CN203843488U - Device for automatically producing claw pole and gearbox of permanent-magnet claw pole type stepping motor - Google Patents

Device for automatically producing claw pole and gearbox of permanent-magnet claw pole type stepping motor Download PDF

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Publication number
CN203843488U
CN203843488U CN201420223599.0U CN201420223599U CN203843488U CN 203843488 U CN203843488 U CN 203843488U CN 201420223599 U CN201420223599 U CN 201420223599U CN 203843488 U CN203843488 U CN 203843488U
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China
Prior art keywords
bearing
gear plate
precompressed
pin
correcting
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CN201420223599.0U
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Chinese (zh)
Inventor
李遵杰
周建龙
成镇明
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Zhong Shanmingjie Automation Science And Technology Ltd
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Zhong Shanmingjie Automation Science And Technology Ltd
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Abstract

The utility model discloses a device for automatically producing a claw pole and a gearbox of a permanent-magnet claw pole type stepping motor. The device for automatically producing the claw pole and the gearbox of the permanent-magnet claw pole type stepping motor comprises a machine table, wherein a rotary disc is installed on the machine table, a plurality of tool positions are installed on the rotary disc, the rotary disc is connected with a rotary disc power mechanism which drives the rotary disc to rotate, and a needle feeding mechanism, a needle picking-up mechanism, a gear plate feeding mechanism, a first pre-pressing and correcting mechanism, a riveting mechanism, an upper magnetic plate feeding mechanism, a second pre-pressing and correcting mechanism, a stacking and riveting mechanism, a discharging mechanism and a discharging detection mechanism are installed on the machine table in the rotating direction of the rotary disc in sequence. According to the device for automatically producing the claw pole and the gearbox of the permanent-magnet claw pole type stepping motor, multiple stations are adopted for alternate working, high production efficiency is achieved through the one-die and two-hole mode, automatic discharging and riveting of a permanent-magnet claw pole type stepping motor speed reducer can be achieved within one work period, a finished upper magnetic plate and a gear plate are riveted, the performance of the stepping motor speed reducer is stable, the automation degree is high, traditional manual work is replaced, the quality of products can be effectively controlled, production efficiency is improved, and production cost is reduced.

