CA2437647A1 - Systems and methods for welding of parts - Google Patents

Systems and methods for welding of parts Download PDF

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Publication number
CA2437647A1
CA2437647A1 CA002437647A CA2437647A CA2437647A1 CA 2437647 A1 CA2437647 A1 CA 2437647A1 CA 002437647 A CA002437647 A CA 002437647A CA 2437647 A CA2437647 A CA 2437647A CA 2437647 A1 CA2437647 A1 CA 2437647A1
Authority
CA
Canada
Prior art keywords
welding
curve
time
actual
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002437647A
Other languages
English (en)
French (fr)
Inventor
Kevin Gordon Jr.
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Schunk Ultraschalltechnik GmbH
Original Assignee
Stapla Ultrasonics Corp Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Stapla Ultrasonics Corp Inc filed Critical Stapla Ultrasonics Corp Inc
Publication of CA2437647A1 publication Critical patent/CA2437647A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/924Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/9241Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power
    • B29C66/92441Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power the pressure, the force or the mechanical power being non-constant over time
    • B29C66/92443Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force or the mechanical power the pressure, the force or the mechanical power being non-constant over time following a pressure-time profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/929Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges
    • B29C66/9292Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams
    • B29C66/92921Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools characterized by specific pressure, force, mechanical power or displacement values or ranges in explicit relation to another variable, e.g. pressure diagrams in specific relation to time, e.g. pressure-time diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/32Wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9512Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by controlling their vibration frequency
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9513Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools characterised by specific vibration frequency values or ranges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9516Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools by controlling their vibration amplitude
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/959Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables
    • B29C66/9592Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 characterised by specific values or ranges of said specific variables in explicit relation to another variable, e.g. X-Y diagrams

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
CA002437647A 2003-04-30 2003-08-19 Systems and methods for welding of parts Abandoned CA2437647A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
DE10319797 2003-04-30
DE10319797 2003-04-30
DE10324094 2003-05-27
DE10324094A DE10324094B3 (de) 2003-04-30 2003-05-27 Verfahren zum Verschweißen von Teilen
US10/633,177 US20040216829A1 (en) 2003-04-30 2003-08-01 Systems and methods for welding of parts
US10/633,177 2003-08-01

Publications (1)

Publication Number Publication Date
CA2437647A1 true CA2437647A1 (en) 2004-10-30

Family

ID=33311759

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002437647A Abandoned CA2437647A1 (en) 2003-04-30 2003-08-19 Systems and methods for welding of parts

Country Status (9)

Country Link
US (2) US20040216829A1 (enExample)
JP (1) JP2006524577A (enExample)
KR (1) KR101067259B1 (enExample)
CN (1) CN100563901C (enExample)
CA (1) CA2437647A1 (enExample)
CH (1) CH697295B1 (enExample)
DE (1) DE10324094B3 (enExample)
MX (1) MXPA03008724A (enExample)
WO (1) WO2004096480A1 (enExample)

