CN102219375A - Solar super-white rolling glass and preparation method thereof - Google Patents
Solar super-white rolling glass and preparation method thereof Download PDFInfo
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- CN102219375A CN102219375A CN2010101489430A CN201010148943A CN102219375A CN 102219375 A CN102219375 A CN 102219375A CN 2010101489430 A CN2010101489430 A CN 2010101489430A CN 201010148943 A CN201010148943 A CN 201010148943A CN 102219375 A CN102219375 A CN 102219375A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
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Abstract
The invention relates to a piece of solar super-white rolling glass which is calculated according to the mass percent of oxide, and comprises the components according to proportions as follows: 72.0%-75.2% of SiO2, 1.0%-2.4% of Al2O3, 13.2%-15.0% of R2O, 8.5%-10.5% of CaO, 0-3.6% of MgO, 0.15%-0.38% of Sb2O3 and Fe2O3 being smaller than or equal to 0.01%. In addition, the invention also relates to a preparation method of the solar super-white rolling glass, and the preparation method comprises the following steps: step one, selecting quartz sand, aluminum hydroxide or aluminum oxide, limestone, calcined soda, sodium sulfate, dolomite, antimony trioxide and cullet as raw materials, and preparing and mixing the raw materials; step two, melting and clarifying; step three, calendaring; and step four, annealing and obtaining the solar super-white rolling glass. The solar super-white rolling glass produced by the preparation method has the advantages of high light transmission, good corrosion resistance and weather resistance, long service life and the like, and can be used for a solar power generating assembly for photoelectric conversion.
Description
Technical field
The present invention relates to the glass technology for making, relate in particular to a kind of solar energy very white rolled glass and preparation method thereof.
Background technology
Sun power is a kind of inexhaustible new forms of energy.Under the trend of the guiding of national new forms of energy policy and global new energy development, the industry of the exploitation green energy resource and the cyclic regeneration energy becomes the Chaoyang industry gradually.At present, the development of monocrystaline silicon solar cell, polysilicon solar cell is the swiftest and the most violent, and they all need a kind of cover-plate glass.Because of the wavelength of crystal silicon cell photoelectricity conversion effet at 300-1200nm, so cover-plate glass generally adopts energy ultrawhite figured glass, require the transmitance in this wavelength region high as much as possible, the transmitance of common figured glass is about 91% on the market.
If any one piece of Chinese patent, its publication number is CN101161600A, open day is on April 16th, 2008, name is called " a kind of solar energy ultra-white configurated glass and manufacture method thereof and application ", this patent application discloses a kind of solar energy ultra-white configurated glass chemical ingredients and content requirement (mass percent), wherein smart quartz sand SiO
2Content 〉=99.00%, Fe
2O
3Content≤0.04%, rhombspar CaO content≤31.00%, Fe
2O
3Content≤0.1%, Wingdale CaO content 〉=55.00%, Fe
2O
3Content≤0.02%, Al in the aluminium hydroxide
2O
3Content 〉=60.00%, Fe
2O
3Content≤0.01%, Na in the soda ash
2CO
3Content 〉=99.00%, Fe
2O
3Content≤0.0005%, NaNO in the SODIUMNITRATE
3Content 〉=99.00%, Fe
2O
3Content≤0.0005%.
As another piece Chinese patent, its publication number is CN101041551A, and open day is on September 26th, 2007, and name is called " a kind of packaging glass of solar cell ", and the component that this patent application discloses a kind of packaging glass of solar cell is as follows: % counts by weight, SiO
255.6-85.1%, Al
2O
30.2-2.2%, CaO3.8-11.8%, K
2O 0.5-5.9%, Na
2O 9.5-19.5%, Fe
2O
3With MgO be 0.9-5.9%, wherein Fe altogether
2O
3Amount be 0.0001-0.009%.
The disclosed formula range of above patent application is wide, and material purity requires high, and cost is higher, is unfavorable for scale operation.For this reason, be necessary existing solar energy very white rolled glass and preparation method thereof is improved.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of and has transmittance height, corrosion resistance and good, the weathering resistance performance is good, the life-span long, less demanding to material purity, cost is low, be easy to solar energy very white rolled glass of scale operation and preparation method thereof, requires height and cost than problems such as height to solve in the prior art to material purity.
