CN100390255C - Sludge fuel stick and its prepn - Google Patents

Sludge fuel stick and its prepn Download PDF

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Publication number
CN100390255C
CN100390255C CNB200610011414XA CN200610011414A CN100390255C CN 100390255 C CN100390255 C CN 100390255C CN B200610011414X A CNB200610011414X A CN B200610011414XA CN 200610011414 A CN200610011414 A CN 200610011414A CN 100390255 C CN100390255 C CN 100390255C
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China
Prior art keywords
sludge
fuel stick
binding agent
sludge fuel
stick
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Expired - Fee Related
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CNB200610011414XA
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Chinese (zh)
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CN1810940A (en
Inventor
蒋建国
张群芳
杜雪娟
郭权
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Tsinghua University
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Treatment Of Sludge (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)

Abstract

The present invention relates to a sludge fuel stick and preparation method, which belongs to the technical field of solid waste disposal. The sludge fuel stick is characterized in that the sludge fuel stick comprises the components of the mass percentage: 50 to 70% of dewatered sludge, 20 to 50% of combustion improver, 3 to 5% of binding agent and 5 to 10% of desulfurizing agent. The preparation method comprises the following steps: putting the dewatered sludge into a stirrer; proportionally adding the combustion improver, the binding agent and the desulfurizing agent to be evenly stirred; putting the mixture into a granulator to be granulated and shaped; drying the mixture to make the sludge fuel stick. As sludge is efficiently stabilized by incineration, solid waste, comprising plant straws, slag, coal slag, flyash, etc., are also treated, and waste is treated by waste; on the other hand, sludge heat quantity is used, so the additive cost is reduced.

