CN211966843U - Take numerical control automatic production line of buffer memory function - Google Patents
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- CN211966843U CN211966843U CN202020032627.6U CN202020032627U CN211966843U CN 211966843 U CN211966843 U CN 211966843U CN 202020032627 U CN202020032627 U CN 202020032627U CN 211966843 U CN211966843 U CN 211966843U
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Abstract
The utility model relates to an automatic production line technical field discloses a take numerical control automatic production line of memory function, including numerical control processing equipment, buffer memory box and transmission equipment, wherein, numerical control processing equipment includes many digit control machine tools that are used for different processes to process, and many digit control machine tools arrange the setting along the process sequence. A plurality of work pieces can be placed to the buffer memory box, and one side of every digit control machine tool all is provided with a buffer memory box. The transmission equipment comprises a conveyor and a mechanical arm, the conveyor is arranged along the process machining direction so that the workpieces can be transmitted among the plurality of numerical control machines, the mechanical arm can transfer the workpieces to be machined on the conveyor and/or the cache box to the numerical control machine for machining, and the machined workpieces on the numerical control machine can be transferred to the conveyor for transmission. This take numerical control automatic production line of buffer memory function can improve the machining efficiency of production line, guarantees that product quality is unified, and effectively solves the problem that numerical control machine tool changing or need whole line to shut down when maintaining.
Description
Technical Field
The utility model relates to an automatic production line technical field especially relates to a take numerical control automatic production line of buffer memory function.
Background
At present, the numerical control machine tool is more and more widely applied to manufacturing enterprises due to high production efficiency and high machining precision, and the product quality can be effectively guaranteed. In the actual production process, most digit control machine tools mainly adopt artifical unloading and artifical clamping on going up, and every lathe need dispose the work of a workman's supplementary digit control machine tool, have that whole line production degree of automation is low, artifical intensity is big etc. shortcoming. In the single frequent operation process of workers, fatigue is easy to generate, so that the problems of unreliable clamping and inaccurate positioning are caused, and the product quality is further influenced. Meanwhile, when the material is fed and discharged manually, accidents of stabbing and scratching often occur, and the cutting fluid has certain harmfulness and influences the physical health of workers. In addition, when the machine tool is changed or maintained, the whole machine needs to be stopped, and the production schedule and delivery date of products are influenced.
Therefore, a need exists for a numerically controlled automatic production line with a cache function to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a take numerical control automatic production line of buffer memory function to solve the production efficiency that exists among the prior art low, product quality is non-uniform and workman intensity of labour big scheduling problem.
In order to realize the purpose, the following technical scheme is provided:
a take numerical control automatic production line of buffer memory function includes:
the numerical control machining equipment comprises a plurality of numerical control machines for machining in different procedures, wherein the numerical control machines are arranged along a machining sequence;
the cache box can be used for placing a plurality of workpieces, and one side of each numerical control machine is provided with one cache box;
the transmission equipment comprises a conveyor and a mechanical arm, wherein the conveyor is arranged in the process machining direction so as to enable workpieces to be transmitted among the numerical control machines, the mechanical arm can transfer the workpieces to be machined on the conveyor and/or the cache box to the numerical control machines for machining, and can transfer the workpieces machined on the numerical control machines to the conveyor for transmission.
As the preferable scheme of the numerical control automatic production line with the buffer function, the transmission equipment further comprises a linear driving piece, the linear driving piece and the buffer box are respectively arranged on two sides of the conveyor, and the linear driving piece can move along the conveying direction perpendicular to the conveyor so as to transfer the workpieces to be processed on the conveyor to the buffer box.
As a preferable scheme of the numerical control automatic production line with the cache function, the numerical control automatic production line with the cache function further comprises a receiving box, and the receiving box is arranged at the downstream of the conveyor and used for receiving the workpieces which are processed on the conveyor.
