CN100400444C

CN100400444C - Continuous painted-glass producing process, controllable color material supplier and controllable stirrer

Info

Publication number: CN100400444C
Application number: CNB2004100207592A
Authority: CN
Inventors: 谢骏峰
Original assignee: 谢骏峰
Current assignee: Hirsch Glass (Dalian) Co., Ltd.
Priority date: 2004-06-10
Filing date: 2004-06-10
Publication date: 2008-07-09
Anticipated expiration: 2024-06-10
Also published as: CN1706761A

Abstract

The present invention discloses a method for continuously producing painted glass, a feeding device with a capability of controlling the quantity of used pigments, and a controllable stirring device. In the method, the inflow quantity of base material of the glass is controlled by using a feeding machine of a primary tank kiln and an automatic control apparatus of liquid surfaces; by using the feeding device with a capability of controlling the quantity of pigments assembled on the upper part or the lateral surface of a color forming material channel, molten glass pigments can be injected in a required proportion into the base material of the glass in the color forming material channel; a stirring tank is arranged on the end of the color forming material channel; the base material of the glass and the glass pigments are stirred in the stirring tank according to preset stirring tracks by using the stirring device, and are put into a forming machine after stirred into an insufficient mixing state. A discharging valve of the pigment feeding device, the quantity of the base material flowing into the color forming material channel, the moving tracks and the moving speed of a stirring manipulator of the stirring device are controlled by a computer. At the time of producing, the produced painted glass can be painted with preset colors and figures only by inputting code names of products into the computer, and consequently the effect that the painted glass can be reproduced basically can be obtained.

Description

The method of continuous production stained glass

Technical field

The stained glass that the present invention narrated is the glass precursor solution by two or more different colours, through the resulting polychrome glass metal mixture that has different lines of insufficient stirring, and through moulding, after the annealing, made glass.

The present invention relates to the processing method of producing stained glass, utilize this method can produce the stained glass of artificially setting color and decorative pattern in advance.

Background technology

Stained glass can be widely used in household, building, different field such as art, the existing at present multiple analogous products and the mode of production thereof.As colour glass stone brick, its main mode of production has following several at present: the CN108796A patent of invention is to melt with cullet and industrial chemicals, makes blank, and compression molding is finished product after the annealing.The CN2198327A patent of invention is that through the tempering melt processed, annealing obtains finished product at dull and stereotyped clear, colorless glass block surface spraying last layer low temperature stained glass powder.Also having the CN2580012A patent of invention is on transparent sheet glass, is stained with one deck epoxy resin layer, and epoxy resin layer can be colourless or color is arranged.The stained glass product colour that these a few class technologies are produced is single, does not have stereoscopic sensation, lacks glittering and translucent artistic effect, can't satisfy client's requirements at the higher level.

The stained glass bibliographical information of producing multiple color with tank furnace is few, publication number is stained glass production method and the special tank furnace that CN1080910A mentions, this technology is to be provided with a plurality of colorant kilns pond in a tank furnace, then the effusive single look glass of each kiln pond dog-hole is mixed, curing molding again, anneal, make the stained glass product of dichromatism or polychrome integral color.Because the effusive single look amount of glass of each kiln pond dog-hole can't quantitatively be controlled, the color of its finished product and decorative pattern are difficult to realize reproducing produce.Publication number is colour jewel glass and the manufacturing process and the equipment of CN1288867A report, its production process is a kind of glass bed material to be dropped into the melting furnaces fusing enter work pool, import in the chute again, another kind of or more than one color material are melted into liquid by electric smelter and enter flower equipment, in the input chute, bed material and colorant are at high temperature combined, enter tin groove forming again, after annealing, slice packaging becomes product.But this technology colorant can only be distributed on the base-material surface, and base-material is had levels, veined stained glass effect.Above two kinds of production technique of Jie Shaoing, the glass pigment amount can not be regulated and control.

