claims description 16
- 239000002699 waste material Substances 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000003032 molecular docking Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
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Abstract
This invention discloses one kind of battery pole plate parallel fast weight method, various locations to weight to sort in turn the circle, the step sorted is: 1.the weighted battery pole plate send in enter thelocation; 2. revolves in turn the pole plate a location, the pole plate enters the heavy location, heavily, judges pole plate rank; At the same time, sends the second piece into enter location; 3. Again revolves a location; judges pole plate rank, the transmission sorts signal; Various ranks location to enters the oneself location the pole plate to judge whether sorts; At the same time, the new pole plate send in enter location; 4. The redundant step 3 until the complete battery pole plate sorts finished. This invention method, the battery pole plate enter, weight, sorts various working procedures is compound completes, also various locations in a circular scope the head and tail docking, achieve on the space length slightly, then by maximum limit reduce the battery board in the working procedure the transfer time, reaches higher authorities from the transmission distance to the highest transmission efficiency.
Description
Technical field
The present invention relates to that battery pole plates is a kind of cell plar-plate parallell quick weighing sorting method with the method for sorting of weight grade separation specifically in a kind of battery production process.
Background technology
In order to make battery performance basically identical in use, in the production process of battery, often need with the pole plate of battery by weight grade be divided into some shelves, and reject overweight and defective pole plate that kick the beam.When assembled batteries, just can rationally use like this by the weight grouping collocation of pole plate.
The method for sorting of existing letter sorting accumulator plate has hand-sorted and sorts two kinds automatically.The hand-sorted working strength of workers is very high, and is easy to occur the operation of mistake when fatigue, and it is not high to cause sorting reliability; Cell panel contains harmful element, easily the workman is caused actual bodily harm.Automatic sorting method has " pole plate weighing device " utility model patent (application number 200520068447.9); " the automatically categorised collection method of pole plate in the plate weighing machine " patent of invention (application number 200510041004.5) open (two patent relate to be same set of automatic sorting device).The operation principle that this patent relates to mechanism is: frame is provided with the electrometer treasure, the crossbeam of frame upside is provided with the slide block that is promoted by horizontal mobile cylinder, and sliding fast upward one of installation vertically moves cylinder and at the top of its piston rod vacuum cup is installed.Sorting work is in proper order: at first some pole plates to be weighed are placed on the appointed area on the frame, thereby the horizontal mobile air cylinder driven slide block that is provided with on the frame upside crossbeam drives the top that vertical lift cylinder arrives pole plate laydown area to be weighed, lift cylinder moves down, make the vacuum cup that is installed in the cylinder piston rod top contact and hold pole plate with pole plate, move on the lift cylinder, lateral cylinder drives and moves to the weighing apparatus top, lift cylinder is displaced downwardly on the weighing apparatus platform, vacuum cup puts down pole plate, weighing apparatus weighs up pole plate weight, vacuum cup holds pole plate once more, move on the lift cylinder, control system is controlled horizontal mobile cylinder according to weighing results this pole plate is delivered on the belt conveyor with the corresponding collection of its weight district, by the belt of intermittent movement pole plate is sent into the basket that connects material.Thus principle as can be seen, though whole sort process is finished automatically, in the sort process of a slice pole plate, two cylinders will be carried out 9 actions, vacuum cup will be finished 3 adhesives.Because each mechanical action all will spend the regular hour, whole system operation efficient can be very limited.At present, the accumulator plate similar approach of letter sorting is automatically also arranged on the network, but these existing accumulator plate sort process and the maximum shortcoming of device are that the action beat is too slow, and the efficiency of separation is not high, so up to the present also fail effectively to be applied aborning.Cause the slow reason of existing technical work beat to be: (1) each work step movement range is big, distance, and the run duration of actuating mechanism is long; (2) actuating mechanism will be finished a series of action and just can finish a sorting work, actuating mechanism has become center the most busy in the sorting mechanism, and the real core of sorting mechanism---LOAD CELLS really can be in the idle state of long period section because fail in time to be supplied workpiece to be weighed.
Summary of the invention
Technical problem to be solved by this invention, just be to overcome the above-mentioned defective that prior art exists, a kind of pole plate weighing sorting method---cell plar-plate parallell quick weighing sorting method that work step can carry out simultaneously that sorts is provided, be characterized in making pole plate weigh and the operation of classifying is parallel simultaneously carries out, each work step movement range is little, distance is short, and the run duration of actuating mechanism is short, thereby significantly improves the efficient and the letter sorting reliability of weighing sorting work.