As a preferred scheme of a numerical control automatic production line with a cache function, the numerical control automatic production line with the cache function comprises a first procedure station and a second procedure station which are arranged along a processing sequence, wherein a numerical control machine tool used for processing a first procedure in a plurality of numerical control machine tools is a first procedure numerical control machine tool, and the first procedure numerical control machine tool is arranged on the first procedure station; the numerical control machine tool used for machining in the second procedure in the plurality of numerical control machine tools is a numerical control machine tool in the second procedure, the numerical control machine tool in the second procedure is arranged on the station in the second procedure, and the number N of the numerical control machine tools in the second procedure is2The machining time T of the numerical control machine tool in the second procedure2Ratio M of2Equal to the number N of the numerical control machine tools of the first procedure1The machining time T of the numerical control machine tool in the first process1Ratio M of1。
As the optimal scheme of the numerical control automatic production line with the cache function, the two first-procedure numerical control machines are symmetrically arranged on two sides of the first-procedure station.
As the optimal scheme of the numerical control automatic production line with the cache function, the number of the numerical control machines in the second process is four, and the four numerical control machines in the second process are arranged on two sides of the station in the second process in a pairwise symmetry manner.
As a preferable scheme of the numerical control automatic production line with the cache function, one conveyor is arranged on the front side of the first-process numerical control machine tool, the conveyor is a single-row conveyor, and the single-row conveyor is used for conveying a workpiece to be machined to the first-process numerical control machine tool and conveying the workpiece machined by the first-process numerical control machine tool to the second-process numerical control machine tool.
As a preferable embodiment of the numerically controlled automatic production line with the cache function, one of the conveyors is a double-row conveyor, one of the double-row conveyors is used for receiving the workpiece conveyed by the single-row conveyor and conveying the workpiece to the second-process numerically controlled machine tool, and the other of the double-row conveyors is used for conveying the workpiece processed by the second-process numerically controlled machine tool.
As a preferred scheme of the numerical control automatic production line with the cache function, the numerical control automatic production line with the cache function further comprises a third process station arranged at the downstream of the second process station, wherein a numerical control machine used for processing in a third process in the plurality of numerical control machines is a numerical control machine in the third process, the numerical control machine in the third process is arranged on the third process station, and the number N of the numerical control machines in the third process is3The machining time T of the numerical control machine tool in the third procedure3Ratio M of3Equal to the number N of the numerical control machine tools of the first procedure1The machining time T of the numerical control machine tool in the first process1Ratio M of1。
As a preferable scheme of the numerical control automatic production line with the cache function, the number of the numerical control machines in the third process is one.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model provides a take numerical control automatic production line of memory function, including numerical control processing equipment, buffer memory box and transmission equipment, wherein, numerical control processing equipment includes many digit control machines that are used for different processes to process, and many digit control machine tools arrange the setting along the processing order, and transmission equipment includes conveyer and manipulator, and the conveyer is used for the work piece to transmit between many digit control machines, and the manipulator can shift the work piece between conveyer and/or buffer memory box and digit control machine tool. According to the numerical control automatic production line with the cache function, the processing efficiency of the production line can be improved by optimizing the process flow and equipment layout of the production line, the product quality is ensured to be uniform, meanwhile, the labor cost is saved, and the labor intensity of workers is reduced; in addition, all place a buffer memory box in every digit control machine tool front side, a plurality of work pieces are placed to the buffer memory box to the problem that needs whole line to shut down when can effectively solve digit control machine tool changing or maintenance.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments of the present invention will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the contents of the embodiments of the present invention and the drawings without creative efforts.
Fig. 1 is a schematic view of a structural layout of a numerical control automatic production line with a cache function according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a schematic view of a structural layout of the numerical control machine tool of the second process, the double-row conveyor, the manipulator and the buffer box according to an embodiment of the present invention.
