WO2025001752A1 - 一种缓释功能材料及其应用 - Google Patents
一种缓释功能材料及其应用 Download PDFInfo
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- WO2025001752A1 WO2025001752A1 PCT/CN2024/096826 CN2024096826W WO2025001752A1 WO 2025001752 A1 WO2025001752 A1 WO 2025001752A1 CN 2024096826 W CN2024096826 W CN 2024096826W WO 2025001752 A1 WO2025001752 A1 WO 2025001752A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/825—Mixtures of compounds all of which are non-ionic
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/382—Vegetable products, e.g. soya meal, wood flour, sawdust
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/50—Perfumes
Definitions
- the present disclosure relates to the field of sustained-release technology, and in particular to a sustained-release functional material and application thereof.
- the way to achieve multiple functions such as deodorization, descaling, and sterilization is mainly achieved by adding functional substances to the working environment, such as aromatherapy for deodorization, salts for descaling, silver phosphate, copper, zinc, guanidine, and healthy natural substances for sterilization.
- functional substances such as aromatherapy for deodorization, salts for descaling, silver phosphate, copper, zinc, guanidine, and healthy natural substances for sterilization.
- the general practice is to load the functional substances in a carrier, such as silver phosphate loaded in glass, natural antibacterial agents and guanidines loaded in a plastic matrix, and descaling salts loaded in activated carbon.
- the above approach can ensure that the effect of the functional substances has a certain duration to a certain extent, but the above functional substances are mostly inorganic substances or small molecules, which are basically randomly dispersed in the matrix and it is difficult to form a stable release path. Therefore, in theory, only the functional substances dispersed on the surface can be released, and the functional substances inside the matrix are difficult to release, and the role of the functional substances cannot be fully exerted; or similar to the functional components loaded in activated carbon, although the functional substances inside the matrix can play a certain effect, they cannot be stable and long-lasting.
- the present disclosure provides a sustained-release functional material and application thereof.
- the present disclosure provides a sustained-release functional material, comprising an insoluble substrate and a functional substance, wherein the lowest processing temperature of the insoluble substrate is lower than the highest failure temperature of the functional substance.
- the sustained-release functional material further comprises a water-soluble substrate, the functional substance is loaded on the water-soluble substrate, and the lowest processing temperature of the water-soluble substrate is lower than the highest failure temperature of the functional substance.
- the functional substance is an inorganic functional substance
- the failure temperature is the decomposition temperature of the inorganic functional substance
- the functional substance is an organic compound functional substance
- the failure temperature is the decomposition temperature or inactivation temperature of the organic compound functional substance.
- the insoluble substrate is a water-insoluble polymer
- the minimum processing temperature of the insoluble substrate is the glass transition temperature of the water-insoluble polymer
- the water-soluble substrate is a water-soluble polymer
- the processing temperature of the water-soluble substrate is the glass transition temperature of the water-soluble polymer
- the preparation method of the sustained-release functional material comprises: loading the functional substance on the water-soluble substrate, and then blending the water-soluble substrate with the insoluble substrate at a processing temperature to obtain the sustained-release functional material, wherein:
- the lowest processing temperature of the water-soluble substrate and the insoluble substrate is ⁇ the processing temperature ⁇ the highest failure temperature of the functional substance, and preferably the processing temperature is an intermediate temperature between the lowest processing temperature and the highest failure temperature.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase in the sustained-release carrier structure, and the water-soluble phase is a continuous phase.
- the insoluble matrix forms a non-water-soluble phase in the sustained-release carrier structure, and the non-water-soluble phase is a continuous phase.
- the short side size of the phase region of the water-soluble phase is 100 nm to 10 ⁇ m
- the short side size of the phase region of the non-water-soluble phase is 100 nm to 10 ⁇ m.
- the functional substance is selected from any one or a combination of at least two of aromatherapy materials, detergents, scale inhibitors, bactericides, bacteriostatic agents, water treatment materials, clothing treatment agents, color fixing agents, biofilm removers or dyes.
- the present disclosure provides a method for using the sustained-release functional material as described in the first aspect in a washing device. Application in.
- the slow-release functional material is used in the aromatherapy module, washing module, scale prevention module, sterilization module, antibacterial module, water treatment module, clothing treatment module, color fixing module or dyeing module of the washing device.
- sustained-release functional material provided by the present disclosure, by limiting the matching of the processing temperature of the insoluble substrate and the functional substance, the preparation of the sustained-release functional material can be ensured, and at the same time, the functional substance can be ensured not to fail, and a better application effect can be achieved;
- the water-soluble substrate and the insoluble substrate in the sustained-release functional material can form a better co-continuous phase structure, thereby ensuring that the functional substance is released as completely as possible, thereby achieving a better application effect;
- the processing temperature of the sustained-release functional material by limiting the processing temperature of the sustained-release functional material, the morphology and performance of the sustained-release functional material obtained can be made better.
- FIG1 is a schematic diagram of the structure of a sustained-release carrier structure provided in an embodiment of the present disclosure.
- FIG. 2 is a SEM image of the water-insoluble phase in the sustained-release carrier structure provided in Example 1 of the present disclosure.
- the present disclosure provides a sustained-release functional material, comprising an insoluble substrate and a functional substance, wherein the lowest processing temperature of the insoluble substrate is lower than the highest failure temperature of the functional substance.
- sustained-release functional material provided by the present disclosure, by limiting the matching of the processing temperature of the insoluble substrate and the failure temperature of the functional substance, the preparation of the sustained-release functional material can be ensured, and at the same time, the functional substance can be ensured not to fail, thereby having a better application effect.
- the processing temperature of the insoluble substrate and the failure temperature of the functional substance are the physical properties of the insoluble substrate material and the functional substance material themselves.
- their processing temperature and failure temperature are parameters determined by those skilled in the art through public information query and/or experimental means after knowing the material composition.
- the specific acquisition method is not specifically limited in this disclosure.
- Both the processing temperature and the failure temperature can be a temperature range value or a specific value.
- the endpoints of this temperature range or the appropriate values in the temperature range can be determined as parameters such as the minimum processing temperature and the maximum failure temperature.
- the present disclosure does not make specific limitations on this.
- the sustained-release functional material further comprises a water-soluble substrate, the functional substance is loaded on the water-soluble substrate, and the lowest processing temperature of the water-soluble substrate is lower than the highest failure temperature of the functional substance.
- the functional substance When the functional substance is loaded on a water-soluble substrate, during the application process, as the sustained-release functional material is immersed in water, the functional substance will slowly dissolve along with the dissolution of the water-soluble substrate, thereby achieving sustained release of the functional substance.
- the functional substance is an inorganic functional substance
- the failure temperature is the decomposition temperature of the inorganic functional substance
- the functional substance is an organic compound functional substance
- the failure temperature is the decomposition temperature or inactivation temperature of the organic compound functional substance.
- the present disclosure lists some functional components and failure temperatures as follows:
- Sodium percarbonate has the function of removing stains and can be used as a slow-release functional material to assist the washing machine in washing.
- the decomposition temperature of sodium percarbonate is 120°C, so the minimum processing temperature (glass transition temperature or hot melting temperature) of insoluble substrates and water-soluble substrates should be lower than 120°C.
- Biological enzymes can be used to remove special biological stains, such as milk stains and blood stains, but biological enzymes will be inactivated above 60°C. If thermal processing is used, the minimum processing temperature of insoluble substrates and water-soluble substrates cannot exceed 60°C.
- Flavors Usually, daily chemical flavors are mostly small molecule esters and ketones. During high-temperature processing, some components will volatilize or react, causing changes in the fragrance. Therefore, it is necessary to determine the matrix range based on the flavor components.
- the sustained-release functional material provided by the present disclosure is preferably prepared by thermal processing. Therefore, in order to avoid failure of the functional components, the screening of materials in the present disclosure must not only meet the requirement that the two materials form a co-continuous phase, but also be able to ensure that the thermal processing temperature of the two is below the failure temperature of the functional components.
- the insoluble substrate is a water-insoluble polymer
- the minimum processing temperature of the insoluble substrate is the glass transition temperature of the water-insoluble polymer
- the water-soluble substrate is a water-soluble polymer
- the processing temperature of the water-soluble substrate is the glass transition temperature of the water-soluble polymer
- the water-soluble polymer is selected from one or more of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, polyacrylamide and polyvinyl pyrrolidone.
- the water-insoluble polymer is selected from one or more of polyolefins, polyesters and ethylene-vinyl acetate copolymers.
