WO2024109889A1 - Optical sensor, electronic device, and optical sensor packaging method - Google Patents

Optical sensor, electronic device, and optical sensor packaging method Download PDF

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WO2024109889A1
WO2024109889A1 PCT/CN2023/133726 CN2023133726W WO2024109889A1 WO 2024109889 A1 WO2024109889 A1 WO 2024109889A1 CN 2023133726 W CN2023133726 W CN 2023133726W WO 2024109889 A1 WO2024109889 A1 WO 2024109889A1
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groove
light
shell
optical sensor
accommodating cavity
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PCT/CN2023/133726
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French (fr)
Chinese (zh)
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裴振伟
毛信贤
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歌尔微电子股份有限公司
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Publication of WO2024109889A1 publication Critical patent/WO2024109889A1/en

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Abstract

The present application provides an optical sensor, an electronic device, and an optical sensor packaging method. The optical sensor comprises a substrate and a housing mounted on the substrate, the substrate and the housing acting in concert to form a first accommodation cavity and a second accommodation cavity which are isolated from one another. The first accommodation cavity has a light source disposed therein, and the second accommodation cavity has a chip disposed therein. An upper surface of the housing has formed thereon a first groove and a second groove, and a position of the housing facing the second accommodation cavity has a mounting groove formed thereon. The housing further comprises a first light hole and a second light hole, the first light hole communicating the first groove and the first accommodation cavity, and the second light hole communicating the second groove and the mounting groove. The first groove has disposed therein a light diffuser which covers the first light hole and is directly opposite to the light source, the second groove has disposed therein a light filter which covers the second light hole, and the mounting groove has disposed therein a metasurface lens facing the chip.

Description

光学传感器、电子设备及光学传感器的封装方法Optical sensor, electronic device and packaging method of optical sensor
本申请要求于2022年11月24日申请的、申请号为202211486385.8的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to Chinese patent application No. 202211486385.8 filed on November 24, 2022, the entire contents of which are incorporated by reference into this application.
技术领域Technical Field
本申请涉及光学传感器技术领域,尤其涉及一种光学传感器、电子设备及光学传感器的封装方法。The present application relates to the technical field of optical sensors, and in particular to an optical sensor, an electronic device, and a packaging method for an optical sensor.
背景技术Background technique
TOF是飞行时间(Time of Flight)技术的缩写,即光学传感器发出经调制的近红外光,遇物体后反射,光学传感器通过计算光线发射和反射时间差或相位差,来换算被拍摄景物的距离,以产生深度信息。3D(深度)TOF传感器属于无扫描器件,其成像不是像传统激光雷达逐点扫描的方式,而是采用类似照相机的工作模式,一次性实现全局成像来完成探测和成像,每个像素点都可记录光子飞行的时间。由于物体具有三维空间属性,照射到物体不同部位的光具有不同的飞行时间,因此输出具有深度信息的三维图像。现有的光学传感器多采用相机模组封装,相机模组包括透镜,透镜本身尺寸较大,且光路传递仍需要较大空间,导致封装成本高且体积较大,已逐渐不能满足 VR/AR等穿戴式消费电子领域的需求。TOF is the abbreviation of Time of Flight technology, that is, the optical sensor emits modulated near-infrared light, which is reflected after encountering an object. The optical sensor converts the distance of the photographed scene by calculating the time difference or phase difference between the emission and reflection of the light to generate depth information. 3D (depth) TOF sensor is a non-scanning device. Its imaging is not like the point-by-point scanning method of traditional laser radar, but adopts a camera-like working mode to achieve global imaging at one time to complete detection and imaging. Each pixel can record the flight time of the photon. Since the object has three-dimensional spatial properties, the light irradiated to different parts of the object has different flight times, so a three-dimensional image with depth information is output. Existing optical sensors are mostly packaged in camera modules. The camera module includes a lens. The lens itself is large in size, and the light path transmission still requires a large space, resulting in high packaging costs and large volume. It has gradually failed to meet the needs of wearable consumer electronics such as VR/AR.
鉴于此,有必要提供一种新的光学传感器、电子设备及光学传感器的封装方法,以解决或至少缓解上述技术缺陷。In view of this, it is necessary to provide a new optical sensor, electronic device and packaging method of the optical sensor to solve or at least alleviate the above technical defects.
