CN100488743C - System for forming and stacking raw calcium-silicate bricks - Google Patents
System for forming and stacking raw calcium-silicate bricks Download PDFInfo
- Publication number
- CN100488743C CN100488743C CNB200380110340XA CN200380110340A CN100488743C CN 100488743 C CN100488743 C CN 100488743C CN B200380110340X A CNB200380110340X A CN B200380110340XA CN 200380110340 A CN200380110340 A CN 200380110340A CN 100488743 C CN100488743 C CN 100488743C
- Authority
- CN
- China
- Prior art keywords
- brick
- conveyer belt
- dolly
- bricks
- forcing press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
The invention relates to a system for forming and stacking raw calcium-silicate bricks. In order to increase performance by handling large brick groups, the inventive system comprises a press provided with a bed (1) in which a multiple mould (2) with cavities (3) for bricks (4) is arranged, a conveyor line (5) disposed along a brick (4) transport axis from the press, a steaming wagon (6), a puller (8) which is arranged in such a way that it is movable along the conveyor (5) and transfers the bricks (4) from the press to said conveyor (5) and a stacking device (9) transferring the bricks (4) from the conveyor (5) to the steaming wagon (6). The longitudinal walls of the mould (2) cavities (3) and a path (7), on which the movable steaming wagon (6) is disposed, are arranged perpendicularly with respect to the conveyor (5). The cavities (3) of the mould (2) are arranged in four rows which are parallel to the conveyor (5), each row comprising at least six cavities (3).
Description
Technical field
The present invention relates to building materials production, relate in particular to the production of silicate brick.
Background technology
The piled bricks that raw calcium-silicate bricks heat treatment need be formed Cheng Yousi wall of adobe sign indicating number, described wall has a brick thickness, and top is oval.This just makes the brick number in the upper strata of wall reduce near the buttress top with layer.Concrete brick number in every layer is determined by the figure of buttress heap.The approaching more ellipse of top section of taper buttress, the brick number of being put in the buttress is just many more.The shape of unacceptable buttress obviously reduces the volume coefficient of utilization of autocrave.
An existing known system that is used for raw calcium-silicate bricks shaping and piling, this system comprises: forcing press, it is provided with the pressing mold in groups of band brick seat; Conveyer belt; The steam curing dolly, puller guarantees fragment of brick is sent to conveyer belt from forcing press; Stacking machine guarantees fragment of brick is sent to the steam curing dolly from conveyer belt.Conveyer belt is arranged perpendicular to the axle that send fragment of brick from forcing press.Stamper seat is arranged to parallel two row of lining up, 8 seats of every row, and row is vertical with conveyer belt.The longitudinal wall of seat is arranged to parallel with conveyer belt in these row.Steam curing is arranged to and can be moved along conveyer belt with dolly.Puller and stacking machine install sidewards conveyer belt move (referring to п р о с п e к т ф и р м ы " LASCO Umformtechnik GmbH П а р т н e р п о в н e д р e н и ю э к о н о м и ч н о й т e х н о л о г и и п р о и э в о д с т в а с и л и к а т н о г о к и р п и ч а ", 2001 г. (content introduction that " LASCOUmformtechnik GmbH affiliate " company ' carries out silicate brick production and saves technology ', calendar year 2001)).
This system layout is to transmit the two row bricks of being produced simultaneously by press, 8 of every row simultaneously with stripper.Fragment of brick is delivered on the conveyer belt by the mouth of puller on the forcing press side, and conveyer belt is vertical with the axle that send brick from forcing press.Repeat in the working cycles at forcing press, puller moves two row bricks of 8 of every row again to conveyer belt.Like this, 4 row bricks of 8 of every row on conveyer belt, have been formed.The piled bricks of forming with the dolly wall that to form by 4 thickness be 1 brick in steam curing from these brick groups by stacking machine.Because the length of a brick group (8 bricks) is not enough to form a complete buttress layer, so it will be made of several brick groups (piling up neatly the bottom by 2～3 groups, 1～2 group on top) that stacking machine obtains in several strokes.
Obviously, the shortcoming of this system is that production capacity is low, and this is can only operate fragment of brick in a small amount during by its some device busies simultaneously to be determined.
