AU2008339930C1 - Arrangement for casting metal anodes in an anode casting plant - Google Patents
Arrangement for casting metal anodes in an anode casting plant Download PDFInfo
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- AU2008339930C1 AU2008339930C1 AU2008339930A AU2008339930A AU2008339930C1 AU 2008339930 C1 AU2008339930 C1 AU 2008339930C1 AU 2008339930 A AU2008339930 A AU 2008339930A AU 2008339930 A AU2008339930 A AU 2008339930A AU 2008339930 C1 AU2008339930 C1 AU 2008339930C1
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- Australia
- Prior art keywords
- chute
- anode
- casting
- support frame
- anode furnace
- Prior art date
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- 238000005266 casting Methods 0.000 title claims abstract description 144
- 239000002184 metal Substances 0.000 title claims abstract description 71
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 71
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 45
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 72
- 229910052802 copper Inorganic materials 0.000 claims description 71
- 239000010949 copper Substances 0.000 claims description 71
- 239000000725 suspension Substances 0.000 claims description 33
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 229910052725 zinc Inorganic materials 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/02—Machines or plants for pig or like casting with rotary casting tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/08—Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
Abstract
The invention relates to an arrangement for casting metal anodes, comprising a tiltable anode furnace (2). The anode furnace (2) is provided with a casting hole (3). The arrangement includes a chute support frame (9) for supporting a chute (7), and a support structure ( 10) for supporting the chute support frame (9). The chute support frame (9) is movably connected to the support structure (10) by a first lever arm (11), so that the upstream end (29) of the chute (7) is during the tilting motion of the anode furnace (2) placed at the casting hole (3) of the anode furnace (2). The chute support frame (9) is movably connected to the support structure ( 10), so that the downstream end (30) of the chute (7) is during the tilting motion of the anode furnace (2) placed at the trough (8; 8a; 8b). It also is provided with a tracking arrangement ( 15) for guiding the chute support frame (9) during the tilting motion of the anode furnace (2) with respect to the support structure (10), so that the upstream end (29) of the chute (7) is during the tilting motion of the anode furnace (2) placed at the casting hole (3) of the anode furnace (2), and so that the downstream end (30) of the chute (7) is during the tilting motion of the anode furnace (2) placed at the trough (8; 8a; 8b).
Description
ARRANGEMENT FOR CASTING METAL ANODES IN AN ANODE CASTING PLANT Background of the invention The invention relates to an arrangement for casting metal anodes in an anode 5 casting plant. More precisely, the invention relates to a conducting system for conducting molten metal from an anode furnace to an anode casting mold, where a metal anode to be further processed in an electrolytic refining process is casted. The invention relates especially to casing copper anodes in an anode casing plant 10 to be further processed in an electrolytic refining process, but the invention can also be used for casing metal anodes of other metals such as zinc anodes of zinc. The copper process includes a step where blister copper is cast in a casting device into copper anodes for the electrolytic purification of copper. From a smelting furnace, copper is conducted and dosed to an anode casting mold by means of a system 15 comprising chutes and troughs. The chutes, the exterior shells of which are made of steel, are lined with a fire-resistant material, and they are either open or provided with lids. The chutes are installed with a suitable inclination, in order to allow the flowing of molten copper by gravity. For transferring and dosing molten copper, there also are needed troughs, for example a settling trough, in which the molten copper is poured from the 20 smelting furnace, and where the motion of the molten copper is calmed down before conducting it to the chutes. There also is needed a dosing trough, the task of which is to dose molten copper into an anode casting mold, as well as an intermediate trough for feeding molten copper into the dosing trough. A conventional arrangement for conducting molten copper from an anode furnace 25 to an anode casting mold is operated as follows: molten copper is first poured through the anode furnace casting hole to a settling trough, from where the molten copper is conducted along chutes to an intermediate trough. From the intermediate trough, the molten copper is poured to a dosing trough. From the dosing trough, molten copper is dosed to a casting trough, from which molten copper is cast in an anode casting mold. 30 In the conducting system currently used in many casting plants, the combination of settling trough and chute, arranged in between the anode furnace and the intermediate trough, results in that the casting process cannot be interrupted for any length of time without the copper in the settling trough "being stuck", in which case the build ups must 2565382) (GMMatters) 2 first be removed from the settling troughs, whereafter a new lining surface must be made and dried, which takes time. Nowadays the copper in many casting plants is dropped from a reasonable height through the anode furnace casting hole to the settling trough, and at the same time the 5 molten copper is oxidized and effectively cooled during the whole casting process, which is harmful. With current technology, at the point where the molten copper hits when dropping from the anode furnace casting hole, there must be provided a copper layer with a thickness of roughly 200 - 400 mm, in order to prevent the copper from splashing in the surroundings and from being bored through the lining. This is realized by arranging a 10 dam, i.e. said "settling trough", underneath the anode furnace casting hole. Typically said dam cannot be emptied in the prior art arrangements. The old settling trough system absorbs a large amount of heat from copper at the beginning of the casting process. The settling trough has a large surface area, and it cannot be covered by an insulating lid in order to prevent heat losses. 