技术问题technical problem
本申请的主要目的是提供一种光学传感器、电子设备及光学传感器的封装方法,旨在解决现有技术中光学传感器封装体积大,制作成本高的技术问题。The main purpose of the present application is to provide an optical sensor, an electronic device and a packaging method for an optical sensor, aiming to solve the technical problems of large packaging volume and high manufacturing cost of optical sensors in the prior art.
技术解决方案Technical Solutions
为实现上述目的,根据本申请的一个方面,本申请提供一种光学传感器,包括基板和安装于所述基板的壳体,所述基板与所述壳体配合形成有相互隔离的第一容纳腔和第二容纳腔,所述第一容纳腔内设置有光源,所述第二容纳腔内设置有芯片,所述壳体上表面形成有第一凹槽和第二凹槽,所述壳体面向所述第二容纳腔的位置形成有安装槽,所述壳体还包括第一光孔和第二光孔,所述第一光孔连通所述第一凹槽和所述第一容纳腔,所述第二光孔连通所述第二凹槽和所述安装槽,所述第一凹槽内设置有覆盖所述第一光孔且正对所述光源的匀光片,所述第二凹槽内设置有覆盖所述第二光孔的滤光片,所述安装槽内设置有面向所述芯片的超表面透镜。To achieve the above-mentioned purpose, according to one aspect of the present application, the present application provides an optical sensor, including a substrate and a shell installed on the substrate, the substrate and the shell cooperate to form a first accommodating cavity and a second accommodating cavity isolated from each other, a light source is arranged in the first accommodating cavity, a chip is arranged in the second accommodating cavity, a first groove and a second groove are formed on the upper surface of the shell, a mounting groove is formed at a position of the shell facing the second accommodating cavity, the shell also includes a first light hole and a second light hole, the first light hole connects the first groove and the first accommodating cavity, the second light hole connects the second groove and the mounting groove, a light homogenizer covering the first light hole and facing the light source is arranged in the first groove, a filter covering the second light hole is arranged in the second groove, and a metasurface lens facing the chip is arranged in the mounting groove.
在一实施例中,所述第一凹槽与所述匀光片的之间、所述第二凹槽与所述滤光片的之间,所述安装槽与所述超表面透镜之间中至少一个设置有支撑件。In one embodiment, a support member is provided at least between the first groove and the light homogenizer, between the second groove and the filter, and between the mounting groove and the metasurface lens.
在一实施例中,所述支撑件包括支撑环和形成于所述支撑环上的泄气通道。In one embodiment, the support member includes a support ring and an air leakage channel formed on the support ring.
在一实施例中,所述支撑件包括设置于所述第一凹槽的第一支撑件和设置于所述安装槽的第三支撑件,所述第一支撑件包括方形环和设置于所述方形环相对两侧的第一缺口,所述方形环连接所述匀光片和所述第一凹槽的底面,所述方形环沿所述匀光片的内边缘一周设置,所述第一缺口形成所述泄气通道,所述第三支撑件的结构与所述第一支撑件的结构相同。In one embodiment, the support member includes a first support member arranged in the first groove and a third support member arranged in the mounting groove, the first support member includes a square ring and a first notch arranged on opposite sides of the square ring, the square ring connects the light homogenizing sheet and the bottom surface of the first groove, the square ring is arranged along the inner edge of the light homogenizing sheet, the first notch forms the air leakage channel, and the structure of the third support member is the same as that of the first support member.
在一实施例中,所述支撑件包括设置于所述第二凹槽的第二支撑件,所述第二支撑件包括圆环和设置于所述圆环相对两侧的第二缺口,所述圆环连接所述滤光片和所述第二凹槽的底面,所述圆环沿所述第二光孔的外边缘一周设置,所述第二缺口形成所述泄气通道。In one embodiment, the support member includes a second support member arranged in the second groove, the second support member includes a circular ring and second notches arranged on opposite sides of the circular ring, the circular ring connects the filter and the bottom surface of the second groove, the circular ring is arranged along the outer edge of the second light hole, and the second notch forms the air leakage channel.
