CN202200584U - Full-automatic charging and discharging equipment for reaming and punching disc type part - Google Patents
Full-automatic charging and discharging equipment for reaming and punching disc type part Download PDFInfo
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- CN202200584U CN202200584U CN201120310551XU CN201120310551U CN202200584U CN 202200584 U CN202200584 U CN 202200584U CN 201120310551X U CN201120310551X U CN 201120310551XU CN 201120310551 U CN201120310551 U CN 201120310551U CN 202200584 U CN202200584 U CN 202200584U
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Abstract
The utility model discloses full-automatic charging and discharging equipment for reaming and punching a disc type part. The equipment comprises a rack, an execution mechanism, a charging and discharging mechanism and a control system, wherein the execution mechanism which is arranged at the center of the rack comprises a rotating disc and four manipulators which are installed at the edge of the rotating disc; the charging and discharging mechanism which is arranged on the rack around the execution mechanism comprises a charging platform, a pre-positioning mechanism, a discharging platform and a gasket platform, which are distributed in sequence; the pre-positioning mechanism and the discharging platform are respectively located at two sides of a machining station of a punch press; stepping motors for driving corresponding working platforms to rotate are respectively arranged below the charging platform, the discharging platform and the gasket platform; and jacking mechanisms are further respectively arranged below the charging platform and the gasket platform. According to the design of the utility model, the equipment can replace manual charging and discharging to complete the reaming and punching production of the disc type part, so that a full-automatic charging and discharging process is realized, the production efficiency is improved, the labor cost is reduced, the stability of the product quality is improved, and the potential safety hazard of an operator is reduced.
Description
Technical field
The utility model relates to a kind of automated machine equipment, a kind of specifically employed full-automatic loading and unloading equipment when being used for punch press the disc type part being carried out the reaming punching press.
Background technology
One of important component part that press machine is equipped as industrial foundation is used widely in essential industry departments such as Aero-Space, automobile making, communications and transportation, chemical metallurgies.Punch process is quite extensive in national economy every field range of application.For example: in the departments such as aerospace, aviation, military project, machinery, agricultural machinery, electronics, information, railway, post and telecommunications, traffic, chemical industry, medical apparatus, daily-use electrical appliance and light industry punch process is arranged all.Not only whole industry circle is all used it, and everyone directly and stamping products get in touch, aircraft, train, automobile, TV, computer, wrist-watch, tableware etc. and people live and have used the punch process product in the closely bound up article.So but mostly the punch process industry of China is manual loading and unloading punching production at present, and this explained hereafter efficient is low, cost of labor is high, unstable product quality, and operator's potential safety hazard is big most serious of all, rolls self-explanatory characters multiple.What annual tens of thousands of people was once arranged according to statistics the 1980s rolls self-explanatory characters so take place, even same punch press continuous several times generation similar accident.The overwhelming majority was a state-run enterprise at that time, and operating personnel have strict training, and the operational procedure of enterprise and management system are also comparatively perfect.And the stamping products overwhelming majority has transferred to private enterprise now, and operating personnel's majority is without special training, and the rules and regulations of each enterprise are also perfect not to the utmost.By the ratio estimation that medium are reported, nearly 1,000,000 punch presses in the whole nation, wherein about 90% is accident-prone middle-size and small-size punch press, annual quilt in accident is hurted sb.'s feelings number up to 40~600,000 people! Therefore, research and develop full-automatic punching press loading and unloading system to replace manually-operated, enhancing productivity with security is very to be necessary.
Chinese patent CN201525144 proposes a kind of automatic feed mechanism that is used on punch press blanking or the pressing mold production line; This mechanism mainly is made up of feed mechanism stand, lower railway, last slide rail, cylinder one, the second-class parts of cylinder; Lower railway and cylinder one horizontal fixed are installed on the feed mechanism stand; Last slide rail is installed on the lower railway and can be installed with the sucker holder in the working end of last slide rail along the lower railway horizontal slip, and sucker holder horizontal direction is fixedly connected with the piston rod end of cylinder one; Then be fixedly connected with cylinder two on the sucker holder vertical direction, the piston rod end of cylinder two is fixedly connected with magnechuck.This utility model is by moving on the level of two air cylinder driven magnechucks and the vertical direction, and the part that is implemented in the part pickup on the station of desiring processing parts and is moved horizontally to the punch press processing stations is placed.So back and forth, realized the automatic charging process of one-period whereby.But this is a kind of fairly simple automatic charging process, can not satisfy high-level automated production demand in the actual production process.At first, the part of processing also needs the blanking process after through punch press processing, at this time still need manually-operated, causes the workman injured unavoidably; Moreover in order to realize continuous material loading process, even use the equipment of the utility model, the part on the station of desire processing parts also need be piled and pile up certain height, could guarantee that like this magnechuck can be adsorbed onto part; And, have only a station that is used to place part also to be not easy to the operation that the workman adds part; At last, some occasion, the part after the punch press processing also need be taked quarantine measures with pad, and this also is the problem that needs consideration in the automation equipment design.
The utility model content
The utility model technical issues that need to address provide a kind ofly enhances productivity with the quality of production, strengthens operational security, reduces the full-automatic disc type part reaming punching press loading and unloading equipment of labour intensity and labour cost.
For solving the problems of the technologies described above, the technical scheme that the utility model adopted is:
Full-automatic disc type part reaming punching press loading and unloading equipment comprises the control system and is arranged on executing agency, the charging and discharging mechanism on the frame;
Said executing agency is arranged on the center of frame; Comprise rotating disk, be installed in four manipulators of disk edge; The below of rotating disk through a central shaft, be positioned at synchronous pulley on the central shaft, band is connected with servomotor synchronously, the position of the top corresponding central shaft of rotating disk is provided with the cylinder that the driving rotating disk moves up and down;
Said charging and discharging mechanism be arranged in executing agency on the frame around, comprise the placement disc type part that is distributed in the disk edge outside in order material loading platform, to the disc type part carry out pre-determined bit pre-determined bit mechanism, be used to place the disc type part after the processing the blanking platform, be used to place four workbenches of pad platform of isolation pad; Material loading platform, pre-determined bit mechanism, punch press processing stations, blanking platform, pad platform arrange successively and identical at interval angle that the angle at this interval and the angle between the manipulator are in correspondence with each other; Said material loading platform, blanking platform, pad platform are the disc-shaped structure that is furnished with backstay; The part backstay that the six roots of sensation is uniformly distributed along the circumference all is set on the disk of material loading platform and blanking platform, the pad backstay that the six roots of sensation is uniformly distributed along the circumference is set on the disk of pad platform; The below of said material loading platform, blanking platform and pad platform all is provided with the stepper motor that drives the corresponding work distal ends; The below of the below of said material loading platform and pad platform also is provided with disc type part that promotes backstay position on the workbench separately or the lifting body that pad moves up;
Control executing agency of said control system do with material loading platform, pre-determined bit mechanism, punch press processing stations, blanking platform, pad platform between the identical reciprocally swinging of interval angle, control system drive charging and discharging mechanism rotates and lifting body moves up and down; Said control system comprises Programmable Logic Controller, the detecting unit that is connected with Programmable Logic Controller, control button, working station indicator; Programmable Logic Controller is connected with the stepper motor of the workbench rotation that drives charging and discharging mechanism, the servomotor and the manipulator of driving dial rotation; Programmable Logic Controller is connected through the control device of external interface with the processing action of control punch press.
The further improvement of the utility model is: said detecting unit comprises checkout gear I, detection disc type part and the checkout gear II of pad placement location, the location that is arranged on the detection disc type part on the punch press processing stations and the checkout gear III of crudy situation that detects the manipulator run location.
The further improvement of the utility model is: said lifting body comprises motor, leading screw, track, slide block, the lifting pin that is connected with the control system; Motor is through synchronous pulley, synchronously band is connected with vertical leading screw, screw set be equipped with cooperate with leading screw, along the slide block of track slip, part or the corresponding lifting pin of pad some and the backstay place are set on the slide block; The disc-shaped structure of the said workbench corresponding with lifting body is provided with the through hole corresponding with lifting pin.
The further improvement of the utility model is: the below of said material loading platform, blanking platform and pad platform all is provided with the position-limit mechanism of restraint of labour distal ends angle.
The further improvement of the utility model is: said corresponding with material loading platform and pre-determined bit mechanism, with blanking platform and two corresponding manipulators of pad platform be the electromagnetic and mechanical hand, said corresponding with pre-determined bit mechanism and punch press processing stations, with punch press processing stations and two corresponding manipulators of blanking platform be Pneumatic manipulator.
The further improvement of the utility model is: said four adjacent manipulators are the 60 ° of angles in interval successively.
The further improvement of the utility model is: said control system also comprises the graphic control panel that is used for operation control system that is arranged on client.
Because the technological progress of having adopted technique scheme, the utility model to obtain is:
The manipulator of the utility model design produces two kinds of duties in the rotary course of rotating disk, duty one is original state: the electromagnetic and mechanical hand of corresponding material loading platform picks up the disc type part in the material loading platform position; The disc type part of Pneumatic manipulator after the pre-determined bit mechanism position is picked up pre-determined bit of correspondence pre-determined bit mechanism; The disc type part of the Pneumatic manipulator of corresponding punch press processing stations after picking up reaming processing on the punch press processing stations; The electromagnetic and mechanical hand of corresponding blanking platform puts down pad in the position of blanking platform.After the action of original state is accomplished; Punch press carries out the reaming punching press to the disc type part of needs processing; Get into duty two afterwards and be the second step duty: the driven by servomotor rotating disk turns clockwise 60 ° with certain speed; The electromagnetic and mechanical hand-screw of corresponding material loading platform forwards position corresponding and pre-determined bit mechanism to before, other manipulators 60 ° of next workbenches of correspondence that turn clockwise in order.In this duty, the electromagnetic and mechanical hand that corresponds to pre-determined bit mechanism carries out pre-determined bit with the position that the disc type part that picks up from material loading platform in the duty one is placed on pre-determined bit mechanism; The Pneumatic manipulator that corresponds to the punch press processing stations is placed on the punch press processing stations with a kind of disc type part that picks up from pre-determined bit mechanism of duty and carries out the reaming punch process; Disc type part after the reaming processing that the Pneumatic manipulator that corresponds to the blanking platform picks up duty from the punch press processing stations in a kind of is placed on the position of blanking platform; The electromagnetic and mechanical hand that corresponds to the pad position of platform picks up pad in the position of pad platform.Finish the work behind the state two, rotating disk is rotated through synchronous pulley, the drive of band synchronously by driven by servomotor, is rotated counterclockwise 60 ° with certain speed, gets back to duty one by duty two.So back and forth accomplish full-automatic disc type part reaming punching press loading and unloading process.
The disc type part that the charging and discharging mechanism of the utility model is not merely after desire processing and the processing provides placement location; Also this workbench is set to have the disc-shaped structure of six backstays; Realize self rotating of workbench through the stepper motor that is provided with, thereby drive the rotation of the relative workbench central shaft of backstay, the displacement of position-limit mechanism restriction backstay rotation is set simultaneously; Operation accurately makes things convenient for the workman to become the stacking disc type part and the pad of buttress.Charging and discharging mechanism also is provided with lifting body, realized monolithic disc type part and pad on move, make things convenient for the extracting of monolithic disc type part and pad.Opposite side at the punch press processing stations also is provided with blanking platform and pad platform, has realized the automation of blanking.Need not make separate arrangements to the part after the processing artificially collects, and the workman only need become pad on the pad backstay that is deposited in the pad platform of buttress, and the pad of the disc type part after just can realizing automatically processing is isolated, collected.
The control system of the utility model has further improved disc type part processing automation of operation; Through the programming to Programmable Logic Controller, the detection data of collecting according to detecting unit are after receiving that the workman passes through the operational order of control button; Can control the action of rotating disk and manipulator voluntarily; Also controlled the control device of punch press, when detecting the unusual or underproof situation of crudy of equipment self-inspection, can also report to the police or point out simultaneously through external interface; In addition, working station indicator has more intuitively shown the work at present state; Moreover the graphic control panel of setting is convenient to workman's operation, mainly realizes the product counting in the equipment running process, parameter adjustment, functions such as operation Working Status Monitoring.