- 30-70 parts of polyolefin elastomer for example 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts, etc., 15-60 parts of polyethylene oxide, for example 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, etc., 15-35 parts of sodium percarbonate, for example 20 parts, 25 parts, 30 parts, etc., adopt a twin-screw extruder or an internal mixer to mix the functional substance and the base material, and the processing temperature is between 90 and 110°C, for example 95°C, 100°C, 105°C, etc.
- 30-70 parts of polycaprolactone for example 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts, etc., 15-60 parts of polyethylene oxide, for example 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, etc., 15-35 parts of biological enzyme, for example 20 parts, 25 parts, 30 parts, etc., adopt twin-screw extruder or internal mixer to mix the functional substance and matrix material, and the processing temperature is between 50-60°C, for example 52°C, 55°C, 58°C, etc.
- 30-70 parts of polycaprolactone for example 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts, etc., 15-60 parts of polyethylene oxide, for example 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, etc., 15-35 parts of flavors (dihydromyrcenol, cedar oil, citronellol, methyl ionone, ebony alcohol, phytoncide, ethyl ionone, dihydrolyl ketone methyl ester, galaxol, lily of the valley aldehyde, methyl hexyl cinnamaldehyde, etc.), for example 20 parts, 25 parts, 30 parts, etc., adopt a twin-screw extruder or an internal mixer to mix the functional substance and the base material, and the processing temperature is between 50 and 60°C, for example 52°C, 55°C, 58°C, etc.
- 30-70 parts of polyethylene for example 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts, etc., 15-60 parts of polyethylene oxide, for example 20 parts, 25 parts, 30 parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, etc., 15-35 parts of microcapsule flavor, for example 20 parts, 25 parts, 30 parts, etc.
- the molecular weight of the water-soluble polymer is 100 to 1 million; for example, it can be 100, 300, 500, 800, 1000, 2000, 3000, 5000, 6000, 8000, 10,000, 20,000, 30,000, 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1 million, etc.
- the molecular weight of the polyvinyl alcohol is 800-5000; for example, it can be 800, 900, 1000, 1200, 1500, 1800, 2000, 2200, 2500, 2800, 3000, 3200, 3500, 3800, 4000, 4200, 4500, 4800 or 5000, etc.
- the molecular weight of the polyethylene glycol is 100-4000; for example, it can be 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1500, 2000, 2500, 3000, 3500 or 4000, etc.
- the molecular weight of the polyethylene oxide is 50,000 to 1,000,000; for example, it may be 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.
- the molecular weight of the water-insoluble polymer is 20,000 to 300,000; for example, it can be 20,000, 30,000, 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000 or 300,000, etc.
- the water-soluble polymer is polyethylene oxide having a molecular weight of 100,000 to 1,000,000 (for example, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.), or polyoxyethylene having a molecular weight of 800 to 5,000 (for example, 800, 900, 1,000, 1,200, 1,500, 1,800, 2,000, 3,200, 4,200, 4,500,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.).
- polyethylene glycol having a molecular weight of 100 to 4000 for example, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1500, 2000, 2500, 3000, 3500 or 4000, etc.).
- the water-insoluble polymer is a low-density polyethylene with a molecular weight of 30,000 to 100,000 (for example, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000 or 100,000, etc.), a homopolypropylene with a molecular weight of 80,000 to 150,000 (for example, 80,000, 90,000, 100,000, 110,000, 120,000, 130,000, 140,000 or 150,000, etc.), an ethylene-octene block copolymer with a molecular weight of 50,000 to 200,000 (for example, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 110,000, 120,000, 130,000, 140,000, 150,000, 160,000, 170,000, 180,000, 190,000 or 200,000, etc.), a polycaprolactone with a molecular weight of 30,000 to 100,000 (for example, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000 or 100,000, etc.), a polycaprolactone with
- the mass ratio of the water-soluble phase to the non-aqueous phase is (40-60):(40-60); for example, it can be 40:60, 41:59, 42:58, 43:57, 44:56, 45:55, 46:54, 47:53, 48:52, 49:51, 50:50, 51:49, 52:48, 53:47, 54:46, 55:45, 56:44, 57:43, 58:42, 59:41 or 60:40, etc.
- the structure and sustained-release behavior of the sustained-release functional material can be controlled by adjusting the type, molecular weight and ratio of the water-soluble polymer and the water-insoluble polymer.
- the sustained-release behavior of the sustained-release functional material is related to its continuity. When the continuity reaches 100%, it means that the water-soluble phase region in the co-continuous structure can be completely dissolved, that is, it means that all functional substances can be dissolved.
- the co-continuous structure with a continuity of 100% is usually formed at a certain specific blending ratio, and the specific blending ratio mainly depends on factors such as processing conditions and rheological properties of the blending components.
- the blending ratio range for forming a co-continuous structure with a continuity of 100% is different.
- the present disclosure by controlling these factors within the above range, helps to form a co-continuous structure with a water-soluble phase and a water-insoluble phase, and ensures that the obtained sustained-release functional material has a suitable sustained-release rate.
- the preparation method of the sustained-release functional material comprises: loading the functional substance on the water-soluble substrate, and then blending the water-soluble substrate with the insoluble substrate at a processing temperature to obtain the sustained-release functional material, wherein: the lowest processing temperature of the water-soluble substrate and the insoluble substrate is ⁇ the processing temperature ⁇ the highest failure temperature of the functional substance, and preferably the processing temperature is an intermediate temperature between the lowest processing temperature and the highest failure temperature.
- Processing at the appropriate processing temperature specified in the present disclosure can, on the one hand, enable the water-soluble substrate and the insoluble substrate to form a better co-continuous phase structure, thereby ensuring that the functional substances loaded on the water-soluble substrate can be dissolved evenly and slowly during application, so as to facilitate better application.
- a better processing temperature can enable the final sustained-release functional material to have a better morphology and better performance.
- the intermediate temperature refers to: [(minimum processing temperature + maximum failure temperature)/2] ⁇ 5°C.
- the preparation method of the sustained-release functional material may include the following steps:
- the functional substance and the water-soluble base material are first blended to obtain a water-soluble phase material
- the water-soluble phase material and the insoluble base material are subjected to a second blending to obtain the sustained-release functional material.
- the first blending and the second blending can be performed by a twin-screw extruder or an internal mixer; the processing temperature can be selected according to the types of the functional substance, the water-soluble substrate and the insoluble substrate.
- the processing temperature of the second blending can be 50-170°C (for example, 60°C, 70°C, 80°C, 90°C, 100°C, 120°C, 130°C, 140°C, 150, 160°C or 170°C, etc.)
- the screw speed of the second blending can be 50-150rpm (for example, 50rpm, 60rpm, 70rpm, 80rpm, 90rpm, 100rpm, 110rpm, 120rpm, 130rpm, 140rpm or 150rpm, etc.)
- the residence time can be 2-5min (for example, 2min, 2.5min, 3min, 3.5min, 4min, 4.5min or 5min, etc.).
- the mixing processing temperature of the second blending can be 50-180°C (for example, 60°C, 70°C, 80°C, 90°C, 100°C, 120°C, 130°C, 140°C, 150, 160°C, 170°C or 180°C, etc.), the rotation speed can be 50-100rpm (for example, 50rpm, 60rpm, 70rpm, 80rpm, 90rpm or 100rpm, etc.), and the mixing time can be 5-10min (for example, 5min, 5.5min, 6min, 6.5min, 7min, 7.5min, 8min, 8.5min, 9min, 9.5min or 10min, etc.).
- the blending method has a certain influence on the size and structure of the water-soluble phase and the non-water-soluble phase.
- By controlling the blending process conditions within the above range it is helpful to form a co-continuous structure with a suitable phase domain size for the water-soluble phase and the non-water-soluble phase.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase in the sustained-release carrier structure, and the water-soluble phase is a continuous phase.
- the insoluble matrix forms a water-insoluble phase in the sustained-release carrier structure, and the water-insoluble phase is a continuous phase.
- the continuous phase refers to the water-soluble phase or the non-water-soluble phase in the sustained-release carrier structure as a continuous whole, which is a continuous network structure in the sustained-release carrier structure.
- the water-soluble phase and the non-water-soluble phase are both continuous phases, a co-continuous structure is formed, which can ensure that the water-soluble phase can be completely dissolved with water on the one hand, and on the other hand, the continuous non-water-soluble phase can provide a certain support effect to prevent the sustained-release carrier structure from collapsing during the dissolution of the water-soluble phase.