在一实施例中,所述第一凹槽与所述匀光片的之间、所述第二凹槽与所述滤光片的之间,所述安装槽与所述超表面透镜之间中至少一个设置有格挡槽。In one embodiment, a blocking groove is provided at least between the first groove and the light homogenizer, between the second groove and the filter, and between the mounting groove and the metasurface lens.
在一实施例中,所述壳体包括外罩和设置于所述外罩内的加强结构,所述加强结构设置于所述第一容纳腔和所述第二容纳腔的顶部。In one embodiment, the shell includes an outer cover and a reinforcement structure disposed in the outer cover, and the reinforcement structure is disposed on the top of the first accommodating cavity and the second accommodating cavity.
在一实施例中,所述加强结构包括连接部和分别设置于所述连接部四周的加强筋,所述连接部被所述第一光孔和所述第二光孔贯穿,所述加强筋远离所述连接部的一端与所述外罩的侧壁连接。In one embodiment, the reinforcement structure includes a connecting portion and reinforcing ribs respectively arranged around the connecting portion, the connecting portion is penetrated by the first light hole and the second light hole, and one end of the reinforcing rib away from the connecting portion is connected to the side wall of the outer cover.
在一实施例中,所述第二光孔的尺寸自所述第二凹槽向所述第二容纳腔呈渐扩设置。In one embodiment, the size of the second light hole is gradually expanded from the second groove to the second accommodation cavity.
在一实施例中,所述超表面透镜由玻璃晶圆表面制作微结构形成。In one embodiment, the metasurface lens is formed by fabricating a microstructure on the surface of a glass wafer.
在一实施例中,所述匀光片和所述滤光片上均贴附有保护膜。In one embodiment, a protective film is attached to both the light homogenizer and the filter.
在一实施例中,所述壳体为注塑壳,所述壳体内设置有隔板,所述隔板将所述壳体分割为相互隔离的所述第一容纳腔和所述第二容纳腔。In one embodiment, the shell is an injection-molded shell, and a partition is disposed inside the shell, and the partition divides the shell into the first accommodating chamber and the second accommodating chamber that are isolated from each other.
在一实施例中,所述壳体包括第一壳体和第二壳体,所述第一壳体与所述基板配合形成有所述第一容纳腔,所述第二壳体与所述基板配合形成有所述第二容纳腔,所述第一壳体和所述第二壳体均为金属壳,所述金属壳与所述基板焊接。In one embodiment, the shell includes a first shell and a second shell, the first shell cooperates with the substrate to form the first accommodating cavity, the second shell cooperates with the substrate to form the second accommodating cavity, the first shell and the second shell are both metal shells, and the metal shells are welded to the substrate.
根据本申请的另一个方面,本申请还提供一种电子设备,所述电子设备包括上述所述的光学传感器。According to another aspect of the present application, the present application also provides an electronic device, which includes the optical sensor described above.
根据本申请的又一个方面,本申请还提供一种光学传感器的封装方法,所述光学传感器的封装方法包括:According to another aspect of the present application, the present application further provides a packaging method for an optical sensor, the packaging method for the optical sensor comprising:
提供一壳体,在所述壳体上表面形成第一凹槽、第二凹槽,在所述壳体内表面形成安装槽,并设置贯穿所述第一凹槽底面的第一光孔和贯通所述第二凹槽和所述安装槽的第二光孔;A housing is provided, a first groove and a second groove are formed on the upper surface of the housing, a mounting groove is formed on the inner surface of the housing, and a first light hole penetrating the bottom surface of the first groove and a second light hole penetrating the second groove and the mounting groove are provided;
在所述第一凹槽内设置匀光片、在所述第二凹槽内设置滤光片,并在所述安装槽内设置超表面透镜,使所述匀光片覆盖第一光孔,所述滤光片覆盖第二光孔;A light homogenizer is arranged in the first groove, a filter is arranged in the second groove, and a metasurface lens is arranged in the mounting groove, so that the light homogenizer covers the first light hole and the filter covers the second light hole;
提供一基板,在所述基板上分别设置光源和芯片;Providing a substrate, on which a light source and a chip are respectively arranged;
将组装完成后的所述壳体安装于所述基板,以使所述壳体与所述基板配合形成第一容纳腔和第二容纳腔,所述光源位于所述第一容纳腔内,所述芯片和所述超表面透镜位于所述第二容纳腔内,所述光源正对所述第一光孔设置,所述超表面透镜面对所述芯片设置。The assembled shell is installed on the substrate so that the shell and the substrate cooperate to form a first accommodating cavity and a second accommodating cavity, the light source is located in the first accommodating cavity, the chip and the metasurface lens are located in the second accommodating cavity, the light source is arranged opposite to the first light hole, and the metasurface lens is arranged facing the chip.
