CA2637107A1 - Synthetic aggregates comprising sewage sludge and other waste materials and methods for producing such aggregates - Google Patents

Synthetic aggregates comprising sewage sludge and other waste materials and methods for producing such aggregates Download PDF

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Publication number
CA2637107A1
CA2637107A1 CA002637107A CA2637107A CA2637107A1 CA 2637107 A1 CA2637107 A1 CA 2637107A1 CA 002637107 A CA002637107 A CA 002637107A CA 2637107 A CA2637107 A CA 2637107A CA 2637107 A1 CA2637107 A1 CA 2637107A1
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CA
Canada
Prior art keywords
aggregate
sewage sludge
agglomerate
mixture
waste
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002637107A
Other languages
English (en)
French (fr)
Inventor
Sophia Bethani
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alkemy Ltd
Original Assignee
Alkemy, Ltd.
Sophia Bethani
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GR20050100015A external-priority patent/GR1006855B/el
Application filed by Alkemy, Ltd., Sophia Bethani filed Critical Alkemy, Ltd.
Publication of CA2637107A1 publication Critical patent/CA2637107A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02Agglomerated materials, e.g. artificial aggregates
    • C04B18/023Fired or melted materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1328Waste materials; Refuse; Residues without additional clay
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    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1352Fuel ashes, e.g. fly ash
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/135Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355Incineration residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/138Waste materials; Refuse; Residues from metallurgical processes, e.g. slag, furnace dust, galvanic waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B33/00Clay-wares
    • C04B33/32Burning methods
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
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    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)
CA002637107A 2005-01-14 2006-01-13 Synthetic aggregates comprising sewage sludge and other waste materials and methods for producing such aggregates Abandoned CA2637107A1 (en)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
GR20050100015A GR1006855B (el) 2005-01-14 2005-01-14 Δομικα υλικα με χρηση αδρανων απο στερεα αποβλητα
GR20050100015 2005-01-14
GR20050100470 2005-09-16
GR20050100470 2005-09-16
US72188805P 2005-09-28 2005-09-28
US60/721,888 2005-09-28
PCT/EP2006/000272 WO2006074946A2 (en) 2005-01-14 2006-01-13 Synthetic aggregates comprising sewage sludge and other waste materials and methods for producing such aggregates

Publications (1)

Publication Number Publication Date
CA2637107A1 true CA2637107A1 (en) 2006-07-20

Family

ID=36097195

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002637107A Abandoned CA2637107A1 (en) 2005-01-14 2006-01-13 Synthetic aggregates comprising sewage sludge and other waste materials and methods for producing such aggregates

Country Status (5)

Country Link
EP (1) EP1841708A2 (no)
JP (1) JP2008538347A (no)
CA (1) CA2637107A1 (no)
NO (1) NO20074171L (no)
WO (1) WO2006074946A2 (no)

