Summary of the invention
The objective of the invention is to be used for silk broadcloth, make silk broadcloth reach hollow out pearly-lustre resultant effect, allow the silk broadcloth of traditional style have more visual effect by discharge printing stamp, pearly-lustre stamp, three kinds of technologies of hollow out stamp are organically combined.
Task of the present invention has comprised following processing step and the prescription of three kinds of slurries adding in critical process step:
A kind of dyeing and printing process with silk broadcloth of hollow out pearl effect comprises following processing step:
(a) dye at the end, for the discharge printing stamp is prepared;
(b) stamp successively adds discharge printing and mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste, and substep is imprinted on the silk broadcloth;
(c) evaporate and wash, make that silk broadcloth is painted, be corroded, the pearl essence set, by washing, the not dyestuff of set, thickener and on the flush away silk broadcloth by the part of hollow out slurry corrosion;
(d) tentering arrangement.
As preferably, used machine seal drying room temperature is 115 ℃-125 ℃ in the processing step (b).
As preferably, the used time of evaporating is 15min in the processing step (c), and temperature is 120 ℃.
In the printing technology (b) of the dyeing and printing process of above-mentioned silk broadcloth with hollow out effect, the prescription that mill base in discharge printing is:
The H of anti-Rongalite dyestuff 0.5~5%
Rongalite H 8~15%
Deposit slurry S-240 60~70%
Water 10~31.5%;
The prescription of pearly-lustre printing paste is:
Pearl essence 8~12%
Pearlite slurry 60~70%
A nation slurry 20~30%
The prescription of hollow out printing paste is:
98% sulfuric acid 15~20%
Solid ammonium sulfate 0.5~1%
Urea 1.5%
PAN-F (8% one-tenth paste of deposit slurry) 60~70%
Water 7.5~23%.
As preferably, the pearl essence in the prescription of the pearly-lustre printing paste in the printing technology (b) is on average pieced together to mix by the pearl essence of seven kinds of different colours and is formed.
Processing step of the present invention is reasonable in design, and resultant effect is good, is the more apparent characteristic of silk broadcloth.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1:
Step 1, dye the end, dyestuff adopts reactive black R, conventional vital staining technology: normal temperature add 60 ℃ of auxiliary agent → dyestuff → glauber salt (80g/L) → 1/2 soda ash (10g/L) → be warmed up to (1 ℃/min) → insulation (30 ℃ * 30min) → add 1/2 soda ash (10g/L) → insulation (30 ℃ * 30min) → washing → tentering dries
Step 2, stamp is prepared discharge printing and mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste, substep is imprinted on the silk broadcloth, the viscosity Control of hollow out printing paste is about 35000, and discharge printing mill base and stirred, and uses 72 order silk screen filter again, pearlite slurry mixing time 4min, stir, adopt cloth plug 7S flat screen printing machine, seal discharge printing earlier mill base and is printed the hollow out slurry again, print pearlite slurry at last, machine seal drying room temperature is set in 125 ℃.
Step 3 is evaporated and is washed, and adopts continuous steaming machine in Ali Austria, speed of a motor vehicle 25m/min, and evaporating temperature is 120 ℃, and steam flow is 3Kg/min, and the time of evaporating is 15min; Washing adopts serialization to wash machine, and speed of a motor vehicle 25m/min first lattice are opened vibration with the flushing of a large amount of cold water portion, and the second lattice water is opened vibration adding 209 detergents and fully washed, the 3rd lattice repeat second lattice, the 4th lattice repeat first lattice, and the 5th lattice vibrate not open, and add the water outlet of RS softener.By evaporating, make that silk broadcloth is painted, be corroded, the pearl essence set, by washing, the not dyestuff of set, thickener and on the flush away silk broadcloth by the part of hollow out slurry corrosion.
Step 4, pin pincers hot flue stenter is adopted in the tentering arrangement, speed of a motor vehicle 100m/min, door width of cloth 120cm faces up, air-heater strong wind standard-sized sheet, arrangement.
The prescription that mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste in the discharge printing of adopting in the step 2 printing technology is referring to form 1, and the pearl essence in the pearly-lustre printing paste is on average pieced together mixed forming by the pearl essence of seven kinds of different colours.
