For printing the 3D printer and its Method of printing of vitreum
Technical field
The invention belongs to the 3D printer and its Method of printing in 3D printer field, more particularly, to printing vitreum.
Background technology
3D printing technique comes across the U.S. of mid-term the 1990s earliest, at that time inventor En Likedini
(EnricoDini) a kind of magical printer being devised according to 3D technology --- 3D printer, its principle are to utilize photocuring
The methods of being folded with ply of paper, realize a kind of technology of rapid shaping.Hereafter printing concept develops rapidly, expands and emerged, at present 3D
Printing technique turns into one of the dose necessary of " the third time industrial revolution ".3D printing, also referred to as increment manufacture, and are by beating
All types of industries and dairy products are got rather than processed to print machine." printing " one word why is used, is because its principle and tradition
Printer is similar, and its " printing " is completed by computation.But many differences substantially be present, such as conventional printer
The inside dress is ink powder, and inside 3D printer is the material system of a bulky complex.It is according to product need inside system
The new material for a variety of high-tech to be equipped with.In spaceship any required article, Er Qiecheng can be printed to astronaut
This reduces 90% than conventionally manufactured, and accuracy and accuracy have obtained elevated height.The appearance of 3D printing technique and development with
Current the transforming mode of economic growth in China connects, and changes manufacture method and content, changes manufacturing process, optimization manufacture work
Skill, improve accuracy, make manufacturing occur from it is extensive to it is fine, from tuple amount to the change of heavy amount.
Traditional 3D printer can only print the cohesible materials such as common plastics, wax material, powdery metal, print
The article come is mostly opaque, reduces aesthetic property.
The content of the invention
Weak point present in regarding to the issue above, the present invention is provided to print the 3D printer of vitreum and its beat
Impression method.
To achieve the above object, the present invention provides a kind of 3D printer for being used to print vitreum, including printer, scanning
Instrument, melt kiln and raw material supply groove;
The printer includes body and printing storehouse, and the organism bottom is provided with shower nozzle, the shower nozzle lower section and shower nozzle phase
Bottom plate is correspondingly provided with, the shower nozzle and bottom plate are arranged in the printing storehouse;The body is connected with the scanner;
The fusing kiln is connected by drainage tube with the raw material supply groove, and the raw material supply groove passes through drainage tube and institute
Shower nozzle is stated to be connected.
As a further improvement on the present invention, the drainage tube between the fusing kiln and raw material supply groove is provided with the first valve
Door;
First valve is connected with the body, and the body is chosen in the figure or picture library according to scanner scanning
Figure, calculate printing curve needed for material quantity, pass through the material quantity added in the first Valve controlling raw material supply groove.
As a further improvement on the present invention, in addition to green pigment bucket, magenta pigment bucket and yellow uitramarine bucket;Cyan
Pigment bucket, magenta pigment bucket and yellow uitramarine bucket are connected by drainage tube with the raw material supply groove;
Drainage tube between the green pigment bucket and raw material supply groove is provided with the second valve, the magenta pigment bucket
Drainage tube between raw material supply groove is provided with the 3rd valve, the drainage tube between the yellow uitramarine bucket and raw material supply groove
It is provided with the 4th valve;
The body is provided with control panel, and the control panel is provided with the control button of different colours;
Second valve, the 3rd valve and the 4th valve are connected with the body, and the body is according to control panel
The print colors of upper selection are calculated, by the second valve, the 3rd valve and the 4th valve control respectively cyan, magenta and
The addition of yellow uitramarine, so as to make selected print colors.
As a further improvement on the present invention, mixer, the raw material supply groove and institute are provided with the raw material supply groove
The drainage tube stated between shower nozzle is provided with the 5th valve, and the 5th valve is connected with body, and body is mixed by the 5th Valve controlling
The raw material for having pigment is extruded at shower nozzle.
As a further improvement on the present invention, the laser that is connected with the body is additionally provided with the printing storehouse, it is described to swash
Light device is located at the outside of printing head, and the movement locus of the laser is identical with the working trajectory of the shower nozzle.
