CN100436366C - Making process of outer wall decorating tile with watertight surface and stone feeling - Google Patents
Making process of outer wall decorating tile with watertight surface and stone feeling Download PDFInfo
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- CN100436366C CN100436366C CNB2006100373746A CN200610037374A CN100436366C CN 100436366 C CN100436366 C CN 100436366C CN B2006100373746 A CNB2006100373746 A CN B2006100373746A CN 200610037374 A CN200610037374 A CN 200610037374A CN 100436366 C CN100436366 C CN 100436366C
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
The making process of outer wall decorating tile with watertight surface and stone feeling includes the following steps: 1. crushing and sieving waste ceramic tile into different sizes as the aggregate; 2. drying, crushing and sieving adhesive; 3. mixing ceramic grains in different sizes; 4. mixing all the materials; 5. pressing to form; and 6 baking. The outer wall decorating tile has high strength, strong stone feeling, water tightness and other advantages.
Description
Technical field
The present invention relates to building material technology, relate in particular to a kind of manufacture method of outer wall decorating tile of watertight surface and stone feeling.
Technical background
Along with the raising of Chinese economic development and living standards of the people, people are more and more higher for the requirement attractive in appearance of facade.In order to adapt to this needs, a lot of various exterior wall tiles have appearred in the market, wherein also comprise the exterior wall tile of some imitative stone senses.But there is permeable problem in these exterior wall tiles, can't accomplish when not only keeping the natural stone sense but also waterproof.
Summary of the invention
The manufacture method that the purpose of this invention is to provide a kind of outer wall decorating tile of watertight surface and stone feeling.
The present invention includes the following step:
(1) aggregate fragmentation, screening: aggregate is the useless brick grain of pottery that sieves into large, medium and small three kinds of granularities, and proportion is 75 ~ 90% in the prescription;
Macrobead brick grain in the prescription in the aggregate is 8 ~ 12 orders or 6 ~ 10 orders, and proportion is 5 ~ 10%; Middle particle brick grain is 10 ~ 30 orders or 12 ~ 30 orders, and proportion is 35 ~ 70%; Small-particle brick grain is 30 now or below 50 orders, proportion is 15 ~ 30%.
(2) tackiness agent drying, fragmentation, screening, tackiness agent are the low temperature highly plastic clay, and proportioning is 5 ~ 15%; Powdering after the tackiness agent fragmentation has higher toughness behind the chance water;
(3) mixing preparation of different grain size ceramic tile grain: the brick grain of different meshes is mixed mutually;
(4) blending of shaping raw material: earlier mixed brick grain and tackiness agent are carried out granulation together, again pellet and low temperature fusing assistant are mixed the plastic raw material of formation, low temperature solubility promoter proportioning is 5 ~ 10%; Described low temperature fusing assistant is pulverized the back powdering, and its effect is to play fluxing action in the high temperature sintering process;
In order to obtain the product of different colours, in mixing process, can add beramic color, promptly earlier mixed brick grain and tackiness agent, beramic color are carried out granulation together, pellet, the low temperature fusing assistant with different colours mixes the plastic raw material of formation again.The beramic color proportioning adopts known technology, according to the needs of different colours and difference.
(5) compression moulding;
(6) burn till in the kiln under 1150 ~ 1250 ℃.
The rerum natura that the present invention obtains the outer wall decorating tile product is as follows:
Water-intake rate is below 4.5%
More than the folding strength 120N/cm
Freeze proof below 3%
Rub below 0.1%
Hi-pot test is not broken
Portrayal hardness is more than 6
Chemical is colour-fast
The present invention adds a large amount of waste ceramic brick grains in the prescription of outer wall decorating tile, ceramic waste product can be recycled once more, and 90% regeneration rate is arranged, and has reduced unnecessary waste.Strong, the planar effect nature of appearance surfaces stone sense also has the natural granite effect, and intensity height, porcelainization are good.The particularly important is; the present invention is owing to adopt varigrained ceramic tile grain blended prescription; make varigrained ceramic tile grain in the high-temperature firing process, between under the effect of fusing assistant, carry out sintering once more; density increases; make that the product that manufactures is waterproof, this point is that prior art is beyond one's reach.Therefore, the present invention has overcome the shortcoming of prior art, has accomplished when not only keeping the natural stone sense but also waterproof.