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DE102004022509A1 (de) * 2004-01-07 2005-08-25 Stapla Ultraschall-Technik Gmbh Verfahren zum Abquetschen und Abdichten eines Rohres
DE102006043605B3 (de) 2006-09-16 2008-03-27 Stapla Ultraschalltechnik Gmbh Verfahren zur Qualitätsüberwachung beim Ultraschallschweißen
CN101211375B (zh) * 2006-12-29 2010-08-25 英业达股份有限公司 零件异动信息产生方法
FR2916665B1 (fr) 2007-05-29 2009-08-07 Valeo Electronique Sys Liaison Procede et dispositif pour souder une barre bus et des cables.
DE202008016010U1 (de) 2008-12-03 2009-02-19 Grenzebach Maschinenbau Gmbh Vorrichtung zum kraftschlüssigen Verbinden von glasartigen Bauteilen mit Metallen
DE102008060301B4 (de) * 2008-12-03 2012-05-03 Grenzebach Maschinenbau Gmbh Verfahren und Vorrichtung zum kraftschlüssigen Verbinden von glasartigen Bauteilen mit Metallen sowie Computerprogramm und maschinenlesbarer Träger zur Durchführung des Verfahrens
JP5335450B2 (ja) * 2009-01-22 2013-11-06 カルソニックカンセイ株式会社 超音波金属接合機
JP5335463B2 (ja) * 2009-02-10 2013-11-06 カルソニックカンセイ株式会社 超音波金属接合機
US7810699B1 (en) * 2009-04-22 2010-10-12 Gm Global Technology Operations, Inc. Method and system for optimized vibration welding
US20120153006A1 (en) * 2010-12-16 2012-06-21 Lg Chem, Ltd. Ultrasonic welding system and method for forming a weld joint
US8450644B2 (en) * 2011-03-03 2013-05-28 GM Global Technology Operations LLC Multi-mode ultrasonic welding control and optimization
DE102012106491A1 (de) 2012-07-18 2014-01-23 Herrmann Ultraschalltechnik Gmbh & Co. Kg Verfahren zur Steuerung eines Ultraschallbearbeitungsprozesses
DE102012111734A1 (de) * 2012-12-03 2014-06-05 Schunk Sonosystems Gmbh Ultraschallschweißvorrichtung sowie Verfahren zum Verschweißen von elektrischen Leitern
DE102015120165A1 (de) 2015-11-20 2017-05-24 Kromberg & Schubert Gmbh Vorrichtung und ein Verfahren zur Überwachung eines Ultraschallschweißprozesses
KR102242248B1 (ko) * 2017-05-02 2021-04-20 주식회사 엘지화학 이차전지의 용접 검사장치 및 검사방법
DE102017220233A1 (de) * 2017-10-27 2019-05-02 Robert Bosch Gmbh Schweisssteuerung für eine schweissanlage, schweissanlage und schweissverfahren zur regelung einer qualität einer herstellung einer schweissverbindung
KR102758792B1 (ko) * 2019-03-07 2025-01-23 주식회사 엘지에너지솔루션 리튬이차전지의 초음파 용접 방법 및 그 장치
EP3871822A1 (de) 2020-02-27 2021-09-01 Telsonic Holding AG Verfahren zum überwachen des zustandes eines schwingungsbearbeitungssystems, schwingungsbearbeitungssystem und verfahren zum ermitteln eines referenzwertes
GB2595710B (en) * 2020-06-04 2022-06-08 Advance Technical Systems Ltd Operation analysis
CN114103133B (zh) * 2020-08-25 2023-03-24 比亚迪股份有限公司 超声波发生器及校准其工作频率的方法和焊接设备
CN112163693A (zh) * 2020-08-27 2021-01-01 福建摩尔软件有限公司 一种回流焊工艺的控制与优化方法、装置、设备和介质
CN112355440B (zh) * 2020-10-29 2022-08-05 哈尔滨工业大学(威海) 一种水下焊缝超声跟踪系统
CN112427797A (zh) * 2020-11-04 2021-03-02 珠海泰坦新动力电子有限公司 焊机可视化调试方法、装置、系统及介质
CN117548805A (zh) * 2023-12-26 2024-02-13 上海骄成超声波技术股份有限公司 超声波键合过程控制方法

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Also Published As

Publication number Publication date
CN1816413A (zh) 2006-08-09
US7491280B2 (en) 2009-02-17
WO2004096480A1 (de) 2004-11-11
US20070199641A1 (en) 2007-08-30
KR101067259B1 (ko) 2011-09-27
US20040216829A1 (en) 2004-11-04
JP2006524577A (ja) 2006-11-02
MXPA03008724A (es) 2004-11-09
CH697295B1 (de) 2008-08-15
KR20060017505A (ko) 2006-02-23
WO2004096480B1 (de) 2005-01-13
DE10324094B3 (de) 2004-09-09
CN100563901C (zh) 2009-12-02

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Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued