CN100489082C - Non-failure biogas fermentation tank - Google Patents

Non-failure biogas fermentation tank Download PDF

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Publication number
CN100489082C
CN100489082C CNB2005100703440A CN200510070344A CN100489082C CN 100489082 C CN100489082 C CN 100489082C CN B2005100703440 A CNB2005100703440 A CN B2005100703440A CN 200510070344 A CN200510070344 A CN 200510070344A CN 100489082 C CN100489082 C CN 100489082C
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axle sleeve
biogas
natural pond
pond
sleeve bearings
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CN1699544A (en
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郭以强
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GUANGXI HONGHUA BIOLOGICAL INDUSTRIAL CO., LTD.
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郭以强
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

Abstract

Disclosed is a non-failure biogas fermentation tank and biogas liquefied fuel and bio-compound fertilizer producing method, wherein the sewage gas and related resources produced in pig farms are utilized. A catalyst auxiliary solvent and a special-purpose equipment are employed for liquefying the sewage gas into alkane liquefied gas with methane as the main constituent, and a three-stage microbiological biochemical enzyme series modulation method is employed for finely processing the solid methane.

Description

Non-failure biogas fermentation tank
Affiliated technical field
The present invention relates to one group at the pig farm, especially big-and-middle-sized scale pig farm " three wastes " harmless treatment must tool large-scale production facility---marsh gas fermentation pool is optimized improvement design, build long-term normal operation non-failure biogas fermentation tank and the biogas that makes full use of " three wastes " a large amount of associations in innoxious downstream, natural pond pool resource, prolong the industrial chain of raising pigs, develop a circular economy, valuable resource is moored in deep processing biogas, natural pond, produces the new technology of " biogas liquefied fresh fuel " and high-quality " biological (green) compound manure " production method.
Background technology
One, current being widely current built up in town and country or at " typing " marsh gas fermentation pool of building, especially big-and-middle-sized marsh gas fermentation pool with regard to its structure design, also has perfect not to the utmost place.Than distinct issues be: fen appearance " skinning " fault that is in operation, can't handle, have a strong impact on normal feeding, gas deliverability descends even has to and stops production.Methane-generating pit " skinning " origin cause of formation is the some colloidal substances thing that produces in some light matter matter and the microbiological deterioration fermentation material organism process in the fermentation material, carried secretly by biogas bubble and to float, floating knot is on liquid surface, natural pond, these " skinning " are subjected to high temperature action in the fen again, can not be with degrading completely natural pond pool coprecipitation bottom the fen, outside the discharge fen, long-pending more thick more, it is stuck to harden at last.Only stop to produce, difficult axe is opened capping plate in the fen, and not coolie's strength digs skinning thing and precipitation natural pond, whole pond pool clearly to come up, and clears up facility again, and production again feeds intake.Marsh gas fermentation pool is the pig farm recovery of three wastess(waste gas,waste water and industrial residue), one of the main large-scale production facility that must possess of developing a circular economy, and the good rust of its function, direct relation production efficiency is worth paying close attention to diligently.