The pole plate of battery generally is square thin plate, the manufactured moulding of their operations in front, because various foozle objective realities, the weight of each pole plate has certain difference.The differentiated pole plate of these weight need be divided into several grades on request.Pole plate is arranged neatly puts into feed mechanism, and feed mechanism is sent into mechanism for sorting to pole plate by requirement a slice a slice of letter sorting beat and waited weighing sorting.
Cell plar-plate parallell quick weighing sorting method of the present invention, the waste product station of material loading station, pole plate weighing station, battery pole plates grade station (as one-level～Pyatyi) and overweight or ultralight is set gradually weighing sorting circle along the circumference position of halving, and its separation step is:
1, the battery pole plates of letter sorting to be weighed is sent into the material loading station;
2, pole plate is rotated successively a station, pole plate enters weighing station, weighs, and judges pole plate rank according to pole plate weight, sends the letter sorting signal for pole plate grade station or waste product station, treats to sort when respective electrode plate enters this station; Simultaneously, the battery pole plates of second letter sorting to be weighed is sent into the material loading station;
3, the pole plate that will be positioned at each station of weighing sorting circle rotates a station successively; The pole plate that enters weighing station is weighed, judge pole plate rank, send the letter sorting signal for respective electrode plate grade station or waste product station, treat to sort when respective electrode plate enters this station according to pole plate weight; The letter sorting signal that each grade station or waste product station are sent according to weighing station the pole plate that enters the station of controlling oneself judges whether letter sorting; Simultaneously, the battery pole plates of new a slice letter sorting to be weighed is sent into the material loading station;
4, repeating step 3, finish until all batteries pole plate weighing sorting.
At this moment, all battery pole plates or are sorted into grade district separately by classification standard after weighing, or enter the waste product district, and the battery pole plates letter sorting of whole letter sortings to be weighed finishes.
Cell plar-plate parallell quick weighing sorting method of the present invention, the battery pole plates material loading, weigh, sort each operation and finish side by side, and each station is end to end in a circular scope, on space length, can accomplish minimum between station, promptly can reduce cell panel to greatest extent at the inter process passing time, reach the highest transmission efficiency from transmitting distance.
Description of drawings
Fig. 1 looks schematic diagram for the master of weighing sorting mechanism who uses cell plar-plate parallell quick weighing sorting method of the present invention;
Fig. 2 is Figure 1A-A generalized section;
Fig. 3 is for using the weighing sorting mechanism workflow schematic block diagram of cell plar-plate parallell quick weighing sorting method of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is described in further detail.
Embodiment
Be a kind of weighing sorting mechanism that uses cell plar-plate parallell quick weighing sorting method of the present invention as depicted in figs. 1 and 2.Mechanism partly is made up of frame 1, motor 2, Geneva mechanism 3, gear mechanism 4 (accepting or rejecting according to the transmission needs), rotation floral disc 5, workbench floral disc 6, weighing platform and LOAD CELLS 7, discharging opening door-opening mechanism 8, position switch 9 etc.Motor provides the power of mechanism's work, at first drives the finger axle rotation of the Geneva mechanism that links with it.Geneva mechanism is a kind of batch (-type) mechanical transmission mechanism, is made up of finger and sheave, can convert the continuous rotation of finger axle to the rotation at intermittence (its operation principle is referring to the universal machine design manual) of fluted roller shaft.The rotation floral disc is a rotating circular disk at intermittence that is driven by Geneva mechanism, evenly leaves on its circumference and sorts that work step is counted equal amount and than the square bigger hole of accumulator plate (as shown in Figure 1)., finger by the setting slot wheel mechanism and groove number make rotation floral disc number of times that the process discontinuous the pauses hole number on it that rotates a circle around the center identical.Workbench floral disc horizontal positioned, the rotating shaft of rotation floral disc is installed in workbench floral disc center by bearing, the parallel installation of two floral discs, the rotation floral disc can rotate on the workbench floral disc, and guarantees the thickness of both effective clearances less than pole plate to be sorted.On the workbench floral disc, have and rotate the identical but quantity of floral disc shape and lack one hole than the rotation floral disc, make when rotating floral disc and be parked in a certain position, rotate floral disc except that a hole, all the other each holes all with workbench on hole corresponding one by one.By the rotation order of rotation floral disc, LOAD CELLS is installed in first position, hole on the corresponding workbench floral disc, and each hole installation can be by the dodge gate of signal of telecommunication control later on.The pole plate weight signal that control system obtains according to LOAD CELLS is controlled the folding of each dodge gate respectively, so that pole plate is referred in the corresponding gathering-device by its weight.