Reference numerals:
11-a first procedure numerical control machine tool; 12-a second procedure numerical control machine tool; 13-a third procedure numerical control machine tool;
2-a cache box;
31-single-row conveyor; 32-double row conveyor; 321-a first row of conveyors; 322-second row conveyor;
4-a manipulator;
5-a linear drive;
6-receiving the box.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution of the present invention is further described below by referring to the drawings and the detailed description.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "front", "rear", and the like indicate the directions or positional relationships based on the directions or positional relationships shown in the drawings, or the directions or positional relationships which are usually placed when the product is used, and are only for convenience of description of the present invention, but do not indicate or imply that the device or element to be referred must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to fig. 3, the present embodiment provides a numerical control automatic production line with a cache function, which includes a numerical control processing device, a cache box 2 and a transmission device, wherein the numerical control processing device includes a plurality of numerical control machines for processing in different processes, and the plurality of numerical control machines are arranged in a processing sequence. A plurality of work pieces can be placed to buffer memory box 2, and one side of every digit control machine tool all is provided with a buffer memory box 2. The transmission equipment comprises a conveyor and a mechanical arm 4, the conveyor is arranged along the process machining direction so that workpieces can be transmitted among a plurality of numerical control machines, the mechanical arm 4 can transfer the workpieces to be machined on the conveyor and/or the cache box 2 to the numerical control machine for machining, and the machined workpieces on the numerical control machine can be transferred to the conveyor for transmission.
According to the numerical control automatic production line with the cache function, the processing efficiency of the production line can be improved by optimizing the process flow and equipment layout of the production line, the product quality is ensured to be uniform, meanwhile, the labor cost is saved, and the labor intensity of workers is reduced; in addition, all place a buffer memory box 2 in every digit control machine tool front side, a plurality of work pieces are placed to buffer memory box 2 to the problem that needs whole line to shut down when can effectively solve digit control machine tool changing or maintenance. Furthermore, the numerical control automatic production line with the cache function can improve the production efficiency of products and realize high-efficiency and flexible production by optimizing the layout of the numerical control machine and arranging the position relation between the numerical control machine and the manipulator 4.
Optionally, the robot 4 is a six-axis robot for automatic loading and unloading of workpieces.
Preferably, as shown in fig. 2 in conjunction with fig. 1, the transfer apparatus further comprises a linear drive 5, the linear drive 5 and the buffer magazine 2 being respectively disposed on both sides of the conveyor, the linear drive 5 being movable in a direction perpendicular to the conveying direction of the conveyor to transfer the workpieces to be processed on the conveyor to the buffer magazine 2. Particularly, in work piece processing production process, linear drive spare 5 is with the work piece buffering in buffer memory box 2 to guarantee when the conveyer is shut down to overhaul or when the next process lathe need the tool changing or maintenance, the digit control machine tool of this process still can be processed through the work piece that utilizes manipulator 4 to snatch in buffer memory box 2, improve machining efficiency.
Illustratively, the linear driving element 5 is a cylinder, the cylinder is arranged on a bracket of the manipulator 4, the cylinder is flush with the conveying surface of the conveyor, and the cylinder can move along the conveying direction perpendicular to the conveyor so as to push the workpiece to be processed on the conveyor into the buffer box 2.
Further, after the buffer box 2 receives a workpiece, the buffer box 2 can automatically descend, so that the buffer box 2 is flush with the conveying surface of the conveyor, and the linear driving part 5 can conveniently push a plurality of workpieces into the buffer box 2 continuously. Similarly, when a workpiece in the buffer box 2 is taken by the manipulator 4 for processing, the buffer box 2 can automatically rise to be flush with the conveying surface of the conveyor.
Preferably, as shown in fig. 1 in combination with fig. 2, the numerically controlled automatic production line with a buffer function further includes a receiving cassette 6, and the receiving cassette 6 is disposed downstream of the conveyor to receive the workpieces that have been processed on the conveyor. The receiving cassette 6 is used to store the workpieces that have finished being processed.