- the short side size of the phase region of the water-soluble phase is 100 nm to 10 ⁇ m, for example, 100 nm, 200 nm, 300 nm, 400 nm, 500 nm, 600 nm, 700 nm, 800 nm, 900 nm, 1 ⁇ m
- the short side size of the phase region of the non-aqueous phase is 100nm ⁇ 10 ⁇ m, for example, it can be 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1 ⁇ m, 1.2 ⁇ m, 1.5 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.2 ⁇ m, 2.5 ⁇ m, 2.8 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m, etc.; the short side size of the phase region of the non-aqueous phase is 100nm ⁇ 10 ⁇ m, for example, it can be 100nm ⁇
- the short side size of the phase region described in the present disclosure refers to the smallest size in the direction passing through the center of the cross-sectional shape of the phase region in different cross-sectional shapes.
- the short side size of the phase region at that location is the diameter of the cylinder;
- the short side size of the phase region at that location is the thickness of the thin sheet.
- the functional substance is selected from any one or a combination of at least two of aromatherapy materials, detergents, antiscalants, bactericides, bacteriostatic agents, water treatment materials, clothing treatment agents, color fixing agents, biofilm removers or dyes.
- the present disclosure provides a use of the sustained-release functional material as described in the first aspect in a washing device.
- the slow-release functional material is used in an aromatherapy module, a washing module, a scale inhibition module, a sterilization module, an antibacterial module, a water treatment module, a clothing treatment module, a color fixing module or a dyeing module of a washing device.
- sustained-release functional material is further described below through specific implementation methods.
- the present embodiment provides a sustained-release dyeing material, a schematic structural diagram of which is shown in FIG1 , comprising a blended insoluble substrate, a water-soluble substrate, and a functional substance loaded on the water-soluble substrate, the water-soluble substrate being a water-soluble polymer material, the insoluble substrate being a water-insoluble polymer material, and the functional substance being a dyeing material.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase (the white area in Figure 1) in the sustained-release carrier structure, and the insoluble substrate forms a non-water-soluble phase (the black area in Figure 1), and both the water-soluble phase and the non-water-soluble phase are continuous phases;
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 55:45, and the mass ratio of the water-soluble polymer material to the dyeing material is 2:1;
- the water-soluble polymer material is polyethylene oxide (the minimum processing temperature is 60-80°C, from Germany's Good Chemical Company, and the number average molecular weight is 300,000), the dyeing component is an active anion dye (the maximum failure temperature is 300-320°C), and the non-water-soluble polymer material is low-density polyethylene (the minimum processing temperature is 130-150°C, low-density polyethylene 2426H from Maoming Petrochemical Company, and the number average molecular weight is 90,000).
- the operating temperature of the twin-screw extruder is: the temperature of the first zone is 80° C., the temperature of the second zone is 120° C., the temperature of the third zone is 140° C., the temperature of the fourth zone is 140° C., the temperature of the fifth zone is 140° C., the temperature of the sixth zone is 140° C., and the die temperature is 120° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the water-soluble masterbatch obtained in step (2) is subjected to a second blending with low-density polyethylene
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 150° C., the temperature of zone 2 is 160° C., the temperature of zone 3 is 170° C., the temperature of zone 4 is 170° C., the temperature of zone 5 is 170° C., the temperature of zone 6 is 170° C., and the die temperature is 160° C.
- the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending is air-cooled to below 50° C. and then granulated to obtain a slow-release dyeing material.
- This embodiment provides a slow-release dyeing material.
- Example 2 The difference from Example 1 is that in this example, the preparation method is as follows:
- the operating temperature of the twin-screw extruder is: the temperature of the first zone is 60° C., the temperature of the second zone is 100° C., the temperature of the third zone is 120° C., the temperature of the fourth zone is 120° C., the temperature of the fifth zone is 120° C., the temperature of the sixth zone is 120° C., and the die temperature is 100° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the water-soluble masterbatch obtained in step (2) is subjected to a second blending with low-density polyethylene
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 130° C., the temperature of zone 2 is 150° C., the temperature of zone 3 is 150° C., the temperature of zone 4 is 150° C., the temperature of zone 5 is 150° C., the temperature of zone 6 is 150° C., and the die temperature is 140° C.
- the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending is air-cooled to below 50° C. and then granulated to obtain a slow-release dyeing material.
- This embodiment provides a sustained-release detergent material, including a blended insoluble substrate, a water-soluble substrate, and a functional substance loaded on the water-soluble substrate, wherein the water-soluble substrate is a water-soluble polymer material, the insoluble substrate is a water-insoluble polymer material, and the functional substance is a detergent material.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase in the sustained-release carrier structure, the insoluble substrate forms a non-water-soluble phase, and both the water-soluble phase and the non-water-soluble phase are continuous phases;
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 55:45, and the mass ratio of the water-soluble polymer material to the dyeing material is 1:1;
- the water-soluble polymer material is polyethylene oxide (the minimum processing temperature is 60-80°C, German Rhodamine Chemical Company, and the number average molecular weight is 100,000), the washing material is composed of AEO and FMEE in a mass ratio of 1:1 (the maximum failure temperature is 160-180°C), and the non-water-soluble polymer material is ethylene-octene block copolymer (the minimum processing temperature is 70-90°C, ExxonMobil's POE6102, and the melt flow index is 1.5g/10min).
- the operating temperature of the twin-screw extruder is: the temperature of the first zone is 80° C., the temperature of the second zone is 100° C., the temperature of the third zone is 100° C., the temperature of the fourth zone is 100° C., the temperature of the fifth zone is 100° C., the temperature of the sixth zone is 100° C., and the die temperature is 90° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 110° C., the temperature of zone 3 is 110° C., the temperature of zone 4 is 110° C., the temperature of zone 5 is 110° C., the temperature of zone 6 is 110° C., and the die temperature is 100° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending was air-cooled to below 50° C. and then granulated to obtain a solid washing material.
- This embodiment provides a sustained-release detergent material.
- the difference from Embodiment 3 is that in this embodiment, the preparation method is:
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 100° C., the temperature of zone 2 is 120° C., the temperature of zone 3 is 120° C., the temperature of zone 4 is 120° C., the temperature of zone 5 is 120° C., the temperature of zone 6 is 120° C., and the die temperature is 110° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 100° C., the temperature of zone 2 is 130° C., the temperature of zone 3 is 130° C., the temperature of zone 4 is 130° C., the temperature of zone 5 is 130° C., the temperature of zone 6 is 130° C., and the die temperature is 120° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending was air-cooled to below 50° C. and then granulated to obtain a solid washing material.
- This embodiment provides a sustained-release detergent material, including a blended insoluble substrate, a water-soluble substrate, and a functional substance loaded on the water-soluble substrate, wherein the water-soluble substrate is a water-soluble polymer material, the insoluble substrate is a water-insoluble polymer material, and the functional substance is a detergent material.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase in the sustained-release carrier structure, the insoluble substrate forms a non-water-soluble phase, and both the water-soluble phase and the non-water-soluble phase are continuous phases;
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 40:60, and the mass ratio of the water-soluble polymer material to the washing material is 80:20;
- the water-soluble polymer material is polyvinyl alcohol (the minimum processing temperature is 60-80°C, PVA-1799 from Anhui Wanwei Company, and the number average molecular weight is 1700), the washing material is composed of fatty alcohol polyoxyethylene ether (AEO), fatty acid methyl ester ethoxylate (FMEE) and sodium percarbonate in a mass ratio of 2:2:1 (the maximum failure temperature is 160-180°C), and the non-water-soluble polymer material is polycaprolactone (the minimum processing temperature is 55-75°C, PCL6800 from Solvay Company of the United States, and the number average molecular weight is 80,000).
- AEO fatty alcohol polyoxyethylene ether
- FMEE fatty acid methyl ester ethoxylate
- sodium percarbonate in a mass ratio of 2:2:1
- the non-water-soluble polymer material is polycaprolactone (the minimum processing temperature is 55-75°C, PCL6800 from Solvay Company of the United States,
- the operating temperature of the twin-screw extruder being: the temperature of zone 1 is 60° C., the temperature of zone 2 is 80° C., the temperature of zone 3 is 80° C., the temperature of zone 4 is 80° C., the temperature of zone 5 is 80° C., the temperature of zone 6 is 80° C., and the die temperature is 75° C.;
- the rotation speed is 50rpm and the material residence time is 3min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the water-soluble masterbatch obtained in step (2) is subjected to a second blending with polycaprolactone, the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 60° C., the temperature of zone 2 is 80° C., the temperature of zone 3 is 80° C., the temperature of zone 4 is 80° C., the temperature of zone 5 is 85° C., the temperature of zone 6 is 85° C., and the die temperature is 75° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending was air-cooled to below 50° C. and then granulated to obtain a solid washing material.