Description

A kind of permanent-magnet claw polar form stepper motor pawl utmost point and gear-box automated production equipment
Technical field
The utility model relates to a kind of small and special electric machine manufacturing machine, particularly a kind of permanent-magnet claw polar form stepper motor output shaft deceleration device double lock seaming machine.
Background technology
In prior art, permanent-magnet claw polar form stepper motor deceleration device riveted adopts semiautomatic machine, the artificial toothing wheel plate of automatic releasing gear shaft then machine carries out riveted, upper magnetic sheet and gear plate do not carry out riveted, this operating type needs artificial blowing, increased people's labour intensity and industrial accident has easily occurred, upper magnetic sheet and gear plate do not carry out riveted, are contained in stepper motor and may cause motor deceleration device cooperation to have some setbacks.
Utility model content
In order to overcome the deficiencies in the prior art, the utility model provide a kind of can have automatically complete assembly working, enhance productivity, the permanent-magnet claw polar form stepper motor pawl utmost point and the gear-box automated production equipment that reduce production costs.
The utility model solves the technical scheme that its technical problem adopts:
A kind of permanent-magnet claw polar form stepper motor pawl utmost point and gear-box automated production equipment, comprise board, it is characterized in that, on described board, rotating circular disk is installed, some frocks position is installed on described rotating circular disk, described rotating circular disk is connected with the rotating disk actuating unit that drives its rotation, on described board along the direction of rotation of described rotating circular disk, surrounding at described rotating circular disk is provided with Song Zhen mechanism successively, needle checking machine structure, send gear plate mechanism, the first precompressed guiding mechanism, riveting mechanism, serve magnetic sheet mechanism, the second precompressed guiding mechanism, folded riveter structure, unloading mechanism and material returned testing agency.
Described Song Zhen mechanism comprises being arranged on and send pin bearing on described board, described sending is provided with YXiang Song needle lifting mechanism on pin bearing, described sending is provided with X-direction in needle lifting mechanism and send pin chute, described X-direction is sent in pin chute slide plate is installed, described slide plate is connected with the X-direction actuating unit that drives it to send pin chute to slide along described X-direction, described sending on pin bearing is provided with and send pin correcting cylinder, described in send on pin correcting cylinder and be provided with and send pin pilot pin.
Described needle checking machine structure comprises inspection pin bearing, on described inspection pin bearing, be provided with Y-direction inspection pin guide rail, on described Y-direction inspection pin guide rail, inspection needle assemblies is installed, described inspection needle assemblies is connected with and drives it along the inspection pin actuating unit of described Y-direction inspection pin guide rail movement, and described inspection pin bearing is provided with inspection pin buffer.
The described gear plate bearing that send gear plate mechanism to comprise to be arranged on described board, is provided with gear plate feeding track on described bearing; Described gear plate bearing is provided with Y-direction gear plate rail assembly, on described Y-direction gear plate rail assembly, X-direction gear plate rail assembly is installed, described X-direction gear plate rail assembly is connected with the Y-direction gear plate actuating unit that drives it to slide along described Y-direction gear plate rail assembly, on described X-direction gear plate rail assembly, gear plate feeding and positioner are installed, described gear plate feeding and positioner are connected with the X-direction gear plate actuating unit that drives it to slide along described X-direction gear plate rail assembly.
Described the first precompressed guiding mechanism comprises precompressed correcting bearing, on described precompressed correcting bearing, be provided with Y-direction precompressed correcting guide rail, on described Y-direction precompressed correcting guide rail, precompressed correcting assembly is installed, described precompressed correcting assembly is connected with and drives its precompressed correcting actuating unit along described Y-direction precompressed correcting guide rail movement, and described precompressed correcting bearing is provided with precompressed correcting buffer.
Described riveting mechanism comprises riveting bearing, on described riveting bearing, be provided with Y-direction riveting guide rail, on described Y-direction riveting guide rail, die is installed, described die is connected with and drives its riveting actuating unit along described Y-direction riveting guide rail movement, and the position corresponding to described die on described riveting bearing is provided with riveting backing plate.
Described unloading mechanism comprises material returned bearing, Y-direction material returned rail assembly is installed on described material returned bearing, on described Y-direction material returned rail assembly, X-direction material returned rail assembly is installed, described X-direction material returned rail assembly is connected with and drives its Y-direction material returned actuating unit moving along described Y-direction material returned rail assembly, on described X-direction material returned rail assembly, material returned mechanical arm assembly is installed, material returned mechanical arm assembly is connected with and drives its X-direction material returned actuating unit moving along described X-direction material returned rail assembly; On described material returned bearing, liftout track is installed, on described liftout track, material pushing needle is installed, described material pushing needle is connected with and drives its liftout actuating unit along described liftout orbital motion.
