CN100360450C - Method for producing hardened slag product - Google Patents

Method for producing hardened slag product Download PDF

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Publication number
CN100360450C
CN100360450C CNB018006051A CN01800605A CN100360450C CN 100360450 C CN100360450 C CN 100360450C CN B018006051 A CNB018006051 A CN B018006051A CN 01800605 A CN01800605 A CN 01800605A CN 100360450 C CN100360450 C CN 100360450C
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Prior art keywords
slag
particle diameter
blast
take
water
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CN1365345A (en
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松永久宏
高木正人
小菊史男
相川真纪子
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JFE Steel Corp
JFE Engineering Corp
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NKK Corp
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B5/00Treatment of  metallurgical  slag ; Artificial stone from molten  metallurgical  slag 
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C3/00Foundations for pavings
    • E01C3/003Foundations for pavings characterised by material or composition used, e.g. waste or recycled material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/14Waste materials; Refuse from metallurgical processes
    • C04B18/141Slags
    • C04B18/142Steelmaking slags, converter slags
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/08Slag cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/08Slag cements
    • C04B28/082Steelmaking slags; Converter slags
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/10Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Architecture (AREA)
  • Environmental & Geological Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)
  • Road Paving Structures (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

A method for producing a hardened slag product, which comprises providing a mixture containing 15 to 55 mass % of a slag from a step of pretreatment of hotmetal having a particle diameter of 1.18 mm or less and 5 to 40 mass % of a blast furnace slag having a particle diameter of 0.1 mm or less, kneading the mixture with water, and then subjecting the kneaded product to curing; and a more suitable method, which comprises providing a mixture containing 15 to 55 mass % of a slag from a process of pretreatment of hotmetal having a particle diameter of 1.18 mm or less, 3 to 36 mass % of a blast furnace slag having a particle diameter of 0.1 mm or less, and 1.5 to 30 mass % of a fly ash, wherein the mass ratio of the fly ash to the sum of the blast furnace slag and the fly ash is 0.1 to 0.75, kneading the mixture with water, and then subjecting the kneaded product to curing. Those methods allow the utilization of a slag from a steel making process and also the production of a hardened slag product having a satisfactory strength and being free from the occurrence of surface cracking. The hardened slag product is useful as a material for subbase course of a road, a building material, a material for a civil work or a substitute for concrete.

Description

The manufacture method of hardened slag product
Technical field
The present invention relates to slag (ス ラ グ; Slag) manufacture method of hardenite, specially refer to utilization at the powder shape hot metal pretreatment slag that is difficult to aspect the civil construction materials such as roadbed material, engineering materials, rostone, marine structure, other concrete substitute effectively utilize, improve the intensity of the hardenite after making, the technology of minimizing minute crack.
Background technology
The slag basicity height that in steel making working procedure, produces, and contain CaO in a large number with the state of a compound (below be designated as free CaO).For this reason, it absorbs moisture and expands easily, and not towards the purposes as the civil construction material resemble the blast-furnace slag, its disposal for a long time and making full use of as problem carries over.Therefore, in order to break this situation, several technological development that make full use of the steel-making slag have energetically also been attempted.The trial that particularly can see the material that contains silicon-dioxide that makes resemble the blast-furnace slag and the slag of making steel to make up and make full use of.
For example, Te Kaiping 10-152364 communique discloses a kind of hydration hardenite: promptly, contain the aggregate more than 50% and have the material that contains silicon-dioxide of latent hydraulicity and have a kind or 2 kinds of materials in the material that contains silicon-dioxide of pozzolanic reaction, and and utilize hydration reaction and hardened bonding material mixes and the hydration hardenite made with steel-making slag.Again, Te Kaiping 2-233539 communique discloses such slag bear: promptly, when making all bonding material, fine aggregate, coarse aggregate become the steel slag of pulverizing and fragmentation, use the steel slag that in above-mentioned bonding material, has mixed blast-furnace slag and steel-making slag and the slag bear of making.Further, open the spy that disclosed example is on the flat 1-126246 communique: be about to converter slag and carry out magnetic separation, drying after being ground into below the 5mm, so that reach 3000~5000cm 2/ g, use to pulverize the back with the mixed of 10~30 weight % in the blast-furnace slag fine powder converter slag and the example of the blast furnace cement made.In addition, we before once proposed in EP0994196A1: to make the particle diameter that contains more than the 50 weight % be the steel-making slag of the steel-making slag below the 5mm and contain SiO according to hydration reaction 2The one-tenth block method of the steel-making slag of the mixture solidified of the material of 〉=30 weight %.Further, open to disclose on the clear 59-169966 communique in the blast furnace water slag the spy and add, mixed roadbed material with 10~60% the converter slag powder that parches that weight ratio represents.
, the inventor uses above-mentioned prior art, and having manufactured experimently with the steel-making slag is the hardened slag product (following also only cry sometimes " hardenite ") of raw material, and the result has understood fully problem points as described below.
At first, according to the spy open flat 10-152364 communique, the spy opens the method for being put down in writing among flat 1-126246 communique and the EP0994196A1, as making steel slag when using converter slag, then during maintenance in 20 ℃ water (cure), sometimes hardenite damages, so can not meet the demands., investigated this reason in minute detail.
In recent years; in order to protect the inner lining refractory of converter; and in slag, add rhombspar and dead roasting magnesium oxide etc.; as because of; MgO concentration in the converter slag uprises. and distinguishes: when using the high converter slag of such MgO concentration; the MgO of the compound state that this converter slag is contained (below be designated as free MgO) expands because of maintenance hydration in the water, and the hardenite that make damages.
Based on this knowledge, the inventor expects using the hot metal pretreatment slag that contains free MgO hardly as the steel-making slag.So, open above-mentioned spy and to adopt this hot metal pretreatment slag in the aggregate of the steel-making slag of being put down in writing in the flat 10-152364 communique, under same condition, manufactured experimently hardenite., the not enough 20N/mm of the compressive strength of resulting hardenite 2, be not durable with this place of cement concrete.
At this, so-called " hot metal pretreatment " is meant in converter and before the refining molten iron, adds various refining agents in advance in the molten iron before converter is supplied with, carry out the processing of desiliconization, dephosphorization, desulfurization etc.In this application, the slag that will produce in this pre-treatment is called " hot metal pretreatment slag ", and it is contained in the category of steel-making slag.Below " taking off the Si slag ", " taking off the P slag " and performances such as " taking off the S slag " be meant the slag that when molten iron being taken off the Si pre-treatment respectively, take off the P pre-treatment and take off the S pre-treatment, produces.
On the other hand, opening in the method that flat 2-233539 communique put down in writing above-mentioned spy, is the hardened slag product of raw material in order to make with the converter slag, need with slag broken be fine powder., in converter slag, contain free MgO as described above more.Therefore, slag itself is hard to be difficult to become fine powder, so existence is pulverized the very big problem of cost in order to be ground into reactive high fine powder., with above-mentioned the same, use the hot metal pretreatment slag contain free MgO hardly, open raw material that flat 2-233539 communique put down in writing according to above-mentioned spy and cooperate and manufactured experimently hardened slag product.
