CA2479048A1 - Reduction of metal oxides in an electrolytic cell - Google Patents

Reduction of metal oxides in an electrolytic cell Download PDF

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Publication number
CA2479048A1
CA2479048A1 CA002479048A CA2479048A CA2479048A1 CA 2479048 A1 CA2479048 A1 CA 2479048A1 CA 002479048 A CA002479048 A CA 002479048A CA 2479048 A CA2479048 A CA 2479048A CA 2479048 A1 CA2479048 A1 CA 2479048A1
Authority
CA
Canada
Prior art keywords
metal
electrolyte
metal oxide
cathode
potential
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002479048A
Other languages
French (fr)
Other versions
CA2479048C (en
Inventor
Les Strezov
Ivan Ratchev
Steve Osborn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Metalysis Ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from AUPS1071A external-priority patent/AUPS107102A0/en
Priority claimed from AUPS3049A external-priority patent/AUPS304902A0/en
Application filed by Individual filed Critical Individual
Publication of CA2479048A1 publication Critical patent/CA2479048A1/en
Application granted granted Critical
Publication of CA2479048C publication Critical patent/CA2479048C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/005Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells of cells for the electrolysis of melts
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B34/00Obtaining refractory metals
    • C22B34/10Obtaining titanium, zirconium or hafnium
    • C22B34/12Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08
    • C22B34/129Obtaining titanium or titanium compounds from ores or scrap by metallurgical processing; preparation of titanium compounds from other titanium compounds see C01G23/00 - C01G23/08 obtaining metallic titanium from titanium compounds by dissociation, e.g. thermic dissociation of titanium tetraiodide, or by electrolysis or with the use of an electric arc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B5/00General methods of reducing to metals
    • C22B5/02Dry methods smelting of sulfides or formation of mattes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/06Electrolytic production, recovery or refining of metals by electrolysis of melts of aluminium
    • C25C3/18Electrolytes
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C3/00Electrolytic production, recovery or refining of metals by electrolysis of melts
    • C25C3/26Electrolytic production, recovery or refining of metals by electrolysis of melts of titanium, zirconium, hafnium, tantalum or vanadium
    • C25C3/28Electrolytic production, recovery or refining of metals by electrolysis of melts of titanium, zirconium, hafnium, tantalum or vanadium of titanium

Abstract

A method of reducing a metal oxide, such as titania in a solid state in an electrolytic cell is disclosed. The electrolytic cell includes an anode, a cathode, and a molten electrolyte. The electrolyte includes cations of a met al that is capable of chemically reducing the metal oxide. The metal oxide in a solid state is immersed in the electrolyte. The method includes a step of operating the cell at a potential that is above a potential at which cations of the metal that is capable of chemically reducing the metal oxide deposit as the metal on the cathode, whereby the metal chemically reduces the metal oxi de.

Claims (14)

1. A method of reducing a metal oxide in a solid state in an electrolytic cell, which electrolytic cell includes an anode, a cathode, a molten electrolyte, the electrolyte includes cations of a metal that is capable of chemically reducing the metal oxide, and the metal oxide in a solid state is immersed in the electrolyte, and which method includes a step of operating the cell at a potential that is above a potential at which cations of the metal that is capable of chemically reducing the metal oxide can deposit as the metal on the cathode, whereby the metal chemically reduces the metal oxide.
2. The method defined in claim 1 includes operating the cell that is above the potential at which cations of the metal that is capable of chemically reducing the metal oxide deposit as the metal on the cathode so that the metal deposits on the cathode.
3. The method defined in claim 2 wherein the metal deposited on the cathode is soluble in the electrolyte and can dissolve in the electrolyte and thereby migrate to the vicinity of the metal oxide.
4. The method defined in any one of the preceding claims wherein the metal oxide is a titanium oxide, the electrolyte is a CaCl2-based electrolyte that includes CaO as one of the constituents of the electrolyte, and the cell potential is above a potential at which Ca metal can deposit on the cathode.
5. The method defined in claim 4 wherein the cell potential is below the decomposition potential for CaCl2 to minimise forming C12 gas at the anode.
6. The method defined in claim 4 or claim 5 wherein the cell potential is less than or equal to 3.5V
in a cell operating with the electrolyte at 600-1100°C.
7. The method defined in any one of claims 4 to 6 wherein the cell potential is at least 1.3V in a cell operating with the electrolyte at 600-1100°C.
8. The method defined in any one of claims 4 to 7 wherein the CaCl2-based electrolyte is a commercially available source of CaCl2 that forms CaO on heating or otherwise includes CaO.
9. The method defined in any one of claims 4 to 7 wherein the CaCl2-based electrolyte includes CaCl2 and CaO that are added separately or pre-mixed to form the electrolyte.
10. The method defined in any one of the preceding claims wherein the anode a.s graphite.
11. The method defined in any one of the preceding claims wherein the anode is graphite and the electrolytic cell includes a membrane that is permeable to oxygen anions and is impermeable to carbon in ionic and non-ionic forms positioned between the cathode and the anode to thereby prevent migration of carbon to the cathode.
12. The method defined in any one of the preceding claims wherein the cathode is formed at least in part from the metal oxide.
13. An electrolytic cell reducing a metal oxide in a solid state, which electrolytic cell includes an anode, a cathode, a molten electrolyte, which electrolyte includes cations of a metal that is capable of chemically reducing the metal oxide, and a metal oxide in a solid state immersed in the electrolyte, and which electrolytic cell operates at a potential that is above a potential at which cations of the metal that is capable of chemically reducing the metal oxide deposit as the metal on the cathode, whereby the metal chemically reduces the metal oxide.
14. The cell defined in claim 12 wherein the cathode is formed at least in part from the metal oxide.
CA2479048A 2002-03-13 2003-03-13 Reduction of metal oxides in an electrolytic cell Expired - Fee Related CA2479048C (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
AUPS1071A AUPS107102A0 (en) 2002-03-13 2002-03-13 Electrolytic reduction of metal oxides
AUPS1071 2002-03-13
AUPS3049 2002-06-19
AUPS3049A AUPS304902A0 (en) 2002-06-19 2002-06-19 Reduction of metal oxides in an electrolytic cell
PCT/AU2003/000306 WO2003076690A1 (en) 2002-03-13 2003-03-13 Reduction of metal oxides in an electrolytic cell