Can reach the result and what select as prototype is that such raw calcium-silicate bricks is shaped and palletizing system with regard to technical spirit is the most approaching.This system comprises: forcing press is provided with the pressing mold in groups of being with the brick seat on its platform; Conveyer belt, it transmits the axis setting of fragment of brick along forcing press; The steam curing dolly; Puller guarantees that the mouth on the forcing press front is delivered to conveyer belt to fragment of brick; Stacking machine guarantees fragment of brick is sent to the steam curing dolly from conveyer belt.The stamper seat of pressure board is arranged so that their longitudinal wall is parallel with conveyer belt.Steam curing with dolly and puller be provided with can be along conveyer belt, and the piling function sidewards conveyer belt move (referring to Л. М. Х а в к и н Т e х н о л о г и я с и л и к а т н о г о к и р п и ч а. М., " С т р о й и э д а т ", 1982 г., с .222, р и с .V-1.25 П р e с с Ф и р м ы " С а т к л и Ф Ф и С п и к м e н " S-S 500 (Л М Hough gold, " silicate brick technology ", Moscow, " building book publishing society ", nineteen eighty-two, 222 pages, figure V-1.25, " CATK and CNUKMEH " forcing press S-S of company 500)).
This system layout is, by positive mouthful of fragment of brick of producing along the axle transmission press of conveyer belt of press.This has changed fragment of brick and has moved to the route of steam curing with dolly from forcing press.Puller moves along conveyer belt in this case.But, still kept the basic shortcoming of this layout, as forming a complete layer in steam curing with dolly, because the belt of conveyer belt can not be placed the complete necessary brick number of one deck sidewards from indivedual brick groups.The increase of fragment of brick quantity will increase the length of brick group in several row that forcing press is produced simultaneously, and this makes the big outstanding position of formation in the piled bricks profile.This can not improve the production capacity of this system.
Summary of the invention
Main task of the present invention is by guaranteeing to operate the production capacity that several big brick groups improve system.
Above-mentioned task solves by following means: have in known raw calcium-silicate bricks shaping and palletizing system: forcing press, and it is provided with the pressing mold in groups that has the seat that is used for brick; Conveyer belt, it is provided with along the axle that forcing press transmits fragment of brick; The steam curing dolly; Puller is set to and can moves along conveyer belt, guarantees fragment of brick is sent to conveyer belt from forcing press; Stacking machine guarantees fragment of brick is sent to the steam curing dolly from conveyer belt.According to the present invention, this system also comprises a track, and steam curing is arranged on this track movably with dolly, and the longitudinal wall of stamper seat and track are perpendicular to conveyer belt, and simultaneously, stamper seat is arranged in 4 rows parallel with conveyer belt, has six seats among every row at least.
The investigation of being carried out according to patent and scientific and technological information source shows that the application's system is lost, in any case from the technical merit studied do not go out, promptly meet the standard of " novelty " and " creation level ".
The system that implements the application can obtain the brick that relative conveyer belt and steam curing are located with dolly from forcing press.Thereby stacking machine can be chosen the brick group and transfers to the steam curing dolly from conveyer belt in the one action stroke, and the length of brick group equals the length of steam curing usefulness dolly last layer.Lined up for 4 whens row at the brick seat, forcing press enough forms four walls in steam curing rapidly on dolly to brick that conveyer belt is sent in a working cycles.The number that increases the brick seat in a row can accumulate the brick of sufficient amount quickly on conveyer belt, so that form a complete buttress layer in steam curing on dolly.
Therefore, obviously, the system layout that is proposed has guaranteed the raising of production capacity.
Description of drawings
With figure the present invention is described, on figure, illustrates:
Fig. 1 represents the overall appearance (dotted line indication code stack machine when conveyer belt moves steam curing with the position of dolly) of system;
Fig. 2 is the vertical view of the pressing mold on the pressure board;
Fig. 3 is by view that Figure 1A-the A direction is seen.