Again, when replacing the special converter slag of opening in the flat 1-126246 communique to use the hot metal pretreatment slag, the not enough 20N/mm of the compressive strength of the hardenite of gained 2, replace cement concrete not to be durable.In addition, contain 3000cm 2During the above hot metal pretreatment slag of promptly about 0.07mm below the/g, the intensity of hardenite is also not enough or also produced many minute crack.
Further, the raw material of announcing in according to EP0994196A1 cooperates, and uses the hot metal pretreatment slag and when carrying out the manufacturing of hardened slag product, also can see most minute crack sometimes on hardenite as the steel-making slag.And distinguish: these hardenites are when particularly hardened slag product is used in the blocky construction being used to resemble desired strength and aesthetic appearance, in any case also not anti-use.
Further, will open the converter slag powder of being put down in writing in the clear 59-169966 communique the spy and be changed to the hot metal pretreatment slag, and manufacture experimently hardened slag product, slag only condenses as a result, in any case also can not get the hardenite resemble the concrete.
The objective of the invention is: in light of this situation, use also can not cause the manufacture method of hardened slag product of the generation of the undercapacity of hardenite of manufacturing and minute crack as part of raw materials even propose make steel slag.
Disclosure of an invention
The present invention in order to achieve the above object is to be the following hot metal pretreatment slag of 1.18mm with containing (a) particle diameter: 15~55 quality % and (b) particle diameter be the following blast-furnace slag of 0.1mm: the material of 5~40 quality % makes its hardened hardened slag product manufacture method mix stirring with water after.
Again, the present invention is to be the following hot metal pretreatment slag of 1.18mm with containing (a) particle diameter: 15~55 quality %, (b) particle diameter are the following blast-furnace slag of 0.1mm: 3~36 quality % and (c) cigarette ash: 1.5~30 quality %, and be that 0.1~0.75 material mixes the invention that makes its hardened hardened slag product manufacture method after the stirring with water with respect to the mass ratio of the cigarette ash of the total amount of this blast-furnace slag and cigarette ash.
Moreover, in two kinds of above-mentioned manufacture method, ideal situation is: with respect to (a) particle diameter is that 1.18mm following hot metal pretreatment slag, (b) particle diameter are the following blast-furnace slag of 0.1mm and (c) the total amount of cigarette ash, and the mass ratio of this hot metal pretreatment slag surpasses 0.2.
Again, even also be that ideal situation is in above-mentioned arbitrary manufacture method:, further add at least a kind of material in the group that oxide compound, oxyhydroxide, vitriol and muriate by alkali-metal oxide compound, oxyhydroxide, vitriol and muriate and alkaline-earth metal constitute of being selected from of 0.2~20 quality % to containing in the thing of record with respect to the total amount of this blast-furnace slag and cigarette ash.
Again, even also be that ideal situation is: with respect to this blast-furnace slag, cigarette ash and particle diameter is the total amount of the hot metal pretreatment slag below the 0.1mm, add at least a kind of material in the group that constitutes by naphthene sulfonic acid class and multi-carboxylic acid of being selected from of 0.1~2.0 quality % in the thing further to containing of record in above-mentioned arbitrary manufacture method.
The preferred plan that carries out an invention
Below describe embodiment of the present invention in detail.
At first, in the present invention, use the hot metal pretreatment slag according to following reason as the steel-making slag. promptly:
(1) in hot metal pretreatment, because refining agent does not add MgO, so the original MgO concentration of slag that produces is low, and CaO/SiO 2Low. again, a little contained MgO is also almost with as Ca 2MgSi 2O 7Such high order compound form exists, and free MgO exists hardly.In contrast, the contained MgO of converter slag almost exists with the form of free MgO.Free MgO is different with free CaO, is difficult to generate stable oxyhydroxide by ageing treatment.So, have and can eliminate in the past because the possibility of problems such as the crackle of the hardenite due to the hydration expansion of the free MgO that when converter slag is used as raw material, produces, efflorescence, distortion, intensity reduction.
(2) the hot metal pretreatment slag as described above because CaO/SiO 2Low, and P 2O 5The concentration height is so CaO is mostly with 2CaOSiO 2, 3CaOP 2O 5The form Deng the high order compound exists. thereby free CaO concentration is low.Therefore, because the hydration swelling property due to the free CaO is also low, and has and to eliminate the possibility that is expanded to the problems such as crackle, efflorescence, distortion, intensity reduction of the hardenite of cause with the hydration of the free CaO of steel-making in the slag.
(3) owing to many, the hydration reaction height of fine powder, so itself can replace cooperating the blast-furnace slag fine powder and the cigarette ash of material as other.
(4) because free MgO exists hardly,, pulverize easily more than converter slag so slag itself is soft.
(5) when the hot metal pretreatment slag is fine powder, this carries out hydration reaction each other easily at hot metal pretreatment slag, above-mentioned blast-furnace slag fine powder and cigarette ash, can seek higher intensity.
, the result of trial-production hardenite is: if only adopt the hot metal pretreatment slag, then also insufficient at the effect of the intensity of hardenite and minute crack.
Therefore, inventor's probe to help very much the material of sclerous reaction in the hot metal pretreatment slag be the material of what particle diameter.Found that: particle diameter is that the following substance reaction of 1.18mm is good, the intensity height of the hardenite of gained, and also the generation of minute crack significantly diminishes.Therefore, in the present invention, in the total title complex except water, particularly will limit the contained particle diameter of hot metal pretreatment slag is the content of the following material of 1.18mm.Wherein, better particle diameter is below the 0.425mm, and special ideal particle diameter is below 0.1~0.425mm.Again, this situation does not hinder in the hot metal pretreatment slag that cooperates and contains the size hot metal pretreatment slag also bigger than particle diameter 1.18mm.The hot metal pretreatment slag that granularity is big only illustrates difficult pulverizing the in the process of pulverizing, so because the intensity that itself has to a certain degree is useful as the increment material, so again because active height also is useful as the bonding material.
In addition, said in this application particle diameter is the numerical value of obtaining by size analysis, and methods such as available JIS A1102, JIS A1103 are measured.
In the present invention, in the steel-making slag, there is the steel-making slag of free MgO phase hardly owing to use, and its usage quantity will be limited in suitable scope, do not expand so free MgO does not cause hydration during maintenance in water.The hardened slag product of manufacturing intensity height not only consequently, and minute crack does not exist yet.Further, because also existence hardly of the minute crack due to the dry shrinkage of hardened slag product.
Again, in the present invention, limiting this particle diameter is the amount of the following hot metal pretreatment slag of 1.18mm, on the other hand, and also will be with the SiO that contains of appropriate amount cooperation with its reaction 2Material. this SiO that contains 2Material have latent hydraulicity or pozzolanic reaction is advisable. specifically, use the fine powder of blast-furnace slag singlely or use the mixture of blast-furnace slag fine powder and cigarette ash to be advisable.Below the fine powder of said blast-furnace slag is that particle diameter is the following pulverized slag of 0.1mm in this application, and ideal situation is below the 0.07mm, i.e. the specific surface area of being measured by the Brian method: 3000~5000cm 2It is suitable that/g. makes the broken blast-furnace slag of water as such blast-furnace slag fine powder.The particle diameter that makes blast-furnace slag below the 0.1mm is being owing to make steel the reactive step-down of slag and cigarette ash when surpassing 0.1mm. in addition, the cigarette ash of saying in this application is the same with the blast-furnace slag fine powder to be the SiO that contains latent hydraulicity or pozzolanic reaction 2Material, it generates by burning of coal. in addition, the particle diameter of cigarette ash is unqualified in this application, is below the 0.2mm but general situation is a particle diameter, promptly is equivalent to the specific surface area of being measured by the Brian method: 1500cm 2More than/the g, itself be impalpable powder.When it being replaced particle diameter is the part of the blast-furnace slag below the 0.1mm when using, and improves more with the reactivity of hot metal pretreatment slag, and the intensity after inhibition that the minute crack of hardenite produces and the long-time maintenance improves and becomes possibility.Moreover when using particle diameter as the blast-furnace slag below the 0.1mm separately, its appropriate level is 5~40 quality %.
In the present invention, limit the reasons are as follows of content of hot metal pretreatment slag and blast-furnace slag fine powder as described above:
Be that one of reason is: particle diameter is the containing ratio less than 15 quality % of the following hot metal pretreatment slag of 1.18mm or containing ratio that particle diameter is the following blast-furnace slag of 0.1mm when surpassing 40 quality %, relatively, makes and SiO 2The alkalimetal ion or the balance between supply and demand of alkaline-earth metal ionic of reaction depart from, and the intensity of resulting hardenite reduces; Another reason is: when particle diameter be the containing ratio of the hot metal pretreatment slag below the 1.18mm surpass 55 quality % or particle diameter be below the 0.1mm blast-furnace slag contain quantity not sufficient 5 quality % the time because the SiO that fixedly has composition such as the expansile CaO of hydration in the hot metal pretreatment slag 2Often not enough, so the expansion and the efflorescence of hardenite take place in the resulting hardenite process of maintenance in water, its intensity reduces significantly.
The 1st invention that is the application is to be the following hot metal pretreatment slag of 1.18mm with containing (a) particle diameter: 15~55 quality % and (b) particle diameter be the following blast-furnace slag of 0.1mm: the material of 5~40 quality % mixes the manufacture method that makes its hardened hardened slag product after the stirring with water.
Moreover in mixing stirring operation above-mentioned and water, the water yield and mixer means do not limit especially.But in order to promote the hydration reaction between slag, make muddy and be advisable, when becoming muddy, owing to give flowability, so that forming operation also becomes is easy.Slag class raw material of the present invention all is a fine powder, and water makes mud and pours moulding into and make it with casting mold that hydration hardened method is best suited for.But do not get rid of pie reshaping or the situation of not moulding made from regard to using. in order to make title complex of the present invention become muddy is that the slump is as more than the 3cm, the suitable water yield of using is to account for more than the 6 weight % of title complex, and more suitably the water yield is 8~13 weight %.4~8 weight % left and right sides Shi Qi that account for title complex when the water yield are the pie of the not enough 3cm of the slump.Moreover, because they are according to using the different and different of raw material and cooperation, so determine that according to slump consistancy test the suitable water yield is advisable.
Further, in the present invention, contain SiO in conduct 2Material when using the mixture of blast-furnace slag fine powder and cigarette ash, make that to contain (a) particle diameter be the following hot metal pretreatment slag of 1.18mm: 15~55 quality %, (b) particle diameter are the following blast-furnace slag of 0.1mm: 3~36 quality % and (c) cigarette ash: 1.5~30 quality %, and be 0.1~0.75 material with respect to the mass ratio of the cigarette ash of the total amount of this blast-furnace slag and cigarette ash. being mixed stirring with water after, this title complex make its sclerosis make hardened slag product.
What limit in this wise the reasons are as follows:
At first, be that the containing ratio of the following hot metal pretreatment slag of 1.18mm is that the reason of 15~55 quality % and the particle diameter that makes blast-furnace slag are that reason below the 0.1mm is identical with the reason of having narrated owing to make particle diameter, so repeat no more.Making particle diameter is that the following blast-furnace slag fine powder content of 0.1mm is that 3~36 quality % are because when can obtain high-intensity hardenite when 3 quality % are above; Also then the intensity increase is saturated because its content is if surpass 36 quality % on the other hand, can not get higher effect, and uneconomical. its content of cigarette ash more than 1.5 quality % and with respect to particle diameter be the content of cigarette ash of total amount of blast-furnace slag below the 0.1mm and cigarette ash than being expressed as 0.1 with mass ratio when above, its effect is remarkable.But cigarette ash has tendency than blast-furnace slag fine powder deterioration in the hardening of normal temperature, when the containing ratio of cigarette ash surpass 30 quality % or with respect to particle diameter be blast-furnace slag below the 0.1mm and cigarette ash the total amount cigarette ash content than surpass with mass ratio represent 0.75 the time, then make sclerosis postponement as the integral body of hardened slag product, so at this moment be unfavorable. therefore, the containing ratio of regulation cigarette ash is 1.5~30 quality %, and is that the content of cigarette ash of total amount of blast-furnace slag below the 0.1mm and cigarette ash is than being expressed as 0.1~0.75 with mass ratio with respect to particle diameter.
Further, better in the present invention situation is: with respect to particle diameter is that blast-furnace slag, cigarette ash, particle diameter below the 0.1mm is the total content of the hot metal pretreatment slag below the 1.18mm, the content that makes the hot metal pretreatment slag than surpass the 0.2. that represents with mass ratio this be because: if so, the amount of the amount of the alkalimetal ion of supplying with by the hot metal pretreatment slag and/or alkaline-earth metal ions and contain SiO then 2Material in reactive SiO 2The balance of amount more suitable, the minute crack of hardenite prevents that effect from improving.
The present invention is by resembling cooperation as described above, and the intensity of the hardenite of manufacturing improves and significantly reduces minute crack and takes place.Even more ideal situation is: with respect to particle diameter is the blast-furnace slag below the 0.1mm and the total content of cigarette ash, adds at least a kind of material in the group that oxide compound, oxyhydroxide, vitriol and muriate by alkali-metal oxide compound, oxyhydroxide, vitriol and muriate and alkaline-earth metal constitute of being selected from of 0.2~20 quality %.
Again, with respect to particle diameter is that blast-furnace slag, cigarette ash and particle diameter below the 0.1mm is the total content of the hot metal pretreatment slag below the 0.1mm, and at least a kind of material that is selected from the group that is made of naphthene sulfonic acid class and multi-carboxylic acid that adds 0.1~2.0 quality % also is an ideal.
Promote the sclerosis of hardened slag product to become possibility by at least a kind of material that is selected from the group that oxide compound, oxyhydroxide, vitriol and muriate by alkali-metal oxide compound, oxyhydroxide, vitriol and muriate and alkaline-earth metal constitute that adds more than the 0.2 quality %, because can shorten the needed time of maintenance.Even but addition surpasses 20 quality %, its effect is also saturated, so the upper limit is defined as 20 quality % and is advisable.As this compound, the ideal material can be enumerated Ca (OH) 2, NaOH, CaO, CaSO 42H 2O, CaCl 2Deng.