Solving the technical scheme that technical problem of the present invention adopts is: a kind of solar energy very white rolled glass is provided, and described solar energy very white rolled glass is with the oxide mass percentage calculation, and it is composed as follows: SiO
2Be 72.0%-75.2%, Al
2O
3Be 1.0%-2.4%, R
2O is that 13.2%-15.0%, CaO are that 8.5%-10.5%, MgO are 0-3.6%, Sb
2O
3Be 0.15-0.38%, Fe
2O
3Be≤0.01%.
In solar energy very white rolled glass of the present invention, described R
2O is Na
2O, K
2Among the O one or both, wherein K
2O content 0-1.5%.
In solar energy very white rolled glass of the present invention, comprise also in the described solar energy very white rolled glass that mass percent is the Nd of 0.005%-0.03%
2O
3And the Er of 0.005%-0.03%
2O
3
In addition, the present invention also provides the preparation method of above-mentioned solar energy very white rolled glass, and it comprises the steps:
Step 1: selected raw material is quartz sand, aluminium hydroxide or aluminium sesquioxide, Wingdale, soda ash, saltcake, rhombspar, antimonous oxide and glass cullet, mixes after batching;
Step 2: fusing, clarification;
Step 3: calendering formation;
Step 4: obtain described solar energy very white rolled glass after the annealing.
In preparation method of the present invention, the iron level mass percent is less than 0.02% in described each raw material.
In preparation method of the present invention, the mixing in the described step 1 is the container made from aluminum or stainless steel or non-metallic material, and the mass percent of iron-holder is less than 0.01% in the control raw material.
In preparation method of the present invention, batching in the described step 1 is that raw material enters the title bucket through the electric and magnetic oscillation feeding machine, automatically control electronic scale by robot calculator and carry out batching, mixing in the described step 1 comprises that the raw material that weighs up is sent into mixing machine to be mixed, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 3-7%.
In preparation method of the present invention, the temperature of fusion in the described step 2 is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.
In preparation method of the present invention, described calendering formation comprises that glass metal enters profiled section from the overflow port outflow, by the rolling press calendering formation, and mold temperature 1160-1200 ℃, calender speed 145-200m/h.
In preparation method of the present invention, described annealing comprises that glass metal enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding.
Compared with prior art, prescription of the present invention is more accurate, more rationally utilizes starting material, reduces the dependency to the higher-grade raw material, and is significant to the protection environment.By adding magnesium oxide, improved the mechanical property of glass, reduced the self-destruction probability; By adding weisspiessglanz, quicken clarification, improve the refining quality of glass metal, improve the finished glass quality.Common ultra-clear glasses is generally more yellow or green, and by adding the Neodymium trioxide and the Erbium trioxide of trace, itself is colored as pink or purple, can pass through complementary colors, makes the color of glass finally be colourless state.The present invention adopts more extensive and common starting material, by strict process control and measure, produce the interior sun power transmitance of a kind of 300-1200nm wavelength region and be not less than 91.8% solar energy very white rolled glass, have advantages such as transmittance height, corrosion resistance and good, weathering resistance performance are good, the life-span is long, can be used for the solar electrical energy generation assembly of opto-electronic conversion.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer,, the present invention is further elaborated below in conjunction with embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the present invention, and be not used in qualification the present invention.
The invention provides a kind of solar energy very white rolled glass, described solar energy very white rolled glass is with the oxide mass percentage calculation, and it is composed as follows: SiO
2Be 72.0%-75.2%, Al
2O
3Be 1.0%-2.4%, R
2O is that 13.2%-15.0%, CaO are that 8.5%-10.5%, MgO are 0-3.6%, Sb
2O
3Be 0.15-0.38%, Fe
2O
3Be≤0.01%.Wherein, described R
2O is Na
2O, K
2Among the O one or both, wherein K
2O content 0-1.5%.
