CN1080910A - Stained glass production method and special tank furnace and stained glass product - Google Patents
Stained glass production method and special tank furnace and stained glass product Download PDFInfo
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- CN1080910A CN1080910A CN93100396A CN93100396A CN1080910A CN 1080910 A CN1080910 A CN 1080910A CN 93100396 A CN93100396 A CN 93100396A CN 93100396 A CN93100396 A CN 93100396A CN 1080910 A CN1080910 A CN 1080910A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention provides novel stained glass production method and special tank furnace and stained glass product, it is that a plurality of kilns pond is changed in a kiln pond of existing cell furnace, in different kiln ponds, melt the tinted shade admixtion respectively, then the effusive monochromatic glass agitation as appropriate of each kiln pond dog-hole is mixed, curing molding again, make the stained glass product with two or more color integral colourings, vitreum inside and appearance interweave by two or more colors and are marbly natural figure.It has reduced the difficulty of process of glass, has reduced the pollution of discoloring agent to environment, can scale operation stained glass product.
Description
The present invention relates to field of glass production technology.
The existing history more than 5,000 years of the production method of glass, from the fusion of ancient egypt human mud jar, make jewelry and vessel with kneading model or drawing method, make glass to modern industrialization scale operation, wherein condensed a large amount of invention crystallizations of various countries creators, they have promoted the process of glass industry production.At present, the production method of glass is: the pulverizing and the screening of (1) various frits; (2) batching; (3) admixtion is sent in the tank furnace through heat formation fused glass metal; (4) shaping and annealing; (5) produce glasswork.Most critical equipment in the existing glass production is cell furnace, it is compared to " heart " into glass works, appearance from first continuous glass tank furnace blank in 1867, make the development of cell furnace produce the essence turnover, the just approaching structure of tank furnace at present up to the 19th-century end, but because engineering technical personnel are subjected to the constraint of conventional art when the design tank furnace, can not courageously reform the melting end of tank furnace, under the restriction of melting end existing structure, can only produce the glass of solid color, when needs are changed the color of frit, original glass metal in the tank furnace all must be bled off, in order to avoid influence the color of second kind of glass, not only can lose the more production time, and will form a large amount of cullet.Glassy product has very excellent characteristic: transparent, hard, good anti-corrosion, heat-resisting and electricity, optical property; Can make the goods of different shape and size; Can change its performance by adjusting its chemical constitution and production technique, to adapt to different service requirementss.Particularly because the raw material of manufacturing glass is very abundant, cheap, therefore, glassy product has obtained to use extremely widely.Yet a large amount of glassy products that adopt prior art to produce are the glass of single tone, it has high requirement to the glass production process, particularly tinted shade is often scrapped because of color is inconsistent, its scrap rate is higher, technical difficulty is big, make glass production producer forbidding, only have the minority manufacturer production to go out kind and all limited tinted shade product of quantity, can not satisfy the demand of people far away the glass color to the production of tinted shade.Stained glass with two or more color is commonly called art glass, be not only because of its moulding attractive in appearance and form by manually moulding, the back constitutes on the primary colours parison but also because its coloured glass mainly is bonded at formative stage, the promptly common chromatography of saying, therefore, people mainly are made into workmanship, remedying its high productive expense, and avoid taking place because of the different situations that produce a large amount of waste products or be easy to damage of temperature of two kinds of glass.Prior art about glass production method, tank furnace and glassy product, " glass technology " the nineteen eighty-three light industry press that sees also the Cui Maolin chief editor publishes, publish with " glass production technology " light industry press in 1984 of Liang Dehai, Chen Maoxiong compiling, and the content of being introduced in other relevant books of glass.
The objective of the invention is to produce novel stained glass product, and the production method that proposes to produce this class stained glass, and special tank furnace, so that produce stained glass in enormous quantities and overcome the problems referred to above that prior art exists.
The objective of the invention is to be achieved through the following technical solutions.
Stained glass product of the present invention, be characterized in the glass melt fusion in corresponding two or more kilns pond of same tank furnace respectively of two or more colors, then through mixing and cooling, viscosity increases and the stained glass product with two or more color integral colourings that solidifies or be shaped gradually.
Stained glass product of the present invention, its outstanding characteristics are that Vitrea inside and appearance interweave by two or more color integral colourings and be marbly decorative pattern.
Stained glass production method of the present invention comprises the pulverizing and the screening of frit; Batching; When being characterized in preparing burden two or more tinting materials are mixed with admixtion respectively, add respectively by charging machine then that fusion is a glass metal in corresponding each kiln pond of same tank furnace, be stirred mixing from the effusive monochromatic glass metal of each kiln pond dog-hole at the cooling end of tank furnace, after glassy product is produced in moulding and annealing.
The special tank furnace of the production method of stained glass product of the present invention, comprise a cell furnace, be characterized in being provided with together or two roads or multiple tracks partition wall at the bottom of the pond of tank furnace, constitute two or more kilns pond, all there is dog-house and dog-hole separately in each kiln pond, is provided with agitator at the cooling end of tank furnace.
The better design of special tank furnace of the present invention is, the cooling end of tank furnace is a trapezium-shaped, and its exit is provided with agitator, and the mode of motion of agitator can be to rotatablely move or straight reciprocating motion.
After adopting the present invention, to produce tremendous influence to glass production industry, its advantage is: (1) greatly reduces the difficulty of process of glass, because stained glass does not need the unification of tone and pure, therefore, technical requirements relevant in the glass production process will be relaxed greatly, improve yield rate; (2) help recycling a large amount of tinted shade, reduced the usage quantity of discoloring agent, avoid of the pollution of the oxide compound of arsenic, can prevent that personnel poison environment; (3) can not only produce " natural scape " stained glass workmanship with decorative pattern as the marble, and can the large-scale industrial production colored sheet glass, stained glass product such as stained glass Bottle ﹠ Can and colour glassware, help applying of stained glass, to satisfy people's demand.