Description of drawings
Fig. 1 is the outside drawing of the outer wall decorating tile product that obtains of the embodiment of the invention
Embodiment
Below in conjunction with embodiment content of the present invention is described in further details.
Embodiment 1: produce the 227*60*13MM exterior wall tile
1, raw material
(1) the useless brick grain of pottery: adopt useless polished tile, it is 6 ~ 10 orders that its crushing and screening is become granularity, 10 ~ 30 orders, 30 three kinds of granularities now.
(2) tackiness agent: with its washing, blot, sieve into after the fragmentation below 200 orders.
(3) low temperature solubility promoter: adopt to crush below 50 orders.
2, prescription is formed
| Raw material | 6 ~ 10 order polished tile grains | 30 polished tile grains now | 10 ~ 30 order polished tile grains | Tackiness agent | Solubility promoter |
| Per-cent | 5％ | 15％ | 70％ | 5％ | 5％ |
In order to make product obtain distinct colors, can add beramic color, the beramic color consumption adopts known technology.
3, manufacturing step
(1) preparing raw material
(2) produce the preparation of expecting: each raw material is added in disk stirrer by prescription, the limit adds the waterside and stirs, 5 ~ 10 minutes time, it is stirred, brick grain surface superscribes color fully, moisture content is controlled between 6.0% ~ 7.0%, adds clay again, it is mixed go up the storehouse after blanking was sieved again in 3 ~ 5 minutes.
(3) moulding: adopt forming pressure 32MPA, the high-pressure molding mould adopts rubber model.
(4) burn till: adopt roller kiln to burn till, burning till top temperature is 1250 ℃, and the time is 90 minutes.
4, outer wall decorating tile product rerum natura: water-intake rate: 1.8%; Folding strength: 220N/CM; Chemical: colour-fast: Hi-pot test: do not break.
Embodiment 2: produce the 227*60*13MM exterior wall tile
1, raw material
(1) the useless brick grain of pottery: adopt useless polished tile, it is 8 ~ 12 orders that its crushing and screening is become granularity, 12 ~ 30 orders, 30 three kinds of granularities now.
(2) tackiness agent: with its washing, blot, sieve into after the fragmentation below 200 orders.
(3) low temperature solubility promoter: adopt to crush below 100 orders.
2, prescription is formed
| Raw material | 8 ~ 12 order polished tile grains | 50 polished tile grains now | 120 ~ 30 order polished tile grains | Tackiness agent | Solubility promoter |
| Per-cent | 10％ | 30％ | 35％ | 15％ | 10％ |
In order to make product obtain distinct colors, can add beramic color, the beramic color consumption adopts known technology.
3, make
(1) preparing raw material
(2) produce the preparation of expecting: each raw material is added in disk stirrer by prescription, the limit adds the waterside and stirs, 5 ~ 10 minutes time, it is stirred, brick grain surface superscribes color fully, moisture content is controlled between 6.0% ~ 7.0%, adds clay again, it is mixed go up the storehouse after blanking was sieved again in 3 ~ 5 minutes.
(3) moulding: forming pressure is 36MPA.The high-pressure molding mould adopts rubber model.
(4) burn till: adopt roller kiln to burn till, burning till top temperature is 1250 ℃, and the time is 90 minutes.
4, outer wall decorating tile product rerum natura: water-intake rate: 2.2%; Folding strength: 180N/CM; Chemical: colour-fast; Hi-pot test: do not break.
