CA2435854A1 - Scuffing machine for finishing wood products - Google Patents

Scuffing machine for finishing wood products Download PDF

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Publication number
CA2435854A1
CA2435854A1 CA002435854A CA2435854A CA2435854A1 CA 2435854 A1 CA2435854 A1 CA 2435854A1 CA 002435854 A CA002435854 A CA 002435854A CA 2435854 A CA2435854 A CA 2435854A CA 2435854 A1 CA2435854 A1 CA 2435854A1
Authority
CA
Canada
Prior art keywords
scuffing
brushes
bristles
machine
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002435854A
Other languages
French (fr)
Inventor
Benjamin W. Hasenour
Scott Spayd
John R. Stenftenagel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DUBOIS EQUIPMENT COMPANY Inc
Original Assignee
DUBOIS EQUIPMENT COMPANY, INC.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DUBOIS EQUIPMENT COMPANY, INC. filed Critical DUBOIS EQUIPMENT COMPANY, INC.
Publication of CA2435854A1 publication Critical patent/CA2435854A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/06Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/12Single-purpose machines or devices for grinding travelling elongated stock, e.g. strip-shaped work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/28Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D13/00Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
    • B24D13/14Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
    • B24D13/145Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face having a brush-like working surface

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A scuffing machine is provided for finishing the surfaces of continuously advancing wood products. The machine includes a frame defining a scuffing station, with a conveyor for transporting the wood products through the scuffing station in a generally horizontal feeding direction. A plurality of scuffing brushes are mounted on the frame at the scuffing station for rotation about vertical axes. Each scuffing brush in-cludes a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products.

Description

-1 _ SPECIFICATION
SCUFFING MACHINE FOR FINISHING WOOD PRODUCTS
Field of the Invention This invention generally relates to the art of surface prepara-tion of workpieces and, particularly, to a scuffing machine for surface-finishing wood products such as cabinet doors and the like.
Backcaround of the Invention Machines have been designed for preparing surfaces of work-pieces for various applications. In the art of wood finishing techniques, machines have been used in attempting to smooth or polish wood products, such as cabinets doors and the like. Typically, wood finishing machines have been provided as sanders which use an abrasive such as sandpaper in an attempt to finish the wood. One type of sanding machine may use a sanding belt entrained around a sanding platen. Some sanding machines use orbital sanding heads which are moved back and forth across the wood product abrading its surface. Other sanding machines use finishing wheels which rotate on generally horizontal axes (i.e. parallel to the finishing sur-face), and the wheels are fabricated of a plurality of layers of split edged sanding paper. Still further sanding machines use a plurality of horizontal finishing wheels which rotate on horizontal apices, 'with the horizontal wheels, themselves, mounted on and rotate about a common, central vertical axis. The wheels are fabricated of a plurality of layers of split-edged sanding paper.
These sanding machines are not able to sand into the contours of a typical cabinet door, for instance, and they also are prone to leave cross-grain scratches. Such machines may provide marginal sanding in the door's contours, but final finishing is required by hand sanding.
As a result of the problems which continue to plague such wood finishing machines, wood products often are simply finished by hand techniques which are very labor intensive, time consuming and expensive.
The present invention is directed to solving these problems by providing a unique scuffing machine for wood products which uses a plurality of scuff ing brushes having elongated bristles.
Summar~of the Invention An object, therefore, of the invention is to provide a new and improved a scuffing machine for finishing the surfaces of continuously advancing wood products.
In the exemplary embodiment of the invention, the machine includes a frame defining a scuffing station. Conveying means are provided on the frame far transporting wood products to be finished through the scuffing station in a generally horizontal feeding direction. A plurality of scuffing brushes are mounted on the frame at the scuffing station for rota-Lion about vertical axes. The axes of some of the brushes are spaced transversely of the feeding direction. The axes of some of the brushes are spaced generally parallel to the feeding direction. Borne of the brushes overlap transversely of the feeding direction to prevent transverse finishing gaps on the wood products. Each scuffing brush includes a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products.