In addition, when adding naphthene sulfonic acid class and/or multi-carboxylic acid, raw material and water is mixed together mixes the raising of stirring property when stirring.Therefore, can reduce and mix the amount that stirs required water, consequently can obtain more high-intensity hardenite.At this moment, be the blast-furnace slag below the 0.1mm and the total content of cigarette ash with respect to particle diameter, making addition is the above effect height of 0.1 quality %.Even but because addition surpasses 2.0 quality %, its effect is also saturated, is advisable so be defined as 0.1~2.0 quality %. as the naphthene sulfonic acid class, ideal has K﹠amp; The Sheng Fulao H-60 that Sai Lufulao 110 (セ Le Off ロ-110) that D fine chemical (Off ア イ Application ケ ミ カ Le) is made and Sheng Fulao (サ Application Off ロ-) (strain) make (サ Application Off ロ-H-60) etc.Again, as the multi-carboxylic acid, the ideal material can be enumerated paddy Lai Sikaimikaluzi (the top grade Da Laikusi 200 (ダ one レ Star Network ス ス one パ 1) that グ レ one ス ケ ミ カ Le ズ (strain) makes etc.
Embodiment
Below with embodiment and comparative example explanation the present invention.Conclude the hot metal pretreatment slag of use and the composition of converter slag and be shown in table 1 again.
Embodiment 1
As cooperating raw material, with the hot metal pretreatment slag pulverized, (specific surface area of being measured by the Brian method is 4000cm to be ground into the blast-furnace slag that particle diameter is the fine powder below the 0.1mm 2/ g), mix to stir and to make the slump be 3~25cm to water under condition shown in the table 2, and flow into sandbox.The demoulding after 1~2 day makes hardenite with its maintenance in 20 ℃ water.The addition that water is stirred in content, ratio, the mixing of each raw material of cooperating is shown in table 2. and intensity, surface drying proportion, surface detail crackle bar number and maintenance the intensity 91 day after of maintenance after 28 days of gained hardenite is gathered and is shown in table 3. again, in table 3, what writing A, B, C, D is respectively the value of the proportioning of each raw material of expression, also is the same in following embodiment.
Embodiment 2
As cooperate raw material with the hot metal pretreatment slag pulverized, (specific surface area of being measured by the Brian method is 4000cm to be ground into the blast-furnace slag that particle diameter is the fine powder below the 0.1mm 2/ g), cigarette ash (JIS standard I I kind), mix to stir and to make the slump be 3~25cm to water under condition shown in table 4 and 5, and inflow sandbox. the demoulding after 1~2 day makes hardenite with its maintenance in 20 ℃ water. and the addition that the content of each raw material that will cooperate, ratio, mixing stir water is shown in table 4 and table 5. and intensity, surface drying proportion, surface detail crackle bar number and maintenance the intensity 91 day after of maintenance after 28 days of gained hardenite is gathered and is shown in table 6 and table 7.
Embodiment 3
As cooperate raw material contain pulverizing the hot metal pretreatment slag, (specific surface area of being measured by the Brian method is 4000cm to be ground into the blast-furnace slag that particle diameter is the fine powder below the 0.1mm 2/ g), further at a part, add shown in cigarette ash (JIS standard I I kind) and the table 8,9 and 10 other additive therein, it is 3~25cm that their waters mixing stirring is made the slump, and inflow sandbox. the demoulding after 1~2 day makes hardenite with its maintenance in 20 ℃ water. and the addition that water is stirred in the content of each raw material that will cooperate, ratio, mixing is shown in table 8, table 9 and table 10.Intensity, surface drying proportion, surface detail crackle bar number and maintenance the intensity 91 day after of maintenance after 28 days of gained hardenite gathered and be shown in table 11, table 12 and table 13. simultaneously
Comparative example
As cooperate raw material contain pulverizing the hot metal pretreatment slag, (specific surface area of being measured by the Brian method is 4000cm to be ground into the blast-furnace slag that particle diameter is the fine powder below the 0.1mm 2/ g), at a part, add cigarette ash (JIS standard I I kind) therein further, under the containing ratio condition that breaks away from limited range of the present invention, cooperate, water mixes stirring and flows into sandbox under condition shown in the table 14.The demoulding after 1~2 day makes hardenite with its maintenance in 20 ℃ water. and the addition that water is stirred in the content of each raw material that will cooperate, ratio, mixing is shown in table 14.Intensity, surface drying proportion, surface detail crackle bar number and maintenance the intensity 91 day after of maintenance after 28 days of gained hardenite gathered and be shown in table 15 simultaneously.
Moreover, write down the bar number of the minute crack in embodiment and comparative example that can measure by visual inspection.
When referring to above-mentioned when respectively showing, the result of gained can be summarized as follows in above embodiment and comparative example:
That is, in the hot metal pretreatment slag, particle diameter is the comparative example 1 of the condition of the discontented unabridged version invention of the containing ratio of the following slag of 1.18mm, and the hardened slag product of manufacturing has produced 3/cm in 28 days rear surface minute crack of maintenance 2And wear resistance is also bad, and this hardenite has produced crackle and gap when carrying.In contrast, for example of the present invention, its surface detail crackle of arbitrary hardenite is all at 0.5/cm 2Below, minute crack is significantly little.And, the crackle when not producing wear resistance, carrying and the problem of gap.
Be that blast-furnace slag, cigarette ash and particle diameter below the 0.1mm is that the mass ratio (ratio of representing with C in the table) of this hot metal pretreatment slag of the total amount of the hot metal pretreatment slag below the 0.425mm surpasses among 0.2 the present invention's example No.1-1,1-3,1-5,1-6, the 1-8~1-22 with respect to particle diameter particularly, the minute crack bar number of hardenite is still less to 0.4/cm 2Below, be extraordinary result.In addition, be that blast-furnace slag, cigarette ash and particle diameter below the 0.1mm is that the mass ratio (ratio of representing with D in the table) of this hot metal pretreatment slag of the total amount of the hot metal pretreatment slag below the 0.1mm surpasses among the present invention's example No.1-9~1-21 of 0.2 with respect to particle diameter, the minute crack bar number of hardenite is still less to 0.3/cm 2Below.Further, at particle diameter is to cooperate on the blast-furnace slag basis below the 0.1mm in each example of embodiment 2 of an amount of cigarette ash, the minute crack bar number of hardenite can reduce more. and further again, in each example of the embodiment 3 that has added various additives, not only the minute crack of hardenite reduces, and can reach the purpose that intensity improves.
Moreover, comparative example 4 is according to the hardenite of opening the suitable use level of embodiment that flat 2-233539 communique puts down in writing and particle diameter with the spy and making, but after 60 days, owing to the hydration reaction with MgO is that the expansion of cause causes damage. in addition, comparative example 6 is according to the hardenite of opening the suitable use level of embodiment that flat 10-152364 communique puts down in writing and particle diameter with the spy and making, but after 35 days, owing to the hydration reaction with free CaO is that the expansion of cause causes damage.