For example, if require accumulator plate to be divided into 5 groups by weight, letter sorting work step (position) number was made up of following 8 steps:
| The work step sequence number | Work step (position) title | The work step function |
| 1 | The material loading station | Receive a slice pole plate to be sorted that feed mechanism is sent here |
| 2 | Weighing station | Pole plate is served LOAD CELLS and is weighed |
| 3 | The outlet of 1 tier group | First weight group pole plate classification outlet |
| 4 | The outlet of 2 tier group | Second weight group pole |
| 5 | The outlet of 3 tier group | The 3rd weight group pole plate classification outlet |
| 6 | The outlet of 4 tier group | Quadruple amount group pole |
| 7 | The outlet of 5 tier group | The 5th weight group pole plate classification outlet |
| 8 | The waste product outlet | Overweight or the pole plate that kicks the beam exports |
To on the circumference of rotation floral disc, evenly leave eight holes (eight stations) (as shown in Figure 1) thus, and on workbench floral disc 6 except corresponding material loading station 12 not with rotation floral disc 5 on the corresponding hole, all the other each work steps are all left and are rotated the suitable hole of floral disc hole size at corresponding station.The effect and the duty in each hole are as follows: the position, hole of weighing station 10 (No. two stations) is equipped with LOAD CELLS, and the weighing platform of sensor and hole wall keep certain interval, and the table top that makes the table top of weighing platform and workbench floral disc is on same level; The dodge gate that electromagnet or pneumatic linear actuator drive is installed on the hole of the 3rd to the 7th station (pole plate grade station), and these dodge gates are in closed condition when not receiving start signal, and the shop front and work top keep a level.When enabling signal, dodge gate is opened by electromagnet or cylinder, and the pole plate on the door can slide along with door-plate, and along with chute slips into the basket (not marking among the figure) that connects material; No. eight station hole (waste product station) then is in the opening-wide state that does not have door.
Sorting work process (as shown in Figure 3) is: the rotation floral disc is done intermittently to rotate on the workbench floral disc, rotates a station at every turn, and the position switch sensor that is installed in each station sends a pulse when rotating floral disc revolution to station.When certain hole of rotation floral disc turned to the material loading station, the position switch sensor sent the feeding instruction to feed mechanism (not marking among the figure), and feed mechanism is sent into the rotation floral disc in the hole of material loading station with a slice pole plate 13 to be sorted.Because the workbench floral disc does not have corresponding hole in this position, pole plate can drop on the table surface; The rotation floral disc when restarting to rotate since its with the gap of work top less than electrode thickness, pole plate is rotated the promotion of floral disc hole wall and slides on workbench floral disc table top, and brings it into when resting once more on the weighing platform of weighing station.After rotation stopped, LOAD CELLS weighed up the actual weight of pole plate and data is passed to computer or PLC, and computer is judged group that pole plate should belong to and sent instruction to the controller of control the 3rd to the 7th station dodge gate; The rotation floral disc continues to drive this pole plate and intermittently slides on work top.If pole plate is determined and belongs to first group, then to work as this pole plate and be brought to station No. three, dodge gate is opened, and pole plate slips into first group of charging basket; If pole plate does not belong to first group, then No. three station dodge gates are not opened, because the activity shop front and work top are in same level, pole plate can be driven slips over this shop front, proceed to next station, control signal is opened dodge gate when sliding into the appointment station, and pole plate puts the corresponding frame that connects material under by the chute under the dodge gate, and this pole plate letter sorting is finished.If this pole plate is overweight or the substandard product that kicks the beam, the dodge gate of the 3rd to No. seven station all is not opened, and the hole that pole plate can open wide at the workbench of No. eight stations 11 fall into the waste product district.Because going round and beginning again of rotary work station, each work step are parallel carrying out, therefore can reach the purpose of quick letter sorting.