The raw material that forms each component comprises:
Sequence number | Title | Chemical ingredients | Performance perameter (mass percent) |
1 | Quartz sand | SiO 2 | 〉=99.3%, contain Fe 2O 3≤0.015% |
2 | Aluminium hydroxide or aluminium sesquioxide | Al(OH) 3 /Al 2O 3 | ≥99.0% |
3 | Wingdale | CaO | ≥54.0% |
4 | Soda ash | Na 2CO 3 | ≥99.0% |
5 | Saltcake | Na 2SO 4 | ≥99.0% |
6 | Rhombspar | CaCO 3 MgCO 3 | CaCO 3≥53.0% MgCO 3≥44.1% |
7 | Antimonous oxide | Sb 2O 3 | ≥99.0% |
8 | Neodymium trioxide | Nd 2O 3 | ≥99.0% |
9 | Erbium trioxide | Er 2O 3 | ≥99.0% |
Comprise also in the described solar energy very white rolled glass that mass percent is the Nd of 0.005%-0.03%
2O
3And the Er of 0.005%-0.03%
2O
3The Nd that adds trace
2O
3And Er
2O
3Main effect is a complementary color.Common ultra-clear glasses is generally more yellow or green, and by adding Neodymium trioxide and Erbium trioxide, itself is colored as pink or purple, can pass through complementary colors, makes the color of glass finally be colourless state.The glass coloring rare earth ion at high temperature has stable and chromatic colour is used for mixing in the feed liquid, makes versicolor glass.Rare earth oxides such as neodymium, erbium, cerium all are splendid glass colorants, when the transparent glass absorbing wavelength of adding the rare earth tinting material is the visible light of 400~700nm, present beautiful colour.Neodymium trioxide adds in sodium-calcium glass and the lead glass, and the depth of glass colour depends on thickness and the content of neodymium and the power of light source of glass, and thin glass is rose pink, and heavy sheet glass is blue purple, and this phenomenon is called the bitintability of neodymium; Erbium trioxide is used in pinkiness in photochromic glass and the crystal glass.By adding this compound of trace, can make glass coloring pink and yellow neutralization (complementation) itself, alleviate the macroscopic color of glass, be revealed as colourlessly substantially, improve visual appearance.
In addition, the present invention also provides the preparation method of above-mentioned solar energy very white rolled glass, and it comprises the steps:
Step 1: selected raw material is quartz sand, aluminium hydroxide or aluminium sesquioxide, Wingdale, soda ash, saltcake, rhombspar. antimonous oxide and glass cullet, mix after batching;
Step 2: fusing, clarification;
Step 3: calendering formation;
Step 4: obtain described solar energy very white rolled glass after the annealing.
In preparation method of the present invention, the iron level mass percent is less than 0.02% in described each raw material.Mixing in the described step 1 is the container made from aluminum or stainless steel or non-metallic material, and the mass percent of iron-holder is less than 0.01% in the control raw material.Batching in the described step 1 is that raw material enters the title bucket through the electric and magnetic oscillation feeding machine, automatically control electronic scale by robot calculator and carry out batching, mixing in the described step 1 comprises that the raw material that weighs up is sent into mixing machine to be mixed, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 3-7%.Temperature of fusion in the described step 2 is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.Described calendering formation comprises that glass metal enters profiled section from the overflow port outflow, by the rolling press calendering formation, and 1160 ℃-1200 ℃ of mold temperatures (preferably 1170 ℃-1190 ℃), calender speed 145-200m/h.Described annealing comprises that glass metal enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding.
Below illustrate solar energy very white rolled glass by a plurality of embodiment difference the aspect such as form and preparation method thereof.