The beneficial effects of the utility model are: on board of the present utility model, be provided with Song Zhen mechanism, needle checking machine structure, send gear plate mechanism, the first precompressed guiding mechanism, riveting mechanism, serve magnetic sheet mechanism, the second precompressed guiding mechanism, folded riveter structure, unloading mechanism and material returned testing agency, adopt multistation alternately operating simultaneously, feed system adopts mould two cave patterns to reach high efficiency production, within a work period, can complete automatic discharging and the riveted work of permanent-magnet claw polar form stepper motor deceleration device, upper magnetic sheet and gear plate that production completes have carried out riveted, make the stable performance of stepper motor deceleration device, automaticity is high, substituted traditional handwork, can effectively control the quality of product, enhance productivity, reduce production costs.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is board and rotating circular disk structural representation;
Fig. 3 send pin mechanism structure schematic diagram;
Fig. 4 is needle checking machine structure structural representation;
Fig. 5 send gear plate mechanism structure schematic diagram;
Fig. 6 is the first precompressed guiding mechanism structural representation;
Tu7Shi riveting mechanism structural representation;
Fig. 8 is unloading mechanism structural representation.
The specific embodiment
Referring to figs. 1 through Fig. 8, a kind of permanent-magnet claw polar form stepper motor pawl utmost point and gear-box automated production equipment, comprise board 1, it is characterized in that, on described board 1, rotating circular disk 2 is installed, some frocks position 3 is installed on described rotating circular disk 2, described rotating circular disk 2 is connected with the rotating disk actuating unit that drives its rotation, on described board 1 along the direction of rotation of described rotating circular disk 2, surrounding at described rotating circular disk 2 is provided with Song Zhen mechanism 4 successively, needle checking machine structure 5, send gear plate mechanism 6, the first precompressed guiding mechanism 7, riveting mechanism 8, serve magnetic sheet mechanism 9, the second precompressed guiding mechanism 10, folded riveter structure 11, unloading mechanism 12He material returned testing agency 13.
With reference to Fig. 2, described rotating disk actuating unit comprises the Special-shaped cam dispenser 20 being arranged on described board 1, described rotating circular disk 2 is arranged on the output shaft of described Special-shaped cam dispenser 20, on described board 1, buncher 21 is installed, between described buncher 21 and described Special-shaped cam dispenser 20, by synchronous belt 22, be connected, described buncher 21 rotates, and driven rotary disk 2 rotates or stops, and realizes the accurate control of rotation station.
Referring to Fig. 3, described Song Zhen mechanism 4 comprises being arranged on and send pin bearing 41 on described board 1, described sending is provided with YXiang Song needle lifting mechanism 42 on pin bearing 41, YXiang Song needle lifting mechanism 42 is mainly lift cylinder, described sending is provided with X-direction in needle lifting mechanism 42 and send pin chute 43, described X-direction is sent slide plate 44 is installed in pin chute 43, described slide plate 44 is connected with the X-direction actuating unit 45 that drives it to send pin chute 43 to slide along described X-direction, this X-direction actuating unit 45 is cylinder, described sending on pin bearing 41 is provided with and send pin correcting cylinder 46, described sending on pin correcting cylinder 46 is provided with and send pin pilot pin 47.YXiang Song needle lifting mechanism 42 is cylinder, sending needle lifting mechanism 42 and X-direction to send pin chute 43 to coordinate promotes to send pin station top to move up and down, X-direction actuating unit 45 promotes slide plate and moves forward and backward, send pin correcting cylinder 46 will send pin pilot pin 47 to press down correcting, YXiang Song needle lifting mechanism 42 is drop-down, pilot pin 48 departs from from slide plate, before X-direction actuating unit 45, push away, slide plate will push away before six roots of sensation pin, send pin correcting cylinder 46 to press down, will send pin pilot pin 47 once through slide plate, chute and frock position, carry out correcting, and six roots of sensation pin is arranged on to the correspondence position of frock position.
Referring to Fig. 4, described needle checking machine structure 5 comprises inspection pin bearing 51, on described inspection pin bearing 51, be provided with Y-direction inspection pin guide rail 52, on described Y-direction inspection pin guide rail 52, inspection needle assemblies 57 is installed, described inspection needle assemblies 57 is connected with the inspection pin actuating unit 58 that drives it to move along described Y-direction inspection pin guide rail 52, described inspection pin actuating unit 58 is cylinder, and described inspection pin bearing 51 is provided with inspection pin buffer 55.Inspection needle assemblies mainly comprises inspection pin substrate 56 and is arranged on inspection pin alignment pin 53 and the six roots of sensation inspection pin probe 54 on described inspection pin substrate 56, the effect of inspection pin buffer 55 is the speeds of service that slow down inspection needle assemblies, the effect of inspection pin alignment pin 53 is the contrapositions for the product on station, six roots of sensation inspection pin probe 54 and six is for answering, if there is pin on station, will give signal of control system, if there is no pin, control can be assessed as scarce pin.
Referring to Fig. 5, described in send gear plate mechanism 6 to comprise to be arranged on the gear plate bearing 61 on described board 1, on described bearing 61, gear plate feeding track 67 to be installed, described gear plate bearing 61 is provided with Y-direction gear plate rail assembly 62, on described Y-direction gear plate rail assembly 62, X-direction gear plate rail assembly 63 is installed, described X-direction gear plate rail assembly 63 is connected with the Y-direction gear plate actuating unit 64 that drives it to slide along described Y-direction gear plate rail assembly 62, described Y-direction gear plate actuating unit 64 is cylinder, on described X-direction gear plate rail assembly 63, gear plate feeding and positioner are installed, described gear plate feeding and positioner are connected with the X-direction gear plate actuating unit 66 that drives it to slide along described X-direction gear plate rail assembly 63, described X-direction gear plate actuating unit 66 is cylinder.Gear plate feeding and positioner can be up and down, move forward and backward, gear plate feeding and positioner mainly comprise cylinder 65 and are arranged on alignment pin 68 and the magnet 69 on cylinder 65, alignment pin 68 is for locating workpiece, magnet is put gear plate for inhaling, and two gear plates are put on the frock position on rotating circular disk 2.
Structure and the operation principle of serving 9 Yu Song gear plate mechanisms 6 of magnetic sheet mechanism are identical, and upper magnetic sheet is sent in the frock position on rotating circular disk 2.
Referring to Fig. 6, described the first precompressed guiding mechanism 7 comprises precompressed correcting bearing 71, on described precompressed correcting bearing 71, be provided with Y-direction precompressed correcting guide rail 72, on described Y-direction precompressed correcting guide rail 72, precompressed correcting assembly 77 is installed, described precompressed correcting assembly 77 is connected with and drives its precompressed correcting actuating unit 78 moving along described Y-direction precompressed correcting guide rail 72, described precompressed correcting actuating unit 78 is cylinder, and described precompressed correcting bearing 71 is provided with precompressed correcting buffer.Precompressed correcting assembly mainly comprises precompressed guiding substrate 76 and is arranged on precompressed correcting alignment pin 73 and the combining pressing head 74 in described precompressed correcting 76, the effect of precompressed correcting buffer is the speed of service that slows down precompressed correcting assembly, the effect of precompressed correcting alignment pin 73 is the contrapositions for the product on station, six roots of sensation combining pressing head 74 and six, for answering, carries out precompressed correcting to two gear plates.
The structure of the second precompressed guiding mechanism 10 and operation principle are identical with the first precompressed guiding mechanism 7, to having combined two upper magnetic sheets of upper magnetic sheet, carry out correcting precompressed.
Referring to Fig. 7, described riveting mechanism 8 comprises riveting bearing 81, on described riveting bearing 81, be provided with Y-direction riveting guide rail 82, on described Y-direction riveting guide rail 82, die 83 is installed, described die 83 is connected with and drives its riveting actuating unit 84 moving along described Y-direction riveting guide rail 82, described riveting actuating unit 84 is cylinder, and the position corresponding to described die 83 on described riveting bearing 81 is provided with riveting backing plate 85.Die 83 moves up and down under the drive of riveting actuating unit 84, and six pins are riveted on respectively on two gear plates, and the effect of serving magnetic sheet mechanism is two upper magnetic sheets to be delivered to frock position at every turn,
Mechanism and the operating principle of folding riveter Gou11Yu riveting mechanism 8 are identical, and two gear plates and upper magnetic sheet are riveted.
Referring to Fig. 8, described unloading mechanism 12 comprises material returned bearing 120, Y-direction material returned rail assembly 121 is installed on described material returned bearing 120, on described Y-direction material returned rail assembly 121, X-direction material returned rail assembly 122 is installed, described X-direction material returned rail assembly 122 is connected with and drives its Y-direction material returned actuating unit 123 moving along described Y-direction material returned rail assembly 121, described riveting actuating unit 84 is cylinder, on described X-direction material returned rail assembly 122, material returned mechanical arm assembly is installed, material returned mechanical arm assembly is connected with and drives its X-direction material returned actuating unit 124 moving along described X-direction material returned rail assembly 122, described X-direction material returned actuating unit 124 is cylinder, material returned mechanical arm assembly mainly comprises alignment pin 129 and the magnet 130 that cylinder 128 drives.On described material returned bearing 120, liftout track 125 is installed, on described liftout track 125, material pushing needle 126 is installed, described material pushing needle 126 is connected with and drives its liftout actuating unit 127 moving along described liftout track 125.Material returned mechanical arm assembly can be up and down, move forward and backward, and after material pushing needle ejects the product in frock position, material returned mechanical arm assembly takes off product, puts into material returned groove 131, completes material returned work.
Whether the effect of material returned testing agency 13 is to detect material to have moved back, and material returned testing agency 13 is identical with structure and the operation principle of described needle checking machine structure 5.
On board of the present utility model, be provided with Song Zhen mechanism, needle checking machine structure, send gear plate mechanism, the first precompressed guiding mechanism, riveting mechanism, serve magnetic sheet mechanism, the second precompressed guiding mechanism, folded riveter structure, unloading mechanism and material returned testing agency, adopt multistation alternately operating simultaneously, feed system adopts mould two cave patterns to reach high efficiency production, within a work period, can complete automatic discharging and the riveted work of permanent-magnet claw polar form stepper motor deceleration device, upper magnetic sheet and gear plate that production completes have carried out riveted, make the stable performance of stepper motor deceleration device, automaticity is high, substituted traditional handwork, can effectively control the quality of product, enhance productivity, reduce production costs.