Two, pig industry is dismissed as the industry of structural pollution environment, many pig farms, current town and country all are the extensive modes of production, how can not effectively dispose human and animal excreta, the sewage of all a large amount of outputs every day, also have dressing, dead porkling, dead packing sow, dead mouse or the like putrefactive organic matter rubbish, cause local productive life ecological environmental pollution very serious.Only cite an actual example: medium-scale pig farm, certain county, above-mentioned rubbish thing is mound storage everywhere, let alone to reveal empty fermentation and give birth to moth, near only waiting for the common people come only with 40 yuan of knockout prices per ton, also to beg other to buy back, because corrupt moth, the too stench of giving birth to of dung heap when farm manure usefulness, be willing to that the people who buys is few, because of can not timely and effectively disposing, make local environment, the air stench, mosquitos and flies density extra-high-speed, disturb the people and be much troubled, a large amount of that toxic sewage (cleaning the high malicious sterilization sewage of swinery) is discharged the flood irrigation face of land, soak into body of groundwater, pollute the peripheral common people's beverage well, pollute the farmland, downstream, the clay fertilizer element is unbalance, the prominent long lodging underproduction of rice standing grain even mistake are received, and also often cause the fish farm, downstream to poison the fish accident in a large number with poison.(have one group on the spot the contaminated live photo of environment for according to).The common people so right-safeguarding fight mood are very fierce, affect local government, affect local Party Committee, concern very nervous.Pig industry does not solve environmental pollution, and is hopeless.In fact, society is progressive to today, many with serious pollution pig farms, owners are subjective, also be willing to get along amiably and peacefully with the peripheral common people, also be willing to unload environmental pollution pressure, understand that also the pollutents such as ight soil of pigs can alleviate environmental pollution and bear a heavy burden with the method for fermentation methane production, but objectively, owners also have many helpless, and that is exactly: " skinning " stuck fault easily takes place especially big-and-middle-sized marsh gas fermentation pool can't handle, and controlling " three wastes " needs bigger person property to drop into, may not be certain has very good economy return, also have full dose processing every day dirt, a large amount of biogas is all arranged every day, a large amount of natural pond pools are discharged, and but do not have the method for effectively utilizing.For example: through measuring and calculating: one 3000 medium-sized kind pig farms, pollution treatment drop into to need hundreds of thousands of unit, and every day, all full dose was handled the dirts such as ight soil on the same day, and every day can both more than 2,000 cubic metre of biogas of output, also more than ten ton of natural pond pool of output simultaneously.A large amount of biogas like this, pig farm itself is used for illumination, life fuel etc., only consume outside the sub-fraction (about hundreds of cube), all the other have a large amount of extremely biogas not use, the inconvenience use of seeing out at a distance again, see its bubbling race Heaven in vain, moreover also having so a large amount of natural pond pools to handle, be still the very farm manure of low value.Raise pigs the owner not because of the recovery of three wastess(waste gas,waste water and industrial residue) laboriously obtains too many economy return, the enthusiasm which comes? wanting the essential contaminated solution of owner, is trend of the times, as be passive and for it sound of sighing! The pig farm, develop a circular economy in especially big-and-middle-sized scale pig farm, and where is the road? workers do not know how to say it, and managers also speak more unclear.Too worth motive has been paid close attention to.
In sum, issue in focus is to solve the technical problem that must solve in the pig industry recycling economy to a bit.Why pig industry exists is wanted cyclic production, is that the Swine Production process all has a large amount of putrefactive " three wastes " outputs such as ight soil dung urine sewage dirt that influence environment every day, is the contaminated source of pollution of environment.The all necessary full dose " innoxious " of " three wastes " of every day is handled complete, is the bounden social responsibility of pig farm owner.Solving " three wastes " innoxious unique method is " three wastes " full dose fermentative processing, also is the chance that pig industry turns waste into wealth.Becoming " three wastes " resource into utilizing, how can these refuses be become into the dotey, then is the duty-bound necessary satisfactory test paper that must hand over of scientific and technical research.
Summary of the invention
Be one group of cluster combination technique innovation in developing a circular economy, must dealing with problems at big-and-middle-sized scale pig farm:
1, to " three wastes " harmless treatment must tool Infrastructure---marsh gas fermentation pool, be optimized improvement design, build long-term normal operation non-failure biogas fermentation tank with technical support;
2, for making full use of " three wastes " the innoxious downstream every day of biogas resource of a large amount of outputs all, deep processing liquefaction, producing with biogas is that bottled " alkane liquid gas " of main component substitutes the production method of fresh fuel with technical support;
3, for making full use of the low value farm manure of all discharging in a large number " three wastes " innoxious downstream every day---natural pond pool resource, deep processing again promotes its quality, and the production method of the series of production health " biological (green) compound manure " is with technical support.
This component invention solves the technical scheme that its relevant art problem adopted:
The first,
The big-and-middle-sized marsh gas fermentation pool of building after the composition optimizes improvement design as shown in Figure 1, greater than diameter of phi, observe well, a beam, two beams and a submerged type power skinning triturator etc. member be integrated and build up by a likeness in form oval tubular reinforced concrete shell material pond, seal cover plate, feed-pipe, natural pond pool conduit, natural pond Bo Jing, natural pond liquid by height H for its primary structure.Oval tubular material pond favourablely reserves one at an upper portion thereof, gas dome, and biogas output is converged in especially a plurality of marsh gas fermentation pool parallel connections; Feed-pipe is vertically to paste the fen inwall to install, and favourable fermentation materials feeding is laborsaving smoothly; Newly establish natural pond liquid and observe well, 1, be, 2, can accurately judge in the airtight fen fermentation materials total amount storage situation, favourable rational management, scientific management production at any time for submerged type power skinning triturator leaves the position that parts are installed; The fen skinning fault of effectively preventing ad hoc submerged type power skinning triturator and administer takes place and development, guarantees the long-term normal operation trouble free of fen.