Summary of the invention

Purpose of the present invention all is to overcome the deficiency of prior art, one of its purpose is to provide the processing method of continuous production stained glass, utilize the glass precursor solution of this method with two or more different colours, through the resulting polychrome glass metal mixture that has different lines of insufficient stirring, through moulding, after the annealing, make stained glass.

The objective of the invention is to be achieved by the following technical programs.

A kind of method of continuous production stained glass, its production method is that the glass base-material that fusing is good is introduced into the colorant road from the work pool of main tank furnace, the influx of glass base-material can be by main tank furnace charging machine and liquid level control equipment automatically and control, become top, colorant road or side to be equipped with one or more controlled colorant amount feed device (this device can be described as the colorant loader again), add the melten glass colorant that to adjust add-on on request by the glass base-material of controlled colorant amount feed device in becoming the colorant road; The glass base-material flows forward with glass pigment, be provided with agitated pool at the end that becomes the colorant road, mode by mechanical manipulator on the controlled whipping appts or hand mixing, the glass pigment in its inflow agitated pool and the mixed solution of glass base-material are stirred by preestablishing stirring movement track and speed, glass mixed solution after insufficient stirring flows into shaper forward, enters annealing furnace after the moulding.Shaper is made up of a pair of high temperature steel format roll and other corollary apparatus, and the steel roller faces of shaper can be made into light face or various lines by the requirement of variant production.Colored drawing figured glass, painted glass tile or colored sheet glass after the moulding enter tunnel annealing furnace through delivery roll, by producing colored drawing figured glass, painted glass tile or colored drawing sheet glass after the required annealing curve annealing.Add mode and carry out the resulting glass mixing liquid of insufficient stirring through above-mentioned controlled colorant amount, also can be introduced into molten tin bath and make the colored drawing float glass by preestablishing stirring track and speed.

The colorant loader is provided with the valve that can change colorant discharge port glass metal flow, is used for controlling the injection rate of melten glass colorant.Difference according to institute's production kind, the melten glass colorant is imported into the colorant loader in pot furnace or small tank furnace, can be by the melten glass colorant amount that the colorant loader is injected into in the colorant road by the difference of the range of product of required production, the unlatching size by control colorant loader discharging valve realizes.The big I of the unlatching of colorant discharging valve adopts electromagnetism, hydraulic pressure, pneumatic, mechanical or manually control.

As adopt computer control colorant discharging valve, and only need import the code name of required production product during production, can it be joined in the glass base-material according to predefined fusion colorant amount, obtain having the stained glass of basic reproduction effect.Certainly, the material road above or lateral several colorant loaders also can be understood as several small-sized colorant electric smelters, the outlet of electric smelter has foregoing colorant load by-pass valve control.

The present invention produces the used controlled whipping appts of stained glass, and wherein the movement locus of Mixing Machine hand and movement velocity are by computer control.Each stained glass product all has the whipping procedure corresponding with it.When producing, import the code name of required production product, mechanical manipulator will stir track and speed be carried out whipping procedure motion corresponding with it according to preestablishing, and insufficiently stirs out the decorative pattern that sets, thereby obtains having the stained glass of basic reproduction effect.

Present patent application has the following advantages compared with the prior art:

1, above the one-tenth colorant road or side is provided with one or more colorant loaders, melten glass colorant in the colorant loader is injected into into the injection rate in the colorant road, can be by the difference of the range of product of required production, size by feed glass colorant loader top discharge valve opening, make the injection rate of melten glass colorant precisely controlled, thereby the product of the same race that makes same batch or different batches produce has kept unanimity on color and luster, and then obtains having the stained glass of basic reproduction effect.

2, used by computer-controlled whipping appts by becoming the colorant road to flow into glass base-material in the agitated pool and the mixed solution of various glass pigments carries out insufficient stirring.The movement locus and the speed that are located at the mechanical manipulator on the whipping appts can be realized by computer control by the requirement of variant production kind, thereby make the decorative pattern of the product of the same race that same batch or different batches are produced to be consistent, and then obtain having the stained glass of basic reproduction effect.

Description of drawings

Fig. 1 is an embodiment of the invention production unit flow arrangement synoptic diagram.