'3' As disclosed herein, the scuffing brushes are disposed in at least two generally parallel rows extending transversely of the feeding direction. The axes of the brushes in one row are offset transversely of the axes of the brushes in the other row. The adjacent brushes on transversely spaced axes include bristles which intermesh when the brushes are rotated.
Preferably, the adjacent brushes rotate such that the outer peripheries thereof move in the same direction.
Some of the parameters of the scuffing brushes are that the bristles are on the order of Z-4 inches long. The bristles are on the order of 0.20-0.050 inch in diameter. The bristles are irabricated of an abrasive impregnated plastic material having an abrasion factor on the order of 80-24.0 grit. The bristles herein are of a nylon/silicone carbide material. .
The scuffing machine includes a cleaning station on the frame down-line of the scuffing station. At least one cleaning brush is located at the cleaning station, and the cleaning brush comprises a roller brush rotat-able on a horizontal axis extending transversely of the feeding direction.
Motor means are provided for rotating the scuffing brushes on the order of 100-500 rpm. A single motor is provided for conjointly rotating a plurality of the scuffing brushes.
A further feature of the invention is that the bristles of the scuffing brushes have proximal ends fixed to a base of the brush. An elastic band is positioned about the brush around the proximal ends of the bristles to control outward flaring of the distal ends of the bristles.
~ther objects, features and advantages of the invention will be apparent from the following detailed description taken in connection with the accompanying _drawings.

Brief Description of the Drawings The features of this invention which are believed to be novel are set forth with particularity in the appended claims. The invention, together with its objects and the advantages thereof, may be best under-stood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements in the figures and in which:
FIGURE 1 is a perspective view of a scuffing machine incorpo rating the concepts of the invention, looking toward the in-feed end of the machine;
FIGURE 2 is a perspective view looking toward the out-feed end of the machine;
FIGURE 3 is a top plan view of the machine;
FIGURE 4 is a side elevational view of the machine;
FIGURE 5 is an end elevations! view, looking toward the in-feed end of the machine;
FIGURE 6 is an end elevations( view, looking toward the out-feed end of the machine;
FIGURE 7 is a vertical section taken generally along line 7-7 of Figure 3;
FIGURE 8 is an enlarged top perspective view of the two banks or clusters of scuffing brushes of the machine; and FIGURE 9 is an enlarged side elevational view of one of the scuffing brushes installed with a band to prevent excessive bristle flaring.