Described submerged type power skinning triturator, its structure by low speed engine, a modiolus worm gear, double end wrom tooth worm screw, two modiolus worm gear and smash to pieces the rake major parts constitute.Double end wrom tooth worm screw is installed on the beam, the worm-gear toothing interlock of wrom tooth and low speed engine and modiolus worm gear combination, being installed in natural pond liquid observes on the borehole wall, other end worm screw wrom tooth and two modiolus worm gears, smash the worm gear wrom tooth interlock of rake combination to pieces, be installed in and pass on central longitudinal axis and a beam in the fen, the two beam joint positions.So structure is arranged, constitutes the power moment of an engine output, is along the transmission of U type trajectory direction, drives to smash the rake rotation to pieces, and the powerful skinning thing that hits makes the skinning thing discharge outside the fen with the natural pond pool of having degraded.General regularly 2~3 day time is started machine No. one time, hits 2~3 minutes, can guarantee the stuck fault of the long-term normal no skinning of operation of fen.
The second,
Biogas deep processing liquefaction, production is the production method of bottled " alkane liquid gas " fuel product of major ingredient with biogas, be to have a kind of catalyst solubility promoter (abbreviation solubility promoter) to exist, and (production-line technique flow process and equipment skeleton diagram such as the accompanying drawing 4) finished by production cycle beat technological process one by one arranged on the production line of special technology equipment condition.Mainly be equipped with: compositions such as pneumatic tube, low pressure gas storehouse, special gas compressor assembly, measurable biogas liquefied jar, solubility promoter jar, canning machine.(annotate 1: described solubility promoter, it is a certain amount of combination component of carbon liquid low molecular hydrocarbon below five mixed solution, mainly can contain a certain amount of component mixed solutions such as ethane, special propane, special butane, also can contain propylene, butylene, propane propylene, butane butylene and a certain amount of component mixed solutions such as their isomer mixed solution, senior liquefied gas).Before production line production started, it was standby to inject the some amount solubility promoter earlier in measurable biogas liquefied jar.After producing startup, be pressed into measurable biogas in biogas liquefied jar by special gas compressor assembly brute force, the micropore cumulative that taken place by the similar strong intimate contact of solubility promoter big area of the same clan, intimate fusion, dissolving, high pressure and special equipment is prominent to be discharged the acting in conjunction of chemical physics energy such as big effect and abnormal liquefaction takes place, get alkane liquefaction mixed solution, finish the little beat of production cycle one time.Several production trifles are clapped and circulates, and in measurable biogas liquefied jar, what just accumulation obtained equipping designed productive capacity quantity is " the alkane liquefaction mixed solution " of main component with biogas, through the canning machine bottling, promptly gets " alkane liquid gas " alternative fresh fuel product.
Three,
Utilize natural pond pool resource, deep processing again, promote its quality, promote its performance number, the production method of the series of biologic of production health (green) compound manure, be to adopt the three-stage culture medium microorganism strains on multiple populations group busy trend that spreads cultivation continuously to produce the enzyme deep processing method, to possess abundant microbial biochemical enzyme on multiple populations be that carrier substance is the main raw material resource to obtain object carrier (substratum at different levels) accumulation, through fertile element total nutrient promptly (nitrogen, phosphorus, potassium) set content, add and adjust, can produce high-quality, the series of biologic of health (green) compound manure.Production process is: the one-level substratum adopts more senior material, as wheat bran, rice bran, multiple starch-containing matter grain product, comprise potato class material, add a certain amount of microbial preparation (EM original solution), to multiple aerobic microbiological (as various aspergillus, monascus, aspergillus niger, Mucor, sweet aspergillus, head mold or the like, earlier single bacterial strain group busy trend that spreads cultivation respectively of planting, it is standby to produce female bacterium as one-level; Secondary medium adopts sugared filter mud (sucrose, beet sugar sugar-refining industry byproduct can also be used fowl plant ight soil) the female bacterium of Hybrid TierI production on multiple populations, can reveal sky and bank up, and thermophilic fermentation got secondary in tens of days and produces female bacterium; Three-stage culture medium then is the natural pond pool that the organism such as ight soil of raising pigs to get off on the line are discharged after the biogas anaerobion is fully degraded in marsh gas fermentation pool, mix with secondary medium sugar filtered mud mixture, place A, B, C, D natural pond pool fermentation heap, (thermophilic fermentation) tens of skies again spread cultivation, promptly get and to become thoroughly decomposed fully, can produce high-quality, health, the main raw material resource of series of biologic (green) compound manure.Through dehydration, fertile element is accurately picked up survey, and the modulation total nutrient cooperates nitrogen, phosphorus, potassium, fertile element, gets final product the various crops of output have different demands to the fertile unit of difference series of biologic (green) compound fertilizer product.This is the real green compound (mixed) fertilizer of high-quality health.