有益效果Beneficial Effects
上述方案中,光学传感器包括基板和安装于基板的壳体,基板与壳体配合形成有相互隔离的第一容纳腔和第二容纳腔,第一容纳腔内设置有光源,第二容纳腔内设置有芯片,壳体上表面形成有第一凹槽和第二凹槽,壳体面向第二容纳腔的位置形成有安装槽,壳体还包括第一光孔和第二光孔,第一光孔连通第一凹槽和第一容纳腔,第二光孔连通第二凹槽和安装槽,第一凹槽内设置有覆盖第一光孔且正对光源的匀光片,第二凹槽内设置有覆盖第二光孔的滤光片,安装槽内设置有面向芯片的超表面透镜。光源可以是VCSEL激光发射器,可以发射出垂直且能量较为集中的光线,匀光片用于将激光发生器发出的能量较为集中的光点转换为整面能量均匀的光;滤光片作用是滤除不相干的环境光,以减少环境噪声。芯片可以是ASIC芯片,超表面透镜的作用是改变光路,使光路更聚集,让ASIC芯片上的感光区全部接收。传统的相机模组封装是使用透镜,封装成本高,并且本身尺寸较大,且光路仍需要较大空间。该发明通过在壳体面向第二容纳腔的一侧设置安装槽,将超表面透镜安装在安装槽内起到对超表面透镜的支撑或固定作用,从滤光片进入的光线穿过第二光孔并在超表面透镜的作用下达到改变光路和聚集光路的效果。超表面透镜为平面透镜,降低了封装成本,且光路更小,能够减小封装后的光学传感器的体积,更适合小体积封装使用,具有封装成本低和封装产品体积小的优点。并且,通过在壳体的上表面上设置第一凹槽和第二凹槽,用于放置匀光片和滤光片,第一凹槽和第二凹槽可以起到定位作用,提高了贴装精度和贴装效率。这样设计可以进一步降低贴装难度,因为实际的光学传感器中,壳体的尺寸较大,深度也较大,如果要将匀光片和滤光片贴装于壳体内侧,现有的设备会与壳体发生干涉,因此需要设计额外的较小的贴装工装,以防止将匀光片和滤光片深入壳体内时发生干涉,这无疑增加了贴装的难度,增加了制作成本。该发明具有能够降低封装成本和减小封装体积,同时提高匀光片和滤光片的贴装效率和贴装精度的优点。In the above scheme, the optical sensor includes a substrate and a shell mounted on the substrate, the substrate and the shell cooperate to form a first accommodating cavity and a second accommodating cavity isolated from each other, a light source is arranged in the first accommodating cavity, a chip is arranged in the second accommodating cavity, a first groove and a second groove are formed on the upper surface of the shell, a mounting groove is formed at the position of the shell facing the second accommodating cavity, the shell also includes a first light hole and a second light hole, the first light hole connects the first groove and the first accommodating cavity, the second light hole connects the second groove and the mounting groove, a light homogenizer covering the first light hole and facing the light source is arranged in the first groove, a filter covering the second light hole is arranged in the second groove, and a super surface lens facing the chip is arranged in the mounting groove. The light source can be a VCSEL laser emitter, which can emit vertical and relatively concentrated light, and the light homogenizer is used to convert the light spot with relatively concentrated energy emitted by the laser generator into light with uniform energy on the entire surface; the filter is used to filter out irrelevant ambient light to reduce environmental noise. The chip can be an ASIC chip, and the function of the super surface lens is to change the light path, make the light path more concentrated, and allow all the photosensitive areas on the ASIC chip to receive. The traditional camera module packaging uses lenses, which has high packaging costs, is large in size, and still requires a large space for the optical path. The invention provides a mounting groove on the side of the shell facing the second accommodating cavity, and installs the metasurface lens in the mounting groove to support or fix the metasurface lens. The light entering from the filter passes through the second light hole and changes and focuses the light path under the action of the metasurface lens. The metasurface lens is a planar lens, which reduces the packaging cost and has a smaller optical path. It can reduce the volume of the packaged optical sensor and is more suitable for small-volume packaging. It has the advantages of low packaging cost and small packaged product volume. In addition, by providing a first groove and a second groove on the upper surface of the shell for placing a light diffuser and a filter, the first groove and the second groove can play a positioning role, thereby improving mounting accuracy and mounting efficiency. This design can further reduce the difficulty of