As a further improvement on the present invention, the printing storehouse is the warehouse structure of sealing, described to print each interior of storehouse
The LED cure lamps of multiple curved matrix arrangements are equipped with wall, each LED cure lamps include fluorescent tube and photoscope.
As a further improvement on the present invention, the drainage tube is silica drainage tube, and the bottom plate is metal base plate,
The nozzle of the shower nozzle is aluminum oxide-zircon-silica nozzle.
The invention also discloses a kind of Method of printing of 3D printer, including:
Melted Step 1: waste and old glass is added into fusing kiln, the raw material needed for generation printing;
Step 2: the figure that need to be printed by scanner input, if figure is stored in the picture library of body, is directly transferred
The figure;
Step 3: material quantity of the body according to needed for the figure of input and the size of printing objects and THICKNESS CALCULATION, leads to
Cross the material quantity that the first Valve controlling is flowed into from fusing kiln in raw material supply groove;
Step 4: user selects the color of the printing curve by control panel, body according to the color of selection with it is former
Material quantity in hopper calculates the amount of pigment added, passes through what is added needed for the second valve, the 3rd valve and the 4th Valve controlling
Amount of pigment prepares selected color;
Step 5: being stirred raw material and pigment by mixer, make raw material uniform by color;
Step 6: body extrude by controlling the 5th valve to be blended with the raw material of pigment at shower nozzle, laser with
The solidification of bath of glass is carried out in the presence of LED cure lamps, prints the figure of selected color.
As a further improvement on the present invention, in the step 2, if figure is not stored in body, scanner is passed through
The object of printing is scanned, scaled down is stored in the picture library of body.
As a further improvement on the present invention, in the step 6, printing the method for the figure of selected color includes:
Step 1, figure carry out slicing treatment by the Slice Software of body;
Step 2, printer, by the graphic printing of the section to bottom plate, utilize laser according to the figure of Slice Software
Device accelerates to print the solidification of raw material on bottom plate;
Step 3, after the shower nozzle of printer has often performed the print job of a section in print procedure, base will be printed
Decline a print thickness to work for the coagulation forming of next step;
Step 4, printer carry out the print job of next section and completed until printing, and print the figure of selected color
Shape.
Compared with prior art, beneficial effects of the present invention are:
3D printer and its Method of printing provided by the present invention for printing vitreum, can be by waste and old useless glass
As printed material, glass 3D printing is realized;Glass material is in hardness, optical quality, economical and generality, glass-based material
There is distinguished special value in material increasing field;The present invention expands the range of choice of printing raw material, will be waste and old
Glass, which is turned waste into wealth, to be used, practical;
The present invention is by setting the trichromatic pigment bucket of pigment, it is possible to achieve the glass printing of different colours, makes to print
The exquisite beyond compare purposes of glass article come is wider;
The present invention is printing storehouse by setting and the identical laser of shower nozzle movement locus in printing storehouse
LED cure lamps with curved matrix arrangement are set on madial wall, solidification of the frit on bottom plate is accelerated, improves
Print speed;
For the present invention by setting photoscope in LED cure lamps, photoscope can be according to the angle of cambered surface by LED cure lamps
Energy is concentrated, and has the function that to improve solidification;LED cure lamps in printing storehouse all light the entirety for also contributing to print entity
Solidification.
Brief description of the drawings
Fig. 1 is the frame diagram for being used to print the 3D printer of vitreum that an embodiment of the present invention provides;
Fig. 2 is the structure chart in the printing storehouse for the 3D printer that an embodiment of the present invention provides;
Fig. 3 is the matrix diagram for the LED cure lamps arrangement that an embodiment of the present invention provides;
Fig. 4 is the structure chart for the LED cure lamps that an embodiment of the present invention provides;
Fig. 5 is the flow chart for the 3D printer Method of printing that an embodiment of the present invention provides.