- This embodiment provides a sustained-release aromatherapy material, including a blended insoluble substrate, a water-soluble substrate, and a functional substance loaded on the water-soluble substrate, wherein the water-soluble substrate is a water-soluble polymer material, the insoluble substrate is a water-insoluble polymer material, and the functional substance is an aromatherapy material.
- the water-soluble substrate and the functional substance loaded on the water-soluble substrate form a water-soluble phase in the sustained-release carrier structure, the insoluble substrate forms a non-water-soluble phase, and both the water-soluble phase and the non-water-soluble phase are continuous phases;
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 50:50, and the mass ratio of the water-soluble polymer material to the aromatherapy material is 80:20;
- the water-soluble polymer material is polyethylene oxide (the minimum processing temperature is 60-80°C, from Germany's Good Chemical Company, and the number average molecular weight is 300,000), the aromatherapy material is microcapsule flavor (the "lemon” flavor of Hefei Ruixue New Materials Technology Co., Ltd., with a maximum failure temperature of 210-230°C), and the non-water-soluble polymer material is low-density polyethylene (the minimum processing temperature is 130-150°C, low-density polyethylene 2426H from Maoming Petrochemical Company, and the number average molecular weight is 90,000).
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 120° C., the temperature of zone 3 is 140° C., the temperature of zone 4 is 140° C., the temperature of zone 5 is 140° C., the temperature of zone 6 is 140° C., and the die temperature is 120° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the water-soluble masterbatch obtained in step (2) is subjected to a second blending with low-density polyethylene
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 140° C., the temperature of zone 3 is 170° C., the temperature of zone 4 is 170° C., the temperature of zone 5 is 170° C., the temperature of zone 6 is 170° C., and the die temperature is 160° C.
- the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending is air-cooled to below 50° C., and then granulated to obtain a solid aromatherapy material.
- This embodiment provides a sustained-release aromatherapy material, which is different from Embodiment 6 in that, in this embodiment, the preparation method is:
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 50° C., the temperature of zone 2 is 90° C., the temperature of zone 3 is 110° C., the temperature of zone 4 is 110° C., the temperature of zone 5 is 110° C., the temperature of zone 6 is 110° C., and the die temperature is 90° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the first blending is air-cooled to below 50° C., and then granulated to obtain a water-soluble masterbatch with a particle size of 2-5 mm;
- the water-soluble masterbatch obtained in step (2) is subjected to a second blending with low-density polyethylene
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 50° C., the temperature of zone 2 is 110° C., the temperature of zone 3 is 140° C., the temperature of zone 4 is 140° C., the temperature of zone 5 is 140° C., the temperature of zone 6 is 140° C., and the die temperature is 130° C.
- the screw speed is 50 rpm, and the material residence time is 3 min;
- the mixture obtained by the second blending is air-cooled to below 50° C., and then granulated to obtain a solid aromatherapy material.
- This embodiment provides a slow-release aromatherapy material, which is different from Embodiment 6 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 60:40, and the mass ratio of the water-soluble polymer material to the aromatherapy material is 70:30;
- the water-soluble polymer material is polyvinyl alcohol (the minimum processing temperature is 60-80°C, PVA-1799 from Anhui Wanwei Company, and the number average molecular weight is 1700), and the non-water-soluble polymer material is low-density polyethylene (the minimum processing temperature is 130-150°C, low-density polyethylene 2426H from Maoming Petrochemical Company, and the number average molecular weight is 90,000).
- This comparative example provides a slow-release dyeing material.
- Example 1 The only difference from Example 1 is that the mass ratio of the water-soluble phase to the water-insoluble phase is 20:80.
- This comparative example provides a slow-release aromatherapy material.
- Example 3 The only difference from Example 3 is that the mass ratio of the water-soluble phase to the water-insoluble phase is 80:20.
- Tensile strength and elongation at break The tensile properties were tested using a universal tensile testing machine. The test standard was GB/T 1040-2006 and the tensile rate was 50 mm/min.
- the criterion for judging the constant mass of the sample is: the mass difference before and after rinsing for 1 hour is less than 0.01g;
- Morphology characterization Scanning electron microscopy (SEM) was used to observe the morphology of the sustained-release carrier material after immersion.
- the surface morphology of the sustained-release carrier material provided in Example 1 after immersion is shown in Figure 2.
- the non-aqueous phase is continuous, and the short side size of the phase region of the non-aqueous phase and the aqueous phase (the gap in the figure) is in the range of 100 nm to 10 ⁇ m.
- Example 2 and Example 1 From the comparison between Example 2 and Example 1, Example 4 and Example 3, and Example 7 and Example 6, it can be seen that the appropriate processing temperature can make the performance of the obtained sustained-release functional material better.
- Example 1 due to the low proportion of the water-soluble phase in Comparative Example 1, the water-soluble phase continuity of the obtained sustained-release carrier material is low, and a co-continuous structure cannot be formed, and the water-soluble phase is difficult to be completely released, and the release speed is slow; due to the low proportion of the non-water-soluble phase in Comparative Example 2, the dissolution rate of the obtained sustained-release carrier material is too large, and the material is easy to disintegrate.
- the present disclosure further provides a sustained-release carrier material;
- the sustained-release carrier material comprises a blended water-soluble phase and a non-water-soluble phase;
- the water-soluble phase is a water-soluble material
- the dissolution rate of the water-soluble material in water is 0.0001 g/L to 0.003 g/L.
- the sustained-release carrier material comprises a mixed water-soluble phase and a non-water-soluble phase, wherein the water-soluble phase can be continuously and slowly dissolved in a water environment, so it can be used to load water-soluble functional materials (such as aromatherapy Materials, detergents, dyes, etc.) can simply and efficiently achieve the sustained release of the loaded materials in an aqueous environment.
- the phase structure and sustained release rate of the sustained release carrier material are controllable and can be adjusted by adjusting the type, molecular weight and proportion of the material.
- the obtained sustained release carrier material can be well adapted to a variety of application scenarios (such as washing machines, dishwashers and other equipment), and has a good sustained release effect under the water flow rate of various scenarios, thereby achieving the required target life in these application scenarios.
- the slow-release functional material prepared by using the slow-release carrier material can be used in a washing device, and can slowly release the functional components when water is injected, so as to achieve the slow release of the functional components simply and efficiently.
- the slow-release carrier material with a specific dissolution rate can be well adapted to the water volume conditions of a conventional washing device during a single wash, release the functional material at an effective concentration and achieve a good expected target lifespan. Users can obtain the beneficial technical effects produced by the functional material during the expected target lifespan and do not need to be frequently replaced, thereby improving the user experience.
- the sustained-release carrier material provided by the present disclosure is formed by blending a water-soluble phase material with a non-water-soluble phase material.
- the sustained-release carrier material When the sustained-release carrier material is in an aqueous environment, the surface water-soluble phase material will dissolve with water, and a porous structure will be formed on the non-water-soluble matrix, and the water flow will further penetrate into the matrix along the pores, so that the water-soluble phase material in the inner layer of the matrix can also dissolve with water. Therefore, it can be used to load water-soluble functional materials (such as aromatherapy materials, detergents, dyes, etc.), and simply and efficiently achieve the sustained release of the loaded materials in an aqueous environment.
- water-soluble functional materials such as aromatherapy materials, detergents, dyes, etc.
- the slow-release carrier material provided by the present disclosure has controllable phase structure and slow-release rate, which can be adjusted by adjusting the type, molecular weight and ratio of the material.
- the obtained slow-release carrier material can be well adapted to a variety of application scenarios (such as washing machines, dishwashers and other equipment), and has a good slow-release effect under the water flow rate of various scenarios, thereby achieving the desired target life in these application scenarios.
- the water-soluble phase and the non-aqueous phase are both continuous phases.
- the continuous phase refers to the water-soluble phase or the non-water-soluble phase in the sustained-release carrier material as a continuous whole, which is a continuous network structure in the sustained-release carrier material.