Claims (7)

1. the permanent-magnet claw polar form stepper motor pawl utmost point and gear-box automated production equipment, comprise board (1), it is characterized in that being provided with on described board (1) rotating circular disk (2), some frocks position (3) is installed on described rotating circular disk (2), described rotating circular disk (2) is connected with the rotating disk actuating unit that drives its rotation, the upper direction of rotation along described rotating circular disk (2) of described board (1), surrounding at described rotating circular disk (2) is provided with Song Zhen mechanism (4) successively, needle checking machine structure (5), send gear plate mechanism (6), the first precompressed guiding mechanism (7), riveting mechanism (8), serve magnetic sheet mechanism (9), the second precompressed guiding mechanism (10), folded riveter structure (11), unloading mechanism (12) and material returned testing agency (13).
2. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, it is characterized in that described Song Zhen mechanism (4) comprises being arranged on send pin bearing (41) on described board (1), described sending is provided with YXiang Song needle lifting mechanism (42) on pin bearing (41), described sending is provided with X-direction in needle lifting mechanism (42) and send pin chute (43), described X-direction is sent slide plate (44) is installed in pin chute (43), described slide plate (44) is connected with the X-direction actuating unit (45) that drives it to send pin chute (43) to slide along described X-direction, described sending on pin bearing (41) is provided with and send pin correcting cylinder (46), described sending on pin correcting cylinder (46) is provided with and send pin pilot pin (47).
3. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, it is characterized in that described needle checking machine structure (5) comprises inspection pin bearing (51), on described inspection pin bearing (51), be provided with Y-direction inspection pin guide rail (52), inspection needle assemblies (57) is installed on described Y-direction inspection pin guide rail (52), described inspection needle assemblies (57) is connected with and drives it along the inspection pin actuating unit (58) of described Y-direction inspection pin guide rail (52) motion, and described inspection pin bearing (51) is provided with inspection pin buffer (55).
4. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, the gear plate bearing (61) that send gear plate mechanism (6) to comprise described in it is characterized in that to be arranged on described board (1), is provided with gear plate feeding track (67) on described bearing (61), described gear plate bearing (61) is provided with Y-direction gear plate rail assembly (62), X-direction gear plate rail assembly (63) is installed on described Y-direction gear plate rail assembly (62), described X-direction gear plate rail assembly (63) is connected with the Y-direction gear plate actuating unit (64) that drives it to slide along described Y-direction gear plate rail assembly (62), on described X-direction gear plate rail assembly (63), gear plate feeding and positioner are installed, described gear plate feeding and positioner are connected with the X-direction gear plate actuating unit (66) that drives it to slide along described X-direction gear plate rail assembly (63).
5. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, it is characterized in that described the first precompressed guiding mechanism (7) comprises precompressed correcting bearing (71), on described precompressed correcting bearing (71), be provided with Y-direction precompressed correcting guide rail (72), precompressed correcting assembly (77) is installed on described Y-direction precompressed correcting guide rail (72), described precompressed correcting assembly (77) is connected with and drives it along the precompressed correcting actuating unit (78) of described Y-direction precompressed correcting guide rail (72) motion, described precompressed correcting bearing (71) is provided with precompressed correcting buffer.
6. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, it is characterized in that described riveting mechanism (8) comprises riveting bearing (81), on described riveting bearing (81), be provided with Y-direction riveting guide rail (82), die (83) is installed on described Y-direction riveting guide rail (82), described die (83) is connected with and drives it along the riveting actuating unit (84) of described Y-direction riveting guide rail (82) motion, and the upper position corresponding to described die (83) of described riveting bearing (81) is provided with riveting backing plate (85).
7. the motor pawl utmost point according to claim 1 and gear-box automated production equipment, it is characterized in that described unloading mechanism (12) comprises material returned bearing (120), Y-direction material returned rail assembly (121) is installed on described material returned bearing (120), X-direction material returned rail assembly (122) is installed on described Y-direction material returned rail assembly (121), described X-direction material returned rail assembly (122) is connected with and drives it along the Y-direction material returned actuating unit (123) of described Y-direction material returned rail assembly (121) motion, on described X-direction material returned rail assembly (122), material returned mechanical arm assembly is installed, material returned mechanical arm assembly is connected with and drives it along the X-direction material returned actuating unit (124) of described X-direction material returned rail assembly (122) motion, liftout track (125) is installed on described material returned bearing (120), material pushing needle (126) is installed on described liftout track (125), and described material pushing needle (126) is connected with and drives it along the liftout actuating unit (127) of described liftout track (125) motion.
CN201420223599.0U 2014-05-04 2014-05-04 Device for automatically producing claw pole and gearbox of permanent-magnet claw pole type stepping motor Withdrawn - After Issue CN203843488U (en)