In figure:1st, body;2nd, shower nozzle;3rd, bottom plate;4th, control panel;4-1, control button 5, scanner;6th, kiln is melted;7、
Raw material supply groove;8th, green pigment bucket;9th, magenta pigment bucket;10th, yellow uitramarine bucket;11st, the first valve;12nd, the second valve;
13rd, the 3rd valve;14th, the 4th valve;15th, the 5th valve;16th, laser;17th, mixer;18th, storehouse is printed;19th, LED solidifies
Lamp;19-1, fluorescent tube;19-2, photoscope;20th, workpiece to be processed.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, ordinary skill people
The every other embodiment that member is obtained on the premise of creative work is not made, belongs to the scope of protection of the invention.
1-5 is described in further detail to the present invention below in conjunction with the accompanying drawings:
Embodiment 1:As Figure 1-4, the present invention provides a kind of 3D printer for being used to print vitreum, including printing
Machine, scanner 5, melt kiln 6, raw material supply groove 7, green pigment bucket 8, magenta pigment bucket 9 and yellow uitramarine bucket 10;
Printer includes body 1 and printing storehouse 18, is configured with picture library in body 1, can select to need to print from picture library
Figure, control system and computing system of the body 1 as whole printer, control the accurate, automatic of whole 3D printer
Operation.Body 1 is provided with control panel 4, and control panel 4 is provided with the control button 4-1 of different colours.
The bottom of body 1 is provided with shower nozzle 2, and the lower section of shower nozzle 2 is corresponding with shower nozzle 2 to be provided with bottom plate 3, and shower nozzle 2 extrudes bath of glass
Workpiece to be processed 20 is formed on to bottom plate 3.The outside of shower nozzle 2 is provided with laser 16, and laser 16 is connected with body 1, shower nozzle 2,
Bottom plate 3 and laser 16 are arranged in printing storehouse 18;The complete phase of working trajectory of the movement locus of laser 16 and shower nozzle 2
Together.Warehouse structure of the storehouse 18 for sealing is wherein printed, prints and is equipped with multiple curved matrix arrangements on each inwall in storehouse 18
LED cure lamps 19, each LED cure lamps include fluorescent tube 19-1 and photoscope 19-2.Laser 16 send laser beam or
Electron beam scanning workpiece surface, heat are absorbed rapidly by lower metal bottom plate, accelerate the bath of glass setting rate of printing.In order to suitable
The temperature of glass is answered, bottom plate 3 selects metal base plate, and it is aluminum oxide-zircon-silica nozzle that the nozzle of shower nozzle 2, which is selected,.Machine
Body 1 is connected with scanner 5, when not having figure needed for user in the picture library in body, then the object of printing is entered by scanner
Row scanning, scaled down are stored in the picture library of body.
The effect of fusing kiln is that scattered useless cullet are put into fusing kiln, the temperature of kiln fire can rise to 1850~
1950 ℉, it is easy to will just be placed on interior glass melting, form bath of glass raw material.Kiln 6 is melted to supply by drainage tube and raw material
Groove 7 is answered to be connected, the drainage tube melted between kiln 6 and raw material supply groove 7 is provided with the first valve 11;First valve 11 and body 1
It is connected, the figure chosen in figure or picture library that body 1 scans according to scanner 5, calculates the material quantity needed for printing curve,
The material quantity being added to from fusing kiln in raw material supply groove 7 is controlled by the first valve 11, its material quantity ensure that the figure of selection
Shape energy normal print is completed, and in the absence of the problem of raw material is finished in print procedure, is added preferably to the raw material of raw material supply groove 7
Amount has more material quantity 10ml needed for printing curve.