15 The removal of copper build ups from the settling trough after each casting operation is hard and dangerous work. Valuable refractory mortar is consumed in the repairs. The repair mortar is water-mixed, wherefore the lining must be cooled for example by water to below 100 degrees before the repairs (in order to prevent the lining from boiling). This situation is utterly contradictory with the requirement that when 20 beginning a new casting operation, the settling trough should be as dry and hot as possible. Generally a separate drying operation is not carried out in the settling trough, i.e. the repair lining is allowed to be dried by itself, by the residual heat from the basic lining work. Drying takes up a lot of time and consumes the thermal energy of the settling trough, which results in that in the beginning, the heat contained in the copper is 25 absorbed in the lining. Brief description of the invention The present invention relates to an arrangement for casting metal anodes in an anode casting plant, comprising: - an anode furnace that can be tilted in a tilting motion with respect to a tilting 30 axis for melting metal, said anode furnace comprising a casting hole for feeding molten metal from the anode furnace, - an anode casting mold for casting a metal anode, and - a conducting system for conducting molten metal from the anode furnace to the anode casting mold, 35 in which case the conducting system comprises: 2565362_1 (GHMatters) 3 - a chute for conducting molten metal from the casting hole of the anode furnace to a trough belonging to the conducting system, in which case the chute comprises an upstream end for receiving molten metal from the casting hole of the anode furnace, and a downstream end for feeding molten 5 metal from the chute to the trough, wherein - the arrangement includes a chute support frame for supporting the chute, and a support structure for supporting the chute support frame, - the chute is fitted in the chute support frame, 10 - the chute support frame is movably connected to the support structure by a first lever arm, which is arranged to support the chute support frame so that the upstream end of the chute, at least for the part of the tilting motion of the anode furnace, is placed at the casting hole of the anode furnace, during which tilting motion molten metal can be fed from the casting hole of the anode furnace to the chute, 15 - the chute support frame is movably connected to the support structure by a suspension element, which is arranged to support the chute support frame, so that the downstream end of the chute is, at least for the part covering the tilting motion of the anode furnace, placed at the trough, during which motion molten metal can be fed from the chute to the trough, 20 - the first lever arm is fitted in between the chute support frame and the support structure, so that the first lever arm is turnably connected to the support structure at a first pivot joint, and so that the chute support frame is turnably connected to the first lever arm at a second pivot joint, which is placed at a distance from the first pivot joint, - the suspension element is fitted in between the chute support frame and the 25 support structure, and - the arrangement includes a tracking arrangement for guiding the chute support frame during the tilting motion of the anode furnace with respect to the support structure, so that the upstream end of the chute is, at least for the part of the tilting motion of the anode furnace, placed at the casting hole of the anode furnace, and so that the 30 downstream end of the chute is, at least for the part covering the tilting motion of the anode furnace, placed at the trough. An arrangement according to the invention is provided with a chute, the upstream end of which is arranged to follow the casting hole of the anode furnace to be tilted in a tilting motion around an axis, at least for the part of the tilting motion of the anode 35 furnace, said downstream end being arranged to be placed at a trough belonging to the conducting system. Here the chute upstream end means that end of the chute, to which 2565362_1 (GHMatters) 4 molten metal is poured through the anode furnace casting hole, and from which molten metal flows in the chute. The chute downstream end means that end of the chute to which molten metal flows from the chute upstream end, and through which molten metal is removed from the chute. 5 The arrangement includes a chute support frame for supporting the chute, and a support structure for supporting the chute support frame. The chute is fitted in the chute support frame. The chute support frame is movably connected to the support structure. In the arrangement, the chute support frame is movably connected to the support structure by a first lever arm, which is arranged to support the chute support frame so that 10 the chute upstream end, at least the portion covering the tilting motion of the anode furnace, is placed at the anode furnace casting hole, during which tilting motion molten metal can be fed through the anode furnace casting hole to the chute. The first lever arm is fitted in between the chute support frame and the support structure, so that the first lever arm is turnably connected to the support structure at a first pivot joint, and so that 15 the chute support frame is turnably connected to the first lever arm at a second pivot joint, which is located at a distance from the first pivot joint. Moreover, in the arrangement the chute support frame also is movably connected to the support structure by a suspension element, which is arranged to support the chute support frame, so that the chute downstream end, at least the portion covering the tilting 20 motion of the anode furnace, is placed at a trough belonging to the molten metal conducting system, during which tilting motion, molten metal can be fed from the chute to the trough. Another suspension element is fitted in between the chute support frame and the support structure. The arrangement also includes a tracking arrangement for guiding the chute 25 support frame during the tilting motion of the anode furnace with respect to the support structure, so that the upstream end of the chute fitted in the chute support frame, at least for the portion covering the tilting motion of the anode furnace, is placed at the anode furnace casting hole, and so that so that the downstream end of the chute, fitted in the chute support frame, at least for the portion covering the tilting motion of the anode 30 furnace, is placed at the trough. Because the chute support frame and the support structure are in the way described in the arrangement interconnected by a first lever arm and a suspension element, the chute upstream end can, owing to the tracking arrangement, at least for the portion covering the tilting motion of the anode furnace, follow the anode furnace casting 35 hole both in the vertical and horizontal directions, at the same time as the chute downstream end can simultaneously be located at the trough. 25653821 (GHMatters) 5 By saying that the chute upstream end is fitted to follow the anode furnace casting hole, at least for the portion covering the tilting motion of the anode furnace, and that the chute downstream end is fitted to follow the trough, at least for the portion covering the tilting motion of the anode furnace, we mean either the whole tilting motion of the anode 5 furnace or part of the tilting motion of the anode furnace. It is for instance possible that the chute upstream end is fitted to follow the anode furnace casting hole during the whole tilting motion of the anode furnace, except for the tilting motion of the other extreme end of the anode furnace, where the chute upstream end is arranged to be lifted up to so-called extreme top position, and the chute downstream end is arranged to be lowered down, 10 which results in that the chute is emptied of molten metal possibly contained in the chute. In a first preferred embodiment of the arrangement according to the invention, the chute upstream end is fitted to follow the casting hole provided at the side of the anode furnace. In this preferred embodiment, the chute support frame is movably connected to the support structure by a first lever arm and by a suspension element in the form of a 15 second lever arm. The first lever arm is arranged to support the chute support frame, so that during the tilting motion of the anode furnace, except for the second extreme position of the furnace tilting motion, the chute upstream