Claims (1)
1, cell plar-plate parallell quick weighing sorting method sets gradually weighing sorting circle along the circumference position of halving with the waste product station of material loading station, pole plate weighing station, battery pole plates grade station and overweight or ultralight, and its separation step is:
A, the battery pole plates of letter sorting to be weighed is sent into the material loading station;
B, battery pole plates is rotated a station successively, battery pole plates enters the pole plate weighing station, weigh, judge the grade of battery pole plates according to battery pole plates weight, send the letter sorting signal for respective battery pole plate grade station or waste product station, treat to sort when the respective battery pole plate enters respective battery pole plate grade station or waste product station; Simultaneously, the battery pole plates of new a slice letter sorting to be weighed is sent into the material loading station;
C, the battery pole plates that will be positioned at each station of weighing sorting circle rotate a station successively; The battery pole plates that enters the pole plate weighing station is weighed, judge the grade of battery pole plates according to battery pole plates weight, send the letter sorting signal for respective battery pole plate grade station or waste product station, treat to sort when the respective battery pole plate enters respective battery pole plate grade station or waste product station; The letter sorting signal that each battery pole plates grade station or waste product station are sent according to the pole plate weighing station the battery pole plates that enters own station judges whether letter sorting; Simultaneously, the battery pole plates of new a slice letter sorting to be weighed is sent into the material loading station;
D, repeating step c finish until all batteries pole plate weighing sorting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100211549A CN100509184C (en) | 2007-03-30 | 2007-03-30 | Cell plar-plate parallell quick weighing sorting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100211549A CN100509184C (en) | 2007-03-30 | 2007-03-30 | Cell plar-plate parallell quick weighing sorting method |
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| Publication Number | Publication Date |
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| CN101024219A CN101024219A (en) | 2007-08-29 |
| CN100509184C true CN100509184C (en) | 2009-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2007100211549A Expired - Fee Related CN100509184C (en) | 2007-03-30 | 2007-03-30 | Cell plar-plate parallell quick weighing sorting method |
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Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101357717B (en) * | 2008-07-22 | 2011-03-02 | 南京师范大学 | Feeding device of sorter of batteries plate |
| CN101850341B (en) * | 2010-06-18 | 2013-07-24 | 湖南科力远新能源股份有限公司 | Method and system for classifying battery pole pieces |
| CN103128060B (en) * | 2011-11-30 | 2015-04-08 | 哈尔滨智木科技有限公司 | Battery impulse volt-ampere sorting method |
| CN103390774B (en) * | 2012-08-10 | 2016-06-08 | 江苏理工学院 | Automatic sheet weighing and stacking counterweight device |
| CN105150015B (en) * | 2015-06-30 | 2019-01-22 | 江苏林阳木业科技有限公司 | A kind of sheet processing system |
| CN107017427A (en) * | 2017-05-16 | 2017-08-04 | 镇江成泰自动化技术有限公司 | Unqualified battery core collection device |
| CN108453054A (en) * | 2018-01-12 | 2018-08-28 | 深圳市凤凰锂能科技有限公司 | Battery core sorter and battery core sorting technique |
| CN111789065A (en) * | 2020-07-06 | 2020-10-20 | 江苏罡泽智能装备有限公司 | Crab and crayfish sorting machine |
| CN112093451B (en) * | 2020-08-12 | 2023-04-11 | 山东金泰恒盛新材料科技有限公司 | Stone paper roller carrying device and carrying method thereof |
| CN112122157B (en) * | 2020-09-08 | 2021-12-03 | 唐山鼎晨食品有限公司 | Sorting equipment for processing sweet corn |
| CN113289921B (en) * | 2021-07-28 | 2021-10-08 | 深圳市同富信息技术有限公司 | Thing networking electronic weighing device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19532306A1 (en) * | 1995-09-01 | 1997-05-15 | Cc Kontroll Anlagen Gmbh | Sorting system for articles on conveyor by size or weight |
| CN2585704Y (en) * | 2002-12-18 | 2003-11-12 | 北京有色金属研究总院 | Sorting appts. for auto detecting OV-CV secondary cell |
| CN1759940A (en) * | 2005-11-11 | 2006-04-19 | 天津大学 | Device for separating batteries based on sensor, and method |
-
2007
- 2007-03-30 CN CNB2007100211549A patent/CN100509184C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19532306A1 (en) * | 1995-09-01 | 1997-05-15 | Cc Kontroll Anlagen Gmbh | Sorting system for articles on conveyor by size or weight |
| CN2585704Y (en) * | 2002-12-18 | 2003-11-12 | 北京有色金属研究总院 | Sorting appts. for auto detecting OV-CV secondary cell |
| CN1759940A (en) * | 2005-11-11 | 2006-04-19 | 天津大学 | Device for separating batteries based on sensor, and method |
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| CN101024219A (en) | 2007-08-29 |
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Granted publication date: 20090708 Termination date: 20100330 |