_5-Detailed Description of the Preferred Embodiment Referring to the drawings in greater detail, the invention is embodied in a scuffing machine, generally designated 10, for finishing the surfaces of continuously advancing wood product s, such as cabinet doors or the like. In actual practice, the machine has been used very effectively to scuff the wood products between the sealing coat and the top finishing coat of a finished wood product, including cabinet doors having three dimensional or contoured surfaces to be finished. However, the scuffing machine of the invention is readily applicable for a wide range of finishing processes on wood products.
With that understanding, Figures 1 and 2 best show that scuffing machine 10 includes a frame, generally designated 12, defining a scuffing station, generally designated 14, and a cleaning station, generally designated 16. A conveying means in the form of an endless conveyor, generally designated 18, is provided for transporting the workpieces, such as the wood products, to be finished through the scuffing station and fibs cleaning station in a generally horizontal feeding direction as indicated by arrow "A'° (Fig. 1 ). The conveyor, therefore, defines an in-feed end 20 of the machine and an out-feed end 22 of the machine. The conveyor may be a vacuum conveyor having orifices to hold the wood products down on a conveyor belt as they continuously advance through the machine. To that end, a vacuum system, generally designated 24, is pravided to effect the vacuum at the conveyor surface.
Referring to Figure 3 in conjunction with Figures 1 and 2, the invention contemplates the use of a plurality of scuffing brushes, generally designated 26 in Figure 2, mounted on the frame at scuffing station 14..
The brushes are rotatabie about vertical axes defined by vertical rotating shafts 28. The brushes are mounted in two banks or clusters of five brush-es in each bank. In Figures 1-3, one of the clusters of brushes are exposed and can be clearly seen. The other cluster of brushes is covered by a cover 30. In actual practice, the exposed cluster of brushes also will be located beneath a cover 30 which has been removed in the drawings to facilitate the illustration. As shown, each cluster of brushes include two brushes in a front row (i.e. closer to in-feed end 20) and three brushes in a rear row.
All of the brushes in each cluster are driven by a common electrical motor 32 and an endless drive belt 34 which is trained around a plurality of pul-lays or sprockets 36 fixed to rotating shafts 28. The shafts are journailed in a frame plate 38 of frame 12.
Before proceeding with the details of scuffing brushes 26, cleaning station 16 is provided to remove the fine particles from the wood products resulting from the scuffing operation. Specifically, a pair of ex-haust hoods 40 each have an outlet 42 which is connected to an appropri-ate vacuum source. As seen in Figure 7, a horizontal roller brush 44 is mounted within each exhaust hood 40 for rotation on a horizontal axis 46.
Each roller brush has a plurality of fairly soft bristles for gentling wiping the surface of the finished wood products as the particles are lifted and ex-hausted through outlets 42. A pair of electrical motors 48 (Figs. 1-3) are provided for rotating roller brushes 44 at the cleaning station. Figure 7 also shows an electrical motor 50 for driving conveyor 18.
Referring to Figure 8 in conjunction with Figure 3, all of the ten scuffing brushes 26 in both clusters thereof can be seen in Figure 8. Frame plate 38 which supports shafts 28 of the scuffing brushes is fixed to the top of a pair of cross beams 52 and a plurality of supporting braces 54 of the machine. The rotating shafts define vertical axes of rotation for the -T_ scuffing brushes. With the brushes mounted in plural rows in plural clus-ters, it can be seen that the axes of rotation of some of the brushes are spaced transversely of the feeding direction "A". The axes of rotation of some of the brushes are spaced generally parallel to the feeding direction.
As best seen in Figure 3, some of the brushes in different rows overlap transversely of the feeding direction to prevent transverse finishing gaps on the wood products. In other words, the brushes in the front row in each cluster are offset transversely of the feeding direction relative to the brushes in the second row. This provides a continuous scuffing medium transversely of the entire surfaces of the wood products as they are continuously advanced by conveyor 18 through scuffing station 14 in the feeding direction "A".
Figure 9 shows a single scuffing brush 26 which includes its rotating shaft 28 projecting from the top thereof. The shaft extends from a brush head, generally designated 60, through a bearing housing 62. Each brush head 60 includes a plurality of elongated, vertically extending bristles 64 which terminate in distal ends 64a for engaging the wood products to be finished. Proximal ends 64b of the bristles are attached or inserted into a circular base plate 66 which may be fabricated of wood, plastic or the like. The circular base plate is fixed to a bottom end 28a of rotating shaft 28 by a bracket 68.
Some of the parameters of brush head ~i0 of each scuffing brush 26 is that bristles 64 be on the order of 2-4 inches long. The bristles are on the order 0.20-0.050 inch in diameter. The bristles are fabricated of an abrasive impregnated plastic material, such as a nylon/silicone carbide material. The bristles have an abrasion factor on the order of 80-240 grit.

_$_ it is contemplated that motors 32 be able to rotate brush heads 60 con-jointly on the order of 100-500 rpm, through drive belt 34 and pulleys or sprockets 36 described in relation to Figures 1 and 2.
Figure 9 also shows a feature of the invention in the form of an elastic band 70 which is mounted about circular base plate 66, as by a press-fit. In actual practice, the arrangement and spacing of scuffing brushes 26 and the size of brush heads 60 are such that bristles 64 of adjacent brush heads in the transverse rows of scuffing brushes flare out -, during rotation, so that the bristles of adjacent brushes intermesh when they rotate. !n addition, drive belt 34 is trained around pulleys or sprockets 36 so that the peripheries of the adjacent intermeshed brushes rotate in the same direction. Band 70 is fabricated of plastic or yieldable material so that it is flexible and can be used to control outward flaring of the bristles. For instance, it can be understood that by raising and lowering the band on base plate 66, the "free'° or exposed distal ends of bristles 64 can be lengthened or shortened which would very the flaring of the brushes under centrifugal forces. Alternatively, different bands of different flexibility could be provided.
It will be understood that the invention may be embodied in other specific forms without departing from the spirit or central characteris-tics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the inven-tion is not to be limited to the details given herein.