end is placed at the casting hole of the anode furnace, during which tilting motion molten metal can be fed from the anode furnace casting hole to the chute. The first lever arm is fitted in between the chute support 20 frame and the support structure, so that the first lever arm is turnably connected to the support structure at a first pivot joint, and so that the chute support frame is turnably connected to the first lever arm at a second pivot joint that is placed at a distance from the first pivot joint. The second lever arm is arranged to support the chute support frame, so that the chute downstream end is during the tilting motion of the anode furnace placed at 25 the trough, for example above the trough, so that molten metal can be fed from the chute to the trough. The second lever arm is fitted in between the chute support frame and the support structure, so that the second lever arm is turnably connected to the support structure at a third pivot joint, and so that the chute support frame is turnably connected to the second lever arm at a fourth pivot joint, which is placed at a distance from the third 30 pivot joint. In this preferred embodiment, the chute support frame comprises a cradle, in which the chute is fitted. The cradle is suspended, by means of a first suspension element and a second suspension element, from the chute support frame, so that the chute hangs directly vertically with respect to the ground surface, so that the symmetry level of the chute is always at right angles to the horizontal ground surface, with the melt flowing 35 always in the same proportion to the chute profile, thus preventing the metal from being solidified on the cold chute wall. The chute must, however, be inclined in the flowing 2565362_1 (GHMaties) 6 direction of the molten metal, so that the chute upstream end is placed higher than the chute downstream end, in order to allow the molten metal flow from the chute upstream end to the chute downstream end. In this embodiment, the tracking arrangement comprises a roller that is fitted in the chute support frame. In this embodiment, the 5 tracking arrangement also comprises a guide element to be fitted in the anode furnace for the roller arranged in the chute support frame. The tracking arrangement also comprises a spring element for holding the roller fitted in the chute support frame against the guide element arranged in the anode furnace, so that when the anode furnace is tilted with respect to its tilting axis, the chute upstream end is arranged to follow the anode furnace 10 casting hole, except for the tilting motion of the anode furnace to its second extreme position, where the roller is arranged to be released from the guidance of the guide element, and the spring element is arranged to lift the chute upstream end to the extreme position for emptying the chute of molten metal possibly contained in the chute to a trough located at the chute downstream end. 15 In an preferred embodiment of the invention, the chute upstream end is fitted to follow the casting hole provided at the end of the anode furnace. In this preferred embodiment, the chute support frame is movably connected to the support structure by a first lever arm, and the chute support frame also is suspended from the support structure by a suspension element in the form of an elongate bar. In this embodiment, the chute 20 support frame comprises a cradle, in which the chute is fitted. The first lever arm is arranged to support the chute support frame, so that the chute upstream end, at least for the part covering the tilting motion of the anode furnace, is placed at the casting hole of the anode furnace, during which tilting motion molten metal can be fed from the anode furnace casting hole to the chute. The first lever arm is fitted in between the chute support 25 frame and the support structure, so that the first lever arm is turnably connected to the support structure at a first pivot joint, and so that the chute support frame is turnably connected to the first lever arm at a second pivot joint, which is placed at a distance from the first pivot joint. In this embodiment, the suspension element is an elongate bar element, the other end of which is by a ball-and-socket joint movably connected to the 30 chute support frame, and the opposite end whereof is by a ball-and-socket joint movably connected to the support structure. In this preferred embodiment, the arrangement also comprises a guide element that restricts and guides possible harmful movements of the elongate bar element in special cases, while gravity and supporting geometry normally secure the motion and thereby participate in realizing the motion of the chute downstream 35 end with respect to the trough. Several advantages are achieved by the arrangement. 256532.1 (GHMatters) 7 Because the chute upstream end can, owing to an arrangement according to the invention, follow the anode furnace casting hole in both the vertical and horizontal directions, a conventional settling trough, to which molten metal is poured from the anode furnace casting hole, is not needed in an arrangement according to the invention. 5 This is due to the fact that in an arrangement according to the invention, the distance between the casting hole and the chute is small in comparison with conventional arrangements. Because the arrangement according to the invention makes the settling trough unnecessary, the arrangement makes it possible to start and finish anode casting so that 10 the currently normal removal of build ups from the settling trough is left out. This solution is based on the fact that old metal can, owing to a movable chute, be flown away from the chute and from a possible chute cup that replaces the settling trough and is extremely small. In that case, an extra metal temperature is not needed for starting the casting operation, because the chute is hot and dry after the previous casting. Relinings 15 need not be done. The possible chute cap of a movable chute can be extremely small in comparison with the settling troughs of prior art arrangements. The profit from the lids is obtained through production security and energy savings, when the operational temperature of the anode furnace can be reduced. Because the chute is movable, the chute can after casting be emptied for instance 20 automatically, under the control of the tracking arrangement, and a separate removal of build ups is not needed. Thus, a movable chute can be made self-emptying, so that after finishing the casting, the chute is automatically emptied of old metal under the control of the tracking arrangement. The amount of metal flowing in the chute is essentially reduced when there is no 25 settling trough. In that case, all of the metal flowing simultaneously in the chute fits in the intermediate trough. This is advantageous, because if anything surprising occurs and the anode casting machine is stopped, the metal surface in the intermediate trough does not rise too high, and it need not be cast to waste for emptying the chutes. A smaller quantity of molten metal flowing in the chute, in comparison with prior 30 art arrangements, means that the automatization of the tilting of the anode furnace, so that the surface in the intermediate trough remains on a certain level, becomes essentially easier when the "intermediate storage" of current technology, i.e. the settling trough, is eliminated, and the molten metal flow reacts rapidly to the turning up of the casting hole of the anode furnace, for