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CN201420223599.0U CN203843488U (en) 2014-05-04 2014-05-04 Device for automatically producing claw pole and gearbox of permanent-magnet claw pole type stepping motor

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Application Number Priority Date Filing Date Title
CN201420223599.0U CN203843488U (en) 2014-05-04 2014-05-04 Device for automatically producing claw pole and gearbox of permanent-magnet claw pole type stepping motor

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103978365A (en) * 2014-05-04 2014-08-13 中山明杰自动化科技有限公司 Double-station riveting machine of permanent magnet type claw pole stepping motor speed reducer
CN104400383A (en) * 2014-10-20 2015-03-11 中山明杰自动化科技有限公司 Automatic riveting pressing machine for center shaft of permanent magnet stepping motor
CN106078198A (en) * 2016-07-19 2016-11-09 张帆 Double disc type gear-box assemble method
CN107991511A (en) * 2017-12-11 2018-05-04 广州瑞立科密汽车电子股份有限公司 A kind of velocity sensor detection device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103978365A (en) * 2014-05-04 2014-08-13 中山明杰自动化科技有限公司 Double-station riveting machine of permanent magnet type claw pole stepping motor speed reducer
CN104400383A (en) * 2014-10-20 2015-03-11 中山明杰自动化科技有限公司 Automatic riveting pressing machine for center shaft of permanent magnet stepping motor
CN106078198A (en) * 2016-07-19 2016-11-09 张帆 Double disc type gear-box assemble method
CN107991511A (en) * 2017-12-11 2018-05-04 广州瑞立科密汽车电子股份有限公司 A kind of velocity sensor detection device
CN107991511B (en) * 2017-12-11 2024-07-23 广州瑞立科密汽车电子股份有限公司 Speed sensor detection device

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Granted publication date: 20140924

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