Green pigment bucket 8, magenta pigment bucket 9 and yellow uitramarine bucket 10 are connected by drainage tube with raw material supply groove 7,
Mixer 17 is provided with raw material supply groove 7;Drainage tube between green pigment bucket 8 and raw material supply groove 7 is provided with the second valve
12, the drainage tube between magenta pigment bucket 9 and raw material supply groove 7 is provided with the 3rd valve 13, yellow uitramarine bucket 10 and raw material
Drainage tube between supply tank 7 is provided with the 4th valve 14.Second valve 12, the 3rd valve 13 and the 4th valve 14 are and body
1 is connected, and body 1 is calculated according to the print colors selected on control panel 4, passes through the second valve 12, the and of the 3rd valve 13
4th valve 14 controls the addition of cyan, magenta and yellow uitramarine respectively, is stirred and evenly mixed by mixer 17 so as to prepare
Go out selected print colors.
Raw material supply groove 7 is connected by drainage tube with shower nozzle 2, and the drainage tube between raw material supply groove 7 and shower nozzle 2 is provided with
5th valve 15;5th valve 15 is connected with body 1, and body 1 is mixed with the raw material of pigment from spray by the control of the 5th valve 15
Extruded at first 2.
Further, due to the extreme temperatures of bath of glass, therefore drainage tube selects silica drainage tube.
As shown in Fig. 2 the present invention provides a kind of 3D printer for being used to print vitreum, because its printing is liquid glass
Glass material;The glass of liquid also will to print more exquisite real articles for use and handicraft while print speed is improved
To the setting rate of glass.Relatively in the past the difference is that the printing of the 3D printer in sealing in 3D printer disclosed by the invention
In storehouse, in order to further realize the timely solidification of liquid glass, laser 16 is mounted with the outside of shower nozzle;The laser
The working trajectory for transporting work(track and shower nozzle is completely the same.This laser can be realized correspondingly accordingly according to the material requirement of solidification
The solidification of material, the principle of solidification of laser are the shower nozzle working trajectories according to 3D printer to the glass metal to having printed at once
Body carries out curing operation, and point by point scanning makes the thin layer generation photopolymerization reaction in scanned region and is formed by curing part and is one thin
Layer.After one layer of solidification this laser can follow the printing head of 3D printer be operated platform move down thickness away from
From then carrying out next layer of printing, scanning solidification processing.One layer newly solidified is bonded in securely in preceding layer plus this repetition
Until the manufacture of whole part finishes to obtain a 3D solid prototype.The major advantage of this laser is can to follow 3D printer
Slice Software in the movement locus of shower nozzle realize the function that solidifies at once, can preferably coordinate 3D printer more quickly plus
Work construction profile complexity or the frit for being difficult to be molded using traditional means;Physical prototypes finally are placed on into installation LED again to consolidate
Change and overall solidification is carried out in the printing storehouse of lamp, it is follow-up to carry out the work that polishes and polish accordingly.
As shown in Figure 3,4, during glass printing in addition to needing to have special laser and being solidified, this hair
It is bright that the matrix (bulkhead of LED cure lamps 19 with focusing effect photoscope is also mounted with four walls in the printing storehouse with radian
It is in order to which the light of all LED cure lamps with focusing effect can be focused on the object at printing storehouse center with radian
Face), in order to accelerate the setting rate of printed material, the present invention is while LED cure lamp quantity is increased in each LED cure lamps
Fluorescent tube 19-1 in front of photoscope 19-2 of the installation with focusing effect, this photoscope can consolidate according to LED from the perspective of cambered surface
The energy for changing lamp is concentrated, and has the function that raising solidifies, and the LED cure lamps in printing storehouse, which all light, to be also contributed to print entity
Integrally curing.