instance when finishing the casting or when adjusting the flow. 35 Another essential feature for the invention is that by means of the above described supporting methods, it is possible to make the conducting routes between the anode 2565362_1 (GHMatters) 8 furnace and the intermediate trough as short as possible. This helps to reduce thermal losses occurring in the chute and to make the chute lowering angles steeper than in the prior art , which makes it easier to empty them for the next casting operation. In all currently known arrangements, the chute route is must be designed to be, at least for the 5 length of about 2-3 meters at right angles to the anode turning axis, before the route towards the intermediate trough can be designed. By means of the solutions of the invention, this drawback is eliminated. When casting from the end, this is particularly useful in certain anode furnace layouts. There is no prior art solution for casting at the anode furnace end, and thus the solution described in the present invention brings forth a 10 completely new possibility. List of drawings The invention and a few of its preferred embodiments are described in more detail with reference to the appended drawings, where 15 Figure 1 illustrates part of an anode casting plant, where the casting hole is arranged at the side of the anode furnace, and where the chute is functionally connected to the casting hole provided at the side of the anode furnace, Figure 2 is a top-view illustration of the arrangement illustrated in Figure 1, Figure 3 is a side-view illustration of the operation of the chute shown in Figures 20 1 and 2, in a state where the chute is in a position where it can receive molten copper from the anode furnace casting hole and feed molten copper to the intermediate trough, Figure 4 is a side-view illustration of the operation of the chute shown in Figures 1 and 2, in a state where the chute is in its maximum low position, Figure 5 is a side-view illustration of the operation of the chute shown in Figures 25 1 and 2, in a state where the roller fitted in the chute support frame is released from the control of the guide element fitted in the anode furnace, and the spring element has lifted the chute to its maximum top position, i.e. the emptying position, Figure 6 illustrates part of an anode casting plant including two anode furnaces, where the anode furnace casting holes are arranged at the ends of the anode furnace, and 30 where the chutes are functionally connected to the casting hole provided at the end of the anode furnace, Figure 7 is a top-view illustration of the arrangement illustrated in Figure 6, Figure 8 illustrates details of the arrangement illustrated in Figure 6, and Figure 9 illustrates details of the arrangement illustrated in Figure 6. 35 25853621 (GHM.te,) 9 Detailed description of the invention The arrangement presented in the figures and next in greater detail is an arrangement for casting copper anodes in an anode casting plant, wherein the metal is copper and the molten metal is molten copper. Alternatively, the arrangement could be an 5 arrangement for casting zinc anodes in an anode casting plant, wherein the metal is zinc and the molten metal is molten zinc. The drawings show part of an anode casting plant for casting copper anodes (not illustrated). The anode casting plant comprises an anode furnace 2, tiltable with respect to a 10 tilting axis 1, for melting copper. the anode furnace 2 comprises a casting hole 3 for feeding molten copper 27 from the anode furnace 2. The anode casting plant illustrated in Figures 1 - 5 comprises one anode furnace 2, and the anode casting plant illustrated in Figures 6 - 9 comprises two anode furnaces 2. In addition, the anode casting plant comprises anode casting molds 4 for casting 15 copper anodes. In Figures I and 2, the anode casting molds 4 are placed on one rotary casting table 5. In Figures 6 - 9, the anode casting molds 4 are placed on two rotary casting tables 5. Moreover, the anode casting plant comprises a conducting system 6 for 20 conducting molten copper 27 from the single anode furnace 2 illustrated in Figures 1 - 5 to anode casting molds 4, and from the two anode casting furnaces 2 illustrated in Figures 6 - 9 to anode casting molds 4. The conducting system 6 comprises a chute 7 for conducting molten copper 27 through the casting hole 3 of the anode furnace 2 to a trough 8 belonging to the 25 conducting system 6. The chute 7 comprises an upstream end 29 for receiving molten copper 27 from the casting hole 3 of the anode furnace 2, and a downstream end 10 for feeding molten copper 27 from the chute 7 to the trough 8. In the example illustrated in Figures 1 - 5, the trough is an intermediate trough 8a, 30 from which molten copper 27 is fed further to a casting trough 28, from which molten copper 27 is fed further to an anode casting mold 4 for casting a copper anode. In the example illustrated in Figures 6 - 9, the trough is a collecting tank 8b, from which molten copper 27 is fed further to an intermediate trough 8b, from which molten copper 27 is fed further to a casting trough 28, from which molten copper 27 is fed 35 further to an anode casting mold 4 for casting a copper anode. 2565362_1 (GHManers) 10 The arrangement includes a chute support frame 9 for supporting the chute 7, and a support structure 10 for supporting the chute support frame 9. The number of support structures 10 for supporting the chute support frame 9 can be one, as in the case of Figures 1 - 5, or several, as in the example of Figures 6 - 9, where the number of the 5 support structures 10 is two. The chute 7 is fitted in the chute support frame 9. The chute support frame 9 is movably connected to the support structure 10 by a first lever arm I 1, which is arranged to support the chute support frame 9, so that the upstream end 29 of the chute 7, at least for the portion covering the tilting motion of the 10 anode furnace 2, is placed at the casting hole 3 of the anode furnace 2, during which tilting motion molten copper 27 can be fed from the casting hole 3 of the anode furnace 2 to the chute 7. In addition, the chute support frame 9 is movably connected to the support structure 10 by a suspension element 12, which is arranged to support the chute support 15 frame 9, so that the downstream end 30 of the chute 7, at least for the portion covering the tilting motion of the anode furnace 2, is placed at the trough 8, during which tilting motion molten copper can be fed from the chute 7 to the trough 8. The first lever arm I1 is fitted in between the chute support frame 9 and the support structure 10, so that the first lever arm I I is turnably connected to the support 20 structure 10 at a first pivot joint 13, and so that the chute support frame 9 is turnably connected to the first lever arm I I at a second pivot joint 14, which is placed at a distance from the first pivot joint 13. The suspension element 12 is fitted in between the chute support frame 9 and the support structure 10. 