The specific embodiment
Raw calcium-silicate bricks is shaped and palletizing system comprises, forcing press 1 is provided with a pressing mold in groups 2 of 3 of band brick 4 on its platform.Send the axis of brick 4 that conveyer belt 5 is set along forcing press 1.System also comprises the steam curing dolly 6 that is installed on the track 7, install the puller 8 that can move along conveyer belt 5, it guarantees fragment of brick 4 is sent to conveyer belt 5 from forcing press 1, and guarantees that fragment of brick 4 is sent to the stacking machine 9 of steam curing with dolly 6 from conveyer belt 5.Longitudinal wall that pressing mold is 23 and track 7 are parallel to each other, and perpendicular to conveyer belt 5, movably steam curing is arranged on above the track 7 with dolly 6.Stacking machine 9 can install can be along moving with conveyer belt 5 sidewards or can only moving along conveyer belt 5.Under first kind of situation, steam curing is placed in the side of conveyer belt 5 with dolly 6; Second kind of situation, steam curing is placed in conveyer belt 5 ends with dolly 6.The seat of pressing mold 2 is lined up four rows, and is parallel with conveyer belt 5.Every row is provided with the individual seat 3 of 6 (or more).Arrange on the long limit that the long edge forcing press of seat 3 is 1, and this allows closely to be provided with a large amount of stamper seat 3 on the platform of forcing press 1.This location status of seat 3 can be provided with 4 rows of 6～10 seats, thereby guarantees to produce 24～40 bricks in working cycles of forcing press.
System works in such a way:
Rely on the moving back and forth of mixture hopper (not marking on the figure) of pressing mold top, the mixture of using with moulding fills up the pressing mold on forcing press 1 platform.After the circulation that is shaped, forcing press 1 is extruded 1 length arrangement of its long edge forcing press and the one group brick 4 vertical with conveyer belt 5 from pressing mold 2.This group brick 4 has 4 rows, and every row is made up of 6～10 bricks.The puller that is connected with forcing press 1 unloads bricks all this group from 1 on forcing press rapidly, at this moment, clamps these bricks with clip, and with identical gap they is arranged in together in transport process.Overlap with the longitudinal axis of conveyer belt 5 from the axis that forcing press 1 transmits brick 4 with puller 8.Brick 4 has been placed on the conveyer belt 5 of storage effect by puller 8.Clip unclamps fragment of brick 4, and puller 8 returns and carries out next one circulation.When puller 8 returning pressure machines 1 took off one group of brick 4, conveyer belt moved a segment distance, and the length that the length of this segment distance equals to organize increases slightly and a bit insures the gap.After 2～3 circulations, accumulating on the conveyer belt 5 in steam curing necessary brick line number of the complete one deck of formation on the dolly 6, and there are 4 bricks 4 these provisional capitals, so just can be immediately at four walls of steam curing with formation piling on the dolly 6.Move along conveyer belt 5 by stacking machine 9, stacking machine 9 is fixed on ensures to steam curing and pick up on the position of a whole layer with dolly 6.Then, steam curing is being arranged in dolly 6 under the situation of conveyer belt 5 sides, conveyer belt 5 moves stacking machine 9 sidewards, and it is put into steam curing to whole layer brick with on the dolly 6.Steam curing is being arranged in dolly 6 under the end situation of conveyer belt 5, and when mobile one whole layer was used dolly 6 to steam curing, stacking machine only moved along conveyer belt 5.On conveyer belt 5, when stacking machine 9 moves with dolly 6 to steam curing, form one group of new brick 4.Stacking machine 9 is chosen new one deck to steam curing with dolly 6 from this group brick.And the number of brick 4 row depends on the position of piling up neatly the middle level in the group.
Therefore, because a large amount of bricks of being produced by forcing press are arranged,, thereby can improve the production capacity of system significantly, form the oval-shaped buttress in top so the system that is applied for can form the buttress that run-up is got up from the conveyer belt complete brick layer constitutes.
Industrial applicibility
Native system can be produced in any enterprise the special product in this field because its required be wide General common raw material and standard device for silicate brick that is to say that industrial is practical.