Claims (5)
1, a kind of manufacture method of outer wall decorating tile of watertight surface and stone feeling is characterized in that comprising the following steps:
(1) aggregate fragmentation, screening: aggregate is the useless brick grain of pottery that sieves into large, medium and small three kinds of granularities, and proportion is 75 ~ 90% in the prescription; Macrobead brick grain in the described prescription in the aggregate is 8 ~ 12 orders, and proportion is 5 ~ 10%; Middle particle brick grain in the described prescription in the aggregate is 10 ~ 30 orders, and proportion is 35 ~ 70%; Small-particle brick grain in the described prescription in the aggregate is below 30 orders, and proportion is 15 ~ 30%;
(2) tackiness agent drying, fragmentation, screening: tackiness agent is the low temperature highly plastic clay, and proportion is 5 ~ 15% in the prescription;
(3) mixing preparation of different grain size ceramic tile grain: the brick grain of different meshes is mixed mutually;
(4) blending of shaping raw material: earlier mixed brick grain and tackiness agent are carried out granulation together, again pellet and low temperature fusing assistant are mixed the plastic raw material of formation, low temperature fusing assistant proportioning is 5 ~ 10%;
(5) compression moulding;
(6) burn till in the kiln under 1150 ~ 1250 ℃.
2, the manufacture method of the outer wall decorating tile of watertight surface and stone feeling as claimed in claim 1, it is characterized in that: in described step (4), add beramic color, earlier mixed brick grain and tackiness agent, beramic color are carried out granulation together, pellet, the low temperature fusing assistant with different colours mixes the plastic raw material of formation again.
3, the manufacture method of the outer wall decorating tile of watertight surface and stone feeling as claimed in claim 1 or 2 is characterized in that: the macrobead brick grain in the described prescription in the aggregate is 6 ~ 10 orders, and proportion is 5 ~ 10%.
4, the manufacture method of the outer wall decorating tile of watertight surface and stone feeling as claimed in claim 1 or 2 is characterized in that: the middle particle brick grain in the described prescription in the aggregate is 12 ~ 30 orders, and proportion is 35 ~ 70%.
5, the manufacture method of the outer wall decorating tile of watertight surface and stone feeling as claimed in claim 1 or 2 is characterized in that: the small-particle brick grain in the described prescription in the aggregate is below 50 orders, and proportion is 15 ~ 30%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100373746A CN100436366C (en) | 2006-08-30 | 2006-08-30 | Making process of outer wall decorating tile with watertight surface and stone feeling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100373746A CN100436366C (en) | 2006-08-30 | 2006-08-30 | Making process of outer wall decorating tile with watertight surface and stone feeling |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1931782A CN1931782A (en) | 2007-03-21 |
| CN100436366C true CN100436366C (en) | 2008-11-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100373746A Expired - Fee Related CN100436366C (en) | 2006-08-30 | 2006-08-30 | Making process of outer wall decorating tile with watertight surface and stone feeling |
Country Status (1)
| Country | Link |
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| CN (1) | CN100436366C (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010075677A1 (en) * | 2009-01-04 | 2010-07-08 | Lu Yixin | Manufacturing method for ceramic artware |
| CN102101322A (en) * | 2009-12-18 | 2011-06-22 | 黄家洞 | Production technology of arge-particle ceramic tile |
| CN111875367A (en) * | 2020-08-07 | 2020-11-03 | 广西净雨环保科技有限公司 | Preparation method of waterproof granite-like plate |
| CN113716937B (en) * | 2021-07-09 | 2023-02-28 | 景德镇市祎柏新材料研发有限公司 | Granite-like ceramic tile taking domestic ceramic waste porcelain as raw material and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1232738A (en) * | 1999-05-10 | 1999-10-27 | 佛山市乐华陶瓷有限公司(中外合资) | Permeable brick producing process |
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2006
- 2006-08-30 CN CNB2006100373746A patent/CN100436366C/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1232738A (en) * | 1999-05-10 | 1999-10-27 | 佛山市乐华陶瓷有限公司(中外合资) | Permeable brick producing process |
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| Publication number | Publication date |
|---|---|
| CN1931782A (en) | 2007-03-21 |
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Granted publication date: 20081126 Termination date: 20120830 |