25 In addition, the arrangement includes a tracking arrangement 15 for guiding the chute support frame 9 during the tilting motion of the anode furnace 2 with respect to the support structure 10, so that the chute 7 upstream end 29, at least for the portion covering the tilting motion of the anode furnace 2, is placed at the casting hole 3 of the anode furnace 2, and so that the downstream end 30 of the chute 7, at least for the portion 30 covering the tilting motion of the anode furnace 2, is placed at the trough 8. By saying that the upstream end 29 of the chute 7 is fitted to follow the casting hole 3 of the anode furnace 2, at least for the portion covering the tilting motion of the anode furnace 2, and that the downstream end 30 of the chute 7 is fitted to follow the trough 8, at least for the portion covering the tilting motion of the anode furnace 2, we 35 mean either the whole tilting motion of the anode furnace 2, or part of the tilting motion thereof. It is for instance possible that the upstream end 29 of the chute 7 is fitted to 25853821 (GHMattes) follow the casting hole 3 of the anode furnace 2 during the whole tilting motion of the anode furnace 2, except for the tilting motion of the other extreme end of the anode furnace 2, where the upstream end 29 of the chute 7 is arranged to be lifted up to so called extreme top position, and the downstream end 30 of the chute 7 is arranged to be 5 lowered down in another extreme position of the tilting motion of the anode furnace 2, which results in that the chute 7 is emptied of molten copper 27 possibly contained in the chute 7, as is illustrated in Figure 5. Figures 1 - 5 illustrate an arrangement where the chute 7 is arranged to receive molten copper 27 through a casting hole 3 provided at the side of the anode furnace 2. 10 In Figures 1 - 5, the chute support frame 9 is movably connected to the support structure 10 by a first lever arm I1 and by a suspension element provided in the form of a second lever arm I2a. In Figures 1 - 5, the first lever arm I I is arranged to support the chute support frame 9, so that the upstream end 29 of the chute 7 is, during the tilting motion of the 15 anode furnace 2, except for the second extreme position of the furnace tilting motion, shown in Figure 5, placed at the casting hole 3 of the anode furnace 2, during which tilting motion molten copper 27 can be fed through the casting hole 3 of the anode furnace 2 to the chute 7. In Figures 1 - 5, the first lever arm I I is fitted in between the chute support frame 20 9 and the support structure 10, so that the first lever arm II is turnably connected to the support structure 10 at a first pivot joint 13, and so that the chute support frame 9 is turnably connected to the first lever arm 11 at a second pivot joint 14, which is placed at a distance from the first pivot joint 13. In Figures 1 -5, the second lever arm 12a is arranged to support the chute support 25 frame 9, so that the downstream end 30 of the chute 7 is, during the tilting motion of the anode furnace 2, placed at the trough 8, for instance above the trough 8, so that molten copper 27 can be fed from the chute 7 to the trough 8. In Figures 1 - 5, the second lever arm 12a is fitted in between the chute support frame 9 and the support structure 10, so that the second lever arm 12a is turnably 30 connected to the support structure 10 at a third pivot joint 16, and so that the chute support frame 9 is turnably connected to the second lever arm 12a at a fourth pivot joint 17, which is placed at a distance from the third pivot joint 16. In Figures 1 - 5, the tracking arrangement 15 comprises a roller 18, which is fitted in the chute support frame 9. Moreover, the tracking arrangement 15 comprises a guide 35 element 19 fitted in the anode furnace 2 for the roller 18 fitted in the chute support frame 9. In addition, the tracking arrangement 15 comprises a spring element 20 for holding the 25653621 (GHMatters) 12 roller 18 against the guide element 19 fitted in the anode furnace 2, so that when the anode furnace 2 is tilted with respect to the tilting axis 1, the upstream end 29 of the chute 7 is fitted to follow the casting hole 3 of the anode furnace 2, except for the second extreme position of the tilting motion of the anode furnace 2, where the roller 18 is 5 arranged to be released from the control of the guide element 19, and the spring element 20 is arranged to lift the chute upstream end 29 to its extreme position for emptying the chute 7 of molten copper 27 possibly contained therein. In Figures 1 - 5, the spring element 20 is a compression air spring. In Figures 1 - 5, the chute support frame 9 comprises a cradle 21, in which the 10 chute 7 is fitted. The cradle 21 is suspended by means of a first suspension element 22 and a second suspension element 23 from the chute support frame 9, so that the chute 7 hangs vertically to the ground surface, so that the symmetry level of the chute 7 is always at right angles to the horizontal ground surface, while the molten copper 27 always flows in the same proportion to the chute profile, thus preventing the metal from being 15 solidified on the cold chute wall. However, the chute 7 must be inclined in the flowing direction of the molten copper 27, so that the upstream end 29 of the chute 7 is placed higher than the downstream end 30 of the chute 7, in order to allow the molten copper 27 flow from the upstream end 29 of the chute 7 to the downstream end 30 thereof. Both the first suspension element 22 and the second suspension element 23 comprise preferably, 20 but not necessarily, a ball-and-socket joint 24 provided in between the first suspension element 22 and the chute support frame 9 and respectively between the second suspension element 23 and the chute support frame. As an exception to the cases illustrated in Figures 1 - 5, the chute 7 can be immovably fastened to the chute support frame 9. The chute 7 can be for example 25 integrated in the chute support frame 9. Figures 6 - 9 illustrate an arrangement where the chute 7 is arranged to receive molten copper 27 through a casting hole 3 provided at the end of the anode furnace 2. In Figures 6 - 9, the chute support frame 9 is movably connected to the support structure 10 by a first lever arm 11, and in addition to this, the chute support frame 9 is 30 suspended from the support structure 10 by a suspension element provided in the form of an elongate bar 12b. In Figures 6 and 7, the chute support frame 9 comprises a cradle 21, in which the chute 7 is fitted. In Figures 6 - 9, the first lever arm I1 is arranged to support the chute support 35 frame 9, so that the upstream end 29 of the chute 7, at least for the portion covering the tilting motion of the anode furnace 2, is placed at the casting hole 3 of the anode furnace 2565362_1 (GHMatters) 13 2, during which tilting motion molten copper 27 can be fed through the casting hole 3 of the anode furnace 2 to the chute 7. In Figures 6 - 9, the first lever arm I I is fitted in between the chute support frame 9 and the support structure 10, so that the first lever arm I 1 is turnably connected to the 5 support structure 10 by a first pivot joint 13, and so that the chute support frame 9 is turnably connected to the first lever arm I 1 by a second pivot joint 14, which is placed at a distance from the first pivot joint 13. The second pivot joint 14 arranged in between the first lever arm I1 and the chute support frame 9 is preferably, but not necessarily, provided with a ball-and-socket joint 24 or a corresponding articulation or joint that 10 allows both turning and winding In Figures 6 - 9, the suspension element of this embodiment is an elongate bar element 12b, the other end of which is by means of a ball-and-socket joint 24 movably connected to the chute support frame 9, and the opposite end of which is by the ball-and socket joint 24 movably connected to the support structure 10. 