Claims (27)

1. A scuffing machine for finishing the surfaces of continu-ously advancing wood products, comprising:
a frame defining a scuffing station;
conveying means on the frame for transporting wood products to be finished through the scuffing station in a generally horizontal feeding direction;
a plurality of scuffing brushes mounted on the frame at the scuffing station for rotation about vertical axes, the axes of some of the brushes being spaced transversely of the feeding direction, the axes of some of the brushes being spaced generally parallel to the feeding direc-tion, and some of the brushes overlapping transversely of the feeding direction to prevent transverse finishing gaps on the wood products; and each scuffing brush including a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products.
2. The scuffing machine of claim 1 wherein said scuffing brushes are disposed in at least two generally parallel rows extending transversely of the feeding direction.
3. The scuffing machine of claim 2 wherein the axes of the brushes in one row are offset transversely of the axes of the brushes in the other row.
4. The scuffing machine of claim 1 wherein at least a pair of adjacent brushes on transversely spaced axes include bristles which inter-mesh when the brushes are rotated.
5. The scuffing machine of claim 1 wherein adjacent brushes on transversely spaced axes rotate such that outer peripheries thereof move in the same direction.
6. The scuffing machine of claim 1, including a cleaning station on the frame down-line of the scuffing station, with at least one cleaning brush located thereat, the cleaning brush comprising a roller brush rotatable on a horizontal axis extending transversely of said feeding direc-tion.
7. The scuffing machine of claim 1 wherein the bristles of at least some of said scuffing brushes are on the order of 2-4 inches long.
8. The scuffing machine of claim 1 wherein the bristles of at least some of said scuffing brushes are on the order of 0.20-0.050 inch in diameter.
9. The scuffing machine of claim 1 wherein the bristles of at least some of said scuffing brushes are fabricated of abrasive impregnated plastic material.
10. The scuffing machine of claim 9 wherein said bristles have an abrasion factor on the order of 80-240 grit.
11. The scuffing machine of claim 9 wherein said bristles are of a nylon/silicone carbide material.
12. The scuffing machine of claim 1, including motor means for rotating said scuffing brushes on the order of 100-500 rpm.
13. The scuffing machine of claim 1, including a single motor for conjointly rotating a plurality of said scuffing brushes.
14. The scuffing machine of claim 1 wherein the bristles of at least one of said scuffing brushes have proximal ends fixed to a base of the brush, and including a band about the brush around the distal ends of the bristles to control outward flaring of the bristles.
15. A scuffing machine for finishing the surfaces of continu-ously advancing wood products, comprising:
a frame defining a scuffing station;
conveying means on the frame for transporting wood products to be finished through the scuffing station in a generally horizontal feeding direction;
a plurality of scuffing brushes mounted on the frame at the scuffing station for rotation about vertical axes, the axes of some of the brushes being spaced transversely of the feeding direction; and each scuffing brush including a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products, at feast a pair of adjacent brushes on said transversely spaced axes including bristles which intermesh when the brushes are rotated.
16. The scuffing machine of claim 15 wherein the bristles of at least some of said scuffing brushes are on the order of 2-4 inches long.
17. The scuffing machine of claim 15 wherein the bristles of at least some of said scuffing brushes are on the order of 0.20-0.050 inch in diameter.
18. The scuffing machine of claim 15 wherein the bristles of at least some of said scuffing brushes are fabricated of abrasive impreg-nated plastic material.
19. The scuffing machine of claim 18 wherein said bristles have an abrasion factor on the order.of 80-24.0 grit.
20. A scuffing machine for finishing the surfaces of continu-ously advancing wood products, comprising:
a frame defining a scuffing station;
conveying means on the frame for transporting wood products to be finished through the scuffing station in a generally horizontal feeding direction;
a plurality of scuffing brushes mounted on the frame at the scuffing station for rotation about vertical axes, the axes of some of the brushes being spaced transversely of the feeding direction;
each scuffing brush including a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products, the bristles of at least one of the scuffing brushes having proxi-mal ends fixed to a base of the brush; and a band about the brush around the distal ends of the bristles to control outward flaring of the bristles.
21. The scuffing machine of claim 20 wherein the bristles of at least some of said scuffing brushes are on the order of 2-4 inches long.
22. The scuffing machine of claim 20 wherein the bristles of at least some of said scuffing brushes are on the order of 0.20-0.050 inch in diameter.
23. The scuffing machine of claim 20 wherein the bristles of at least some of said scuffing brushes are fabricated of abrasive impreg-nated plastic material.
24. The scuffing machine of claim 23 wherein said bristles have an abrasion factor on the order of 80-240 grit.
25. A scuffing machine for finishing the surfaces of continu-ously advancing wood products, comprising:
a frame defining a scuffing station;
conveying means on the frame for transporting wood products to be finished through the scuffing station in a generally horizontal feeding direction;
a plurality of scuffing brushes mounted on the frame at the scuffing station for rotation about vertical axes, the axes of some of the brushes being spaced transversely of the feeding direction; and each scuffing brush including a plurality of elongated, vertically extending bristles which terminate in distal ends for engaging the wood products, the bristles of at least some of the scuffing brushes being fabri-cated of an abrasive impregnated plastic material on the order of 2-4 inches long and 0.20-0.050 inch in diameter.
26. The scuffing machine of claim 25 wherein said bristles have an abrasion factor on the order of 80-240 grit.
27. The scuffing machine of claim 25 wherein said bristles are of a nylon/silicone carbide material.
CA002435854A 2002-07-26 2003-07-23 Scuffing machine for finishing wood products Abandoned CA2435854A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/206,639 US20040157539A1 (en) 2002-07-26 2002-07-26 Scuffing machine for finishing wood products
US10/206,639 2002-07-26