Embodiment 1
According to following prescription: by percentage to the quality, SiO
2Be 75.2%, Al
2O
3Be 1.4%, Na
2O is 13.2%, K
2O is 1.2%, CaO is 8.5%%, MgO is 0.2%, Sb
2O
3Be 0.29%, 0.005% Nd
2O
3, 0.005% Er
2O
3Ratio calculate the admixtion requirement, these raw materials enter through the electric and magnetic oscillation feeding machine and claim bucket, control electronic scale automatically by robot calculator and carry out batching, and admixtion is admitted to the mixing machine mixing after the weighing, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 7.0%; Admixtion arrives furnace hopper through conveyor delivery, and through large-scale inclined blanket type batch charger admixtion is joined in the melting furnaces.Raw material in melting furnaces through steps such as fusing, clarification, coolings, obtain can moulding even bubble-free glass metal, wherein temperature of fusion is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.The glass metal that fusing is good flows out from overflow port and enters profiled section, by the rolling press calendering formation, and mold temperature 1160-1200 ℃, calender speed 145-200m/h; Glass enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding; Glass after the annealing finally obtains finished product through check, cutting, packing.
Embodiment 2
According to following prescription: by percentage to the quality, SiO
2Be 73.0%, Al
2O
3Be 2.4%, Na
2O is 13.2%, K
2O is 0.04%, CaO is 8.8%, MgO is 2.4%, Sb
2O
3Be 0.15%, 0.01% Nd
2O
3, 0.02% Er
2O
3Ratio calculate to cooperate the raw material requirement, these raw materials enter through the electric and magnetic oscillation feeding machine and claim bucket, control electronic scale automatically by robot calculator and carry out batching, and admixtion is admitted to the mixing machine mixing after the weighing, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 4.0%; Admixtion arrives furnace hopper through conveyor delivery, and through large-scale inclined blanket type batch charger admixtion is joined in the melting furnaces.Raw material in melting furnaces through steps such as fusing, clarification, coolings, obtain can moulding even bubble-free glass metal, wherein temperature of fusion is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.The glass metal that fusing is good flows out from overflow port and enters profiled section, by the rolling press calendering formation, and mold temperature 1170-1185 ℃, calender speed 145-200m/h; Glass enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding; Glass after the annealing finally obtains finished product through check, cutting, packing.
Embodiment 3
According to following prescription: by percentage to the quality, SiO
2Be 72.0%, Al
2O
3Be 1.0%, Na
2O is 14.0%, K
2O is 0.1%, and CaO is 10.5%, MgO is 2.0%, Sb
2O
3Be 0.34%, 0.03% Nd
2O
3, 0.03% Er
2O
3Ratio calculate to cooperate the raw material requirement, these raw materials enter through the electric and magnetic oscillation feeding machine and claim bucket, control electronic scale automatically by robot calculator and carry out batching, and admixtion is admitted to the mixing machine mixing after the weighing, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 4.5%; Admixtion arrives furnace hopper through conveyor delivery, and through large-scale inclined blanket type batch charger admixtion is joined in the melting furnaces.Raw material in melting furnaces through steps such as fusing, clarification, coolings, obtain can moulding even bubble-free glass metal, wherein temperature of fusion is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.The glass metal that fusing is good flows out from overflow port and enters profiled section, by the rolling press calendering formation, and mold temperature 1175-1180 ℃, calender speed 145-200m/h; Glass enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding; Glass after the annealing finally obtains finished product through check, cutting, packing.
Embodiment 4
According to following prescription: by percentage to the quality, SiO
2Be 72.5%, Al
2O
3Be 1.5%, Na
2O is 14.0%, K
2O is 0.5%, CaO is 8.5%, MgO is 2.6%, Sb
2O
3Be 0.36%, 0.02% Nd
2O
3, 0.02% Er
2O
3Ratio calculate to cooperate the raw material requirement, these raw materials enter through the electric and magnetic oscillation feeding machine and claim bucket, control electronic scale automatically by robot calculator and carry out batching, and admixtion is admitted to the mixing machine mixing after the weighing, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 3.0%; Admixtion arrives furnace hopper through conveyor delivery, and through large-scale inclined blanket type batch charger admixtion is joined in the melting furnaces.Raw material in melting furnaces through steps such as fusing, clarification, coolings, obtain can moulding even bubble-free glass metal, wherein temperature of fusion is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.The glass metal that fusing is good flows out from overflow port and enters profiled section, by the rolling press calendering formation, and mold temperature 1160-1185 ℃, calender speed 145-200m/h; Glass enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding; Glass after the annealing finally obtains finished product through check, cutting, packing.