Description

A kind of sludge fuel stick and preparation method thereof
Technical field
The invention belongs to solid waste disposal and dispose, particularly relate to the method for sewage treatment plant residual recycling sludge.
Background technology
Along with the raising year by year of Chinese city sewage total amount and processing rate, the output of municipal sludge has also taken place significantly to increase.By the end of the end of the year 2002,537 of the existing municipal sewage plants of China, processing power reaches 13,000,000,000 t/a, can produce dewatered sludge 1,300 ten thousand t/a.Plan according to municipal sewage treatment in China's national economy evolutionary operation(EVOP) and the water prevention and cure of pollution planning: by 2010, the municipal sludge quantity discharged will reach more than 1,200 ten thousand t/a (dry-matter), dewatered sludge is pressed water ratio 80% and is calculated, and can produce more than dehydration municipal sludge 6,000 ten thousand t/a.
Municipal sludge contains organic matter, heavy metal element such as nutritive element such as nitrogen, phosphorus, potassium and Ni, Pb, Cr, Cu, Zn.Organism rots easily without stabilization treatment, and nutritive element and heavy metal substance also can cause second environmental pollution.In the face of arduous sludge treatment handling problems, Chinese Government pays much attention to, formulated in succession " pollutent control criterion in the agricultural mud " (GB4284-84), " urban wastewater treatment firm pollutant emission standard " (GB18918-2002), " municipal sewage plant's sewage sludge emission standard " (CJ3025-93) and " municipal sewage treatment and pollution prevention technique policy ", the treatment and disposal of mud has been proposed strict requirement.
The sludge ultimate disposal method mainly contains throws extra large evacuation, agricultural use, landfill, compost, burning or alternate manner disposal and utilization.Account for 44.8% in that Chinese mud is agricultural, the land landfill accounts for 31%, and other disposal accounts for 10.5%, accounts for 13.7% without what dispose.Mud is agricultural longer at Chinese applicating history, but the loss of the heavy metal contamination that it causes, pathogenic agent, hardly degraded organic substance and nitrogen, phosphorus makes the standard of its application more and more stricter to surface water and phreatic pollution.Sanitary landfill is subjected to the restriction of land used, and development prospect is not good.Compost treatment is unfavorable for sustainable development to site area requirements big transportation and processing costs that also need be higher.Burning is one of method for sludge treatment the most completely, and it can make the whole carbonizations of organism, and pathogen kill can reduce sludge volume to greatest extent, is one of main development trend of handling in the world in mud.The consolidating to contain of mud contains a large amount of organic compositions (>60%) in the thing, burning can release of heat.The combustion heat value of dewatered sludge (water ratio is 0) is by conservative 4000 kcal/kg that are thought of as.Utilizing mud to make existing patent aspect the synthol abroad, with coal: mud: zeolite is made fuel pellet with 65: 25: 10 mixed, also can be according to coal: mud: zeolite: rice bran equals 45: 35: 10: 10 or coal: mud: zeolite: unslaked lime equals 40: 40: 10: 10 ratio synthol, wherein the ratio of coal near in addition surpass half, incendiary mainly is a coal in the propellant combination.Therefore cost is higher, be unfavorable for popularizing in an all-round way, if can further improve the calorific value of mud by certain pre-treatment, reduce the ignition dope addition in the propellant combination, make full use of the heat that produces in the burning process, reduce the cost of sludge treatment disposal even can obtain income, under present energy-intensive situation, will have great competitive power with energy form.
Summary of the invention
The objective of the invention is to propose a kind of technology of utilizing mud to produce fuel stick according to the problem that the sludge disposal present situation exists.
A kind of sludge fuel stick that the present invention proposes, it is characterized in that: described fuel stick contains dewatered sludge, ignition dope, binding agent, sweetening agent, and its mass percent is: dewatered sludge 50~70%, ignition dope 20~50%, binding agent 3~5%, sweetening agent 5~10%.
In above-mentioned sludge fuel stick, described ignition dope is any in flyash, straw, cereal or the coal.
In above-mentioned sludge fuel stick, described binding agent is any in glass cement, clay or the cement.
In above-mentioned sludge fuel stick, described sweetening agent is Ca (OH) 2Any in/Ca0, slag, cinder or the flying dust.
The preparation method of a kind of sludge fuel stick that the present invention proposes, it is characterized in that: described preparation method is:
(1) will pack in the stirrer through the mud after the dehydration, and add ignition dope, binding agent, sweetening agent in proportion, and stir, described interpolation mass percent is an ignition dope 20~50%, binding agent 3~5%, sweetening agent 5~10%;
(2) said mixture is packed into tablets press, granulating and forming makes sludge fuel stick after the oven dry.
Characteristics of the present invention are with mud to be main component, and the ratio of ignition dope is lower than 30%, only play the effect of regulating fixed carbon, improving combustion conditions, and heat is then mainly provided by mud.And with straw, cereal etc. as ignition dope, can fuel saving the cost of rod, solved the problem of outlet of these agricultural wastes again.And binding agent also can adopt clay material so cheaply except adopting conventional glass cement, and this exterior-applied liquid medicine mud can play the effect of stabilizing heavy metal as binding agent.And sweetening agent is except adopting commercial Ca (OH) 2Outside/the CaO, also can adopt the flying dust of slag, cinder even low-heavy metal content, heavy metal composition wherein can carry out stabilization by binding agents such as cement and solidify.Therefore, one aspect of the present invention is disposed sludge stabilizing effectively by burning, also realized the disposal of solid waste such as straw, slag, cinder and flying dust, reached function of processing waste with waste, utilized the heat of mud on the other hand, and reduced the cost of additive, realized the doulbe-sides' victory of social benefit and economic interests.
Description of drawings
Fig. 1 is the technological process of production of sludge fuel stick of the present invention.
1---ignition dope, 2---binding agent, 3---sulphur-fixing agent, 4---pulverizer, 5---mixing device, 6---tablets press, 7---fuel stick.
Embodiment
Below in conjunction with embodiment technical scheme of the present invention is described further:
To pack in the stirrer through the mud after the dehydration, add category-A material, category-B material and C class material according to a certain percentage, stir.With the mixture tablets press of packing into, red-tape operati condition granulating and forming can make sludge fuel stick after the oven dry.Sludge fuel stick is through Experiment of Thermophysics and pollutent measure of control, and the thermal technology that its performance reaches combustion power generation requires and the pollutant emission requirement, promptly can be used as finished product and is used for combustion power generation.
Its concrete technological step is:
A. ignition dope;
Table 1 ignition dope kind
Numbering 1 2 3 4
Title Flyash Straw Cereal Coal
B. binding agent;
Table 2 binding agent kind
Numbering 1 2 3
Title Glass cement Clay Cement
C. sweetening agent;
Table 3 sweetening agent kind
Numbering 1 2 3 4
Title Ca(OH) 2/CaO Slag Cinder Flying dust
To pack in the stirrer through the mud after the dehydration, and add category-A material, category-B material and C class material according to a certain percentage, and stir, proportioning sees Table 4.With the mixture tablets press of packing into, red-tape operati condition granulating and forming can make sludge fuel stick after the oven dry.Sludge fuel stick is through Experiment of Thermophysics and pollutent measure of control, and the thermal technology that its performance reaches combustion power generation requires and the pollutant emission requirement, promptly can be used as finished product and is used for combustion power generation.
Each set of dispense ratio of table 4
Component A B C Dewatered sludge
Ratio (%) 20~50 3~5 5~10 50~70
According to experimental result, the sludge fuel stick that the scheme of being mentioned in the invention is made, its combustionproperty is good, and the pollutent of discharging also meets the requirements.
Embodiment 1
The municipal sewage plant, Qinhuangdao adopts Wastewater Treated by Activated Sludge Process, and the character of its dewatered sludge is as follows:
Water ratio (%) Volatile content (%) Ash oontent (%) Fixed carbon (%) Lower heat value (kcal/g)
84.20 40.95 56.66 2.39 457
Produce fuel stick with this dewatered sludge, its component and proportioning such as following table:
Component Mud Coal Glass cement Unslaked lime
Proportioning (%) 70 20 5 5
The character of fuel stick is as follows:
Water ratio (%) Volatile content (%) Ash oontent (%) Fixed carbon (%) Lower heat value (kcal/g)
40.90 31.73 42.31 25.96 2735
Its thermal property is as follows:
Point of ignition (℃) Flue-gas temperature (℃) Unburned combustible in slag (%) Thermo-efficiency (%)
397 147 8.77 78.94
This industrial experimentation scale is the sewage load of 30000T/D, and the dewatered sludge that produce every day can make fuel stick 24T.
As generating, efficiency of combustion and efficiency of generator be respectively in 50% and 30% after the fuel stick combustion heating, but then every day altogether generated energy be:
4.8 * 10 7Kcal * 4.2kJ/kcal * 50% * 30%=3.0 * 10 7The kJ=8400 degree
About 336 degree of whole dehydration and fuel stick production process consumes power every day.
Then the clean electric weight that produces every day is:
The 8400-336=8064 degree
According to the present renewable energy power generation electrovalence policy that is incorporated into the power networks, every degree electricity is by 0.50 yuan, and the economic benefit that then annual generating produces is:
* 365 days * 0.5=1471680 of 8064 degree unit
The coal of using every day is 10 tons, and then 1 year is 3650 tons with coal, and the unit price of coal is in 300 yuan, and the cost of then buying coal is: 1095000 yuan.
Therefore annual net income is 376680 yuan.
Embodiment 2
Municipal sewage plant, Nanshan District, Shenzhen adopts oxidation ditch process to dispose of sewage, and the character of dewatered sludge is as follows:
Water ratio (%) Volatile content (%) Ash oontent (%) Fixed carbon (%) Lower heat value (kcal/g)
82.70 42.32 55.64 2.04 463
Produce fuel stick with this dewatered sludge, its component and proportioning such as following table:
Component Mud Straw Cement Flying dust
Proportioning (%) 50 40 5 5
The character of fuel stick is as follows:
Water ratio (%) Volatile content (%) Ash oontent (%) Fixed carbon (%) Lower heat value (kcal/g)
38.67 29.97 45.30 24.53 2904
Its thermal property is as follows:
Point of ignition (℃) Flue-gas temperature (℃) Unburned combustible in slag (%) Thermo-efficiency (%)
368 153 7.32 80.02
This industrial experimentation scale is the sewage load of 50000T/D, and the dewatered sludge that produce every day can make fuel stick 40T.
As generating, efficiency of combustion and efficiency of generator be respectively in 50% and 30% after the fuel stick combustion heating, but then every day altogether generated energy be:
9.0 * 107kcal * 4.2kJ/kcal * 50% * 30%=5.0 * 107kJ=14000 degree
About 600 degree of whole dehydration and fuel stick production process consumes power every day.
Then the clean electric weight that produces every day is:
The 14000-600=13400 degree
According to the present renewable energy power generation electrovalence policy that is incorporated into the power networks, every degree electricity is by 0.50 yuan, and the economic benefit that then annual generating produces is:
* 365 days * 0.5=2445500 of 13400 degree unit
The coal of using every day is 15 tons, and then 1 year is 5475 tons with coal, and the unit price of coal is in 300 yuan, and the cost of then buying coal is: 1642500 yuan.
Therefore annual net income is 803000 yuan.