- the water-soluble phase and the non-water-soluble phase are both continuous phases, a co-continuous structure is formed, which can ensure that the water-soluble phase can be completely dissolved with water on the one hand, and on the other hand, the continuous non-water-soluble phase can provide a certain support effect to prevent the sustained-release carrier material from collapsing during the dissolution of the water-soluble phase.
- the short side size of the phase region of the water-soluble phase is 100 nm to 10 ⁇ m, for example, 100 nm, 200 nm, 300 nm, 400 nm, 500 nm, 600 nm, 700 nm, 800 nm, 900 nm, 1 ⁇ m
- the short side size of the phase region of the non-aqueous phase is 100nm ⁇ 10 ⁇ m, for example, it can be 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1 ⁇ m, 1.2 ⁇ m, 1.5 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.2 ⁇ m, 2.5 ⁇ m, 2.8 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m, etc.; the short side size of the phase region of the non-aqueous phase is 100nm ⁇ 10 ⁇ m, for example, it can be 100nm ⁇
- the short side size of the phase region described in the present disclosure refers to the smallest size in the direction passing through the center of the cross-sectional shape of the phase region in different cross-sectional shapes.
- the short side size of the phase region at that location is the diameter of the cylinder;
- the short side size of the phase region at that location is the thickness of the thin sheet.
- the mass ratio of the water-soluble phase to the non-aqueous phase is (30-70):(30-70); for example, it can be 30:70, 32:68, 35:65, 38:62, 40:60, 42:58, 45:55, 48:52, 50:50, 52:48, 55:45, 58:42, 60:40, 62:38, 65:35, 68:32 or 70:30, etc.
- it is (40-60):(40-60).
- the water-soluble material is selected from one or more of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, polyacrylamide and polyvinyl pyrrolidone.
- the molecular weight of the water-soluble material is 100 to 1 million; for example, it can be 100, 300, 500, 800, 1000, 2000, 3000, 5000, 6000, 8000, 10,000, 20,000, 30,000, 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1 million, etc.
- the molecular weight of the polyvinyl alcohol is 800-5000; for example, it can be 800, 900, 1000, 1200, 1500, 1800, 2000, 2200, 2500, 2800, 3000, 3200, 3500, 3800, 4000, 4200, 4500, 4800 or 5000, etc.
- the molecular weight of the polyethylene glycol is 100-4000; for example, it can be 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1500, 2000, 2500, 3000, 3500 or 4000, etc.
- the molecular weight of the polyethylene oxide is 50,000 to 1,000,000; for example, it may be 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.
- the water-insoluble phase is a water-insoluble material.
- the water-insoluble material is selected from one or more of polyolefins, polyesters and ethylene-vinyl acetate copolymers.
- the molecular weight of the water-insoluble material is 20,000 to 300,000; for example, 20,000, 30,000, 50,000, 80,000, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000 or 300,000, etc.
- the water-soluble material is polyethylene oxide with a molecular weight of 100,000 to 1,000,000 (for example, 100,000, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.), or polyoxyethylene with a molecular weight of 800 to 5,000 (for example, 800, 900, 1,000, 1,200, 1,500, 1,800, 2,000, 3,200, 4,200, 4,500,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000).
- polyethylene glycol having a molecular weight of 100 to 4000 for example, 100, 150, 200, 250, 300, 350, 400, 450, 500, 550, 600, 650, 700, 750, 800, 850, 900, 950, 1000, 1500, 2000, 2500, 3000, 3500 or 4000, etc.;
- the non-water-soluble material is a low-density polyethylene with a molecular weight of 30,000 to 100,000 (for example, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000 or 100,000, etc.), a homopolymer polypropylene with a molecular weight of 80,000 to 150,000 (for example, 80,000, 90,000, 100,000, 110,000, 120,000, 130,000, 140,000 or 150,000, etc.), a homopolymer polypropylene with a molecular weight of 50,000 to 200,000 (for example, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 110,000, 120,000, 130,000, 140,000, 150,000, 160,000, 170,000, 180,000, 190,000 or 200,000, etc.) ethylene-octene block copolymer, 30,000 to 100,000 (for example, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000 or 100,000, etc.) polycaprolactone, 20,000 to 100,000 (for
- the mass ratio of the water-soluble phase to the non-aqueous phase is (40-60):(40-60); for example, it can be 40:60, 41:59, 42:58, 43:57, 44:56, 45:55, 46:54, 47:53, 48:52, 49:51, 50:50, 51:49, 52:48, 53:47, 54:46, 55:45, 56:44, 57:43, 58:42, 59:41 or 60:40, etc.
- the structure and sustained-release behavior of the sustained-release carrier material can be controlled by adjusting the type, molecular weight, and ratio of the water-soluble material and the water-insoluble material.
- the sustained-release behavior of the sustained-release carrier material is related to its continuity. When the continuity reaches 100%, it means that the water-soluble phase region in the co-continuous structure can be completely dissolved.
- a co-continuous structure with a continuity of 100% is usually formed at a certain blending ratio, and the specific blending ratio mainly depends on factors such as processing conditions and rheological properties of the blending components. Therefore, for different non-water-soluble substrates and water-soluble materials, the blending ratio range for forming a co-continuous structure with a continuity of 100% is different.
- the present disclosure by controlling these factors within the above range, helps to form a co-continuous structure with a water-soluble phase and a non-water-soluble phase, and ensures that the obtained sustained-release carrier material has a suitable sustained-release rate.
- the present disclosure also provides a sustained-release carrier material and application thereof.
- the sustained-release carrier material comprises a blended water-soluble phase and a non-aqueous phase.
- the tensile strength of the sustained-release carrier material is 5MPa-50MPa, for example, 10MPa, 15MPa, 20MPa, 25MPa, 30MPa, 35MPa, 40MPa, 45MPa, etc.
- the elongation at break is 8%-800%, for example, 8%, 10%, 20%, 50%, 100%, 150%, 200%, 300%, 500%, 600%, 800%, etc.
- the sustained-release carrier material completes sustained release in water, more than 95% of the mass of the water-soluble phase is dissolved in water, that is, the continuity of the water-soluble phase is more than 95%.
- the sustained-release carrier material completes sustained release in water
- less than 5% of the mass of the non-aqueous phase is dispersed in water, that is, the non-aqueous phase is also a continuous phase, that is, the aqueous phase and the non-aqueous phase form a co-continuous structure.
- the present invention forms a sustained-release carrier by blending a water-soluble phase material with a non-water-soluble phase material.
- the sustained-release carrier When the sustained-release carrier is in a water environment, the surface water-soluble phase material will dissolve with water. As the water-soluble phase material dissolves, a porous structure will be formed on the non-water-soluble matrix, which can further allow water to flow into the matrix along the pores, thereby allowing the water-soluble phase material in the inner layer of the matrix to dissolve with water. Therefore, it can be used to load water-soluble functional materials (such as aromatherapy materials, detergents, scale inhibitors, bactericides, dyes, etc.), thereby enabling the water-soluble functional components to be simply and efficiently released in a water environment.
- water-soluble functional materials such as aromatherapy materials, detergents, scale inhibitors, bactericides, dyes, etc.
- the sustained-release carrier material provided by the present disclosure must not only meet certain sustained-release requirements, but also meet certain strength and toughness requirements in order to enable the sustained-release carrier material loaded with functional components to be stored, applied, etc., to ensure that it will not be broken during assembly and use, and to ensure that the remaining components after the functional components and the water-soluble phase are dissolved are still a whole, so as not to affect the application.
- the sustained-release carrier material provided by the present disclosure has physical parameters suitable for water sustained-release environments, and can maintain the inherent form of the sustained-release carrier under the impact of water flow. Higher tensile strength means that the sustained-release functional material has a longer service life, providing users with a better user experience.
- the higher water-soluble phase continuity allows the effective functional substances carried by the sustained-release carrier material to be more fully released to play a role in a water environment, thereby improving the use effect of the sustained-release carrier material.
- the water-soluble phase and the non-water-soluble phase in the sustained-release carrier material provided by the present disclosure are both continuous phase structures.
- the continuous phase means that the water-soluble phase or the non-water-soluble phase in the sustained-release carrier material is a continuous whole, which is a continuous network structure in the sustained-release carrier material.
- the co-continuous structure can ensure that more than 95% of the water-soluble phase is dissolved with water, and can ensure that the non-aqueous phase is a continuous overall structure, which can avoid the non-aqueous phase from collapsing with the dissolution of the water-soluble phase.
- the short side size of the phase region of the water-soluble phase is 100nm to 10 ⁇ m, for example, it can be 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1 ⁇ m, 1.2 ⁇ m, 1.5 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.2 ⁇ m, 2.5 ⁇ m, 2.8 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m.
