BG3993U1 - Technological line for production of round wire detail parts - Google Patents

Abstract

This utility model relates to a technological line for production of round wire detail parts, which will find application in the field of mechanical engineering for the manufacture of metal products, in particular for automotive parts. The designed technological line for production of round wire detail parts comprises functionally and in series connected round wire feeding device (1), unwinding device (2), feeding device (3), synchronizing upper and lower device (4) and bending device (5). The bending device (5) by a robot (8) is functionally connected to a cutting module (6), which by the robot (8) is functionally connected to an induction furnace (9), which through a sorting robot (10) is connected to a packing station (11). The round wire feeding device (1), the unwinding device (2), the feeding device (3), the synchronizing upper and lower device (4), the bending device (5), the cutting module (6), the induction furnace (9) and the robots (8 and 10) are bidirectionally connected to a computer with software installed (7).

Description

Field of technology

This utility model refers to a technological line for the production of round wire parts, which will find application in the field of mechanical engineering for the manufacture of metal products and especially for parts for the automotive industry.

BACKGROUND OF THE INVENTION

Each production has a corresponding resource of machines, workers and time, which determine the capacity to manufacture a particular type of product. In order for a production to be planned and to ensure an optimal load of the equipment, a certain execution time is provided for each operation.

The production of round wire parts involves a number of operations performed sequentially on different machines, some of which, such as heat treatment, are technologically unable to complete and deliver the workpiece on the same day. The more complex the detail, the more operations and interruptions are required. This leads to an increase in the time for setting up the machines, to a technological waste, and accordingly to an increase in the cost of the parts. This also applies to the processing of hard metals, which are difficult to process with traditionally used technologies to meet the requirements for optimization of processing processes and high quality of machined parts.

In essence, automation is a system of machines and devices with common control. Automated production lines can include part of the technological process or the entire production process in the manufacture of a product. Another characteristic of flow production is the arrangement of work processes in a sequence arising from the adopted production technology. Automated technological lines provide automatic execution of all main and auxiliary operations, as well as a continuous production process.

There is no known technological line for the production of round wire parts.

Technical essence of the utility model

The task of the utility model is to create a technological line for the production of round wire parts, which will provide improvement of the quality of the manufactured products, optimization of the production management, as well as removal of the person from the production process.

The problem is solved by creating a technological line for the production of round wire parts, which includes functionally and series-connected round wire power supply, developing device, feeder, synchronizing upper and lower device and bending device. The bending device by a robot is functionally connected to a cutting module, which by the robot is functionally connected to an induction furnace, which is connected to a packaging station through a sorting robot. The round wire feeder, the developing device, the feeder, the synchronizing upper and lower device, the bending device, the cutting module, the induction furnace and the robots are connected in both directions to a computer with installed software.

The advantage of the created technological line is that it provides technical consistency, allowing to achieve high quality such as accuracy and frequency of bent surfaces, which eliminates the need for finishing and removal of man from the production process. Another advantage is the availability of software management and control, which gives feedback to each step in the processing of the part and is a prerequisite for minimal positioning errors, as well as good repeatability, which prevents marriage and reduces production costs.

Explanation of the attached figure

The present utility model is illustrated in the attached figure 1, which is a schematic diagram of a production line for the production of round wire parts according to the utility model.

Examples of implementation of the utility model

The created technological line for production of round wire parts, shown in figure 1, includes functionally and in series connected power supply of round wire 1, developing device 2, feeding device 3, synchronizing upper and lower device 4 and bending device 5. Bending device 5 by robot 8 is functionally connected to a cutting module 6, which by robot 8 is functionally connected to an induction furnace 9, which through a sorting robot 10 is connected to a packaging station 11. The round wire feeder 1, the developing device 2, the feeder 3, the synchronizing upper and lower device 4, the bending device 5, the cutting module 6, the induction furnace 9 and the robots 8 and 10 are connected in both directions to a computer with installed software 7.

The created technological line is used as follows.

The roller with wound round wire is loaded on the feeder 1 and fed to the unwinding device 2. After unwinding the wire, it is fed to the feeder 3, which in turn, through the synchronizing upper and lower device 4 feeds the upright round wire to the bending device 5. Before the cutting module 6 cuts the part from the bent wire, the robot 8 fixes it with its gripper and puts it in the induction furnace 9. After hardening of the part, which hardening takes a few seconds, the sorting robot 10 takes it and delivers it to a packing box located at the packing station 11. The line is synchronized and controlled by the computer with installed software 7, which is connected to all devices and thus allows a quick readjustment of the line and reduction of marriage.

The use of process lines leads to both a significant reduction in total processing time and labor costs due to a reduction in the number of employees, which is conducive to reducing the prevalence of KOVIT 19. In addition, costs for production areas are saved, working hours and equipment capacity, as well as the amount of irreparable waste.

Claims (1)

Process line for the production of round wire parts, characterized in that it comprises a functionally and series-connected round wire feeder (1), a developing device (2), a feeding device (3), a synchronizing upper and lower device 4) and a bending device (5), wherein the bending device (5) is operatively connected by a robot (8) to a cutting module (6), which is operatively connected to an induction furnace (9) by a robot (8), which through a sorting a robot (10) is connected to a packaging station (11), such as the round wire feeder (1), the developing device (2), the feeding device (3), the synchronizing upper and lower device (4), the bending device (5), the cutting module (6), the induction furnace (9) and the robots (8 and 10) are connected in both directions to a computer with installed software (7).