To sum up; The full-automatic disc type part reaming punching press loading and unloading equipment of the utility model design can replace artificial loading and unloading to accomplish disc type part reaming punching production, has realized full automatic loading and unloading process; Improved production efficiency; Save cost of labor, improved the stability of product quality, reduced operator's potential safety hazard.
Description of drawings
Fig. 1 is the sketch map of the user mode of the utility model;
Fig. 2 is the structural representation of the utility model;
Fig. 3 is the structural representation of the executing agency of the utility model;
Fig. 4 is the structural representation of the material loading platform of the utility model;
Fig. 5 is the workflow diagram of the utility model.
Wherein, 1, punch press, 2, the control system, 3, material loading platform, 4, pre-determined bit mechanism, 6, blanking platform; 7, pad platform, 8, electromagnetic and mechanical hand A, 9, Pneumatic manipulator A, 10, rotating disk, 11, Pneumatic manipulator B, 12, electromagnetic and mechanical hand B; 13, cylinder, 14, synchronous band, 15, servomotor, 16, the part backstay, 17, the pad backstay, 18, motor; 19, stepper motor, 21, leading screw, 22, track, 23, lifting pin, 24, slide block.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is explained further details:
Full-automatic disc type part reaming punching press loading and unloading equipment, as shown in Figure 1, the utility model is for the liberation labour, realizes that the purpose of full-automatic punch process designs.Structures such as said disc type part can be disc format, and is square.Full-automatic loading and unloading device service achieves fully automatic feeding, punching press reaming, blanking in punch press, comprises the control system and is arranged on executing agency, the charging and discharging mechanism on the frame.
Said executing agency is arranged on the center of frame as shown in Figures 2 and 3, comprises rotating disk 10, is installed in four manipulators of disk edge.The synchronous pulley of the central shaft of rotating disk through the below, central axis, be with 14 to be connected with servomotor 15 synchronously, the position of the corresponding central shaft of rotating disk top also is provided with cylinder 13.Servomotor drives the rotating disk rotation, and cylinder makes rotating disk realize moving up and down.Said four adjacent manipulators are the 60 ° of angles in interval successively, and two manipulators that are 240 ° of angles that are positioned at the outside are the electromagnetic and mechanical hand, and two other manipulator is a Pneumatic manipulator.Be the electromagnetic and mechanical hand A 8 corresponding with material loading platform 3 and pre-determined bit mechanism 4, with the corresponding electromagnetic and mechanical hand B 12 of blanking platform 6 and pad platform 7, with the corresponding Pneumatic manipulator A 9 of pre-determined bit mechanism 4 and punch press processing stations, the Pneumatic manipulator B11 corresponding with punch press processing stations and blanking platform 6.
Said charging and discharging mechanism be arranged in executing agency on the frame around.Charging and discharging mechanism comprises 7 four workbenches of material loading platform 3, pre-determined bit mechanism 4, blanking platform 6, pad platform that are distributed in the disk edge outside in order.Place the disc type part of preprocessing on the material loading platform, pre-determined bit mechanism realizes the pre-determined bit to the disc type part, and the blanking platform is used to place the disc type part after the processing, and the pad platform is used to place isolation pad.Pre-determined bit mechanism and blanking platform lay respectively at the both sides of punch press processing stations; Material loading platform 3, pre-determined bit mechanism 4, punch press processing stations, blanking platform 6, pad platform 7 be the angle of interval equal angular successively; Angle between this interval angle and the manipulator is 60 ° of angles in correspondence with each other.Said material loading platform 3, blanking platform 6, pad platform 7 all are set to disc-shaped structure; The part backstay 16 that the six roots of sensation is uniformly distributed along the circumference all is set on the disk of material loading platform and blanking platform, the pad backstay that the six roots of sensation is uniformly distributed along the circumference is set on the disk of pad platform.As shown in Figure 4, the below of said material loading platform, blanking platform and pad platform all is provided with the stepper motor 19 that drives the relevant work distal ends.Stepper motor is through the synchronous pulley driving workbench rotation of band, workbench below synchronously; The below of said material loading platform, blanking platform and pad platform all is provided with the position-limit mechanism of the restriction workbench anglec of rotation separately, be used to guarantee disc type part or pad position and top manipulator in correspondence with each other.The below of the below of said material loading platform and pad platform also is provided with disc type part that promotes the backstay position on the workbench separately or the lifting body that pad moves up.Lifting body comprises motor 18, leading screw 21, track 22, slide block 24, lifting pin 23; Motor is through synchronous pulley, synchronously band is connected with vertical leading screw, screw set be equipped with cooperate with leading screw, along the slide block of track slip, disc type part or the corresponding lifting pin of pad some and the backstay place are set on the slide block.The quantity of lifting pin should mainly be used to support disc type part or pad greater than three.The disc-shaped structure of the said workbench corresponding with lifting body is provided with the through hole corresponding with lifting pin.