Fig. 2 is the controlled colorant amount of an embodiment of the invention feed device structural representation.

Embodiment

Introduce the specific embodiment of the invention in detail below in conjunction with accompanying drawing.

A kind of blue look of the concrete making of the present invention, green, three kinds of 8*8 inches that color is alternate of porcelain white, thickness is the painted glass tile of 6MM.The glass base-material that fusing is good in the main tank furnace 1 flow into into 2 li in colorant road by work pool, become in the colorant road 2 and be provided with heating unit 11, become the top in colorant road to be provided with colorant loader 3,4,5, the colorant loader is provided with colorant introducing port 12, melten glass colorant discharge port 13, melten glass colorant discharging valve 21.During production, it is white, blue, green by colorant introducing port 12 to melt good colorant porcelain by pot furnace or tank furnace, be directed to colorant loader 3 respectively, in 4,5, be provided with 19 pairs of colorant loaders 3 of heating unit in the colorant loader, 4, glass pigments 20 in 5 heat, and to keep melten glass colorant temperature, make it to be in the fusion working order that can flow.From the flow size of colorant loader discharge port 13 effusive melten glass colorants, drift stop 17 is installed on the discharging valve 21.Open size by drift stop 17 control discharging valves 21.The principle of work of discharging valve 21 is to control the discharge of melten glass colorant by changing the effusive sectional area of melten glass colorant.Flow into the colorant opening for feed 18 in corresponding with it one-tenth colorant road 2 from the discharge port 13 effusive molten glass pigments of colorant loader after, after converging, base-material 14 flow to into the agitated pool of colorant road 2 ends forward, here the mixture of glass pigment and base-material is by the mechanical manipulator 10 on the controlled whipping appts 6, carry out insufficient stirring by predefined stirring movement track of this product and speed, thereby obtain required decorative pattern.The size that colorant loader discharging valve 21 is opened, base-material 14 flow into into the influx in colorant road 2 and the movement locus and the speed of the mechanical manipulator 10 in the controlled whipping appts 6 is all controlled by computer 7 unifications.After mechanical manipulator 10 insufficient stirrings on the controlled whipping appts 6 of glass mixed solution process, enter into rolling press format roll 8, between 9, format roll 8, the 8*8 inch is carved with on 9 surfaces, the degree of depth respectively is the indent grid of 2.5MM,, forms successive, is separated into the glass ribbon of the square painted glass tile of 8*8 inch by after the format roll extruding through the glass mixed solution after insufficient stirring.This painted glass tile promptly can be made into this three looks such as marblized painted glass tile 15 after conduction roller 16 enters the tunnel annealing furnace.

Utilize the method for the invention can produce colored drawing figured glass, painted glass tile or colored drawing sheet glass.

Claims

1. the method for a continuous production stained glass, its production method is that the glass base-material [14] of fusing is introduced into colorant road [2] from the work pool of main tank furnace [1], become [2] top, colorant road or side to be equipped with one or more controlled colorant amount feed device [3,4,5], add the melten glass colorant [20] that to adjust add-on on request by the glass base-material [14] of controlled colorant amount feed device [3,4,5] in becoming colorant road [2]; Glass base-material [14] flows forward with the mixed solution of glass pigment [20], be provided with agitated pool at the end that becomes colorant road [2], mechanical manipulator [10] on the controlled whipping appts [6], mixed solution to glass pigment [20] in its inflow agitated pool and glass base-material [14] stirs by preestablishing the stirring track, glass mixed solution after stirring flows into shaper forward, enter annealing furnace after the moulding, the controlled colorant amount feed device [3 that this method is used, 4,5] amount and the mechanical manipulator [10] on the whipping appts [6] that the size that discharging valve [21] is opened, base-material [14] flow into in the colorant road [2] are stirred by computer [7] control.

2. the method for continuous production stained glass according to claim 1, this method heating unit [19] that is arranged in the controlled colorant amount feed device [3,4,5], glass pigment [20] in the controlled colorant amount feed device [3,4,5] is heated, make it to be in the fusion working order that can flow.