Families Citing this family (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI397511B (zh) 2005-01-14 2013-06-01 Alkemy Ltd 含污水淤泥與其他廢棄物的合成聚集體以及製造此類聚集體的方法
GR1006855B (el) * 2005-01-14 2010-07-06 Σοφια Μπεθανη Δομικα υλικα με χρηση αδρανων απο στερεα αποβλητα
US7780781B2 (en) * 2005-01-14 2010-08-24 Alkemy, Ltd. Pyroprocessed aggregates comprising IBA and low calcium silicoaluminous materials and methods for producing such aggregates
US8950486B2 (en) 2005-09-09 2015-02-10 Halliburton Energy Services, Inc. Acid-soluble cement compositions comprising cement kiln dust and methods of use
US8505630B2 (en) 2005-09-09 2013-08-13 Halliburton Energy Services, Inc. Consolidating spacer fluids and methods of use
US9150773B2 (en) 2005-09-09 2015-10-06 Halliburton Energy Services, Inc. Compositions comprising kiln dust and wollastonite and methods of use in subterranean formations
US9023150B2 (en) 2005-09-09 2015-05-05 Halliburton Energy Services, Inc. Acid-soluble cement compositions comprising cement kiln dust and/or a natural pozzolan and methods of use
US8672028B2 (en) 2010-12-21 2014-03-18 Halliburton Energy Services, Inc. Settable compositions comprising interground perlite and hydraulic cement
US9809737B2 (en) 2005-09-09 2017-11-07 Halliburton Energy Services, Inc. Compositions containing kiln dust and/or biowaste ash and methods of use
US9676989B2 (en) 2005-09-09 2017-06-13 Halliburton Energy Services, Inc. Sealant compositions comprising cement kiln dust and tire-rubber particles and method of use
US8281859B2 (en) 2005-09-09 2012-10-09 Halliburton Energy Services Inc. Methods and compositions comprising cement kiln dust having an altered particle size
US8609595B2 (en) 2005-09-09 2013-12-17 Halliburton Energy Services, Inc. Methods for determining reactive index for cement kiln dust, associated compositions, and methods of use
US9006155B2 (en) 2005-09-09 2015-04-14 Halliburton Energy Services, Inc. Placing a fluid comprising kiln dust in a wellbore through a bottom hole assembly
US9051505B2 (en) 2005-09-09 2015-06-09 Halliburton Energy Services, Inc. Placing a fluid comprising kiln dust in a wellbore through a bottom hole assembly
ITVE20110079A1 (it) * 2011-12-06 2013-06-07 Adriano Serena Composizione vetrificabile da residui di lavorazione dei materiali lapidei alluminosilicati e metodo per il riutilizzo di detti scarti
CN104114513A (zh) * 2012-02-17 2014-10-22 哈里伯顿能源服务公司 包含具有改变的粒径的水泥窑粉尘的方法和组合物
EP2906365B1 (en) 2012-10-12 2021-06-09 Blue Sky Mines Ltd. Method of and system for treating incinerated waste
DK3524699T3 (en) * 2018-02-13 2021-08-16 Renescience As Building materials comprising digestate
CN111003984B (zh) * 2019-12-27 2022-04-15 安徽工业大学 一种新型尾矿混合土道路基层材料及其制备方法
FI129938B (fi) * 2020-02-13 2022-11-15 Fatec Oy Menetelmä yhdyskuntajätteen polton tuhkan käsittelemiseksi ja menetelmällä muodostettu tuote sekä tuotteen käyttö
CN112079625A (zh) * 2020-09-08 2020-12-15 夏志勇 一种轻质复合墙板的生产工艺
CN113061019B (zh) * 2021-04-16 2022-07-01 山西太钢工程技术有限公司 一种回转窑低温干化改性含铬酸泥制型砖的方法
CN113773048A (zh) * 2021-09-28 2021-12-10 山东永能节能环保服务股份有限公司 一种垃圾飞灰和固废无害化制作的烧结砖及方法和应用
CN114195481A (zh) * 2021-11-02 2022-03-18 山东山科生态环境研究院有限公司 一种锯泥基瓷化骨料及其制备方法和应用

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Publication number Priority date Publication date Assignee Title
GB1396205A (en) * 1973-01-05 1975-06-04 Calspan Corp Agglomeration process utilizing sewage sludge as a fuel
JPS5830380A (ja) * 1981-08-17 1983-02-22 Nittetsu Mining Co Ltd 下水汚泥焼却灰を用いた軽量骨材の製造方法
JPS58161965A (ja) * 1982-02-04 1983-09-26 三井金属鉱業株式会社 軽量骨材製造法
US4943233A (en) * 1989-10-17 1990-07-24 Recycled Energy, Inc. Use of dewatered digested sewerage sludge as the bloating agent
DE3908172A1 (de) * 1989-03-13 1990-09-20 Andreas Dipl Ing Gumbmann Poroeses mineralisches leichtzuschlagstoffgranulat sowie verfahren zu seiner herstellung
US5057009A (en) * 1991-01-11 1991-10-15 Wisconsin Electric Power Company Lightweight aggregate from flyash and sewage sludge
JPH08239254A (ja) * 1995-02-28 1996-09-17 Chichibu Onoda Cement Corp 人工骨材及びその製造方法
JPH10231152A (ja) * 1997-02-21 1998-09-02 Tsukishima Kikai Co Ltd 人工軽量骨材および人工軽量骨材の製造方法
US6183242B1 (en) * 1999-08-26 2001-02-06 Svedala Industries, Inc. Rotary kiln for forming lightweight aggregate from flyash and sewage sludge
JP2001253740A (ja) 2000-03-08 2001-09-18 Sumitomo Metal Mining Co Ltd 人工骨材およびその製造方法
JP2002047074A (ja) * 2000-07-28 2002-02-12 Japan Science & Technology Corp 廃棄物を原料とした多孔質軽量焼結生成物の製造方法
KR100420246B1 (ko) * 2001-04-04 2004-03-02 (주)티에이엔 흡음 및 차음 모듈용 경량 다공성 골재 및 그 제조방법
JP2003095713A (ja) * 2001-09-19 2003-04-03 Sumitomo Metal Mining Co Ltd 無機質固化体の製造方法
KR20030071419A (ko) * 2002-02-28 2003-09-03 주식회사 네오이엔비 팽창점토를 이용한 초경량 골재 제조방법

Also Published As

Publication number Publication date
JP2008538347A (ja) 2008-10-23
WO2006074946A3 (en) 2006-10-12
EP1841708A2 (en) 2007-10-10
WO2006074946A2 (en) 2006-07-20
NO20074171L (no) 2007-10-15

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