Optionally, the numerical control automatic production line with the cache function comprises a first process station and a second process station which are arranged along the processing sequence, and a plurality of the first process stations and the second process stations are arranged along the processing sequenceThe numerical control machine tool used for machining in the first procedure in the numerical control machine tool is a numerical control machine tool 11 in the first procedure, and the numerical control machine tool 11 in the first procedure is arranged on a station in the first procedure. The numerical control machine tool used for the second procedure machining in the plurality of numerical control machine tools is a second procedure numerical control machine tool 12, and the second procedure numerical control machine tool 12 is arranged on a second procedure station. Number N of second-process numerically controlled machine tools 122The machining time T of the numerically controlled machine tool 12 in the second step2Ratio M of2Equal to the number N of numerically controlled machine tools 11 of the first step1The machining time T of the numerically controlled machine tool 11 of the first step1Ratio M of1I.e. M2=N2/T2=N1/T1=M1。
The number of the first-process numerical control machines 11 may be selected according to the processing efficiency of the production line and the limitation of the processing field. Generally, it is preferable that two first process numerical control machines 11 are symmetrically disposed at both sides of the first process station. This setting mode has compromise machining efficiency's demand on the one hand, and on the other hand can be convenient for overall arrangement equipment position, reduces equipment space occupancy, and the accessible sets up a manipulator 4 in the centre of two first process digit control machine tools 11 simultaneously, realizes that a manipulator 4 cooperates two first process digit control machine tools 11 work simultaneously, when guaranteeing production efficiency, saves equipment cost.
For example, in the present embodiment, since the machining time of the second process is twice as long as that of the first process, two first-process cnc machines 11 can work in cooperation with four second-process cnc machines 12. Preferably, four second-process numerical control machines 12 are symmetrically arranged on two sides of the second process station in pairs. Of course, in other embodiments, the number of the second-step numerical control machine tools 12 may be other numbers, and specifically, may be calculated according to the following relation: number N of second-process numerically controlled machine tools 122The machining time T of the numerically controlled machine tool 12 in the second step2Ratio M of2Equal to the number N of numerically controlled machine tools 11 of the first step1The machining time T of the numerically controlled machine tool 11 of the first step1Ratio M of1I.e. M2=N2/T2=N1/T1=M1。
Further, a conveyor is provided at the front side of the first-process cnc machine 11, the conveyor is a single-row conveyor 31, and the single-row conveyor 31 is used for conveying the workpiece to be machined to the first-process cnc machine 11 and can convey the workpiece machined by the first-process cnc machine 11 to the second-process cnc machine 12.
Preferably, a conveyor is provided at the front side of the second process numerical control machine 12 disposed at the same side, the conveyor being a double-row conveyor 32, one of the double-row conveyors 32 receiving the workpiece conveyed by the single-row conveyor 31 and conveying the workpiece to the second process numerical control machine 12, and the other conveying the workpiece machined by the second process numerical control machine 12.
Further, the numerical control automatic production line with the cache function further comprises a third process station arranged on the downstream of the second process station, the numerical control machine tool used for machining in the third process in the plurality of numerical control machine tools is the third process numerical control machine tool 13, the third process station is provided with the third process numerical control machine tool 13, and the number N of the third process numerical control machine tools 133Machining time T of numerically controlled machine tool 13 in third step3Ratio M of3Equal to the number N of numerically controlled machine tools 11 of the first step1The machining time T of the numerically controlled machine tool 11 of the first step1Ratio M of1I.e. M3=N3/T3=N1/T1=M1。
Preferably, the numerical control automatic production line with the cache function further comprises a central controller, and all the numerical control machines, the conveyor, the manipulator 4 and the linear driving piece 5 are connected with the central controller, and the central controller sends out instructions to perform corresponding actions.
Specifically, as shown in fig. 3, the double row conveyor 32 includes a first row conveyor 321 and a second row conveyor 322, the first row conveyor 321 is used for conveying the workpiece processed by the first-process numerical control machine 11 to the second-process numerical control machine 12, and the second row conveyor 322 is used for conveying the workpiece processed by the second-process numerical control machine 12 to the third-process numerical control machine 13. In short, the manipulator 4 located at the second process numerical control machine 12 grabs the workpiece on the first row of conveyor 321 to the second process numerical control machine 12 for machining, and places the workpiece machined by the second process numerical control machine 12 on the second row of conveyor 322, the manipulator 4 located at the third process numerical control machine 13 grabs the workpiece on the second row of conveyor 322 to the third process numerical control machine 13 for machining, so that the repeated machining of the same workpiece by the second process numerical control machine 12 is effectively avoided, and meanwhile, the control of the central controller is facilitated.