- the short side size of the phase region of the non-aqueous phase is 100nm to 10 ⁇ m, for example, it can be 100nm, 200nm, 300nm, 400nm, 500nm, 600nm, 700nm, 800nm, 900nm, 1 ⁇ m, 1.2 ⁇ m, 1.5 ⁇ m, 1.8 ⁇ m, 2 ⁇ m, 2.2 ⁇ m, 2.5 ⁇ m, 2.8 ⁇ m, 3 ⁇ m, 4 ⁇ m, 5 ⁇ m, 6 ⁇ m, 7 ⁇ m, 8 ⁇ m, 9 ⁇ m or 10 ⁇ m, etc.
- the short side size of the phase region described in the present disclosure refers to the smallest size in the direction passing through the center of the cross-sectional shape of the phase region in different cross-sectional shapes.
- the short side size of the phase region at that location is the diameter of the cylinder;
- the short side size of the phase region at that location is the thickness of the thin sheet.
- the sustained release rate of the sustained release carrier material in water is 0.1-3 mg/L, for example, 0.2 mg/L, 0.5 mg/L, 0.8 mg/L, 1.0 mg/L, 1.5 mg/L, 2.0 mg/L, 2.5 mg/L, 2.8 mg/L, etc.
- the sustained-release carrier material provided by the present disclosure can meet certain application requirements when the sustained-release rate is within the specified range of the present disclosure.
- the water-soluble phase is selected from water-soluble materials, and the processing temperature of the water-soluble materials is 50-200°C, such as 70°C, 80°C, 100°C, 120°C, 150°C, 180°C, etc.
- the water-soluble phase includes a water-insoluble material
- the processing temperature of the water-insoluble phase is 50-300°C, for example, 70°C, 80°C, 100°C, 120°C, 150°C, 180°C, 200°C, 220°C, 250°C, 280°C, etc.
- the processing temperature refers to the processable temperature of the material. If a twin-screw extruder is used for processing, it refers to the glass transition temperature or melting point of the material, which can be processed. In this disclosure, no further explanation is given. In order to obtain the sustained-release carrier material provided by the present disclosure, the present disclosure requires that the processing temperatures of the water-soluble phase and the non-water-soluble phase need to match.
- the water-soluble material is selected from one or more of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, polyacrylamide and polyvinyl pyrrolidone.
- the water-insoluble material is selected from one or more of polyolefins, polyesters and ethylene-vinyl acetate copolymers, and the tensile strength of the water-insoluble material is 5MPa-100MPa, for example, 10MPa, 20MPa, 40MPa, 50MPa, 80MPa, etc., and the elongation at break is 5%-800%, for example, 50%, 100%, 200%, 300%, 400%, 500%, 600%, 800%, etc.
- the non-water-soluble material needs to have a certain mechanical strength. This setting can also ensure that when the water-soluble phase is basically completely dissolved, the remaining carrier still has an overall structure with a certain strength, which is convenient for collection, transfer and other operations.
- the water-soluble material is polyethylene oxide
- the molecular weight of the polyethylene oxide is 100,000 to 1,000,000, for example, 120,000, 150,000, 180,000, 200,000, 220,000, 250,000, 280,000, 300,000, 320,000, 350,000, 380,000, 400,000, 420,000, 450,000, 480,000, 500,000, 550,000, 600,000, 650,000, 700,000, 750,000, 800,000, 850,000, 900,000 or 1,000,000, etc.
- the water-insoluble material is any one of low-density polyethylene, homopolypropylene, ethylene-octene block copolymer, polycaprolactone, polybutylene terephthalate-adipate or ethylene-vinyl acetate copolymer
- the tensile strength of the water-insoluble material is 5MPa-50MPa, for example, 10MPa, 15MPa, 20MPa, 25MPa, 30MPa, 35MPa, 40MPa, 45MPa, etc.
- the elongation at break is 50%-800%, for example, 60%, 100%, 200%, 300%, 400%, 500%, 600%, 700%, 800%, etc.
- the structure and sustained-release behavior of the sustained-release carrier material can be controlled by adjusting the types and parameters of the water-soluble materials and the water-insoluble materials.
- the sustained-release behavior of the sustained-release carrier material is related to its continuity. When the continuity reaches 100%, it means that the water-soluble phase region in the co-continuous structure can be completely dissolved.
- the co-continuous structure with a continuity of 100% is usually formed at a certain blending ratio, and the specific blending ratio mainly depends on factors such as processing conditions and rheological properties of the blending components. Therefore, for different water-insoluble matrices and water-soluble materials, the blending ratio range for forming a co-continuous structure with a continuity of 100% is different.
- the adjusted dissolution rate of the water-soluble material in water can be well adapted to a variety of application scenarios (such as washing machines, dishwashers and other equipment), and has a good sustained-release effect under the water flow rate of various scenarios, so that the desired target life can be achieved in these application scenarios.
- the preparation method of the above-mentioned sustained-release carrier material may include the following steps:
- the water-soluble phase material and the water-insoluble phase material are blended to obtain the sustained-release carrier material.
- the blending can be carried out by using a twin-screw extruder or an internal mixer; the processing temperature can be selected according to the types of water-soluble phase material and non-water-soluble phase material.
- the screw speed of the second blending can be 50rpm ⁇ 150rpm (for example, it can be 50rpm, 60rpm, 70rpm, 80rpm, 90rpm, 100rpm, 110rpm, 120rpm, 130rpm, 140rpm or 150rpm, etc.), and the residence time can be 2 ⁇ 5min (for example, it can be 2min, 2.5min, 3min, 3.5min, 4min, 4.5min or 5min, etc.).
- the rotation speed can be 50 rpm to 100 rpm (for example, 50 rpm, 60 rpm, 70 rpm, 80 rpm, 90 rpm or 100 rpm, etc.), and the mixing time can be 3 to 10 min (for example, 3 min, 3.5 min, 4 min, 4.5 min, 5 min, 5.5 min, 6 min, 6.5 min, 7 min, 7.5 min, 8 min, 8.5 min, 9 min, 9.5 min or 10 min, etc.).
- the blending method has a certain influence on the size and structure of the water-soluble phase and the non-water-soluble phase.
- By controlling the blending process conditions within the above range it is helpful to form a co-continuous structure with a suitable phase domain size for the water-soluble phase and the non-water-soluble phase.
- the present disclosure provides use of the above-mentioned sustained-release carrier material in the sustained-release of functional materials.
- the functional material may be an aromatherapy material, a detergent, an antiscalant, a bactericide, an antibacterial agent, a water treatment material, a clothing treatment agent, a color fixing agent, a biofilm remover or a dye.
- the bactericide includes a cationic bactericide or an anionic bactericide
- the bactericide and bacteriostatic agent include a natural extract, an organic bactericide or bacteriostatic agent, or an inorganic bactericide or bacteriostatic agent
- the water treatment material includes a residual chlorine treatment material
- the clothing treatment agent includes a softener, an enzyme, etc.
- the present disclosure provides an application of the slow-release carrier material as described in the first aspect in a washing device.
- the slow-release carrier material is used in an aromatherapy module, a detergent module, an anti-scaling module, a sterilization module, an antibacterial module, a water treatment module, a clothing treatment module, a color fixing module or a dyeing module of a washing device. piece.
- the slow-release functional material prepared by using the slow-release carrier material can be used in a washing device, and can slowly release the functional components when water is injected, so as to achieve the slow release of the functional components simply and efficiently.
- the slow-release carrier material with a specific dissolution rate can be well adapted to the water volume conditions of a conventional washing device during a single wash, release the functional material at an effective concentration and achieve a good expected target lifespan. Users can obtain the beneficial technical effects produced by the functional material during the expected target lifespan and do not need to be frequently replaced, thereby improving the user experience.
- sustained-release carrier material disclosed in the present disclosure is further described below through specific implementations.
- This embodiment provides a sustained-release carrier material, including a blended water-soluble phase and a non-water-soluble phase;
- the water-soluble phase and the non-aqueous phase are both continuous phases, and after the sustained-release carrier material completes sustained release in water, more than 95% of the mass of the water-soluble phase is dissolved in water, and less than 5% of the mass of the non-aqueous phase is dissolved in water;
- the water-soluble phase is a water-soluble material, and the water-insoluble phase is a water-insoluble material;
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 50:50;
- the water-soluble material is polyethylene oxide (Germany's Rhodamine Chemical Company, with a number average molecular weight of 100,000), and the water-insoluble material is ethylene-vinyl acetate copolymer (UE630 from Taiwan Polymer Chemical Co., Ltd., with a tensile strength of 17 MPa, an elongation at break of 700%, and a melt flow index of 1.5 g/10 min).