The prior art formula scope is wide, and material purity requires high, and cost is higher, and prescription of the present invention is more accurate, more rationally utilizes starting material, reduces the dependency to the higher-grade raw material, and is significant to the protection environment.By adding magnesium oxide, improved the mechanical property of glass, reduced the self-destruction probability; By adding weisspiessglanz, quicken clarification, improve the refining quality of glass metal, improve the finished glass quality.The present invention adopts more extensive and common starting material, by adding Neodymium trioxide and Erbium trioxide, through complementary colors mechanism, obtains the ultra-clear glasses of colourless high permeability.The present invention adopts more extensive and common starting material, by adding Neodymium trioxide and Erbium trioxide, through complementary colors mechanism, obtains the ultra-clear glasses of colourless high permeability.By strict process control and measure, produce the interior sun power transmitance of a kind of 300-1200nm wavelength region and be not less than 91.8% solar energy very white rolled glass, have advantages such as transmittance height, corrosion resistance and good, weathering resistance performance are good, the life-span is long, can be used for the solar electrical energy generation assembly of opto-electronic conversion.
The above only is preferred embodiment of the present invention, not in order to restriction the present invention, all any modifications of being done within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. solar energy very white rolled glass, it is characterized in that: described solar energy very white rolled glass is with the oxide mass percentage calculation, and it is composed as follows: SiO
2Be 72.0%-75.2%, Al
2O
3Be 1.0%-2.4%, R
2O is that 13.2%-15.0%, CaO are that 8.5%-10.5%, MgO are 0-3.6%, Sb
2O
3Be 0.15%-0.38%, Fe
2O
3Be≤0.01%.
2. solar energy very white rolled glass as claimed in claim 1 is characterized in that: described R
2O is Na
2O, K
2Among the O one or both, wherein K
2O content 0-1.5%.
3. solar energy very white rolled glass as claimed in claim 1 is characterized in that: comprise also in the described solar energy very white rolled glass that mass percent is the Nd of 0.005%-0.03%
2O
3And the Er of 0.005%-0.03%
2O
3
4. the preparation method of a solar energy very white rolled glass, it comprises the steps:
Step 1: selected raw material is quartz sand, aluminium hydroxide or aluminium sesquioxide, Wingdale, soda ash, saltcake, rhombspar, antimonous oxide and glass cullet, mixes after batching;
Step 2: fusing, clarification;
Step 3: calendering formation;
Step 4: obtain described solar energy very white rolled glass after the annealing.
5. preparation method as claimed in claim 4 is characterized in that: the iron level mass percent is less than 0.02% in described each raw material.
6. preparation method as claimed in claim 4 is characterized in that: the mixing in the described step 1 is the container made from aluminum or stainless steel or non-metallic material, and the mass percent of iron-holder is less than 0.01% in the control raw material.
7. preparation method as claimed in claim 4, it is characterized in that: the batching in the described step 1 is that raw material enters the title bucket through the electric and magnetic oscillation feeding machine, automatically control electronic scale by robot calculator and carry out batching, mixing in the described step 1 comprises that the raw material that weighs up is sent into mixing machine to be mixed, Jia Shui and add steam simultaneously automatically, the mass percent of water content is 3-7%.
8. preparation method as claimed in claim 4 is characterized in that: the temperature of fusion in the described step 2 is that 1500 ℃-1600 ℃, clarifying temp are 1520 ℃-1560 ℃.
9. preparation method as claimed in claim 4 is characterized in that: described calendering formation comprises that glass metal enters profiled section from the overflow port outflow, by the rolling press calendering formation, and 1160 ℃-1200 ℃ of mold temperatures, calender speed 145-200m/h.
10. preparation method as claimed in claim 4 is characterized in that: described annealing comprises that glass metal enters annealing furnace annealing, 80 ℃-590 ℃ of annealing temperatures, annealing time 25-40 minute after the rolling press moulding.
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