Illustratively, the machining time of the third process is one-half of the machining time of the first process, and thus, the number of the third-process numerical control machine tools 13 is one. In other embodiments, the number of the third-step cnc machines 13 may also be any other number, and may be determined according to the processing time of the third step, the processing time of the first step, and the number of the first-step cnc machines 11, which are not illustrated herein.
Preferably, the front side of the third process numerical control machine 13 is also provided with a single-row conveyor 11 for receiving the work pieces on the second row conveyor 322 of the double-row conveyor 32.
Optionally, in other embodiments, the numerically controlled automatic production line with the cache function further includes a fourth process station, a fifth process station, a sixth process station, and the like, which are disposed downstream of the third process station, where each process station is provided with a numerically controlled machine tool for processing the process station, and the number of the numerically controlled machine tools at each process station can be calculated according to the following formula: the number N of the X-th process control machine tool 13xMachining time T of numerically controlled machine tool 13 in third stepxRatio M ofxEqual to the number N of numerically controlled machine tools 11 of the first step1The machining time T of the numerically controlled machine tool 11 of the first step1Ratio M of1I.e. Mx=Nx/Tx=N1/T1=M1。
For convenience of understanding, the working process of the numerical control automatic production line with the cache function provided by the embodiment is as follows:
(a) placing the workpiece to be processed on the single-row conveyor 31;
(b) when the sensor detects that the workpiece reaches the first process station, the manipulator 4 corresponding to the first process station picks the workpiece from the single-row conveyor 31, places the workpiece into the first process numerical control machine 11 corresponding to the first process station, and automatically clamps and positions the workpiece;
(c) the first-step numerical control machine 11 automatically processes the workpiece, and after the processing is completed, the manipulator 4 takes out the workpiece from the first-step numerical control machine 11 and places the workpiece on the first-row conveyor 321;
(d) the first row of conveyors 321 convey the workpieces to the second procedure station, and when the sensors detect that the workpieces reach the second procedure station, the manipulator 4 corresponding to the second procedure station picks the workpieces from the first row of conveyors 321, places the workpieces into the second procedure numerical control machine 12, and automatically clamps and positions the workpieces;
(e) the numerical control machine 12 in the second step automatically processes the workpiece, and after the processing is completed, the manipulator 4 takes out the workpiece from the numerical control machine 12 in the second step and places the workpiece on the second row conveyor 322;
(f) the second-row conveyor 322 and the single-row conveyor 31 at the third working procedure station convey the workpiece to the third working procedure station, and when the sensor detects that the workpiece reaches the third working procedure station, the manipulator 4 corresponding to the third working procedure station grabs the workpiece, places the workpiece into the third working procedure numerical control machine 13, and automatically clamps and positions the workpiece;
(g) the third-process numerical control machine 13 automatically processes the workpiece, and after the processing is completed, the manipulator 4 takes out the workpiece from the third-process numerical control machine 13 and places the workpiece on the receiving box 6.
(h) The steps are repeated, and the high-efficiency, flexible and cyclic production of the workpiece can be realized.
This embodiment is through optimizing production line process, makes the digit control machine tool be the symmetrical type and distributes, and all places a buffer memory box 2 in every digit control machine tool front side, has improved the machining efficiency and the product quality of production line, has saved the cost of labor, effectively solves the problem that the whole line was shut down when lathe tool changing or maintenance need.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious modifications, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a take numerical control automatic production line of buffer memory function which characterized in that includes:
the numerical control machining equipment comprises a plurality of numerical control machines for machining in different procedures, wherein the numerical control machines are arranged along a machining sequence;
the buffer box (2) can be used for placing a plurality of workpieces, and one side of each numerical control machine is provided with one buffer box (2);
the transmission equipment comprises a conveyor and a mechanical arm (4), wherein the conveyor is arranged in the process machining direction so that workpieces can be transmitted among the numerical control machines, the mechanical arm (4) can transfer the workpieces to be machined on the conveyor and/or the cache box (2) to the numerical control machine for machining, and can transfer the machined workpieces on the numerical control machine to the conveyor for transmission.
