Epoxy Type Flaflame-Retardant Coating of Artificial Bitumen
Technical field the present invention relates to a kind of anti-flaming dope, particularly is applicable to the anti-flaming dope that plays anti-fire action that the road surface of mating formation in the vcehicular tunnel applies.
Background technology is accompanied by the fast development of China's motorway, and the quantity of vcehicular tunnel is also in continuous increase.Vcehicular tunnel is as a special road section of highway, length does not wait to several kilometers from hundreds of rice, imagination is at this special road section, in case the automobile circuit fire takes place, automobile goods fire and traffic accident car collision, goods automobile (particularly tank wagon) are overturned the fire that causes, phenomenons such as smog is big, temperature is high, smoke evacuation is difficult, evacuation is difficult, fire attack difficulty can occur, its consequence is hardly imaginable.A lot of these class accidents had taken place in China and foreign countries' highway circle, suffered heavy losses.This shows,, should do one's utmost from all kinds of disaster hidden-troubles of source elimination based on strick precaution for the fire safety problem of vcehicular tunnel.
At present, domestic most of tunnel road surface generally adopts cement concrete or pitch to mat formation, though to a certain extent, the relative bituminous concrete pavement of cement concrete pavement is better than bituminous concrete pavement at aspects such as water tolerance, the feature of environmental protection, and can also avoid obnoxious flavour that pitch comes out to harm that human body caused when mating formation.But, according to domestic and international many studies show that, advantages such as cement concrete has been difficult to satisfy the requirement on road surface in the modern tunnel, and bituminous concrete pavement is comfortable with its driving, noise is little, airborne dust is few, easy to maintenance are widely used, and are the major project materials that is used for the road road construction at present.
The same with most of synthetic polymers, pitch has combustibility in air, along with its as the widespread use of material of construction on engineering, just progressively rise by the danger of the fire that it caused.Especially as long pavement material apart from road surface in the tunnel, in case vehicle fire takes place, bituminous pavement also can be on fire simultaneously or be generated dense smoke, thereby in the difficulty that has increased the weight of fire and personnel escape virtually.For example, the second in the world long tunnel Switzerland St.Gotthard Tunnel fire disaster tragic incident, because the on-the-spot various a large amount of toxic gases that discharge without the material combustion of fire-retardant finish that use, thereby making the very fast at short notice death by suffocation of people, number is 41 people nearly.
In order to solve the fire safety problem on road surface in the tunnel, at present, people reduce the combustibility of bituminous pavement in the tunnel by taking two kinds of different modes.A kind of is to add flame-retardant additive in pitch, by in itself and the pitch during flammable organic compound burning institute decompose and produce material and react, thereby slow down or stop the incendiary chain reaction, reach fire-retardant purpose.Another kind is to adopt to smear the back-fire relief heat-resistant coating on the supercrust of asphalt pavement, makes it to form a kind of densification of good heat-proof quality and spongy or cellular carbonaceous foam layer uniformly, can protect flammable substrates effectively and plays the effect of fire protection flame retarding.Can play flame retardant effect preferably though in pitch, add flame-retardant additive, but only be aimed at mating formation of new road surface, if old road surface is keeped in repair or is improved, then adopt on the supercrust of mating formation and apply anti-flaming dope, like this, both can save cost, cut the waste, can reach fire-retardant purpose again; Can also play certain decoration effectiveness; Shorten the time of interruption of communication simultaneously.
At present, fire prevention mainly is to take to apply anti-flaming dope on the tunnel masonry in the tunnel, and this technology has been tending towards ripe at home.As Ni Jianchun etc. at " brief talking the application of frie retardant coating in underground workss such as tunnel " (" coatings industry ", 2003.5), Mao Chaojun is at " research of environment-friendly type fire-proof coating for tunnels " (" coatings industry ", 2003.5), what old and well-known family is at " Steel Concrete fire-resistance property and tunnel masonry frie retardant coating " (" coatings industry ", 2002.9) in the application of frie retardant coating in the tunnel all proposed, but, described these frie retardant coatings all are used on the tunnel masonry, owing to be not thrust surface, not very strict to the requirement of strength of coating.The report of use anti-flaming dope and argumentation are but seldom on the present road surface of mating formation in the tunnel.