Table 1
Title Chemical constitution (quality %) Rate of expansion (%) *
CaO SiO 2 MgO Al 2O 3 P 2O 5 S The iron total amount Metal Fe Free CaO Free MgO
The Si slag is taken off in pre-treatment 43 30 1 2 3 0.2 8 3 0.1 0.1 0.1
The P slag is taken off in pre-treatment 34 18 1 3 6 0.2 20 6 0.2 0.2 0.2
The S slag is taken off in pre-treatment 35 17 1 3 3 0.4 20 6 0.3 0.2 0.3
Converter slag A 50 15 10 4 2 0.2 16 6 0.8 9 0.4
Converter slag B 53 13 7 4 2 0.2 17 5 2.5 5 1.2
*The swell test of carrying out according to JIS A 5015
Table 2
Embodiment No Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1mm below 0.1 ~0.425 mm 0.425 ~1.18 mm 1.18 ~2mm 2~ 5mm 5~ 13.2 mm 13.2 ~20 mm 20~ 40mm
1-1 Take off the Si slag 0.5 7 18 17 27 5 3 2 20 0 Ca(OH) 2 2.0 12
1-2 Take off the P slag 1 4 10 10 18 9 3 3 40 0 Ca(OH) 2 4.0 14
1-3 Take off the S slag 2 9 20 18 21 0 0 0 30 0 Ca(OH) 2 3.0 10
1-4 Take off the P slag 2 5 12 12 20 11 4 3 30 0 Ca(OH) 2 3.0 13
1-5 Take off the S slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.9 10
1-6 Take off the P slag 2 5 16 16 27 15 5 4 10 0 Ca(OH) 2 1.0 8
1-7 Take off the P slag 1 4 10 11 14 10 10 10 30 0 Ca(OH) 2 3.0 13
1-8 Take off the Si slag 2 5 16 16 27 9 3 2 19 0 Ca(OH) 2 1.9 10
1-9 Take off the S slag 3 6 18 18 30 10 3 2 10 0 Ca(OH) 2 1.0 8
1-10 Take off the Si slag 8 17 18 4 9 13 5 4 22 0 Ca(OH) 2 2.2 13
1-11 Take off the S slag 7 13 17 6 12 17 7 4 17 0 Ca(OH) 2 1.7 11
1-12 Take off the P slag 5 11 15 7 15 21 8 6 12 0 Ca(OH) 2 1.2 9
1-13 Take off the P slag 17 35 7 4 7 9 4 3 14 0 Ca(OH) 2 1.4 14
1-14 Take off the S slag 11 24 9 6 12 17 6 5 10 0 Ca(OH) 2 1.0 11
1-15 Take off the Si slag 12 25 9 6 13 18 6 5 5 0 Ca(OH) 2 0.5 9
1-16 Take off the P slag 9 17 19 4 7 10 4 3 27 0 Ca(OH) 2 2.7 15
1-17 Take off the P slag 11 11 15 4 6 8 4 3 38 0 Ca(OH) 2 3.8 15
1-18 Take off the Si slag 5 12 15 7 13 19 8 5 16 0 Ca(OH) 2 1.6 11
1-19 Take off the S slag 6 13 16 7 14 20 9 5 10 0 Ca(OH) 2 1.0 9
1-20 Take off the P slag 20 13 15 9 12 7 3 2 19 0 Ca(OH) 2 1.9 14
1-21 Take off the S slag 25 12 14 7 10 8 4 3 17 0 Ca(OH) 2 1.7 15
1-22 Take off the S slag 2 5 14 14 24 13 5 4 19 0 - - 10
Table 3
Embodiment No A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
1-1 0 0.56 0.27 0.02 In 20 ℃ of water 25 33 2.47 0.4
1-2 0 0.29 0.13 0.04 In 20 ℃ of water 35 46 2.43 0.5
1-3 0 0.51 0.27 0.06 In 20 ℃ of water 32 40 2.42 0.4
1-4 0 0.39 0.18 0.05 In 20 ℃ of water 35 46 2.43 0.5
1-5 0 0.52 0.27 0.08 In 20 ℃ of water 26 35 2.52 0.4
1-6 0 0.70 0.41 0.17 In 20 ℃ of water 22 28 2.57 0.3
1-7 0 0.39 0.14 0.03 In 20 ℃ of water 34 45 2.44 0.5
1-8 0 0.55 0.28 0.11 In 20 ℃ of water 27 35 2.52 0.4
1-9 0 0.72 0.45 0.21 In 20 ℃ of water 23 30 2.58 0.3
1-10 0 0.67 0.54 0.27 In 20 ℃ of water 33 43 2.49 0.2
1-11 0 0.69 0.54 0.29 In 20 ℃ of water 30 38 2.56 0.1
1-12 0 0.72 0.57 0.29 In 20 ℃ of water 27 36 2.61 0.1
1-13 0 0.80 0.78 0.54 In 20 ℃ of water 26 39 2.47 0.1
1-14 0 0.82 0.79 0.54 In 20 ℃ of water 21 34 2.56 0.1
1-15 0 0.90 0.88 0.70 In 20 ℃ of water 20 31 2.59 0.1
1-16 0 0.62 0.49 0.25 In 20 ℃ of water 35 45 2.42 0.1
1-17 0 0.49 0.37 0.22 In 20 ℃ of water 42 52 2.39 0.2
1-18 0 0.67 0.52 0.25 In 20 ℃ of water 26 35 2.54 0.1
1-19 0 0.77 0.65 0.36 In 20 ℃ of water 22 30 2.58 0.1
1-20 0 0.71 0.63 0.51 In 20 ℃ of water 35 48 2.52 0.1
1-21 0 0.75 0.69 0.60 In 20 ℃ of water 39 52 2.56 0.1
1-22 0 0.52 0.27 0.09 In 20 ℃ of water 20 26 2.55 0.4
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 4
Embodiment No Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1mm below 0.1~ 0.425mm 0.425~ 1.18mm 1.18~ 2mm 2~ 5mm 5~ 13.2mm 13.2~ 20mm 20~ 40mm
2-1 Take off the P slag 1 4 10 10 18 9 3 3 36.0 4.0 Ca(OH) 2 4.0 14
2-2 Take off the P slag 1 4 10 10 18 9 3 3 20.0 20.0 Ca(OH) 2 4.0 14
2-3 Take off the P slag 1 4 10 10 18 9 3 3 10.0 30.0 Ca(OH) 2 4.0 13
2-4 Take off the P slag 2 9 20 18 21 0 0 0 20 10 Ca(OH) 2 3.0 12
2-5 Take off the P slag 2 9 20 18 21 0 0 0 15 15 Ca(OH) 2 3.0 12
2-6 Take off the P slag 2 6 16 12 23 13 4 4 12.8 6.4 Ca(OH) 2 1.9 12
2-7 Take off the P slag 2 6 16 12 23 13 4 4 6.4 12.8 Ca(OH) 2 1.9 9
2-8 Take off the S slag 1 4 10 11 14 10 10 10 20.0 10.0 Ca(OH) 2 3.0 13
2-9 Take off the S slag 2 5 15 14 21 8 3 2 10.0 20.0 Ca(OH) 2 3.0 12
2-10 Take off the S slag 2 5 16 16 27 9 3 2 12.8 6.4 Ca(OH) 2 1.9 10
2-11 Take off the S slag 2 5 16 16 27 9 3 2 6.4 12.8 Ca(OH) 2 1.9 9
2-12 Take off the Si slag 8 17 18 4 9 13 5 4 14.4 7.2 Ca(OH) 2 2.2 13
2-13 Take off the Si slag 8 17 18 4 9 13 5 4 6.5 15.1 Ca(OH) 2 2.2 12
2-14 Take off the Si slag 7 13 17 6 12 17 7 4 11.2 5.6 Ca(OH) 2 1.7 11
2-15 Take off the Si slag 2 13 17 6 12 17 7 4 6.5 15.1 Ca(OH) 2 2.2 10
Table 5
Embodiment No. Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1mm below 0.1~ 0.425mm 0.425~ 1.18mm 1.18~ 2mm 2~ 5mm 5~ 13.2mm 13.2~ 20mm 20~ 40mm
2-16 Take off the P slag 17 35 7 4 7 9 4 3 12.3 1.5 Ca(OH) 2 1.4 14
2-17 Take off the P slag 17 35 7 4 7 9 4 3 4.2 9.6 Ca(OH) 2 1.4 13
2-18 Take off the P slag 17 35 7 7 8 11 5 4 3.0 3.0 Ca(OH) 2 0.6 13
2-19 Take off the P slag 11 24 9 6 12 17 6 5 6.4 3.2 Ca(OH) 2 1.0 11
2-20 Take off the P slag 11 24 9 6 12 17 6 5 3.2 6.4 Ca(OH) 2 1.0 10
2-21 Take off the S slag 11 20 20 3 6 8 4 2 16.8 9.1 Ca(OH) 2 2.6 15
2-22 Take off the P slag 11 20 20 3 6 8 4 2 13.0 13.0 Ca(OH) 2 2.6 15
2-23 Take off the P slag 11 20 20 3 6 8 4 2 9.1 16.8 Ca(OH) 2 2.6 14
2-24 Take off the Si slag 6 13 17 6 13 18 7 5 12.9 1.5 Ca(OH) 2 1.4 10
2-25 Take off the P slag 6 13 17 6 13 18 7 5 7.4 7.4 Ca(OH) 2 1.5 10