Claims (1)
1, the system of a kind of raw calcium-silicate bricks shaping and piling, it comprises: forcing press (1) is provided with the pressing mold in groups (2) that has the seat (3) that is used for brick (4) on its platform; Conveyer belt (5), it is along the axis setting that transmits brick (4) from forcing press (1); Steam curing dolly (6); Puller, it is installed as and can moves along conveyer belt (5), and guarantees brick (4) is delivered to conveyer belt (5) from forcing press (1); Stacking machine (9), it guarantees brick (4) is sent to steam curing dolly (6) from conveyer belt (5), it is characterized in that: also comprise a track (7), movably maintenance is installed on this track (7) with dolly, the longitudinal wall of the seat (3) of pressing mold (2) and track (7) are provided with perpendicular to conveyer belt (5), and the seat (3) of pressing mold (2) is lined up 4 rows that are parallel to conveyer belt (5), whenever drains into to comprise 6 seats (3) less.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RU2003117323/03A RU2332301C2 (en) | 2003-06-09 | 2003-06-09 | Unit for moulding and stacking up calcium silicate-air brick |
| RU2003117323 | 2003-06-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1787899A CN1787899A (en) | 2006-06-14 |
| CN100488743C true CN100488743C (en) | 2009-05-20 |
Family
ID=33509760
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200380110340XA Expired - Fee Related CN100488743C (en) | 2003-06-09 | 2003-11-03 | System for forming and stacking raw calcium-silicate bricks |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN100488743C (en) |
| DE (1) | DE10394248B4 (en) |
| RU (1) | RU2332301C2 (en) |
| WO (1) | WO2004108377A1 (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2312012C1 (en) * | 2006-04-17 | 2007-12-10 | Альфия Сафиевна Галеева | Complex for adobe molding and stacking |
| CN100566964C (en) * | 2007-04-25 | 2009-12-09 | 上海大学 | Equipment for stacking and transporting firebricks |
| CN102092091A (en) * | 2010-08-30 | 2011-06-15 | 芜湖新铭丰机械装备有限公司 | Automatic turning blank-clamping machine |
| CN102350733A (en) * | 2011-09-30 | 2012-02-15 | 芜湖新铭丰机械装备有限公司 | Blank clamping machine in concrete manufacturing equipment |
| CN102729328A (en) * | 2012-07-09 | 2012-10-17 | 中交二航局第四工程有限公司安徽分公司 | Concrete part overturning machine |
| CN104340690B (en) * | 2014-10-23 | 2016-06-22 | 济南奥图自动化工程有限公司 | A kind of bilateral lateral stacking system of novel robot |
| CN110843115B (en) * | 2019-11-05 | 2020-12-04 | 安徽阜阳富龙建筑材料有限责任公司 | A shaping transportation integrated device for porous brick |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1109584B (en) * | 1954-06-24 | 1961-06-22 | Atlas Werke Ag | Device for stacking bricks of stones that are still to be hardened from a molding machine |
| DE1459276C3 (en) * | 1963-12-03 | 1978-10-05 | Fried. Krupp Gmbh, 4300 Essen | Press for the production of building blocks, especially sand-lime blocks |
| CH595198A5 (en) * | 1976-01-16 | 1978-02-15 | Unifedo Ag | Moulding plant for gas concrete bricks |
| DE19641221A1 (en) * | 1996-09-27 | 1998-04-02 | Henke Maschf Gmbh | limestone sand block making device |
-
2003
- 2003-06-09 RU RU2003117323/03A patent/RU2332301C2/en active IP Right Revival
- 2003-11-03 DE DE10394248T patent/DE10394248B4/en not_active Expired - Fee Related
- 2003-11-03 CN CNB200380110340XA patent/CN100488743C/en not_active Expired - Fee Related
- 2003-11-03 WO PCT/RU2003/000470 patent/WO2004108377A1/en active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| DE10394248T5 (en) | 2006-04-20 |
| CN1787899A (en) | 2006-06-14 |
| WO2004108377A1 (en) | 2004-12-16 |
| RU2332301C2 (en) | 2008-08-27 |
| DE10394248B4 (en) | 2009-06-04 |
| RU2003117323A (en) | 2005-01-10 |
| RU2243891C1 (en) | 2005-01-10 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090520 Termination date: 20181103 |