Publications (1)

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CA2435854A1 true CA2435854A1 (en) 2004-01-26

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EP (1) EP1384552A1 (en)
CA (1) CA2435854A1 (en)

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CN107081690A (en) * 2017-06-12 2017-08-22 南通华东油压科技有限公司 A kind of horizontal brush roll forming machine
CN108000292A (en) * 2017-11-30 2018-05-08 北京林业大学 A kind of irregular sanding machine
CN112338695A (en) * 2020-10-23 2021-02-09 石战浩 Log piece burring equipment

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DE102016117992A1 (en) * 2016-09-23 2018-03-29 Karl Heesemann Maschinenfabrik Gmbh & Co Kg grinding machine
CN107030798A (en) * 2017-05-15 2017-08-11 重庆宜居门业有限公司 Timber device for thermally cutting
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CN111618686B (en) * 2020-07-17 2021-06-22 安徽纬奥特工艺品有限公司 Shaving equipment capable of improving surface flatness of furniture wood and working method thereof
CN111975512A (en) * 2020-08-06 2020-11-24 赵洪楠 Panel preprocessing device is used in composite board production
CN112621432B (en) * 2020-12-08 2022-04-19 北京金隅天坛家具股份有限公司 Wood grinding device for furniture processing
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Publication number Priority date Publication date Assignee Title
CN107081690A (en) * 2017-06-12 2017-08-22 南通华东油压科技有限公司 A kind of horizontal brush roll forming machine
CN108000292A (en) * 2017-11-30 2018-05-08 北京林业大学 A kind of irregular sanding machine
CN108000292B (en) * 2017-11-30 2023-09-29 北京林业大学 Special-shaped sander
CN112338695A (en) * 2020-10-23 2021-02-09 石战浩 Log piece burring equipment
CN112338695B (en) * 2020-10-23 2022-08-19 吉荣家具有限公司 Log piece burring equipment

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Publication number Publication date
EP1384552A1 (en) 2004-01-28
US20040157539A1 (en) 2004-08-12

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