2 control executing agencies of said control system do with material loading platform 3, pre-determined bit mechanism 4, punch press processing stations, blanking platform 6, pad platform 7 between the identical reciprocally swinging of interval angle, control system 2 drives the charging and discharging mechanisms rotation and lifting body moves up and down.Said control system comprises Programmable Logic Controller, the detecting unit that all is connected with Programmable Logic Controller, control button, working station indicator.Said detecting unit comprises checkout gear I, detection disc type part and the checkout gear II of pad placement location, the location that is arranged on the detection disc type part on the punch press processing stations and the checkout gear III of crudy situation that detects the manipulator run location.Said Programmable Logic Controller also is connected with motor and four manipulators of the stepper motor of the workbench rotation that drives charging and discharging mechanism, the servomotor that drives dial rotation, driving lifting body; Said Programmable Logic Controller is connected through the control device of external interface with the processing action of control punch press.Said control system also comprises the graphic control panel that is used for operation control system that is arranged on client.
The workflow diagram of the utility model is as shown in Figure 5, and behind the device start, checkout gear at first carries out equipment self-inspection, comprises the detection of power supply, manipulator run location etc., if note abnormalities, then sends the sound and light alarm signal.Carry out on material loading platform or the pad platform whether lacking the detection of material etc. afterwards,, also send the sound and light alarm signal if note abnormalities.When the workman piles up material loading platform with disc type part heap in batch; After shim packs in batch piled up the pad platform, the charging and discharging mechanism suspension control signal acted on rotation work platform under the driving of stepper motor 19, jacking disc type part or pad under the driving of motor 18.Executing agency's suspension control signal acts on the initial alignment that carries out rotating disk 10 under the driving of cylinder and servomotor 15.Be distributed in rotating disk manipulator suspension control signal action on every side then; Electromagnetic and mechanical hand A begins monolithic and gets material; Pneumatic manipulator A carries out picking up of pre-determined bit disc type part, and Pneumatic manipulator B carries out the material loading of punch press processing stations, and electromagnetic and mechanical hand B carries out the placement of isolation pad.After accomplishing the action of original state, the control system sends the signal that carries out the reaming punching press to the control device of punch press; Whether qualified the checkout gear that is positioned at punch press processing stations place can give the control system according to the crudy that the detects product alarm signal that sends, and is convenient to give the alarm or continues operation processing.The control system sends the control signal that gets into the second step duty after accomplishing the reaming punching press: rotating disk 10 turns clockwise manipulator to next station under the control of control signal.Charging and discharging mechanism is according to control signal rotation work platform and jacking disc type part or pad.The manipulator that is distributed in around the rotating disk moves according to control signal, carries out the picking up of placement, isolation pad of disc type part after the blanking, punch process of placement, the punch press processing stations of pre-determined bit disc type part in order.After accomplishing the duty in second step, the control system sends control signal rotating disk 10 is rotated counterclockwise original state.So circulation, the manipulator of arranging in order work in coordination the location of accomplishing the picking up of monolithic disc type part, disc type part, back, location part the punch process of picking up material loading, punch press processing stations, the disc type part after the punch process pick up product that blanking, pad isolate in groups.After the product that checkout gear detects into composition buttress was accomplished, Controlled by Programmable Controller blanking platform rotated, then in batch process and product blanking in batch that isolated by pad.
Claims (7)
1. full-automatic disc type part reaming punching press loading and unloading equipment is characterized in that: comprise the control system and be arranged on executing agency, the charging and discharging mechanism on the frame;
Said executing agency is arranged on the center of frame; Comprise rotating disk (10), be installed in four manipulators at rotating disk (10) edge; The below of rotating disk through a central shaft, be positioned at synchronous pulley on the central shaft, band (14) is connected with servomotor (15) synchronously, the position of the top corresponding central shaft of rotating disk is provided with the cylinder (13) that the driving rotating disk moves up and down;
Said charging and discharging mechanism be arranged in executing agency on the frame around, comprise the placement disc type part that is distributed in the disk edge outside in order material loading platform (3), to the disc type part carry out pre-determined bit pre-determined bit mechanism (4), be used to place the disc type part after the processing blanking platform (6), be used to place (7) four workbenches of pad platform of isolation pad; Material loading platform (3), pre-determined bit mechanism (4), punch press processing stations, blanking platform (6), pad platform (7) arrange successively and identical at interval angle that the angle at this interval and the angle between the manipulator are in correspondence with each other; Said material loading platform, blanking platform, pad platform are the disc-shaped structure that is furnished with backstay; The part backstay (16) that the six roots of sensation is uniformly distributed along the circumference all is set on the disk of material loading platform and blanking platform, the pad backstay (17) that the six roots of sensation is uniformly distributed along the circumference is set on the disk of pad platform; The below of said material loading platform, blanking platform and pad platform all is provided with the stepper motor (19) that drives the corresponding work distal ends; The below of the below of said material loading platform and pad platform also is provided with disc type part that promotes backstay position on the workbench separately or the lifting body that pad moves up;
Said control system (2) control executing agency do with material loading platform (3), pre-determined bit mechanism (4), punch press processing stations, blanking platform (6), pad platform (7) between the identical reciprocally swinging of interval angle, control system (2) drives that charging and discharging mechanism rotates and lifting body moves up and down; Said control system (2) comprises Programmable Logic Controller, the detecting unit that is connected with Programmable Logic Controller, control button, working station indicator; Programmable Logic Controller is connected with the stepper motor of the workbench rotation that drives charging and discharging mechanism, the servomotor and the manipulator of driving dial rotation; Programmable Logic Controller is connected through the control device of external interface with the processing action of control punch press.
2. full-automatic disc type part reaming punching press loading and unloading equipment according to claim 1 is characterized in that: said detecting unit comprises checkout gear I, detection disc type part and the checkout gear II of pad placement location, the location that is arranged on the detection disc type part on the punch press processing stations and the checkout gear III of crudy situation that detects the manipulator run location.
3. full-automatic disc type part reaming punching press loading and unloading equipment according to claim 1 and 2, it is characterized in that: said lifting body comprises motor (18), leading screw (21), track (22), slide block (24), the lifting pin (23) that is connected with the control system; Motor (18) is through synchronous pulley, synchronously band is connected with vertical leading screw, screw set be equipped with cooperate with leading screw, along the slide block of track slip, part or the corresponding lifting pin of pad some and the backstay place are set on the slide block; The disc-shaped structure of the said workbench corresponding with lifting body is provided with the through hole corresponding with lifting pin.
4. full-automatic disc type part reaming punching press loading and unloading equipment according to claim 3, it is characterized in that: the below of said material loading platform (3), blanking platform (6) and pad platform (7) all is provided with the position-limit mechanism of restraint of labour distal ends angle.
5. full-automatic disc type part reaming punching press loading and unloading equipment according to claim 1 and 2; It is characterized in that: said corresponding with material loading platform (3) and pre-determined bit mechanism (4), with blanking platform (6) and two corresponding manipulators of pad platform (7) be the electromagnetic and mechanical hand, said corresponding with pre-determined bit mechanism (4) and punch press processing stations, with punch press processing stations and two corresponding manipulators of blanking platform (6) be Pneumatic manipulator.
6. full-automatic disc type part reaming punching press loading and unloading equipment according to claim 5 is characterized in that: said four adjacent manipulators are the 60 ° of angles in interval successively.
7. according to claim 4 or 6 described full-automatic disc type part reaming punching press loading and unloading equipment, it is characterized in that: said control system also comprises the graphic control panel that is used for operation control system that is arranged on client.
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