The beneficial effect of this component invention is:
1, optimize the non-failure biogas fermentation tank of building after the improvement design, innoxious for the recovery of three wastess(waste gas,waste water and industrial residue) of pig farm, town and country, the production of developing a circular economy can be guaranteed the long-term normal operation trouble free of big-and-middle-sized marsh gas fermentation pool;
2, biogas deep processing liquefaction, produce bottled alkane liquid gas and substitute fresh fuel, solved the out local defect of using of biogas inconvenience long distance, enlarged the social function of biogas utilization of new energy resources, for big-and-middle-sized scale pig farm, town and country makes full use of a large amount of associated resources in " three wastes " innoxious downstream (biogas, natural pond pool), prolong industrial chain, develop a circular economy, promptly thoroughly solve " three wastes " problem of environment pollution caused, significantly promote economic benefit of enterprises again.
3, the present invention moors deep processing by the natural pond, produce series " biological (green) compound manure ", not only guarantee the nitrogen indicate, phosphorus, potassium, total nutrient content and various trace elements, also containing abundant multiple microbial biochemical mould is material and a large amount of fully become thoroughly decomposed organic fertile, some former viruses that may be entrained with infecting both domestic animals and human, germ or parasitic ovum, in fermentation of biogas anaerobic high temperature and follow-up three-stage culture medium aerobic microbiological thermophilic fermentation process, be inactivated, and there is not the foul smell flavor, the especially suitable green vegetables base of doing, senior organic vegetable base, health such as organic tea base are with fertile.Use these fertilizer, soil does not harden, and crumb structure is loose, the optimum improvement of ecological environment of soil, beneficial microorganism population and quantity increase, and earthworm quantity increases, Land capability improves, and crop qualities such as the gourd, fruit and vegetable of output are good especially, are real green fertilizers;
4, the present invention implements on big-and-middle-sized pig farm, and extraordinary economic benefit and social benefit are arranged.Through measuring and calculating, as one 3000 livestock on hand kind pig farms, the serious problems of " three wastes " contaminate environment have not only thoroughly been solved, also every year 40000 bottles of alternative fresh fuels of output at least, with high-quality compound manure more than four kilotons, only this commodity profit almost just equals the enterprise profit that whole pig products are created, and equals to drag for back one with the scale pig farm.Though enterprise needs certain input,, once drop into long-term being benefited.
Description of drawings
Invention further specifies to this group below in conjunction with drawings and Examples:
Fig. 1, non-failure biogas fermentation tank cross section structure schema;
Fig. 2, natural pond pool deep processing and production line technical process and technical equipment skeleton diagram;
Fig. 3, measurable biogas liquefied jar of cross section structure schema;
Fig. 4, biogas liquefied deep processing and production line technical process and technical equipment skeleton diagram;
Among Fig. 1,1, pneumatic tube, 2, submerged type power skinning triturator, 3, one axle sleeve bearing, 4, feed-pipe, 5, natural pond liquid is observed well, 6, graduated scale, 7, one modiolus, 8, one worm gear, 9,14, tight lock bolt, 10, the fen communicating aperture, 11, interior capping plate, 12, safety valve, 13, double end wrom tooth worm screw, 15, gas dome, 16, two modiolus, 17, two worm gears, 18, one beam, 19, smash rake to pieces, 20, two beams, 21, natural pond liquid design surface, 22, material pond reinforced concrete shell, 23, natural pond Bo Jing, 24, above-ground route, 25, A, B, C, D natural pond pool fermentation heap, 26, natural pond pool conduit, 27, fermentation materials solid material design surface, 28, the fen diameter of phi, 29, four axle sleeve bearings, 30, five axle sleeve bearings, 31, height H, 32, two axle sleeve bearings, 33, three axle sleeve bearings, 69, six axle sleeve bearings, Q, the material pond, M, bottom section.