Publications (2)

Publication Number Publication Date
CA2479048A1 true CA2479048A1 (en) 2003-09-18
CA2479048C CA2479048C (en) 2012-07-10

Family

ID=27805836

Family Applications (1)

Application Number Title Priority Date Filing Date
CA2479048A Expired - Fee Related CA2479048C (en) 2002-03-13 2003-03-13 Reduction of metal oxides in an electrolytic cell

Country Status (12)

Country Link
EP (2) EP2770086A3 (en)
JP (1) JP4658479B2 (en)
KR (2) KR101038701B1 (en)
CN (1) CN1650051B (en)
BR (1) BR0308384B1 (en)
CA (1) CA2479048C (en)
EA (1) EA007046B1 (en)
MX (1) MXPA04008887A (en)
NO (1) NO340277B1 (en)
NZ (1) NZ531467A (en)
WO (1) WO2003076690A1 (en)
ZA (1) ZA200407434B (en)

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AUPS117002A0 (en) * 2002-03-13 2002-04-18 Bhp Billiton Innovation Pty Ltd Minimising carbon transfer in an electrolytic cell
GB0219640D0 (en) * 2002-08-23 2002-10-02 Univ Cambridge Tech Electrochemical method and apparatus
AU2002951962A0 (en) * 2002-10-09 2002-10-24 Bhp Billiton Innovation Pty Ltd Electrolytic reduction of metal oxides
AU2002952083A0 (en) * 2002-10-16 2002-10-31 Bhp Billiton Innovation Pty Ltd Minimising carbon transfer in an electrolytic cell
JP4502617B2 (en) * 2003-09-30 2010-07-14 日本軽金属株式会社 Metal oxide reduction method and metal oxide reduction apparatus
JP4513297B2 (en) * 2003-09-30 2010-07-28 日本軽金属株式会社 Metal oxide reduction method and metal oxide reduction apparatus
RU2006137273A (en) * 2004-03-22 2008-04-27 Би Эйч Пи БИЛЛИТОН ИННОВЕЙШН ПТИ ЛТД (AU) ELECTROCHEMICAL REDUCTION OF METAL OXIDES
CN101018894A (en) * 2004-06-28 2007-08-15 Bhp比利顿创新公司 Production of titanium
EP1920087B1 (en) * 2005-08-01 2017-03-22 Metalysis Limited Electrochemical reduction of titanium oxide
NO20062776L (en) * 2006-06-14 2007-12-17 Norsk Titanium Tech As Method, apparatus and means for producing material in a molten salt electrolyte
CN100532653C (en) * 2006-11-03 2009-08-26 西北有色金属研究院 Method for extracting titanium from electrolyzed molten salt
GB0714021D0 (en) * 2007-07-18 2007-08-29 Green Metals Ltd Improvements in anode materials
GB0902486D0 (en) 2009-02-13 2009-04-01 Metalysis Ltd A method for producing metal powders
GB201010772D0 (en) * 2010-06-26 2010-08-11 Fray Derek J Method for texturing silicon surfaces
BR112013011941A2 (en) 2010-11-18 2016-11-01 Metalysis Ltd method and system for electrolytically reducing a solid feedstock
GB201019615D0 (en) 2010-11-18 2010-12-29 Metalysis Ltd Electrolysis apparatus and method
US9725815B2 (en) 2010-11-18 2017-08-08 Metalysis Limited Electrolysis apparatus
GB201102023D0 (en) 2011-02-04 2011-03-23 Metalysis Ltd Electrolysis method, apparatus and product
RU2466216C1 (en) * 2011-06-17 2012-11-10 Государственное образовательное учреждение высшего профессионального образования "Национальный исследовательский Томский политехнический университет" Method for obtaining metallic titanium by means of electrolysis
EA030643B1 (en) 2011-10-04 2018-09-28 Металисиз Лимитед Electrolytic production of powder