Table 1
| The H of anti-Rongalite dyestuff | Rongalite H | Deposit slurry S-240 | Water |
Mill base in discharge printing | 1% | 10% | 65% | 24% |
|
| Pearl essence | Pearlite slurry | A nation slurry |
The pearly-lustre printing paste | 8% | 65% | 27% |
|
| 98% sulfuric acid | Solid ammonium sulfate | Urea | PAN-F | Water |
The hollow out printing paste | 16% | 1% | 1.5% | 65% | 16.5% |
Embodiment 2:
Step 1, dye the end, dyestuff adopts reactive black R, conventional vital staining technology: normal temperature add 60 ℃ of auxiliary agent → dyestuff → glauber salt (80g/L) → 1/2 soda ash (10g/L) → be warmed up to (1 ℃/min) → insulation (30 ℃ * 30min) → add 1/2 soda ash (10g/L) → insulation (30 ℃ * 30min) → washing → tentering dries
Step 2, stamp is prepared discharge printing and mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste, substep is imprinted on the silk broadcloth, the viscosity Control of hollow out printing paste is about 35000, and discharge printing mill base and stirred, and uses 72 order silk screen filter again, pearlite slurry mixing time 5min, stir, adopt cloth plug 7S flat screen printing machine, seal discharge printing earlier mill base and is printed the hollow out slurry again, print pearlite slurry at last, machine seal drying room temperature is set in 120 ℃.
Step 3 is evaporated and is washed, and adopts continuous steaming machine in Ali Austria, speed of a motor vehicle 25m/min, and evaporating temperature is 120 ℃, and steam flow is 3Kg/min, and the time of evaporating is 15min; Washing adopts serialization to wash machine, and speed of a motor vehicle 25m/min first lattice are opened vibration with the flushing of a large amount of cold water portion, and the second lattice water is opened vibration adding 209 detergents and fully washed, the 3rd lattice repeat second lattice, the 4th lattice repeat first lattice, and the 5th lattice vibrate not open, and add the water outlet of RS softener.By evaporating, make that silk broadcloth is painted, be corroded, the pearl essence set, by washing, the not dyestuff of set, thickener and on the flush away silk broadcloth by the part of hollow out slurry corrosion.
Step 4, pin pincers hot flue stenter is adopted in the tentering arrangement, speed of a motor vehicle 100m/min, door width of cloth 120cm faces up, air-heater strong wind standard-sized sheet, arrangement.
The prescription that mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste in the discharge printing of adopting in the step 2 printing technology is referring to form 2, and the pearl essence in the pearly-lustre printing paste is on average pieced together mixed forming by the pearl essence of seven kinds of different colours.
Table 2
| The H of anti-Rongalite dyestuff | Rongalite H | Deposit slurry S-240 | Water |
Mill base in discharge printing | 5% | 12% | 60% | 23% |
|
| Pearl essence | Pearlite slurry | A nation slurry |
The pearly-lustre printing paste | 10% | 60% | 30% |
|
| 98% sulfuric acid | Solid ammonium sulfate | Urea | PAN-F | Water |
The hollow out printing paste | 20% | 0.8% | 1.5% | 60% | 17.7% |
Embodiment 3:
Step 1 is with reference to embodiment 1, consistent with embodiment 1.
Step 2, stamp is prepared discharge printing and mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste, substep is imprinted on the silk broadcloth, the viscosity Control of hollow out printing paste is about 35000, and discharge printing mill base and stirred, and uses 72 order silk screen filter again, pearlite slurry mixing time 4min, stir, adopt cloth plug 7S flat screen printing machine, seal discharge printing earlier mill base and is printed the hollow out slurry again, print pearlite slurry at last, machine seal drying room temperature is set in 115 ℃.
Step 3 is with reference to embodiment 1, consistent with embodiment 1.
Step 4 is with reference to embodiment 1, consistent with embodiment 1.
The prescription that mill base, pearly-lustre printing paste, three kinds of slurries of hollow out printing paste in the discharge printing of adopting in the step 2 printing technology is referring to form 3, and the pearl essence in the pearly-lustre printing paste is on average pieced together mixed forming by the pearl essence of seven kinds of different colours.
Table 3
| The H of anti-Rongalite dyestuff | Rongalite H | Deposit slurry S-240 | Water |
Mill base in discharge printing | 3% | 12% | 65% | 20% |
|
| Pearl essence | Pearlite slurry | A nation slurry |
The pearly-lustre printing paste | 12% | 65% | 23% |
|
| 98% sulfuric acid | Solid ammonium sulfate | Urea | PAN-F | Water |
The hollow out printing paste | 16% | 1% | 1.5% | 65% | 16.5% |