Among Fig. 2,34, the dehydration unit, 35, secondary sugar filter mud substratum fermentation heap, 36, the accurate machines of fertile element, 37, phosphoric, 38, potassium element, 39, the modulation unit, 40, one-level produces female bacterium, 41, trace element, 42, the packing unit, 43, multiple microbial species bacterium.
Among Fig. 3,44,61, safety relief valve, 45, the ladle bowl wall, 46,57, suspension ring, 47, the liquid in-out safety valve, 48, preceding pair of guide pillar guide pin bushing, 49, preceding dual force transducer, 50, tensimeter, 51, the solubility promoter liquid level, 52, supporting plate, 53, signal acquisition process shows computer, 54, base, 55, micropore gas ejector pipe group, 56, base plate, 58, the dual force transducer in back, 59, the two guide pillar guide pin bushings in back, 60, air inlet safety returns only valve.
Among Fig. 4,62, the low pressure gas storehouse, 63, the special gas compressor assembly, 64, special-purpose measurable biogas liquefied jar, 65, the product canning machine, 66, the solubility promoter canning machine, 67, product library, 7,68, the solubility promoter storehouse.
Embodiment
Fig. 1 embodiment: Fig. 1 is a non-failure biogas fermentation tank cross section structure schema, the non-failure biogas fermentation tank one-piece construction, by pneumatic tube (1), material pond (Q), interior blank cover (11), feed-pipe (4), a beam (18), two beams (20), natural pond dregs of rice conduit (26), submerged type power skinning triturator (2), natural pond liquid observe well (5) and natural pond Bo Jing (23), etc. the water conservancy project element structure is integrated builds up.Oval tubular material pond (Q), the favourable gas dome (15) of reserving at an upper portion thereof compiles biogas, feed-pipe (4) is affixed on vertical pre-buried installation on the fen inwall, feeding is laborsaving smoothly, when building construction, one end of one beam (18) is stretched in the lower horizontal of fen communicating aperture (10) and is reached liquid observation well (5) bottom, natural pond, it is the position that submerged type power skinning triturator partial component is installed, natural pond liquid is observed the setting of well (5), except that installing the submerged type power skinning triturator passage for leaving, can observe at any time and judge fermentation materials total amount situation in the airtight fen, favourable rational management, scientific management production.
Ad hoc submerged type power skinning triturator (2) is the mechanism that aims at prevention and administer fen " skinning " fault.Its structure mainly by low speed engine (2), a modiolus (7), a worm gear (8), double end wrom tooth worm screw (13), two modiolus (16), two worm gears (17), smash rake (19) and an axle sleeve bearing (3), two axle sleeve bearings (32), three axle sleeve bearings (33), four axle sleeve bearings (29), five axle sleeve bearings (30), six axle sleeve bearing parts aggregate erections such as (69) to pieces on the station that a beam (18), two beams (20) are set; Double end wrom tooth worm screw (13) is to pass fen communicating aperture (10) subsides to be installed on the beam (18) by three axle sleeve bearings (33), four axle sleeve bearing (29) levels along a beam (18), one worm gear (8) the wrom tooth interlock of its wrom tooth and a modiolus (7), a worm gear (8), an axle sleeve bearing (3), two axle sleeve bearing (32) aggregate erections, in addition the wrom tooth of end in the material pond with by two modiolus (16), two worm gears (17), smash two worm gears (17) the wrom tooth snap-fit of rake (19) and five axle sleeve bearings (30), six axle sleeve bearing (69) aggregate erections to pieces.So just can form the power moment of engine (2) output, along U type track route direction transfer mode, drive and smash rake (19) rotation to pieces, powerful hit " skinning thing " can prevent controlling " skinning " fault mechanism.Fen is in service, and general needing only regularly started machine No. one time