Claims (5)

1. sludge fuel stick, it is characterized in that: described fuel stick is made up of dewatered sludge, ignition dope, binding agent, sweetening agent, and its mass percent is: dewatered sludge 50~70%, ignition dope 20~50%, binding agent 3~5%, sweetening agent 5~10%.
2. according to the described sludge fuel stick of claim 1, it is characterized in that: described ignition dope is any in flyash, straw, cereal or the coal.
3. according to the described sludge fuel stick of claim 1, it is characterized in that: described binding agent is any in glass cement, clay or the cement.
4. according to the described sludge fuel stick of claim 1, it is characterized in that: described sweetening agent is Ca (OH) 2Any in/CaO, slag, cinder or the flying dust.
5. the preparation method of a sludge fuel stick, it is characterized in that: described preparation method is:
(1) will pack in the stirrer through the mud after the dehydration, and add ignition dope, binding agent, sweetening agent in proportion, and stir, described interpolation mass percent is an ignition dope 20~50%, binding agent 3~5%, sweetening agent 5~10%;
(2) said mixture is packed into tablets press, granulating and forming makes sludge fuel stick after the oven dry.
CNB200610011414XA 2006-03-03 2006-03-03 Sludge fuel stick and its prepn Expired - Fee Related CN100390255C (en)