Embodiment 2:As shown in figure 5, the present invention provides a kind of Method of printing of 3D printer, including:
S101, waste and old glass is added to fusing kiln melted, 1850~1950 ℉ are heated to, needed for generation printing
Raw material;
S102, the figure that need to be printed by scanner input, if figure is stored in the picture library of body, directly transfer figure
Shape;If figure is not stored in body, the object of printing is scanned by scanner, scaled down deposit body
Picture library;
The material quantity of S103, body according to needed for the figure of input and the size of printing objects and THICKNESS CALCULATION, passes through
First Valve controlling is flowed into the material quantity in raw material supply groove from fusing kiln;The material quantity for being added to raw material supply groove 7 is more
Go out 5~10ml of material quantity needed for printing curve;
If S104, user select colour print, user selects printing curve by the color button on control panel
Color, material quantity of the body in the color of selection, raw material tank calculate the amount of pigment added, pass through the second valve, the 3rd valve
The amount of pigment of the cyan, magenta and the yellow that are added needed for door and the 4th Valve controlling;The nothing if user does not select colour print
The selection of color on panel need to be controlled.
S105, by mixer raw material and pigment are stirred, make raw material uniform by color, make selected face
Color;Wherein:Raw material supply groove add pigment program after, before the printing can automatic uniform stirring, make bath of glass by color
Uniformly;
S106, body are extruded by controlling the 5th valve to be blended with the raw material of pigment at shower nozzle, in laser and LED
The solidification of bath of glass is carried out in the presence of cure lamp, prints the figure of selected color.
In S106, printing the method for the figure of selected color includes:
Step 1, figure carry out slicing treatment by the Slice Software of body;
Step 2, printer, by the graphic printing of section to bottom plate, are sent out according to the figure of Slice Software using laser
Go out laser beam or electron beam scanning workpiece surface, heat is absorbed rapidly by lower metal bottom plate, accelerates the bath of glass solidification of printing
Speed;
Step 3, after the shower nozzle of printer has often performed the print job of a section in print procedure, base will be printed
Decline a print thickness to work for the coagulation forming of next step;
The position that step 4, printer head return to step 1 carries out the print job of corresponding next section until having printed
Into printing the figure of selected color.
Further, if user wants to stop printing vitreum, compressed air need to be only used to reduce the temperature of nozzle
Degree.
For the present invention in order to print the real-life article of more Suresh Kumar, the raw material sources for extending 3D printer will be useless
Old glass, which is turned waste into wealth, to be used, and the raw material that bath of glass is used as such 3D printer is made by related-art process;Pass
The discarded glass of system is Transparent color mostly, and the unusual part of such printer is can be by transparent bath of glass according to visitor
The selected bath of glass that dyeing transparent is made of the demand at family, with such a raw material carry out printing the works that print can be made more life-like and
It is extraordinary refined;On this 3D printer to it is each section carry out following processing, can accelerate bath of glass solidify speed so as to
Accelerate the speed of printing.Using laser beam or electron beam scanning workpiece surface, make the surface thin layer that bath of glass prints
Metal is melted rapidly, and heat is absorbed rapidly by underlying base metal, accelerates the bath of glass setting rate of printing.
3D printer and its Method of printing provided by the present invention for printing vitreum, can be by waste and old useless glass
As printed material, glass 3D printing is realized;Glass material is in hardness, optical quality, economical and generality, glass-based material
There is distinguished special value in material increasing field;The present invention expands the range of choice of printing raw material, will be waste and old
Glass, which is turned waste into wealth, to be used, practical;By setting the trichromatic pigment bucket of pigment, it is possible to achieve the glass of different colours
Glass prints, and makes the exquisite beyond compare purposes of glass article that prints wider;By being set and shower nozzle movement locus in printing storehouse
Identical laser, while the LED cure lamps with curved matrix arrangement are set on the madial wall in printing storehouse, accelerate
Solidification of the frit on bottom plate, improves print speed;By setting photoscope, photoscope meeting in LED cure lamps
The energy of LED cure lamps is concentrated according to the angle of cambered surface, has the function that to improve solidification;The LED cure lamps printed in storehouse are complete
Portion lights the integrally curing for also contributing to print entity.
The preferred embodiments of the present invention are these are only, are not intended to limit the invention, for those skilled in the art
For member, the present invention can have various modifications and variations.Any modification within the spirit and principles of the invention, being made,
Equivalent substitution, improvement etc., should be included in the scope of the protection.