mounting, because in actual optical sensors, the shell is large in size and deep. If the light diffuser and filter are to be mounted on the inside of the shell, the existing equipment will interfere with the shell. Therefore, it is necessary to design additional smaller mounting tools to prevent interference when the light diffuser and filter are inserted deep into the shell. This undoubtedly increases the difficulty of mounting and increases the production cost. The invention has the advantages of reducing packaging costs and packaging volume, while improving the mounting efficiency and mounting accuracy of the light diffuser and filter.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本申请实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
图1为本申请实施例光学传感器的剖面结构示意图;FIG1 is a schematic cross-sectional view of an optical sensor according to an embodiment of the present application;
图2为本申请实施例光学传感器从底面看的部分结构示意图;FIG2 is a schematic diagram of a partial structure of an optical sensor according to an embodiment of the present application as viewed from the bottom;
图3为本申请实施例光学传感器从顶面看的部分结构示意图;FIG3 is a schematic diagram of a partial structure of an optical sensor according to an embodiment of the present application as viewed from the top surface;
图4为本申请实施例光学传感器从顶面看的另一部分结构示意图;FIG4 is a schematic diagram of another part of the structure of the optical sensor according to the embodiment of the present application as viewed from the top surface;
图5为本申请光学传感器的封装方法第一实施例的流程示意图。FIG. 5 is a schematic flow chart of a first embodiment of a packaging method for an optical sensor of the present application.
标号说明:Description of labels:
1、基板;2、壳体;21、第一光孔;22、第二光孔;23、第一容纳腔;24、第二容纳腔;25、第一凹槽;26、第二凹槽;29、隔板;3、光源;4、芯片;41、感光区;5、匀光片;6、滤光片;7、超表面透镜;8、第一支撑件;81、方形环;9、第二支撑件;91、圆环;10、泄气通道;11、安装槽;12、加强结构;121、连接部;122、加强筋;13、电子器件;14、凹沉区域;15、第三支撑件。1. Substrate; 2. Shell; 21. First light hole; 22. Second light hole; 23. First accommodating cavity; 24. Second accommodating cavity; 25. First groove; 26. Second groove; 29. Partition; 3. Light source; 4. Chip; 41. Photosensitive area; 5. Light homogenizer; 6. Filter; 7. Metasurface lens; 8. First support member; 81. Square ring; 9. Second support member; 91. Circular ring; 10. Air discharge channel; 11. Mounting groove; 12. Reinforcement structure; 121. Connecting part; 122. Reinforcement rib; 13. Electronic device; 14. Concave area; 15. Third support member.
本申请目的的实现、功能特点及优点将结合实施方式,参照附图做进一步说明。The realization of the purpose, functional features and advantages of this application will be further explained in conjunction with the implementation methods and with reference to the accompanying drawings.
本发明的实施方式Embodiments of the present invention
下面将结合本申请实施方式中的附图,对本申请实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本申请的一部分实施方式,而不是全部的实施方式。基于本申请中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本申请保护的范围。The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
需要说明,本申请实施方式中所有方向性指示(诸如上、下……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, etc.) in the implementation manner of the present application are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本申请中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, in this application, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.
并且,本申请各个实施方式之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。Furthermore, the technical solutions between the various implementation modes of the present application may be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in the field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this application.