2-26 Take off the Si slag 6 13 17 6 13 18 7 5 5.2 9.6 Ca(OH) 2 1.5 9
2-27 Take off the P slag 9 17 19 4 7 10 4 3 18.2 9.1 Ca(OH) 2 2.7 15
2-28 Take off the P slag 9 17 19 4 7 10 4 3 9.1 18.2 Ca(OH) 2 2.7 14
2-29 Take off the P slag 5 12 15 7 13 19 8 5 10.4 5.2 Ca(OH) 2 1.6 11
2-30 Take off the P slag 5 12 15 7 13 19 8 5 5.2 10.4 Ca(OH) 2 1.6 10
2-31 Take off the S slag 11 20 20 3 6 8 4 2 13.0 13.0 - - 15
Table 6
Embodiment No A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
2-1 0.10 0.29 0.13 0.04 In 20 ℃ of water 35 50 2.42 0.3
2-2 0.50 0.29 0.13 0.04 In 20 ℃ of water 32 53 2.40 0.2
2-3 0.75 0.29 0.13 0.04 In 20 ℃ of water 28 51 2.38 0.2
2-4 0.33 0.51 0.27 0.06 In 20 ℃ of water 31 45 2.42 0.1
2-5 0.50 0.51 0.27 0.06 In 20 ℃ of water 28 44 2.42 0.1
2-6 0.33 0.56 0.29 0.09 In 20 ℃ of water 24 36 2.48 0.1
2-7 0.67 0.56 0.29 0.09 In 20 ℃ of water 22 33 2.44 0.1
2-8 0.33 0.42 0.19 0.06 In 20 ℃ of water 30 46 2.40 0.2
2-9 0.67 0.42 0.19 0.06 In 20 ℃ of water 28 43 2.36 0.2
2-10 0.33 0.55 0.28 0.11 In 20 ℃ of water 24 38 2.48 0.1
2-11 0.67 0.55 0.28 0.11 In 20 ℃ of water 21 35 2.43 0.1
2-12 0.33 0.67 0.54 0.27 In 20 ℃ of water 30 45 2.45 0
2-13 0.70 0.67 0.54 0.27 In 20 ℃ of water 28 41 2.41 0
2-14 0.33 0.69 0.54 0.29 In 20 ℃ of water 28 41 2.52 0
2-15 0.70 0.60 0.41 0.08 In 20 ℃ of water 26 39 2.48 0.1
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 7
Embodiment No. A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
2-16 0.11 0.81 0.79 0.55 In 20 ℃ of water 25 40 2.43 0
2-17 0.70 0.81 0.79 0.55 In 20 ℃ of water 24 35 2.39 0
2-18 0.50 0.91 0.90 0.74 In 20 ℃ of water 20 26 2.53 0
2-19 0.33 0.82 0.79 0.54 In 20 ℃ of water 19 32 2.52 0
2-20 0.67 0.82 0.79 0.54 In 20 ℃ of water 17 28 2.47 0
2-21 0.35 0.66 0.55 0.30 In 20 ℃ of water 29 44 2.39 0
2-22 0.50 0.66 0.54 0.30 In 20 ℃ of water 28 45 2.37 0
2-23 0.65 0.66 0.55 0.30 In 20 ℃ of water 26 42 2.35 0
2-24 0.10 0.72 0.57 0.31 In 20 ℃ of water 25 36 2.56 0
2-25 0.50 0.71 0.56 0.30 In 20 ℃ of water 23 36 2.54 0
2-26 0.65 0.71 0.56 0.30 In 20 ℃ of water 22 33 2.52 0
2-27 0.33 0.62 0.49 0.25 In 20 ℃ of water 33 48 2.42 0
2-28 0.67 0.62 0.49 0.25 In 20 ℃ of water 30 44 2.42 0
2-29 0.33 0.67 0.52 0.25 In 20 ℃ of water 25 37 2.54 0
2-30 0.67 0.67 0.52 0.25 In 20 ℃ of water 22 34 2.54 0
2-31 0.50 0.66 0.54 0.30 In 20 ℃ of water 20 29 2.39 0
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 8
Embodiment No. Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1 below the mm 0.1 ~ 0.425 mm 0.425 ~ 1.18 mm 1.18 ~ 2mm 2 ~ 5mm 5 ~ 13.2 mm 13.2 ~ 20 mm 20 ~ 40 mm
3-1 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.0 12
3-2 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 3.8 14
3-3 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 NaOH 0.5 13
3-4 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 NaOH 1.0 13
3-5 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 NaOH 2.0 13
3-6 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 0.1 CaSO 4·2H 2O 1.0 12
3-7 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 0.1 CaSO 4·2H 2O 2.0 12
3-8 Take off the Si slag 1 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.9 CaSO 4·2H 2O 1.0 13
3-9 Take off the Si slag 1 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.9 CaSO 4·2H 2O 2.0 13
3-10 Take off the S slag 2 9 20 18 21 0 0 0 15 15 Ca(OH) 2 1.5 11
3-11 Take off the S slag 2 9 20 18 21 0 0 0 15 15 Ca(OH) 2 6.0 13
3-12 Take off the S slag 2 9 20 18 21 0 0 0 15 15 NaOH 0.5 11
3-13 Take off the S slag 2 9 20 18 21 0 0 0 15 15 NaOH 1.5 11
3-14 Take off the S slag 2 9 20 18 21 0 0 0 15 15 Ca(OH) 2 3.0 CaSO 4·2H 2O 1.5 12
3-15 Take off the S slag 14 29 9 4 10 13 5 4 12 0 - 13
3-16 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 0.6 13
3-17 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 1.2 14
3-18 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 2.4 15
3-19 Take off the S slag 14 29 9 4 10 13 5 4 12 0 NaOH 0.3 13
3-20 Take off the S slag 14 29 9 4 10 13 5 4 12 0 NaOH 0.6 13
Table 9
Embodiment No. Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1 below the mm 0.1 ~ 0.425 mm 0.425 ~ 1.18 mm 1.18 ~ 2 mm 2 ~ 5 mm 5 ~ 13.2 mm 13.2 ~ 20 mm 20 ~ 40 mm
3-21 Take off the S slag 14 29 9 4 10 13 5 4 12 0 NaOH 1.2 13
3-22 Take off the S slag 14 29 9 4 10 13 5 4 12 0 CaSO 4·2H 2O 0.5 13
3-23 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 0.1 CaSO 4·2H 2O 0.5 13
3-24 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 0.1 CaSO 4·2H 2O 1.0 13
3-25 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 1.2 CaSO 4·2H 2O 0.5 14
3-26 Take off the S slag 14 29 9 4 10 13 5 4 12 0 Ca(OH) 2 1.2 CaSO 4·2H 2O 1.0 14
3-27 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0 13
3-28 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.6 13
3-29 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 14
3-30 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 2.4 15
3-31 Take off the P slag 14 29 9 4 10 13 5 4 8 4 NaOH 0.3 13
3-32 Take off the P slag 14 29 9 4 10 13 5 4 8 4 NaOH 0.6 13
3-33 Take off the P slag 14 29 9 4 10 13 5 4 8 4 NaOH 1.2 13
3-34 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 CaSO 4·2H 2O 0.5 13
3-35 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.1 CaSO 4·2H 2O 0.5 13
3-36 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.1 CaSO 4·2H 2O 1.0 13
3-37 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 CaSO 4·2H 2O 0.5 14
3-38 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 CaSO 4·2H 2O 1.0 14