2. The numerical control automatic production line with cache function according to claim 1, characterized in that the conveying device further comprises a linear driving member (5), the linear driving member (5) and the cache box (2) are respectively arranged at two sides of the conveyor, and the linear driving member (5) can move along a direction perpendicular to the conveying direction of the conveyor to transfer the workpieces to be processed on the conveyor to the cache box (2).
3. The numerical control automatic production line with cache function according to claim 1, characterized in that the numerical control automatic production line with cache function further comprises a receiving box (6), wherein the receiving box (6) is arranged at the downstream of the conveyor to receive the processed workpiece on the conveyor.
4. The numerical control automatic production line with the cache function according to any one of claims 1 to 3, characterized in that the numerical control automatic production line with the cache function comprises a first process station and a second process station arranged along a processing sequence, wherein the numerical control machine used for the first process in the plurality of numerical control machines is a first process numerical control machine (11), and the first process numerical control machine (11) is arranged on the first process station; the numerical control machine tool used for the second procedure machining in the numerical control machine tools is a second procedure numerical control machine tool (12), the second procedure numerical control machine tool (12) is arranged on the second procedure station, and the number N of the second procedure numerical control machine tools (12) is2And the machining time T of the numerical control machine tool (12) of the second process2Ratio M of2Equal to the number N of said first-process numerically-controlled machine tools (11)1The machining time T of the first-step numerical control machine (11)1Ratio M of1。
5. The numerical control automatic production line with the cache function according to claim 4, characterized in that two first-process numerical control machines (11) are symmetrically arranged at two sides of the first process station.
6. The numerical control automatic production line with the cache function according to claim 4, characterized in that the number of the second process numerical control machines (12) is four, and the four second process numerical control machines (12) are arranged on two sides of the second process station in a pairwise symmetry manner.
7. The numerical control automatic production line with a cache function according to claim 5, characterized in that one of the conveyors is provided at a front side of the first process numerical control machine (11), the conveyor is a single-row conveyor (31), the single-row conveyor (31) is used for conveying the workpiece to be machined to the first process numerical control machine (11), and can convey the workpiece machined by the first process numerical control machine (11) to the second process numerical control machine (12).
8. The nc automatic production line with a buffering function according to claim 7, wherein one of said conveyors is a double row conveyor (32), and one of said double row conveyors (32) is used for receiving the workpiece carried by said single row conveyor (31) and carrying the workpiece to the second process nc machine (12), and the other is used for carrying the workpiece processed by the second process nc machine (12), and the front side of the second process nc machine (12) disposed at the same side is provided with said conveyor.
9. The numerical control automatic production line with the cache function according to claim 4, further comprising a third process station disposed downstream of the second process station, wherein the numerical control machine tool used for the third process machining in the plurality of numerical control machine tools is a third process numerical control machine tool (13), the third process station is provided with the third process numerical control machine tool (13), and the number N of the third process numerical control machine tools (13) is3Machining time T of the numerical control machine tool (13) in the third step3Ratio M of3Equal to the number N of said first-process numerically-controlled machine tools (11)1The machining time T of the first-step numerical control machine (11)1Ratio M of1。
10. The numerical control automatic production line with cache function according to claim 9, characterized in that the number of the third process numerical control machine tools (13) is one.
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CN113247504A (en) * | 2021-04-27 | 2021-08-13 | 江苏铁科新材料股份有限公司 | Intelligent mixed production line and production method for nylon plate parts |
CN115401529A (en) * | 2022-08-18 | 2022-11-29 | 苏州市璟硕自动化设备有限公司 | Building block type production line and assembling method thereof |
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CN113247504A (en) * | 2021-04-27 | 2021-08-13 | 江苏铁科新材料股份有限公司 | Intelligent mixed production line and production method for nylon plate parts |
CN115401529A (en) * | 2022-08-18 | 2022-11-29 | 苏州市璟硕自动化设备有限公司 | Building block type production line and assembling method thereof |
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