15 In Figures 6 - 9, the arrangement of this preferred embodiment also comprises a guide element 25 that guides and restricts the movements of the elongate bar element 12b and thereby the movements of the downstream end 30 of the chute 7 with respect to the trough 8, and prevents possible undesirable movements of the downstream end 30 of the chute 7 with respect to the trough 8. In Figures 6 - 9, the guide element 25 is a sheet 20 element provided with an elongate aperture (not marked with a reference number), through which the elongate bar element 12b is inserted, and where the elongate bar element 12b is arranged to slide when the chute support frame 9 moves with respect to the support structure 10. In Figures 6 - 9, the suspension element could alternatively be a chain (not 25 illustrated) or a corresponding ductile suspension element, by which the chute support frame 9 is suspended from the support structure 10. Figures 3 - 5 illustrates in more detail the operation of the tracking arrangement 15 shown in Figures 1 and 2. In Figures 3 - 5, the tracking arrangement 15 comprises a roller 18 that is fitted in 30 the chute support frame 9, and a guide element 19 for the roller 18, fitted in the anode furnace 2. As an alternative, the roller 18 can be fitted in the chute 7. In Figures 3 - 5, the tracking arrangement 15 also comprises a spring element 20 for holding the roller 18 against the guide element 19 fitted in the anode furnace 2, so that when the anode furnace 2 is tilted in relation to the tilting axis 1, the upstream end 29 of 35 the chute 7 is fitted to follow the casting hole 3 of the anode furnace 2, at least for the portion covering the tilting motion of the anode furnace 2. 25853621 (GHMatters) 14 The roller 18 is preferably, but not necessarily, arranged to touch the guide element 19 fitted in the anode furnace 2, except for at least the second extreme position of the furnace tilting motion, where the roller 18 is arranged to be released from the control of the guide element 19, and the spring element 20 is arranged to lift the upstream end 29 5 of the chute to its extreme position for emptying the chute 7 of molten copper 27 possibly contained therein, as is illustrated in Figure 5. In Figures 3 - 5, the spring element 20 of the tracking arrangement 15 is fitted in between the chute support frame 9 and the support structure 10. The spring element 20 is preferably, but not necessarily, a compression air cylinder. 10 Figures 3 - 5 illustrate how the tracking arrangement 15 can guide the position of the chute support frame 9 and thus the position of the chute 7. In Figure 3, the chute 7 is in a position where it can receive molten copper 27 through the casting hole 3 of the anode furnace 2, and feed molten copper 27 to the intermediate trough 8a. 15 In Figure 4, the chute 7 is in its maximum low position. In Figure 5, the roller 18 fitted in the chute support frame 9 is released from the control of the guide element arranged in the anode furnace 2, and the spring element 20 has lifted the chute 7 to its maximum top position, i.e. to the emptying position, where the chute 7 can be emptied of molten copper 27 possibly contained therein. 20 As an exception to Figures 1 - 6, the tracking arrangement 15 can alternatively be for instance an electronic tracking arrangement that is arranged to guide the position of the chute support frame 9 in relation to the support structure 10. In the drawings, the upstream end 29 of the chute 7 comprises a chute cup 26 for receiving molten copper 27 from the anode furnace 2, more precisely for receiving 25 molten copper 27 from the casting hole 3 of the anode furnace 2. As the molten copper 27 flows from the upstream end 29 of the chute 7 to the downstream end 30 thereof, slight amounts of molten copper 27 are collected and remain in the chute cup 26. The molten copper 27 remaining in the chute cup 26 prevents the molten copper 27 flowing through the casting hole 3 of the anode furnace 2 from penetrating the chute lining. 30 The chute 7 comprises preferably, but not necessarily, a heating system (not illustrated) for heating the chute 7. For a man skilled in the art, it is obvious that along with the development of technology, the principal idea of the invention can be realized in many different ways. Hence the invention and its embodiments are not restricted to the above described 35 examples, but they can vary within the scope of the appended claims. 2585362_1 (GHMatters) 15 In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word "comprise" or variations such as "comprises" or "comprising" is used in an inclusive sense, i.e. to specify the presence of the stated features but not to 5 preclude the presence or addition of further features in various embodiments of the invention. 2565362_1 (GHMatters)
Claims (17)
1. An arrangement for casting metal anodes in an anode casting plant, comprising: - an anode furnace that can be tilted in a tilting motion with respect to a tilting 5 axis for melting metal, said anode furnace comprising a casting hole for feeding molten metal from the anode furnace, - an anode casting mold for casting a metal anode, and - a conducting system for conducting molten metal from the anode furnace to the anode casting mold, 10 in which case the conducting system comprises: - a chute for conducting molten metal from the casting hole of the anode furnace to a trough belonging to the conducting system, in which case the chute comprises an upstream end for receiving molten metal from the casting hole of the anode furnace, and a downstream end for feeding molten 15 metal from the chute to the trough, wherein - the arrangement includes a chute support frame for supporting the chute, and a support structure for supporting the chute support frame, - the chute is fitted in the chute support frame, 20 - the chute support frame is movably connected to the support structure by a first lever arm, which is arranged to support the chute support frame so that the upstream end of the chute, at least for the part of the tilting motion of the anode furnace, is placed at the casting hole of the anode furnace, during which tilting motion molten metal can be fed from the casting hole of the anode furnace to the chute, 25 - the chute support frame is movably connected to the support structure by a suspension element, which is arranged to support the chute support frame, so that the downstream end of the chute is, at least for the part covering the tilting motion of the anode furnace, placed at the trough, during which motion molten metal can be fed from the chute to the trough, 30 - the first lever arm is fitted in between the chute support frame and the support structure, so that the first lever arm is turnably connected to the support structure at a first pivot joint, and so that the chute support frame is turnably connected to the first lever arm at a second pivot joint, which is placed at a distance from the first pivot joint, - the suspension element is fitted in between the chute support frame and the 35 support structure, and 6875698_1 (GHMatters) P84189.AU NIOUSHAA 17 - the arrangement includes a tracking arrangement for guiding the chute support frame during the tilting motion of the anode furnace with respect to the support structure, so that the upstream end of the chute is, at least for the part of the tilting motion of the anode furnace, placed at the casting hole of the anode furnace, and so that the 5 downstream end of the chute is, at least for the part covering the tilting motion of the anode furnace, placed at the trough.