参见图1~图4,根据本申请的一个方面,本申请提供一种光学传感器,包括基板1和安装于基板1的壳体2,基板1与壳体2配合形成有相互隔离的第一容纳腔23和第二容纳腔24,第一容纳腔23内设置有光源3,第二容纳腔24内设置有芯片4,壳体2上表面形成有第一凹槽25和第二凹槽26,壳体2面向第二容纳腔24的位置形成有安装槽11,壳体2还包括第一光孔21和第二光孔22,第一光孔21连通第一凹槽25和第一容纳腔23,第二光孔22连通第二凹槽26和安装槽11,第一凹槽25内设置有覆盖第一光孔21且正对光源3的匀光片5,第二凹槽26内设置有覆盖第二光孔22的滤光片6,安装槽11内设置有面向芯片4的超表面透镜7。Referring to Figures 1 to 4, according to one aspect of the present application, the present application provides an optical sensor, including a substrate 1 and a shell 2 installed on the substrate 1, the substrate 1 and the shell 2 cooperate to form a first accommodating cavity 23 and a second accommodating cavity 24 isolated from each other, a light source 3 is arranged in the first accommodating cavity 23, and a chip 4 is arranged in the second accommodating cavity 24. A first groove 25 and a second groove 26 are formed on the upper surface of the shell 2, and a mounting groove 11 is formed at a position of the shell 2 facing the second accommodating cavity 24. The shell 2 also includes a first light hole 21 and a second light hole 22, the first light hole 21 connects the first groove 25 and the first accommodating cavity 23, the second light hole 22 connects the second groove 26 and the mounting groove 11, a light homogenizer 5 covering the first light hole 21 and facing the light source 3 is arranged in the first groove 25, a filter 6 covering the second light hole 22 is arranged in the second groove 26, and a metasurface lens 7 facing the chip 4 is arranged in the mounting groove 11.
上述实施例中,光源3可以是VCSEL激光发射器,可以发射出垂直且能量较为集中的光线,匀光片5用于将激光发生器发出的能量较为集中的光点转换为整面能量均匀的光;滤光片6作用是滤除不相干的环境光,以减少环境噪声。芯片4可以是ASIC芯片,超表面透镜7的作用是改变光路,使光路更聚集,让ASIC芯片上的感光区41全部接收。传统的相机模组封装是使用透镜,封装成本高,并且本身尺寸较大,且光路仍需要较大空间。该实施例通过在壳体2面向第二容纳腔24的一侧设置安装槽11,将超表面透镜7安装在安装槽11内起到对超表面透镜7的支撑或固定作用,从滤光片6进入的光线穿过第二光孔22并在超表面透镜7的作用下达到改变光路和聚集光路的效果。超表面透镜7为平面透镜代替了现有技术中的相机透镜,降低了封装成本,且光路更小,能够减小封装后的光学传感器的体积,更适合小体积封装使用,具有封装成本低和封装产品体积小的优点。并且,通过在壳体2的上表面上设置第一凹槽25和第二凹槽26,用于放置匀光片5和滤光片6,第一凹槽25和第二凹槽26可以起到定位作用,提高了贴装精度和贴装效率。这样设计可以进一步降低贴装难度,因为实际的光学传感器中,壳体2的尺寸较大,深度也较大,如果要将匀光片5和滤光片6贴装于壳体2内侧,现有的设备会与壳体2发生干涉,因此需要设计额外的较小的贴装工装,以防止将匀光片5和滤光片6深入壳体2内时与壳体2发生干涉,这无疑增加了贴装的难度,增加了制作成本。该实施例具有能够降低封装成本和减小封装体积,同时提高匀光片5和滤光片6的贴装效率和贴装精度的优点。该光学传感器可以是3D TOF传感器。In the above embodiment, the light source 3 can be a VCSEL laser emitter, which can emit vertical light with relatively concentrated energy. The light homogenizer 5 is used to convert the light spot with relatively concentrated energy emitted by the laser generator into light with uniform energy on the entire surface; the filter 6 is used to filter out irrelevant ambient light to reduce environmental noise. The chip 4 can be an ASIC chip, and the role of the metasurface lens 7 is to change the light path, make the light path more concentrated, and allow the photosensitive area 41 on the ASIC chip to receive all. The traditional camera module packaging uses lenses, which has high packaging costs, large size itself, and the light path still requires a large space. This embodiment provides a mounting groove 11 on the side of the housing 2 facing the second accommodating cavity 24, and the metasurface lens 7 is installed in the mounting groove 11 to support or fix the metasurface lens 7. The light entering from the filter 6 passes through the second light hole 22 and achieves the effect of changing the light path and concentrating the light path under the action of the metasurface lens 7. The metasurface lens 7 is a plane lens that replaces the camera lens in the prior art, which reduces the packaging cost, and the optical path is smaller, which can reduce the volume of the packaged optical sensor, and is more suitable for small-volume packaging, and has the advantages of low packaging cost and small package product volume. In