As everyone knows, during presence of fire, cigarette is to produce at first and the most fatal factor, and according to statistics, death toll has 80% to be due to cigarette suffocates in the fire.And in the middle of the existing flame-retarded technology, but seldom have " fire-retardant " and " pressing down cigarette " are mentioned in the same breath, moreover for some superpolymer, it is more even more important than " fire-retardant " " to press down cigarette ", especially the fire retardant of Halogen system is the main source that is fuming of smog, so, can develop a kind of can either be fire-retardant, the efficient flame-retarding agent that can press down cigarette again is the main direction and the trend of anti-flaming dope industry development from now on.
Summary of the invention the objective of the invention is the fire prevention hidden danger that exists at bituminous pavement in the existing tunnel and disclosed a kind of epoxy type asphalt flame-retardant coating, when being coated in tunnel in bituminous pavement on by suitable depth it, not only can play flame retardant effect preferably, and good sticking power arranged also between coating and the bituminous pavement, both increased the shock resistance on road surface, increase the wear resistance of road crust again, met the working conditions and the design specifications on road surface fully.
In order to realize described purpose, epoxy type asphalt flame-retardant coating of the present invention adopts following several component by weight percentage to form, and its component and content are:
The component title | Content (%) |
Tar-bitumen ethoxyline resin antiflaming agent anti-wear agent presses down the fumicants inert filler | 30~47 10~20 10~25 5~10 4~8 4~20 |
Wherein, selected tar-bitumen can be coal-tar pitch or petroleum pitch; Resins, epoxy can be selected novolac epoxy or cycloaliphatic epoxy resin for use.
As the necessary component in the asphalt flame-retardant coating, the flame retardant effect of selection of fire retardant and product is closely related, and the selected fire retardant of the present invention can be halogenated flame retardant or phosphorated mineral compound.
Specifically, selected halogenated flame retardant can be the adjacent dicarboximide of Polybrominated biphenyl oxide compound, many bromobenzenes, many bromines hexichol oxycompound, many bromobenzenes, many bromines cyclodecane, chloro alicyclic compound, wherein any such as many bromophenols.
The phosphorated mineral compound can be selected from wherein at least a kind of of primary ammonium phosphate, Secondary ammonium phosphate, triammonium phosphate, ammonium polyphosphate and red phosphorus.
Of the present inventionly press down the hydrate that fumicants is selected metal oxide for use, can be selected from wherein at least a kind of of the Trihydrate of aluminium, the hydrate of lime borate, the hydrate of barium borate, the hydrate of zinc borate, magnesian hydrate.
Inert filler can be selected wherein at least a kind of such as talcum powder, mica powder, aluminum oxide or magnesiumcarbonate for use
Anti-wear agent can be selected organic synthesis material quartz sand or ferric oxide for use, and this anti-wear agent not only has wear resistance preferably, also has superior anti-skid.
When preparation Epoxy Type Flaflame-Retardant Coating of Artificial Bitumen of the present invention, with each component by first solvent after the order of auxiliary agent pour into successively in 150~165 ℃ the mixing roll, under the lasting heating condition of high temperature, boil, make various auxiliary agents, filler fully disperses mixing, constantly stir, prevent conglomeration, gather phenomenon such as precipitation, make mixing solutions reach homogeneous, stable status.
In above-mentioned preparation method, anti-wear agent is before adding coating, should be wetting with paint binder in advance, sneak into and form the component that to flow in the coating system, after the construction film forming, coating solidifies in time, and abrasion-proof particle is to connect by the solidified intermediate gelatine layer, form the sand grains of countless tumps at last at coating surface, rough wearing layer and non-skid finish.
When it was coated in bituminous pavement, the coating thickness of requirement was generally 2-3mm, if thin excessively, then occurred damage, pin hole easily; Blocked up, then cause the sticking power variation between coating and the road surface, cause peeling, come off.