- UE630 from Taiwan Polymer Chemical Co., Ltd., with a tensile strength of 17 MPa, an elongation at break of 700%, and a melt flow index of 1.5 g/10 min.
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 100° C., the temperature of zone 3 is 100° C., the temperature of zone 4 is 100° C., the temperature of zone 5 is 100° C., the temperature of zone 6 is 100° C., and the die temperature is 100° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 1 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 50:50;
- the water-soluble material is polyethylene oxide (Germany's Good Chemical Company, with a number average molecular weight of 300,000), and the water-insoluble material is low-density polyethylene (low-density polyethylene 2426H from Maoming Petrochemical Company, with a tensile strength of 15MPa, elongation at break is 600%, and number average molecular weight is 90,000).
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 140° C., the temperature of zone 3 is 170° C., the temperature of zone 4 is 170° C., the temperature of zone 5 is 170° C., the temperature of zone 6 is 170° C., and the die temperature is 160° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 1 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 55:45;
- the water-soluble material is polyethylene oxide (Germany's Rhodamine Chemical Company, with a number average molecular weight of 100,000), and the water-insoluble material is polycaprolactone (PCL6800 from Solvay Company, USA, with a tensile strength of 33 MPa, an elongation at break of 650%, and a number average molecular weight of 80,000).
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 60° C., the temperature of zone 2 is 80° C., the temperature of zone 3 is 80° C., the temperature of zone 4 is 80° C., the temperature of zone 5 is 85° C., the temperature of zone 6 is 85° C., and the die temperature is 75° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 1 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 55:45;
- the water-soluble material is polyethylene oxide (Germany's Rhodamine Chemical Company, with a number average molecular weight of 100,000), and the water-insoluble material is ethylene-octene block copolymer (POE6102 from ExxonMobil, with a tensile strength of 8 MPa, an elongation at break of 800%, and a melt flow index of 1.5 g/10 min).
- the dried polyethylene oxide and ethylene-octene block copolymer are For blending, the working temperature of the twin-screw extruder is: the temperature of zone 1 is 80°C, the temperature of zone 2 is 110°C, the temperature of zone 3 is 110°C, the temperature of zone 4 is 110°C, the temperature of zone 5 is 110°C, the temperature of zone 6 is 110°C, and the die temperature is 100°C; the screw speed is 50rpm, and the material residence time is 3min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 1 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 55:45;
- the water-soluble material is polyethylene oxide (Germany's Good Chemical Company, with a number average molecular weight of 100,000), and the non-water-soluble material is polybutylene terephthalate-adipate (TH801T from Xinjiang Lanshan Tunhe Company, with a tensile strength of 13 MPa, an elongation at break of 400%, and a number average molecular weight of 40,000).
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 80° C., the temperature of zone 2 is 110° C., the temperature of zone 3 is 110° C., the temperature of zone 4 is 110° C., the temperature of zone 5 is 110° C., the temperature of zone 6 is 110° C., and the die temperature is 100° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 1 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 60:40;
- the water-soluble material is polyethylene oxide (polyethylene oxide from Germany's Good Chemical Company, with a number average molecular weight of 1 million), and the water-insoluble material is homopolymer polypropylene (T30S from Zhongan United Petrochemical Company, with a tensile strength of 35 MPa, an elongation at break of 20%, and a number average molecular weight of 80,000).
- the operating temperature of the twin-screw extruder is: the temperature of zone 1 is 150° C., the temperature of zone 2 is 160° C., the temperature of zone 3 is 170° C., the temperature of zone 4 is 170° C., the temperature of zone 5 is 170° C., the temperature of zone 6 is 170° C., and the die temperature is 160° C.; the screw speed is 50 rpm, and the material residence time is 3 min;
- the blended mixture is air-cooled to below 50° C. and then granulated to obtain a sustained-release carrier material.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 2 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 60:40;
- the water-soluble material is polyvinyl alcohol (PVA-1799 from Anhui Wanwei Company, with a number average molecular weight of 1700), and the water-insoluble material is low-density polyethylene (low-density polyethylene 2426H from Maoming Petrochemical Company, with a tensile strength of 15 MPa, an elongation at break of 600%, and a number average molecular weight of 90,000).
- PVA-1799 polyvinyl alcohol
- low-density polyethylene 2426H from Maoming Petrochemical Company, with a tensile strength of 15 MPa, an elongation at break of 600%, and a number average molecular weight of 90,000.
- This embodiment provides a sustained-release carrier material, which is different from Embodiment 2 in that:
- the mass ratio of the water-soluble phase to the non-water-soluble phase is 40:60;
- the water-soluble material is polyethylene glycol (polyethylene glycol-200 from Wuxi Yatai Chemical United Company, with a number average molecular weight of 200), and the non-water-soluble material is low-density polyethylene (low-density polyethylene 2426H from Maoming Petrochemical Company, with a tensile strength of 15 MPa, an elongation at break of 600%, and a number average molecular weight of 90,000).
- This comparative example provides a sustained-release carrier material, which is different from Example 1 only in that the mass ratio of the water-soluble phase to the non-water-soluble phase is 20:80.
- This comparative example provides a sustained-release carrier material, which is different from Example 1 only in that the mass ratio of the water-soluble phase to the water-insoluble phase is 80:20.
- Tensile strength and elongation at break The tensile properties were tested using a universal tensile testing machine. The test standard was GB/T 1040-2006 and the tensile rate was 50 mm/min.
- the criterion for determining constant sample mass is: the mass difference before and after rinsing for 1 hour is less than 0.01 g;
- Morphology characterization Scanning electron microscopy (SEM) was used to observe the morphology of the sustained-release carrier material after immersion.
- the tensile strength of the sustained-release carrier material provided by the present disclosure is 5MPa-50MPa
- the elongation at break is 2%-600%
- the continuity of the water-soluble phase is more than 97%
- the dissolution rate in water is 0.0001g/L-0.003g/L.
- Example 1 Compared with Example 1, since the proportion of the water-soluble phase in Comparative Example 1 is relatively low, the continuity of the water-soluble phase of the sustained-release carrier material obtained is low, and a co-continuous structure cannot be formed. The water-soluble phase is difficult to be completely released and the release rate is slow. Since the proportion of the non-water-soluble phase in Comparative Example 2 is relatively low, the dissolution rate of the sustained-release carrier material obtained is too large, and the material is easy to disintegrate.
- a sustained-release carrier material characterized in that the sustained-release carrier material comprises a blended water-soluble phase and a water-insoluble phase; the water-soluble phase is a water-soluble material; wherein the dissolution rate of the water-soluble material in water is 0.0001 g/L to 0.003 g/L.
- sustained-release carrier material according to claim A1, characterized in that both the water-soluble phase and the non-water-soluble phase are continuous phases.
- the sustained-release carrier material according to claim A1 or A2 is characterized in that the short side size of the phase region of the water-soluble phase is 100 nm to 10 ⁇ m, and the short side size of the phase region of the non-water-soluble phase is 100 nm to 10 ⁇ m.
- sustained-release carrier material according to any one of claims A1 to A3, characterized in that the mass ratio of the water-soluble phase to the water-insoluble phase is (30-70):(30-70), preferably (40-60):(40-60).
- sustained-release carrier material according to any one of claims A1 to A4, characterized in that the water-soluble material is selected from one or more of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, polyacrylamide and polyvinyl pyrrolidone;
- the molecular weight of the water-soluble material is 1 to 1 million;
- the molecular weight of the polyvinyl alcohol is 800 to 5000;
- the molecular weight of the polyethylene glycol is 100 to 4000;
- the molecular weight of the polyethylene oxide is 50,000 to 1,000,000.
- sustained-release carrier material according to any one of claims A1 to A5, characterized in that the water-insoluble material is a water-insoluble material.
- sustained-release carrier material characterized in that the water-insoluble material is selected from one or more of polyolefins, polyesters and ethylene-vinyl acetate copolymers;
- the molecular weight of the water-insoluble material is 20,000 to 300,000.