addition, by setting the first groove 25 and the second groove 26 on the upper surface of the housing 2, for placing the light homogenizer 5 and the filter 6, the first groove 25 and the second groove 26 can play a positioning role, thereby improving the mounting accuracy and mounting efficiency. This design can further reduce the mounting difficulty, because in the actual optical sensor, the housing 2 is large in size and depth. If the light homogenizer 5 and the filter 6 are to be mounted on the inner side of the housing 2, the existing equipment will interfere with the housing 2, so it is necessary to design additional smaller mounting tooling to prevent the light homogenizer 5 and the filter 6 from interfering with the housing 2 when they are deeply inserted into the housing 2, which undoubtedly increases the difficulty of mounting and increases the manufacturing cost. This embodiment has the advantages of being able to reduce the packaging cost and reduce the packaging volume, while improving the mounting efficiency and mounting accuracy of the light homogenizer 5 and the filter 6. The optical sensor can be a 3D TOF sensor.
参见图2和图3,在一实施例中,第一凹槽25与匀光片5的之间、第二凹槽26与滤光片6的之间,安装槽11与超表面透镜7之间三者中,至少一个设置有支撑件。支撑件为凸出的凸起结构,可以起到支撑作用。并且,支撑件包括支撑环和形成于支撑环上的泄气通道10。支撑环设计为护城河形状,可以减小粘接过程中胶水流淌到镜片(这里的镜片包括匀光片5、滤光片6和超表面透镜7)的感光区域。同时,还可以在支撑环上设置缺口,形成泄气通道10,使得产品在封装或使用时的烘烤与回流中可将膨胀气体排出。Referring to Figures 2 and 3, in one embodiment, at least one of the three, between the first groove 25 and the light homogenizer 5, between the second groove 26 and the filter 6, and between the mounting groove 11 and the metasurface lens 7, is provided with a support member. The support member is a protruding protrusion structure that can play a supporting role. In addition, the support member includes a support ring and an air release channel 10 formed on the support ring. The support ring is designed in the shape of a moat, which can reduce the glue flowing to the photosensitive area of the lens (the lens here includes the light homogenizer 5, the filter 6 and the metasurface lens 7) during the bonding process. At the same time, a notch can also be set on the support ring to form an air release channel 10, so that the expanded gas can be discharged during the baking and reflux of the product during packaging or use.
参见图2和图3,在一具体的实施例中,支撑件包括设置于第一凹槽25的第一支撑件8和设置于安装槽11的第三支撑件15,第一支撑件8包括方形环81和设置于方形环81相对两侧的第一缺口,方形环81连接匀光片5和第一凹槽25的底面,方形环81沿匀光片5的内边缘一周设置,第一缺口形成泄气通道10,第三支撑件15的结构与第一支撑件8的结构相同。参见图2,在另一具体的实施例中,支撑件包括设置于第二凹槽26的第二支撑件9,第二支撑件9包括圆环91和设置于圆环91相对两侧的第二缺口,圆环91连接滤光片6和第二凹槽26的底面,圆环91沿第二光孔22的外边缘一周设置,第二缺口形成泄气通道10。Referring to Fig. 2 and Fig. 3, in a specific embodiment, the support member includes a first support member 8 disposed in the first groove 25 and a third support member 15 disposed in the mounting groove 11, the first support member 8 includes a square ring 81 and first notches disposed on opposite sides of the square ring 81, the square ring 81 connects the light homogenizer 5 and the bottom surface of the first groove 25, the square ring 81 is disposed along the inner edge of the light homogenizer 5, the first notch forms an air leakage channel 10, and the structure of the third support member 15 is the same as that of the first support member 8. Referring to Fig. 2, in another specific embodiment, the support member includes a second support member 9 disposed in the second groove 26, the second support member 9 includes a circular ring 91 and second notches disposed on opposite sides of the circular ring 91, the circular ring 91 connects the filter 6 and the bottom surface of the second groove 26, the circular ring 91 is disposed along the outer edge of the second light hole 22, and the second notch forms an air leakage channel 10.