Compared with prior art, this Epoxy Type Flaflame-Retardant Coating of Artificial Bitumen of the present invention, not only on characteristics such as high-temperature behavior, ageing resistance and temperature-sensitive performance, improve a lot than plain asphalt coating, and application is in the tunnel on the pitch old pavement time, can play fire-retardant preferably, smoke suppressing effect, and good sticking power is also arranged between the road surface, both increased the shock resistance on road surface, increased the wear resistance of road crust again.Cut the waste simultaneously, shorten the time of interruption of communication.
Embodiment is following sets forth beneficial effect of the present invention particularly by several embodiment:
Embodiment 1: the anti-flaming dope formed by coating component of the present invention of preparation 100g, and that check is added is fire-retardant, press down behind the fumicants the performance impact of coal tar-epoxy coating, and the while is surveyed its flame retardant effect again.
The component title | Content (%) |
The magnesian hydrate quartz sand of petroleum pitch bisphenol A epoxide resin talcum powder (particle diameter 250 orders) decabromodiphenyl oxide | 40 15 16 15 6 8 |
Amount to | 100 |
In the time of preparation, earlier pitch and bisphenol A epoxide resin are added in the coal tar, allow it fully be dissolved in the liquor carbonis detergens, mixing and stirring, and then fire retardant, press down fumicants, inert filler is added in the mixed solution respectively successively, then be heated to 160 ℃, high temperature boils mixing, makes whole solution system not have not molten large particulate matter.Below be the performance test to above-mentioned epoxy type tar flame-retardant pitch coating, do contrast with the conventional bituminous composition that does not add fire retardant, press down fumicants, every performance index are as shown in table 1 below:
Table 1: the performance test of epoxy type tar flame-retardant pitch coating
Index name | Do not add fire retardant, press down the coating of fumicants | Add fire retardant, pressed down the coating of fumicants |
Martin heat resistance (℃) | 75 | 85 |
Tensile strength (Mpa) | 54 | 60 |
Shock strength (kJ/m
2)
| 15 | 25 |
Specific inductivity | 26 | 30 |
Flame retardant resistance (OI) | 28 | 35 |
What the test of coating flame retardant effect was adopted is ASTM-84 flame spread speed trial method, and through check, the smog index of above-mentioned anti-flaming dope is 20%, and adopting current in the world standard flame source diffusion to belong to category-A is 20%, and inflammable grade is 0, hardly burning.
Adopt the wear-resisting effect of traditional Bai Er abrasion instrument method test coating, specific implementation method is: the weighing quality of model of filming at first, be accurate to 0.1 milligram, and writing down this quality is the M1=2500 milligram.Then the model of filming is fixed on the universal stage, universal stage drives the abrasion wheel and horizontally rotates being coated with to be on the lamina membranacea, causes the model wearing and tearing, and this instrument has register, automatically the record abrasion wheel number of turns of rotating.On corrosion wheel is being filmed model behind rotation 5000 circles, stop operating and take off model, remove the coating powder that is worn away with fine hairbrush, last weighing is through the model quality of wearing and tearing, be designated as the M2=2000 milligram, the quality milligram that loses, i.e. M1-M2=2500-2000=500 milligram.
Calculate the Taber abrasion index:
500mg * 1000 circles/5000 test number of turns=100
Calculating the Taber abrasion index is 100, and abrasion resistance index is lower, so wear resistance is good.
Embodiment 2: the asphalt flame-retardant coating that preparation 100g is made up of coating component of the present invention.
The component title | Content (%) |
The magnesian hydrate talcum powder of petroleum pitch E-44 type Resins, epoxy decabromodiphenyl oxide (particle diameter 250 orders) quartz sand | 38 16 20 6 12 8 |
Amount to | 100 |
The preparation method of similar above-mentioned example 1 adopts ASTM-84 flame spread speed trial method to detect the flame retardant effect of coating, and inflammable grade is 0, hardly burning.
Adopt the wear-resisting effect of Bai Er abrasion instrument method test coating, the same with above-mentioned method, the Taber abrasion index that calculates at last is 96, and abrasion resistance index is lower, and wear resistance is good.