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JP4872533B2 (en) * 2006-08-24 2012-02-08 Jfeエンジニアリング株式会社 Solid fuel production method and apparatus, and solid fuel produced by the method
CN101126044B (en) * 2007-09-25 2010-08-11 叶中华 Sludge fire coal and its preparing process
CN101250457B (en) * 2008-03-28 2011-07-20 张国清 Sludge waste particle fuel and preparation technique thereof
CN101376855B (en) * 2008-04-30 2013-02-27 汤广武 Sludge synthetic fuel and preparation thereof
CN101314514B (en) * 2008-07-04 2010-07-28 浙江华章科技有限公司 Sludge calorific value control method
CN101412940B (en) * 2008-11-18 2012-06-27 孙卓珩 Mixed fuel, preparation and special equipment
CN101598339B (en) * 2009-06-29 2010-10-13 浙江省环境保护科学设计研究院 Resource disposal method by conditioning and incinerating crop straw and sewage sludge
CN101703907B (en) * 2009-12-11 2012-04-25 天津泰达环保有限公司 Method and equipment for granulating wet sludge soft particles
CN101747974A (en) * 2010-01-07 2010-06-23 苏州工业园区睿德环保科技有限公司 Sludge environment-friendly renewable coal and preparation method thereof
CN101793403A (en) * 2010-03-15 2010-08-04 陈凤飞 Method for treating sludge
CN101857353B (en) * 2010-07-02 2012-09-12 胶南市易通热电有限责任公司 Processing method for sludge with high water content
CN102585957A (en) * 2011-01-06 2012-07-18 李国庆 Novel straw composite fuel and preparation method thereof
CN102533379B (en) * 2011-12-13 2014-12-24 苏韶华 Sludge synthetic fuel
CN103374425A (en) * 2012-04-27 2013-10-30 王庆 Sludge pulverized coal and preparation method thereof
CN102899119B (en) * 2012-11-07 2014-06-18 天津德丰慧橙环保科技有限公司 Sludge synthetic fuel and method for preparing same
CN105368531A (en) * 2014-08-20 2016-03-02 福建正仁环保有限公司 Refuse derived fuel (RDF) molding admixture
CN104830396A (en) * 2015-05-12 2015-08-12 天津神侬环保科技有限公司 Preparation method of sludge clean fuel
CN105885995A (en) * 2016-05-12 2016-08-24 安徽省珍云生物能源有限公司 High-combustion-value fuel rod and manufacturing process thereof
CN106430809B (en) * 2016-08-08 2021-05-07 武汉泰康翔科技股份有限公司 Sewage sludge treatment system and environment-friendly recycling method thereof
CN106190410A (en) * 2016-08-24 2016-12-07 太湖县享有新能源有限责任公司 A kind of straw biomass rod of combustion-supporting type desulfurization and preparation method thereof
CN108329971A (en) * 2018-03-08 2018-07-27 天津中材工程研究中心有限公司 A method of preparing cement alternative fuel using print paper money sludge
CN108504412A (en) * 2018-04-24 2018-09-07 佛山市尚柏科技有限公司 A kind of preparation method of sludge solid fuel
CN109370680A (en) * 2018-11-09 2019-02-22 合肥先杰新能源科技有限公司 High heating value biomass energy material and preparation method thereof
CN115197761A (en) * 2022-06-28 2022-10-18 福建坤净生环保科技有限公司 Multifunctional drying-free powder binder for sludge granulation and heat-increasing combustion

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CN1285351A (en) * 1992-11-13 2001-02-28 佛罗里达卅立大学 Taxane with alkyl subtituted lateral chain and medicinal composition containing said compound
CN1396239A (en) * 2002-07-01 2003-02-12 黄全刚 Additive of fuel coal and mud-type fuel coal

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1068847A (en) * 1992-05-16 1993-02-10 黄石市青山湖污水净化厂 The briquettes with sludge that utilizes biochemical sludge to make
CN1285351A (en) * 1992-11-13 2001-02-28 佛罗里达卅立大学 Taxane with alkyl subtituted lateral chain and medicinal composition containing said compound
CN1282781A (en) * 1999-07-29 2001-02-07 中国科学院广州能源研究所 Process for preparing briquettes with sludge
CN1396239A (en) * 2002-07-01 2003-02-12 黄全刚 Additive of fuel coal and mud-type fuel coal

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