in 2-3 days, hit 2-3 fens clock times at every turn, can guarantee the long-term normal operation trouble free of marsh gas fermentation pool.Marsh gas fermentation pool is that pig farm " three wastes ' the innoxious continuous process for producing facility of full dose; normal operating condition is: the every day ' three wastes " fermentation materials is poured into from feed-pipe (4), material is under the state of secluding air in fermentation vat, decompose (degraded) by multiple anaerobion, thermophilic fermentation and continuous output biogas, and be stored in the gas dome (15) of reservation, be follow-up deep processing biogas, producing with biogas is the main raw material resource of major ingredient " alkane liquid gas " fuel.In the degradable fermented material process of anaerobion, material is the most first decomposed at first fully, and proportion increases, and is deposited to fermentation vat bottom section (M).Along with biogas constantly disengages, the biogas that gathers in the gas dome (15), density constantly increases, and forming in the fen has one natural pressure, pushes the natural pond pool that falls to the fen bottom, outside natural pond pool conduit (26) is discharged fen.The natural pond pool of these discharges, the foul odour that has not had original dung urine, because through the long period thermophilic fermentation, harmful microorganism and the virus, germ, parasitic ovum etc. that may carry the infecting both domestic animals and human that comes by material secretly, the overwhelming majority is inactivated, is the farm organic fertilizer material (in nitrogen, phosphorus, the total nutrient of potassium, nitrogen is a major ingredient) that fully becomes thoroughly decomposed, be that follow-up deep processing improves its quality, the main raw material resource of the series of biologic of production health (green) compound manure.
Fig. 4 embodiment shows that the pig farm prolongs industrial chain, and the developing industry recycling economy is utilized " three wastes " innoxious downstream biogas resource of self industry, deep processing liquefaction again, the production method of producing " alkane liquid gas " fuel.The production line technological process of production and technical equipment skeleton diagram such as accompanying drawing 4, major technique is equipped with: (notes 2: described special use " measurable biogas liquefied jar " (64) are formed in pneumatic tube (1), low pressure gas storehouse (62), special gas compressor and automatic control system (63), special-purpose measurable biogas liquefied jar (64), tanks installation (65), solubility promoter canning machine (66), product library (67), solubility promoter storehouse (68), be the indispensable equipment special of biogas liquefied deep processing, its structure is as accompanying drawing 3: claiming two by tank body and special electronic, big parts are integrated constitutes.The tank body parts have safety relief valve (44), (61), tank shell (45), suspension ring (45), (57), liquid in-out material safety valve (47), tensimeter (50), air inlet to return only valve (60) and micropore gas ejector pipe group (55) composition.Micropore gas ejector pipe (55) is mounted in one group of high pressure pipe group of tank base, on the pipe perisporium, be equipped with numerous micropore, one termination blind plugging, other holds parallel connection to communicate and returns the ad hoc device that valve (60) only is connected with air inlet, its effect is a kind of physical energy that has increased access under special environment condition, promptly calls the micropore cavity effect.Special electronic claims parts, show that by supporting plate (52), the two groups of guide pillar guide pin bushings in front and back (48), (59), the two groups of gravity sensors in front and back (49), (58), electronic signal acquisition process computer (53), base plate (56) and base (54) make up, it is used to aim at production process metering, demonstration, printout production factors, bill.