GB201223375D0 (en) 2012-12-24 2013-02-06 Metalysis Ltd Method and apparatus for producing metal by electrolytic reduction
KR101526298B1 (en) * 2013-04-22 2015-06-10 서울대학교산학협력단 Method of manufacturing a titanium oxide electrode, system for generating oxidative reactive species, system for generating chlorine, dye-sensitized solar cell, and electric double-layer capacitor including the same
GB201411433D0 (en) 2014-06-26 2014-08-13 Metalysis Ltd Method and apparatus for electrolytic reduction of a feedstock comprising oxygen and a first metal
KR101740424B1 (en) 2015-08-18 2017-05-26 충남대학교산학협력단 Fabrication Method of metal titanium using Ilmenite ore
NL2015759B1 (en) 2015-11-10 2017-05-26 Stichting Energieonderzoek Centrum Nederland Additive manufacturing of metal objects.
AU2017220569B2 (en) * 2016-02-17 2022-06-23 Metalysis Limited Methods of making graphene materials
GB201615659D0 (en) 2016-09-14 2016-10-26 Metalysis Ltd Method of producing a powder
GB201615658D0 (en) 2016-09-14 2016-10-26 Metalysis Ltd Method of producing a composite material
GB201615660D0 (en) 2016-09-14 2016-10-26 Metalysis Ltd Method of producing a powder
NL2018890B1 (en) 2017-05-10 2018-11-15 Admatec Europe B V Additive manufacturing of metal objects
NL2021611B1 (en) 2018-09-12 2020-05-06 Admatec Europe B V Three-dimensional object and manufacturing method thereof
CN109763146B (en) * 2019-03-27 2021-03-26 贵州省过程工业技术研究中心 Preparation method of titanium-based composite material anode for aluminum electrolysis

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JPS322357B1 (en) * 1954-12-29 1957-04-18
ITTO970080A1 (en) 1997-02-04 1998-08-04 Marco Vincenzo Ginatta PROCEDURE FOR THE ELECTROLYTIC PRODUCTION OF METALS
GB9812169D0 (en) * 1998-06-05 1998-08-05 Univ Cambridge Tech Purification method
GB2359564B (en) * 2000-02-22 2004-09-29 Secr Defence Improvements in the electrolytic reduction of metal oxides
AUPR443801A0 (en) * 2001-04-10 2001-05-17 Bhp Innovation Pty Ltd Removal of oxygen from metal oxides and solid metal solutions
AUPR602901A0 (en) * 2001-06-29 2001-07-26 Bhp Innovation Pty Ltd Removal of oxygen from metals oxides and solid metal solutions
AUPR712101A0 (en) * 2001-08-16 2001-09-06 Bhp Innovation Pty Ltd Process for manufacture of titanium products
JP2003129268A (en) * 2001-10-17 2003-05-08 Katsutoshi Ono Method for smelting metallic titanium and smelter therefor

Also Published As

Publication number Publication date
NO340277B1 (en) 2017-03-27
EP1492905A1 (en) 2005-01-05
EA007046B1 (en) 2006-06-30
KR20110025237A (en) 2011-03-09
WO2003076690A1 (en) 2003-09-18
MXPA04008887A (en) 2004-11-26
NO20043857L (en) 2004-12-08
NZ531467A (en) 2007-06-29
EP1492905A4 (en) 2006-06-28
EP2770086A3 (en) 2014-10-29
BR0308384B1 (en) 2014-02-04
CA2479048C (en) 2012-07-10
KR101038701B1 (en) 2011-06-02
EA200401203A1 (en) 2005-06-30
JP2005520045A (en) 2005-07-07
JP4658479B2 (en) 2011-03-23
CN1650051A (en) 2005-08-03
BR0308384A (en) 2005-01-25
EP2770086A2 (en) 2014-08-27
KR20040111408A (en) 2004-12-31
CN1650051B (en) 2011-02-23
ZA200407434B (en) 2006-05-31

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