3-39 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 CaCl 2 0.02 13
3-40 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 CaCl 2 0.10 13
Table 10
Embodiment No. Pre-treatment slag kind Pre-treatment molten slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1mm below 0.1~ 0.425 mm 0.425 ~ 1.18mm 1.18 ~ 2mm 2 ~ 5mm 5 ~ 13.2mm 13.2 ~ 20mm 20 ~ 40mm
3-41 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 CaCl 2 0.02 14
3-42 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 CaCl 2 0.10 14
3-43 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 NaCl 0.02 13
3-44 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 NaCl 0.10 13
3-45 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 NaCl 0.02 14
3-46 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 NaCl 0.10 14
3-47 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 Na 2SO 4 0.02 13
3-48 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 0.4 Na 2SO 4 0.10 13
3-49 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Na 2SO 4 0.02 14
3-50 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Na 2SO 4 0.10 14
3-51 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.0 Naphthene sulfonic acid * 0.2 11
3-52 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Naphthene sulfonic acid * 1 11
3-53 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Naphthene sulfonic acid * 2 9
3-54 Take off the Si slag 2 5 14 14 24 13 5 4 19 0 Ca(OH) 2 1.0 Poly carboxylic acid ** 0.2 11
3-55 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Poly carboxylic acid ** 1 11
3-56 Take off the P slag 14 29 9 4 10 13 5 4 8 4 Ca(OH) 2 1.2 Poly carboxylic acid ** 2 9
*K﹠amp; Sai Lufulao 110 (the K﹠amp that D fine chemical (strain) is made; D Off ア イ Application ケ ミ カ Le (strain) System セ Le Off ロ-110)
*The top grade Da Laikusi 200 (グ レ-ス ケ ミ カ Le ズ (strain) System ダ-レ Star Network ス ス-パ-200) that paddy Lai Sikaimikaluzi (strain) makes
Table 11
Embodiment No. A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
3-1 0.00 0.52 0.26 0.09 In 20 ℃ of water 23 30 2.53 0.4
3-2 0.00 0.52 0.26 0.09 In 20 ℃ of water 27 35 2.49 0.4
3-3 0.00 0.52 0.26 0.09 In 20 ℃ of water 22 26 2.51 0.4
3-4 0.00 0.52 0.26 0.09 In 20 ℃ of water 25 31 2.53 0.4
3-5 0.00 0.52 0.26 0.09 In 20 ℃ of water 27 34 2.52 0.4
3-6 0.00 0.52 0.26 0.08 In 20 ℃ of water 35 46 2.54 0.4
3-7 0.00 0.52 0.26 0.08 In 20 ℃ of water 37 46 2.55 0.4
3-8 0.00 0.52 0.25 0.07 In 20 ℃ of water 33 43 2.53 0.4
3-9 0.00 0.52 0.25 0.07 In 20 ℃ of water 34 45 2.52 0.4
3-10 0.50 0.51 0.27 0.06 In 20 ℃ of water 28 44 2.42 0.1
3-11 0.50 0.51 0.27 0.06 In 20 ℃ of water 29 40 2.44 0.1
3-12 0.50 0.51 0.27 0.06 In 20 ℃ of water 25 33 2.43 0.1
3-13 0.50 0.51 0.27 0.06 In 20 ℃ of water 29 42 2.43 0.1
3-14 0.50 0.51 0.27 0.06 In 20 ℃ of water 32 50 2.42 0.1
3-15 0.00 0.81 0.78 0.54 In 20 ℃ of water 21 27 2.56 0
3-16 0.00 0.81 0.78 0.54 In 20 ℃ of water 21 34 2.57 0
3-17 0.00 0.81 0.78 0.54 In 20 ℃ of water 24 35 2.54 0
3-18 0.00 0.81 0.78 0.53 In 20 ℃ of water 25 36 2.51 0
3-19 0.00 0.81 0.78 0.54 In 20 ℃ of water 21 26 2.57 0
3-20 0.00 0.81 0.78 0.54 In 20 ℃ of water 21 29 2.58 0
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 12
Embodiment No. A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
3-21 0 0.81 0.78 0.54 In 20 ℃ of water 22 31 2.57 0
3-22 0 0.81 0.78 0.54 In 20 ℃ of water 22 33 2.59 0
3-23 0 0.81 0.78 0.54 In 20 ℃ of water 27 42 2.58 0
3-24 0 0.81 0.78 0.54 In 20 ℃ of water 29 44 2.57 0
3-25 0 0.81 0.78 0.54 In 20 ℃ of water 28 42 2.54 0
3-26 0 0.81 0.78 0.54 In 20 ℃ of water 29 42 2.53 0
3-27 0.33 0.81 0.78 0.54 In 20 ℃ of water 20 29 2.48 0
3-28 0.33 0.81 0.78 0.54 In 20 ℃ of water 20 37 2.47 0
3-20 0.33 0.81 0.78 0.54 In 20 ℃ of water 22 38 2.44 0
3-30 0.33 0.81 0.78 0.53 In 20 ℃ of water 23 38 2.41 0
3-31 0.33 0.81 0.78 0.54 In 20 ℃ of water 20 30 2.48 0
3-32 0.33 0.81 0.78 0.54 In 20 ℃ of water 20 32 2.47 0
3-33 0.33 0.81 0.78 0.54 In 20 ℃ of water 21 32 2.48 0
3-34 0.33 0.81 0.78 0.54 In 20 ℃ of water 20 34 2.49 0
3-35 0.33 0.81 0.78 0.54 In 20 ℃ of water 24 45 2.47 0
3-36 0.33 0.81 0.78 0.54 In 20 ℃ of water 26 47 2.5 0
3-37 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 44 2.43 0
3-38 0.33 0.81 0.78 0.54 In 20 ℃ of water 26 45 2.44 0
3-39 033 0.81 0.78 0.54 In 20 ℃ of water 21 38 2.5 0
3-40 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 41 2.49 0
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 13
Embodiment No. A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
3-41 0.33 0.81 0.78 0.54 In 20 ℃ of water 24 41 2.45 0
3-42 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 40 2.45 0
3-43 0.33 0.81 0.78 0.54 In 20 ℃ of water 22 43 2.48 0
3-44 0.33 0.81 0.78 0.54 In 20 ℃ of water 24 45 2.49 0
3-45 0.33 0.81 0.78 0.54 In 20 ℃ of water 23 42 2.48 0
3-46 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 44 2.45 0
3-47 0.33 0.81 0.78 0.54 In 20 ℃ of water 23 42 2.50 0
3-48 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 44 2.47 0
3-49 0.33 0.81 0.78 0.54 In 20 ℃ of water 24 43 2.44 0
3-50 0.33 0.81 0.78 0.54 In 20 ℃ of water 25 45 2.43 0
3-51 0.00 0.52 0.26 0.09 In 20 ℃ of water 25 33 2.54 0.4
3-52 0.33 0.81 0.78 0.54 In 20 ℃ of water 26 43 2.46 0
3-53 0.33 0.81 0.78 0.54 In 20 ℃ of water 28 45 2.47 0
3-54 0.00 0.52 0.26 0.09 In 20 ℃ of water 25 33 2.54 0.4
3-55 0.33 0.81 0.78 0.54 In 20 ℃ of water 27 43 2.46 0
3-56 0.33 0.81 0.78 0.54 In 20 ℃ of water 28 45 2.47 0