Produce and prepare:, a certain amount of solubility promoter is injected equipment special " measurable biogas liquefied jar " standby (the hydrotropy dosage of injection will flood the ad hoc micropore gas ejector pipe group (55) of equipment special at least and reach certain degree of depth) by the solubility promoter canning machine of specially joining on the production line.Production line production starts: from the marsh gas fermentation pool output, by pneumatic tube (1) conflux the input low pressure gas storehouse (62) a large amount of biogas bodies, by the powerful force feed of special gas compressor assembly (63), end micropore gas ejector pipe group (55) device that valve (60) is connected via returning with air inlet, from countless micropore ejections, pass through the solubility promoter liquid layer, enter the biogas body in the equipment special " measurable biogas liquefied gas tank ", spray moment at micropore mouth place, the big phenomenon of the prominent release of biogas delivery pressure energy appears with solubility promoter liquid junction region, promptly call the micropore cavity effect, acceleration forces by brute force and presses next biogas, be subjected to the intimate contact of solubility promoter similar dielectric object big area of the same clan, the intimate fusion, dissolving and high pressure, acting in conjunction of chemical physics energy and influences such as micropore effect, a part of biogas molecule obtain enough abnormal energy and the liquefaction conversion take place.At this moment, can observe directly on equipment special " the measurable biogas liquefied jar " display screen, the pressure indication is being risen, and synchronously, the indication that calculates the weight is also in the value added variation of very long generation.When reaching certain high pressure, the compressor automatic system is controlled by setting program, and engine cuts off power supply automatically, stops to be pressed into biogas.For a moment, the pressure indication on the display screen is falling after rise, and any variation does not take place in the weight indication, shows that the biogas density in the jar is being shunk, and biogas is in the presentation that continues liquefaction.When pressure indication at this moment dropped to certain value, the compressor assembly on the production line (63) started power again automatically, and again with the biogas in low pressure gas storehouse (62), the powerful said process that repeats is finished next production trifle and clapped working cycle.Several production trifles are clapped cycling program and are finished, and have obtained " the alkane liquefaction mixed solution " of designed productive capacity in the measurable biogas liquefied jar, through tanks installation bottling, promptly get commodity " alkane liquid gas fuel " product.Finish product canned after, the another products production cycling program of taking turns has begun.
Special suggestion: the technology of the present invention, product (fuel) production process, raw materials for production, production auxiliary materials all are inflammable and explosive production projects, and all participate in to be produced, management, cooperate buying, transportation, warehousing personnel outward, must carry out strict vocational training earlier, take appointment with certificate; All situ production technical equipments, production environment, warehousing environment, transportation means all must meet the safety in production standard of national regulation fully; Sign is expressed in the safety precaution that must be provided with standard, guarantees long-term safety production and environment protection.
Fig. 2 embodiment, show that the pig farm utilizes the natural pond pool resource of a large amount of outputs in " three wastes " innoxious downstream, deep processing promotes its quality, the production method (the production line technological process of production and technical equipment skeleton diagram such as accompanying drawing 2) of production natural pond pool series high-quality " biological (green) composite fertilizer fertilizer ", the production line major technique is equipped with: dehydration unit (34), fertile element machines (36), modulation unit (39), and produce and prepare the storehouse: phosphorus (37), potassium (38), trace element (41).
Production process: adopting three grades of aerobic microbiological enzymes is modulation method, it is that the carrier material is a main raw material that multiple abundant microbial biochemical enzyme is possessed in preparation, after fertile constituent content accurately detects, the phosphorus, potassium, the trace element that add certain proportioning reach the fertile total nutrient amount of expressing of element, high-quality series of biologic (green) compound manure of output health.
Described three level microbe enzymes are to adjust, and promptly are to adopt one, two, three substratum to spread cultivation continuously to expand multiple microflora busy trend product enzyme.The one-level substratum with the five cereals (40) of higher gear as wheat bran, rice bran, grain in storage for years, useless grain etc., through pulverizing, add a certain amount of microbial preparation (EM original solution) conditioned media, earlier to multiple quasi-microorganism (43) as: flavus, monascus, aspergillus niger, white mould, Mucor, head mold, aspergillus oryzae, sweet aspergillus etc. are planted bacterium, carry out list earlier and plant the one-level bacterial strain group busy trend that spreads cultivation, it is standby to produce female bacterium as one-level; The secondary culture medium is with sugared filter mud (35) (sucrose, beet sugar industry saccharified residues, also available fowl plant ight soil substitutes), drop into the female bacterium carrier of the various productions of one-level material, mixed-stacking, let alone fermentation, generally through 30-60 days thermophilic fermentation biological processes, it was standby to obtain the female bacterium busy trend of secondary microorganism on multiple populations carrier material; Three-stage culture medium, promptly be a large amount of natural pond pools of discharging in innoxious downstream, pig farm " three wastes ", be taken up in order of priority the female bacterium busy trend of secondary microorganism on multiple populations carrier material, example drops into A according to a certain volume, B, C, D natural pond fermentation heap (25) mixes, thermophilic fermentation is 30-60 days again, get promptly that to possess multiple abundant microbial biochemical enzyme be the carrier material, through production line: dehydration (34) → fat constituent content accurately detects (36) → according to fertile element examining report list, the phosphorus (37) of different proportionings is added in design, potassium (38), various trace elements (41) → modulation (39) → packing (42) production sequence can output be indicated total nutrient levels of nitrogen, phosphorus, potassium, the series that the element proportioning is different " biological (green) compound manure " product.