Below in conjunction with accompanying drawing the present invention is described in further detail.
Fig. 1 stained glass product synoptic diagram
Fig. 2 stained glass tank furnace melting end and cooling end structural principle schematic top plan view
Fig. 3 stained glass tank furnace melting end and cooling end structural principle cross-sectional schematic
The structural principle synoptic diagram that five kiln ponds are arranged in tank furnace of Fig. 4
The of paramount importance purpose of the present invention is to provide the stained glass product for people, because the definition to glass has various sayings at present, still there is not unified final conclusion, therefore, I can only select proper words and phrases to explain it, be that stained glass product 1 of the present invention is that melt by two or more colors is respectively in the 3 interior meltings of corresponding two or more kilns pond of same tank furnace 2, then through mixing and cooling, viscosity increases and the stained glass product with two or more color integral colourings of solidified forming gradually, and it and cased glass product have bright Aobvious difference. If agitation as appropriate in mixing and the cooling procedure, the inside of the body of this glass product and appearance interweave by two or more color integral colourings and be marbly decorative pattern 4, and be as shown in Figure 1 such. This stained glass is when being shaped, can consist of the various stained glass products such as stained glass workmanship, colored sheet glass, stained glass Bottle ﹠ Can and colour glassware, has great practical value, for example, after brewery adopts the stained glass bottle, to greatly reduce the infringement that fake products causes, and the effect of beautifying the packing of product will be arranged.
Stained glass production method of the present invention has 2 points with the main distinction of prior art: it does not require that the monochromatic plexiglass tint in the kiln pond is consistent and pure (1), and therefore, the relevant technologies index in each operation is relaxed; (2) kiln pond and other corresponding part have been increased. The production method of this stained glass mainly comprises following technical process: at first be pulverizing and the screening of frit or purchase powder and enter factory and send in the storage bin respectively and store; Next is the regulation by charger sheet, and raw material is carried out weighing, and the raw material that has claimed sends into that mix becomes batch in the mixer, batch according to adding colouring agent classify and send into respectively feed bin before the corresponding kiln; That each batch adds respectively in the corresponding kiln pond 3 of same tank furnace 1 by charger from dog-house 5 then, melting end 6 batches in the kiln pond are glass metal through high-temperature fusion, and the monochromatic glass metal that flows out from each kiln pond dog-hole 7 is stirred device 9 at the cooling end 8 of tank furnace 1 and mixes; Produce glass product finally by moulding and annealing.
Fig. 2~4th, the specific embodiment of the special tank furnace of production stained glass of the present invention, comprise a cell furnace 2, the melting end 6 of tank furnace 2 and the structural principle of cooling end 8 have only drawn among the figure, its feature is 10 to be provided with partition wall 11 at the bottom of the pond of tank furnace 2, constitute a plurality of kilns pond 3 thus, all there is dog-house 5 and dog-hole 7 separately in each kiln pond 3, the cooling end 8 of tank furnace is preferably trapezium-shaped, be provided with agitator 9 in its exit 12, make each kiln pond dog-hole 7 effusive monochromatic glass metal be stirred mixing, the mode of motion of agitator 9 can be to rotatablely move or straight reciprocating motion, so that produce the interlacing integral colouring stained glass of different color.
Claims (5)
1, stained glass product, it is characterized in that the glass melt fusion in corresponding two or more kilns pond [3] of same tank furnace [2] respectively of two or more colors, through mixing and cooling, viscosity increases and the stained glass product [1] with two or more color integral colourings of solidifying formation gradually then.
2, stained glass product according to claim 1 is characterized in that Vitrea inside and appearance interweave by two or more color integral colourings and is marbly decorative pattern [4].
3, the production method of stained glass product comprises the pulverizing and the screening of frit; Batching; When it is characterized in that preparing burden two or more tinting materials are mixed with admixtion respectively, corresponding each the interior fusion in kiln pond [3] that adds same tank furnace [2] respectively by charging machine is a glass metal then, be stirred mixing from the effusive monochromatic glass metal of each kiln pond dog-hole [7] at the cooling end [8] of tank furnace, after glassy product [1] is produced in moulding and annealing.
4, special tank furnace in accordance with the method for claim 3, comprise a cell furnace, [10] are provided with together or two roads or multiple tracks partition wall [11] at the bottom of it is characterized in that the pond of tank furnace [2], constitute two or more kilns pond [3], all there is dog-house [5] and dog-hole [7] separately in each kiln pond, is provided with agitator [9] at the cooling end [8] of tank furnace.
5, special tank furnace according to claim 4 is characterized in that the cooling end [8] of tank furnace is a trapezium-shaped, and its exit [12] are provided with agitator [9], and the mode of motion of agitator [9] can be to rotatablely move or straight reciprocating motion.
Priority Applications (1)
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CN93100396A CN1080910A (en) | 1993-01-01 | 1993-01-01 | Stained glass production method and special tank furnace and stained glass product |
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CN93100396A CN1080910A (en) | 1993-01-01 | 1993-01-01 | Stained glass production method and special tank furnace and stained glass product |
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CN1080910A true CN1080910A (en) | 1994-01-19 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100400444C (en) * | 2004-06-10 | 2008-07-09 | 谢骏峰 | Continuous painted-glass producing process, controllable color material supplier and controllable stirrer |
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1993
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100400444C (en) * | 2004-06-10 | 2008-07-09 | 谢骏峰 | Continuous painted-glass producing process, controllable color material supplier and controllable stirrer |
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