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Table 14
Comparative example No Steel-making slag kind Steel-making slag (quality %) Blast-furnace slag fine powder (quality %) Cigarette ash (quality %) Other (adding quality %) Water (adding quality %)
0.1mm below 0.1~ 0.425 mm 0.425 ~1.18 mm 1.18 ~ 2mm 2~ 5mm 5~ 13.2 mm 13.2 ~20 mm 20~ 40mm
1 The P slag is taken off in pre-treatment 0 1 3 4 11 25 13 13 30 0 Ca(OH) 2 3.0 13
2 The S slag is taken off in pre-treatment 25 12 16 11 13 10 5 4 4 0 Ca(OH) 2 0.4 15
3 The P slag is taken off in pre-treatment 25 12 16 11 13 10 5 4 2 2 Ca(OH) 2 0.4 15
4 Converter slag A 10 12 14 6 5 16 12 17 8 0 - - 11
5 Converter slag A 10 12 14 6 5 16 12 17 8 0 Ca(OH) 2 0.8 11
6 Converter slag B 4 12 15 7 12 18 10 8 14 0 - - 11
7 Converter slag B 4 12 15 7 12 18 10 8 14 0 Ca(OH) 2 1.4 11
Table 15
Comparative example No. A B C D Curing condition Compressive strength (the N/mm of maintenance after 28 days 2) Compressive strength (the N/mm of maintenance after 91 days 2) The surface drying proportion of maintenance after 28 days Surface detail crackle (bar/the cm of atmosphere maintenance after 28 days 2)
1 0 0.12 0.03 0.00 In 20 ℃ of water 26 33 2.32 3
2 0 0.93 0.90 0.86 In 20 ℃ of water 13 19 2.65 0
3 0.5 0.93 0.90 0.86 In 20 ℃ of water 11 19 2.63 0.0
4 0 0.82 0.73 0.56 In 20 ℃ of water Water and expansion owing to free MgO after 60 days cause damage - -
5 0 0.82 0.73 0.56 In 20 ℃ of water Water and expansion owing to free MgO after 65 days cause damage - -
6 0 0.69 0.53 In 20 ℃ of water Water and expansion owing to free CaO after 35 days cause damage - -
7 0 0.69 0.53 0.22 In 20 ℃ of water Water and expansion owing to free CaO after 33 days cause damage - -
A:[cigarette ash/(particle diameter is the following blast-furnace slag+cigarette ash of 0.1mm)]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+1.18mm that 0.1mm is following) that B:[1.18mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.425mm that 0.1mm is following) that C:[0.425mm is following]
Hot metal pretreatment slag/(the following hot metal pretreatment slag of blast-furnace slag+cigarette ash+0.1mm that 0.1mm is following) that D:[0.1mm is following]
Utilize possibility on the industry
As described above, according to the present invention, in-problem steelmaking slag also can obtain the hardened slag product that high strength and superficial layer almost do not have hair check on its purposes even use in the past. It is possible that this hardened slag product uses as roadbed material, engineering materials, artificial stone, marine structure, other concrete substitute, so the present invention helps the recycling, enhancement of environment of resource etc. very much.

Claims (6)

1. the manufacture method of a hardened slag product, wherein, will contain (a) particle diameter is the following hot metal pretreatment slag of 1.18mm: 15~55 quality % and (b) particle diameter be the following blast-furnace slag of 0.1mm: the material of 5~40 quality % makes its sclerosis mix stirring with water after.
2. the manufacture method of the hardened slag product of putting down in writing according to claim 1, wherein, with respect to (a) particle diameter be the following hot metal pretreatment slag of 1.18mm and (b) particle diameter be the total amount of the following blast-furnace slag of 0.1mm, the mass ratio of this hot metal pretreatment slag surpasses 0.2.
3. the manufacture method of a hardened slag product, wherein, to contain (a) particle diameter and be the following hot metal pretreatment slag of 1.18mm: 15~55 quality %, (b) particle diameter are the following blast-furnace slag of 0.1mm: 3~36 quality % and (c) cigarette ash: 1.5~30 quality %, and be to make its sclerosis 0.1~0.75 material mixes stirring with water after with respect to the mass ratio of the total amount cigarette ash of this blast-furnace slag and cigarette ash.
4. the manufacture method of the hardened slag product of putting down in writing according to claim 3, wherein, with respect to (a) particle diameter is that 1.18mm following hot metal pretreatment slag, (b) particle diameter are the following blast-furnace slag of 0.1mm and (c) the total amount of cigarette ash, and the mass ratio of this hot metal pretreatment slag surpasses 0.2.
5. the manufacture method of the hardened slag product of putting down in writing according to claim 3, wherein, that is put down in writing contains in the thing, with respect to the total amount of this blast-furnace slag and cigarette ash, further also add at least a kind of material in the group that oxide compound, oxyhydroxide, vitriol and muriate by alkali-metal oxide compound, oxyhydroxide, vitriol and muriate and alkaline-earth metal constitute of being selected from of 0.2~20 quality %.
6. the manufacture method of the hardened slag product of putting down in writing according to claim 3, wherein, that is put down in writing contains in the thing, with respect to this blast-furnace slag, cigarette ash and particle diameter is the total amount of the hot metal pretreatment slag below the 0.1mm, further also adds at least a kind of material in the group that is made of naphthene sulfonic acid class and multi-carboxylic acid of being selected from of 0.1~2.0 quality %.
CNB018006051A 2000-03-28 2001-03-19 Method for producing hardened slag product Expired - Fee Related CN100360450C (en)

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