Special suggestion: the fertilizer of the technology of the present invention output, its main raw material derives from the organism such as human and animal excreta on pig farm, through methane-generating pit innoxious detest support microorganism and follow-up 2,3 grades of long-time thermophilic fermentations of aerobic microbiological, there has not been the foul smell flavor, it is the farmers''s organic fertilizer that fully becomes thoroughly decomposed, formerly may carry the harmful microorganism that comes, some pathogenic bacterium, virus or the parasitic ovum of infecting both domestic animals and human secretly, be inactivated from ight soil.This fertilizer quality, except that accurately possessing the total nutrient element of expressing and various trace elements use level, also possessing multiple microbial biochemical enzyme is material and abundant organic material.Be that petrochemical industry composite fertilizer synthesis material is incomparable.Use this fertilizer, the soil can not harden, and soil aggregate is loose, moisture retention is good, the optimum improvement of biological and ecological environment, and beneficial microorganism population and quantity increase, earthworm quantity increases, Land capability improves, the crop of production output, and quality is good especially, the very suitable green vegetables base of doing, senior organic vegetable base, senior fruit base, senior organic tea base health is with fertile.It is real health green fertilizer.

Claims (2)

1, a kind of non-failure biogas fermentation tank, comprise material pond (Q), feed-pipe (4), natural pond dregs of rice conduit (26), the observation of natural pond liquid well (5), natural pond dregs of rice well (23) and one group of submerged type power skinning triturator (2), it is characterized in that: the height H in material pond (Q) expects that greater than pre-buried being installed in of inwall that diameter of phi, feed-pipe (4) vertically are affixed on material pond (Q) the lower end discharge port is stretched and reached fermentation materials solid material design surface (27) in the reinforced concrete shell of pond (Q); Natural pond dregs of rice conduit is embedded on the reinforced concrete shell of material pond (Q) sideling in advance, and the bottommost that reaches material pond (Q) is stretched in the lower end import; Submerged type power skinning triturator (2) slips into from the communicating aperture (10) in natural pond liquid observation well (5) sidewall and material pond, integrated being installed on material pond (Q) Nei Yiliang (18), two beams (20) member.
2, non-failure biogas fermentation tank according to claim 1, it is characterized in that: described submerged type power skinning triturator by engine (2), a modiolus (7), a worm gear (8), double end wrom tooth worm screw (13), two modiolus (16), two worm gears (17), smash rake (19) to pieces and an axle sleeve bearing (3), two axle sleeve bearings (32), three axle sleeve bearings (33), four axle sleeve bearings (29), five axle sleeve bearings (30), six axle sleeve bearings (69) are formed, aggregate erection is observed on the station that well (5) one sidewalls set at a beam (18), two beams (20) and natural pond liquid; Double end wrom tooth worm screw (13) passes communicating aperture (10) and pastes along a beam (18) by three axle sleeve bearings (33), four axle sleeve bearing (29) levels are installed on a beam (18) station, the wrom tooth of one end with by a modiolus (7), one worm gear (8), one axle sleeve bearing (3), a worm gear (8) the wrom tooth interlock of well (5) side is observed in two axle sleeve bearing (32) aggregate erections at natural pond liquid, the other end in material pond (Q) wrom tooth and by two modiolus (16), two worm gears (17), smash rake (19) and five axle sleeve bearings (30) to pieces, two worm gears (17) the wrom tooth interlock of six axle sleeve bearings (69) combination is vertically assembled, set up the power moment that forms engine (2) output, along U type track route direction transfer mode, reach to drive and smash rake (19) rotation to pieces, powerful hit " skinning thing ".
CNB2005100703440A 2005-04-29 2005-04-29 Non-failure biogas fermentation tank Expired - Fee Related CN100489082C (en)

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CN200610115111A Division CN100580352C (en) 2005-04-29 2005-04-29 Method for producing fluidified fuel of marsh gas, and dedicated fluidified jar capable of measuring marsh gas
CN200610115119A Division CN100579938C (en) 2005-04-29 2005-04-29 Production method for series of biologic compound fertilizer from deep processing dreg of marsh

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