2. The arrangement according to claim 1, wherein the suspension element is a second lever arm, which is fitted in between the chute support frame and the support 10 structure, so that the second lever arm is turnably connected to the support structure at a third pivot joint, and so that the chute support frame is turnably connected to the second lever arm at a fourth pivot joint, which is placed at a distance from the third pivot joint.
3. The arrangement according to claim 2, wherein: 15 - the chute support frame comprises a cradle, in which the chute is fitted, and - the cradle is by means of a first suspension element and a second suspension element suspended from the chute support frame at two locations.
4. The arrangement according to claim 3, wherein: 20 - the first suspension element comprises a ball-and-socket joint, and - the second suspension element comprises a ball-and-socket joint.
5. The arrangement according to claim 1, wherein the suspension element is a chain or a corresponding ductile suspension element, by which the chute support frame is 25 suspended from the support structure.
6. The arrangement according to claim 1, wherein the suspension element is an elongate bar element, by which the chute support frame is by means of at least one ball and-socket joint or a corresponding articulated element movably connected to the support 30 structure.
7. The arrangement according to claim 5 or 6, wherein the chute support frame comprises a cradle, in which the chute is fitted. 35 68756981 (GHMatters) P84189.AU NIOUSHAA 18
8. The arrangement according to any one of claims 1 - 7, wherein: - the tracking arrangement comprises a roller that is fitted in the chute or in the chute support frame, and a guide element fitted in the anode furnace for the roller, and - the tracking arrangement comprises a spring element for holding the roller 5 against the guide element fitted in the anode furnace, so that when the anode furnace is tilted with respect to its tilting axis, the upstream end of the chute is arranged to follow the casting hole of the anode furnace, at least for the part covering the tilting motion of the anode furnace. 10
9. The arrangement according to claim 8, wherein the spring element is fitted in between the chute support frame and the support structure.
10. The arrangement according to claim 8 or 9, wherein the spring element is a compression air cylinder. 15
11. The arrangement according to any one of claims 8 - 10, wherein the roller is arranged to touch the guide element, except for at least the second extreme position of the furnace tilting motion, where the roller is arranged to be released from the control of the guide element, and a spring element is arranged to lift the upstream end of the chute to its 20 extreme position for emptying the chute of molten metal possibly contained therein.
12. The arrangement according to any one of claims 1 - 11, wherein the upstream end of the chute comprises a chute cup for receiving molten metal from the anode furnace. 25
13. The arrangement according to any one of claims 1 - 12, wherein the trough is a collecting tank, from which molten metal is fed to an intermediate trough, from which molten metal is further fed to a casting trough, from which molten metal is further fed to an anode casting mold for casting a metal anode. 30
14. The arrangement according to any one of claims 1 - 12, wherein the trough is an intermediate trough, from which molten metal is further fed to a casting trough, from which molten metal is further fed to an anode casting mold for casting a metal anode.
