Method with the nano mattisolda low temp sintering, packaging and connecting high power LED
Technical field:
The present invention relates to a kind of method, belong to the technology of sintering packaging and connecting high power LED with the nano mattisolda low temp sintering, packaging and connecting high power LED.
Background technology:
Present domestic large-power light-emitting diodes (LED) encapsulation field adopts mostly is conductive silver glue, the thermal resistance height of this elargol and the inside basic structure after the curing are epoxy backbone and silver powder filled type heat-conductivity conducting structure, and this heat radiation and physical characteristic to device is stablized totally unfavorable.The refractive index of sealing epoxy in addition is relevant bigger, causes the inner cirtical angle of total reflection very little, and the light that active layer produces has only fraction to be output.Currently used conductive silver glue all can not meet the demands in conductance, adhesive strength, performance aspect high temperature resistant, and cost is more expensive.So the LED encapsulation field needs a kind of new high material of cost performance can improve the deficiency of conductive silver glue again when reducing cost.
Summary of the invention:
The object of the present invention is to provide a kind of method with the nano mattisolda low temp sintering, packaging and connecting high power LED, it is low that this method has a cost, the LED performance height after the encapsulation.
The present invention is realized by following technical proposals.Adopt particle diameter less than the 100nm nano silver particles, with dispersant fish oil, binding agent alpha-terpineol and solvent acetone evenly are mixed with the nano mattisolda that forms under ultrasonic water bath is assisted, the method of low temp sintering, packaging and connecting high power LED, it is characterized in that comprising following process: utilize silk screen printing or point gum machine that nano mattisolda is injected in and connect LED on the substrate, put into the sintering furnace sintering then, sintering process is: with the heating rate of 10 ℃/min, rise to after 50 ℃-70 ℃, be detained 10-12min and eliminate acetone, again with the heating rate of 10 ℃/min, after rising to 290 ℃ of maximum temperatures, 35-40min guarantees adhesive strength during delay, is cooled to room temperature then.
The invention has the advantages that, adopt the nano mattisolda sintering to connect LED, sintering temperature is below 300 ℃, organic solvent under this temperature in the soldering paste can volatilize does not fully influence silver layer conductivity and thermal conductivity, this process is compared with the epoxy encapsulation connection method of existing employing, has improved conductance, thermal conductivity, adhesive strength and the resistance to elevated temperatures of the LED material after the encapsulation.
Embodiment:
The preparation of nano mattisolda is silver particles adding dispersant fish oil, binding agent alpha-terpineol and the solvent acetone of 80nm with particle diameter, evenly is mixed with the nano mattisolda that forms under ultrasonic water bath is assisted.Adopt the process of this nano mattisolda packaged LED material to be: nano mattisolda is injected in substrate and is connected with LED with the TS3030 point gum machine, place the sintering furnace sintering afterwards, concrete sintering process is: with the heating rate of 10 ℃/min, reach after 70 ℃, insulation 10min is to eliminate acetone, after continuing heating rate with 10 ℃/min then and rising to 290 ℃ of maximum temperatures, insulation 40min guarantees adhesive strength, and furnace temperature naturally cools to room temperature.
In above-mentioned sintering process, sintering temperature is lower than 300 ℃, organic chemical evaporation and finish the contact of silver particles in the soldering paste in sintering process, and neck length is big, hole is closed, sphering, contraction form fine and close conductive silver layer, the last grain growth stage.Device working temperature after the sintering encapsulation can reach 350 ℃.
In the above-mentioned implementation process, also can utilize silk screen printing on substrate, nano mattisolda to be connected with LED, place the sintering furnace sintering afterwards, concrete sintering process is: with the heating rate of 10 ℃/min, reach after 50 ℃, insulation 12min to be to eliminate acetone, after continuing heating rate with 10 ℃/min then and rising to 290 ℃ of maximum temperatures, insulation 35min guarantees adhesive strength, and furnace temperature naturally cools to room temperature.