- sustained-release carrier material according to any one of claims A1 to A7, characterized in that the water-soluble material is polyethylene oxide with a molecular weight of 100,000 to 1,000,000, polyvinyl alcohol with a molecular weight of 800 to 5,000, or polyethylene glycol with a molecular weight of 100 to 4,000;
- the non-water-soluble material is low-density polyethylene with a molecular weight of 30,000 to 100,000, homopolypropylene with a molecular weight of 80,000 to 150,000, ethylene-octene block copolymer with a molecular weight of 50,000 to 200,000, polycaprolactone with a molecular weight of 30,000 to 100,000, polybutylene terephthalate-adipate with a molecular weight of 20,000 to 100,000, or ethylene-vinyl acetate copolymer with a molecular weight of 30,000 to 100,000.
- the mass ratio of the water-soluble phase to the non-water-soluble phase is (40-60):(40-60).
- sustained-release carrier material as claimed in any one of claims A1 to A8 in sustained-release of functional materials
- the functional material is an aromatherapy material, a detergent, an antiscalant, a bactericide, an antibacterial agent, a water treatment material, a clothing treatment agent, a color fixing agent, a biofilm remover or a dye.
- the slow-release carrier material is used in an aromatherapy module, a detergent module, an anti-scaling module, a sterilization module, an antibacterial module, a water treatment module, a clothing treatment module, a color fixing module or a dyeing module of a washing device.
- sustained-release carrier material characterized in that the sustained-release carrier material comprises a blended water-soluble phase and a non-water-soluble phase, the tensile strength of the sustained-release carrier material is 5MPa-50MPa, the elongation at break is 8%-800%, and the continuity of the water-soluble phase is above 95%.
- the sustained-release carrier material according to claim B1 is characterized in that, after the sustained-release carrier material completes sustained release in water, more than 95% of the mass of the water-soluble phase is dissolved in water, and less than 5% of the mass of the non-aqueous-soluble phase is dispersed in water.
- sustained-release carrier material according to claim B1 or B2, characterized in that the short side size of the phase region of the water-soluble phase is 100 nm to 10 ⁇ m, and the short side size of the phase region of the non-water-soluble phase is 100 nm to 10 ⁇ m;
- the sustained release rate of the sustained release carrier material in water is 0.1-3 mg/L.
- sustained-release carrier material according to any one of claims B1-B3, characterized in that the water-soluble phase is selected from water-soluble materials, and the processing temperature of the water-soluble materials is 50-200°C.
- sustained-release carrier material according to any one of claims B1 to B4, characterized in that the water-soluble phase comprises a water-insoluble material, and the processing temperature of the water-insoluble phase is 50-300°C.
- sustained-release carrier material according to any one of claims B1 to B5, characterized in that the water-soluble material is selected from one or more of polyvinyl alcohol, polyethylene glycol, polyethylene oxide, polyacrylamide and polyvinyl pyrrolidone.
- sustained-release carrier material according to any one of claims B1-B6, characterized in that the water-insoluble material is selected from one or more of polyolefins, polyesters and ethylene-vinyl acetate copolymers, and the tensile strength of the water-insoluble material is 5MPa-100MPa, and the elongation at break is 5%-800%.
- sustained-release carrier material according to any one of claims B1 to B7, characterized in that the water-soluble material is polyethylene oxide, and the molecular weight of the polyethylene oxide is 100,000 to 1,000,000;
- the water-insoluble material is low-density polyethylene, homopolypropylene, ethylene-octene block copolymer, polycaprolactone, polybutylene terephthalate-adipate or ethylene-vinyl acetate copolymer Any one of the foregoing, wherein the tensile strength of the water-insoluble material is 5MPa-50MPa, and the elongation at break is 50%-800%.
- the functional material is an aromatherapy material, a detergent, an antiscalant, a bactericide, an antibacterial agent, a water treatment material, a clothing treatment agent, a color fixing agent, a biofilm remover or a dye.
- the slow-release carrier material is used in an aromatherapy module, a detergent module, an anti-scaling module, a sterilization module, an antibacterial module, a water treatment module, a clothing treatment module, a color fixing module or a dyeing module of a washing device.
- the sustained-release functional material disclosed in the present invention shows significant application value in clothing washing and care, and has strong industrial applicability.
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Abstract
Description
[(最低加工温度+最高失效温度)/2]±5℃。
Claims (10)
- 一种缓释功能材料,所述缓释功能材料包括不溶性基材和功能物质,其特征在于,所述不溶性基材的最低加工温度小于所述功能物质的最高失效温度。
- 根据权利要求1所述的缓释功能材料,其特征在于,所述缓释功能材料还包括水溶性基材,所述功能物质负载在所述水溶性基材上,所述水溶性基材的最低加工温度小于所述功能物质的最高失效温度。
- 根据权利要求1或2所述的缓释功能材料,其特征在于,所述功能物质为无机物类功能物质,所述失效温度为所述无机物类功能物质的分解温度;和/或,所述功能物质为有机化合物类功能物质,所述失效温度为所述有机化合物类功能物质的分解温度或失活温度。
- 根据权利要求1-3中任一项所述的缓释功能材料,其特征在于,所述不溶性基材为非水溶性聚合物,所述不溶性基材的最低加工温度为所述非水溶性聚合物的玻璃化转变温度。
- 根据权利要求2-4中任一项所述的缓释功能材料,其特征在于,所述水溶性基材为水溶性聚合物,所述水溶性基材的加工温度为所述水溶性聚合物的玻璃化转变温度。
- 根据权利要求2-5中任一项所述的缓释功能材料,其特征在于,所述缓释功能材料的制备方法包括:将所述功能物质负载在所述水溶性基材上,而后将所述水溶性基材与所述不溶性基材在加工温度下共混,得到所述缓释功能材料,其中:所述水溶性基材和不溶性基材的最低加工温度≤所述加工温度≤所述功能物质的最高失效温度,优选所述加工温度为所述最低加工温度和最高失效温度之间的中间温度。
- 根据权利要求2-6中任一项所述的缓释功能材料,其特征在于,所述水溶性基材以及负载在所述水溶性基材上的功能物质在所述缓释载体结构中形成水溶相,所述水溶相为连续相;和/或,所述不溶性基材在所述缓释载体结构中形成非水溶相,所述非水溶相为连续相。
- 根据权利要求7所述的缓释功能材料,其特征在于,所述水溶相的相区 短边尺寸为100nm~10μm,所述非水溶相的相区短边尺寸为100nm~10μm。
- 根据权利要求1-8中任一项所述的缓释功能材料,其特征在于,所述功能物质选自香薰材料、洗涤剂、阻垢剂、杀菌剂、抑菌剂、水处理材料、衣物处理剂、固色剂、生物膜去除剂或染色剂的任意一种或至少两种的组合。
- 一种如权利要求1-9中任一项所述的缓释功能材料在洗涤装置中的应用;优选地,所述缓释功能材料用于洗涤装置的香薰模块、洗涤模块、阻垢模块、杀菌模块、抑菌模块、水处理模块、衣物处理模块、固色模块或染色模块。
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| EP24830399.2A EP4733375A1 (en) | 2023-06-28 | 2024-05-31 | Sustained-release functional material and use thereof |
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| CN202310788825.3 | 2023-06-28 | ||
| CN202310788825.3A CN116948764A (zh) | 2023-06-28 | 2023-06-28 | 一种缓释功能材料及其应用 |
| CN202310783918.7A CN116948382A (zh) | 2023-06-28 | 2023-06-28 | 一种缓释载体材料及其应用 |
| CN202310783918.7 | 2023-06-28 | ||
| CN202310781013.6 | 2023-06-28 | ||
| CN202310781013.6A CN116948765A (zh) | 2023-06-28 | 2023-06-28 | 一种缓释载体材料及其应用 |
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2024
- 2024-05-31 EP EP24830399.2A patent/EP4733375A1/en active Pending
- 2024-05-31 WO PCT/CN2024/096826 patent/WO2025001752A1/zh not_active Ceased
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| US11197819B1 (en) * | 2021-04-09 | 2021-12-14 | Drug Delivery Company, Llc | Extended release bioabsorbable subcutaneous medicinal dosage delivery implant system |
| CN116948764A (zh) * | 2023-06-28 | 2023-10-27 | 无锡小天鹅电器有限公司 | 一种缓释功能材料及其应用 |
| CN116948382A (zh) * | 2023-06-28 | 2023-10-27 | 无锡小天鹅电器有限公司 | 一种缓释载体材料及其应用 |
| CN116948765A (zh) * | 2023-06-28 | 2023-10-27 | 无锡小天鹅电器有限公司 | 一种缓释载体材料及其应用 |
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