15. The arrangement according to any one of claims 1 - 14, wherein the arrangement 35 is an arrangement for casting copper anodes in an anode casting plant, wherein the metal is copper and the molten metal is molten copper. 6875698_1 (GHMatters) P84189.AU NIOUSHAA 19
16. The arrangement according to any one of claims 1 - 14, wherein the arrangement is an arrangement for casting zinc anodes in an anode casting plant, wherein the metal is zinc and the molten metal is molten zinc. 5
17. An arrangement for casting metal anodes in an anode casting plant substantially as hereinbefore described with reference to the accompanying Figures. 6875698_1 (GHMatters) P84189.AU NIOUSHAA
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20075959 | 2007-12-21 | ||
FI20075959A FI125016B (en) | 2007-12-21 | 2007-12-21 | Device for casting copper anodes in anode casting plant |
PCT/FI2008/050736 WO2009080873A1 (en) | 2007-12-21 | 2008-12-15 | Arrangement for casting metal anodes in an anode casting plant |
Publications (3)
Publication Number | Publication Date |
---|---|
AU2008339930A1 AU2008339930A1 (en) | 2009-07-02 |
AU2008339930B2 AU2008339930B2 (en) | 2013-07-11 |
AU2008339930C1 true AU2008339930C1 (en) | 2016-01-14 |
Family
ID=38951654
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
AU2008339930A Ceased AU2008339930C1 (en) | 2007-12-21 | 2008-12-15 | Arrangement for casting metal anodes in an anode casting plant |
Country Status (8)
Country | Link |
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JP (1) | JP5443383B2 (en) |
CN (1) | CN101903121B (en) |
AU (1) | AU2008339930C1 (en) |
CL (1) | CL2008003797A1 (en) |
EA (1) | EA015981B1 (en) |
FI (1) | FI125016B (en) |
PE (1) | PE20091665A1 (en) |
WO (1) | WO2009080873A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103028721A (en) * | 2012-10-24 | 2013-04-10 | 广西有色再生金属有限公司 | Centre drive dual-mould disc casting machine and casting method thereof |
CN103170610A (en) * | 2013-04-10 | 2013-06-26 | 广西有色再生金属有限公司 | Device for casting anode copper mould by using dual-mode disk casting machine tundish and casting method applicable to device |
CN103658567A (en) * | 2013-12-15 | 2014-03-26 | 白银有色集团股份有限公司 | Device and method for casting anode plate copper mold through rotary anode furnace |
CL2014000872A1 (en) * | 2014-04-08 | 2014-08-22 | Asesorias Y Servicios Innovaxxion Spa | Process for the formation of copper anodes in a molding wheel since the copper is in the molten liquid state in a tilting gutter and is transferred to a spoon, because it comprises the steps of pouring molten liquid copper from a tilt distribution channel to a spoon , connect the metal components of the spoon, throw an air jet towards the lip of the spoon, connect the metal components. |
CN104707970B (en) * | 2015-03-09 | 2017-01-11 | 江苏省沙钢钢铁研究院有限公司 | Vacuum casting system for manufacturing of mother alloy |
PL3175939T3 (en) * | 2015-12-01 | 2021-04-06 | Refractory Intellectual Property Gmbh & Co. Kg | Sliding closure at the spout of a metallurgical vessel |
TWI617378B (en) * | 2016-11-03 | 2018-03-11 | China Steel Corp | Metal particle granulator |
CN110394440A (en) * | 2019-08-13 | 2019-11-01 | 无锡市精捷机器人科技有限公司 | Pouring device |
CN110373554B (en) * | 2019-08-30 | 2024-01-16 | 云南锡业股份有限公司铜业分公司 | Rotary anode furnace safe casting system and safe operation method thereof |
EP4119259A4 (en) * | 2020-03-11 | 2024-03-13 | Jiangxi Nerin Equipment Co Ltd | Casting output system |
CN112974791B (en) * | 2021-02-09 | 2022-08-30 | 包头市金为达稀土材料有限公司 | Cathode casting mold device and method |
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US3648758A (en) * | 1969-11-07 | 1972-03-14 | Demag Ag | Apparatus for the production of copper anode plates |
US3833048A (en) * | 1970-03-12 | 1974-09-03 | Denag Ag | Apparatus for the accurate weight casting of metal plates |
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JPH0622744B2 (en) * | 1990-05-21 | 1994-03-30 | 日鉱金属株式会社 | Anode and mold casting equipment for anode |
JP2930795B2 (en) * | 1992-01-17 | 1999-08-03 | 三菱マテリアル株式会社 | Tilting furnace control device |
FI120577B (en) * | 2004-04-01 | 2009-12-15 | Outotec Oyj | Casting tray for pouring metal into a mold |
JP4522375B2 (en) * | 2006-02-28 | 2010-08-11 | 日鉱金属株式会社 | Measuring pan for anode casting |
CN200991747Y (en) * | 2006-12-19 | 2007-12-19 | 武汉重工铸锻有限责任公司 | Pour-casting apparatus for casting large copper clock |
-
2007
- 2007-12-21 FI FI20075959A patent/FI125016B/en not_active IP Right Cessation
-
2008
- 2008-12-15 JP JP2010538808A patent/JP5443383B2/en not_active Expired - Fee Related
- 2008-12-15 PE PE2008002080A patent/PE20091665A1/en active IP Right Grant
- 2008-12-15 EA EA201000891A patent/EA015981B1/en not_active IP Right Cessation
- 2008-12-15 CN CN2008801216400A patent/CN101903121B/en not_active Expired - Fee Related
- 2008-12-15 AU AU2008339930A patent/AU2008339930C1/en not_active Ceased
- 2008-12-15 WO PCT/FI2008/050736 patent/WO2009080873A1/en active Application Filing
- 2008-12-21 CL CL2008003797A patent/CL2008003797A1/en unknown
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US3648758A (en) * | 1969-11-07 | 1972-03-14 | Demag Ag | Apparatus for the production of copper anode plates |
US3833048A (en) * | 1970-03-12 | 1974-09-03 | Denag Ag | Apparatus for the accurate weight casting of metal plates |
US3876109A (en) * | 1970-03-12 | 1975-04-08 | Demag Ag | Pouring vessel for accurate weight casting |
JPH09253831A (en) * | 1996-03-26 | 1997-09-30 | Nikko Kinzoku Kk | Flowing spout device and flowing spout system in refining furnace |
US7108043B2 (en) * | 2002-04-27 | 2006-09-19 | Sms Demag Ag | Method and device for the weight-controlled filling of ingot molds in non-iron casting machines |
Also Published As
Publication number | Publication date |
---|---|
JP2011506102A (en) | 2011-03-03 |
CN101903121A (en) | 2010-12-01 |
AU2008339930A1 (en) | 2009-07-02 |
FI20075959A0 (en) | 2007-12-21 |
CN101903121B (en) | 2013-04-24 |
JP5443383B2 (en) | 2014-03-19 |
FI20075959A (en) | 2009-06-22 |
AU2008339930B2 (en) | 2013-07-11 |
EA201000891A1 (en) | 2011-02-28 |
FI125016B (en) | 2015-04-30 |
PE20091665A1 (en) | 2009-11-23 |
EA015981B1 (en) | 2012-01-30 |
CL2008003797A1 (en) | 2010-01-15 |
WO2009080873A1 (en) | 2009-07-02 |
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