在一实施例中,第一凹槽25与匀光片5的之间、第二凹槽26与滤光片6的之间,安装槽11与超表面透镜7之间三者中,至少一个设置有格挡槽。格挡槽是对应设置在壳体2上的向内凹陷的凹陷槽,当粘接过程中多余的胶水或银浆朝各镜片的中心方向流动时,会流动到凹陷槽中,以减小粘接过程中胶水流淌到各镜片的透光区域,影响光线传播。In one embodiment, at least one of the three is provided with a blocking groove, between the first groove 25 and the light homogenizer 5, between the second groove 26 and the filter 6, and between the mounting groove 11 and the metasurface lens 7. The blocking groove is a corresponding inwardly recessed groove provided on the housing 2. When excess glue or silver paste flows toward the center of each lens during the bonding process, it will flow into the recessed groove to reduce the glue from flowing to the light-transmitting area of each lens during the bonding process, thereby affecting light propagation.
参见图1和图3,在一实施例中,壳体2包括外罩和设置于外罩内的加强结构12,加强结构12设置于第一容纳腔23和第二容纳腔24的顶部。由于壳体2的尺寸较大,在使用过程中容易发生变形,尤其采用塑料壳体2时。因此,可以在壳体2内设置加强结构12,起到支撑作用,防止壳体2变形。加强结构12用于支撑壳体2的顶部和壳体2的四周。Referring to FIG. 1 and FIG. 3 , in one embodiment, the housing 2 includes an outer cover and a reinforcing structure 12 disposed in the outer cover, and the reinforcing structure 12 is disposed at the top of the first accommodating cavity 23 and the second accommodating cavity 24. Since the housing 2 is relatively large in size, it is easy to deform during use, especially when a plastic housing 2 is used. Therefore, a reinforcing structure 12 can be disposed in the housing 2 to play a supporting role and prevent the housing 2 from deforming. The reinforcing structure 12 is used to support the top of the housing 2 and the surroundings of the housing 2.
参见图3,在一实施例中,加强结构12包括连接部121和分别设置于连接部121四周的加强筋122,连接部121被第一光孔21和第二光孔22贯穿,加强筋122远离连接部121的一端与外罩的侧壁连接。连接部121被第一光孔21和第二光孔22贯穿,使得加强结构12不会影响光线的正常传播,同时通过十字形加强筋122的分布设置提升壳体2的强度,同时十字形加强筋122分布可以是在壳体2内部挖槽形成凹沉区域14,在保证壳体2强度的同时起到减重的作用。Referring to FIG. 3 , in one embodiment, the reinforcement structure 12 includes a connection portion 121 and reinforcement ribs 122 respectively arranged around the connection portion 121. The connection portion 121 is penetrated by the first light hole 21 and the second light hole 22. The end of the reinforcement rib 122 away from the connection portion 121 is connected to the side wall of the outer cover. The connection portion 121 is penetrated by the first light hole 21 and the second light hole 22, so that the reinforcement structure 12 does not affect the normal propagation of light. At the same time, the strength of the housing 2 is improved by the distribution of the cross-shaped reinforcement ribs 122. At the same time, the distribution of the cross-shaped reinforcement ribs 122 can be a groove formed in the housing 2 to form a sunken area 14, which plays a role in reducing weight while ensuring the strength of the housing 2.
参见图1,在一实施例中,第二光孔22的尺寸自第二凹槽26向第二容纳腔24呈渐扩设置。由于来自滤光片6的光线不一定是完全垂直射入的,因此,将第二光孔22设置为渐扩的形式,可以确保更多的光线入射到超表面透镜7,并最终被芯片4接收,提升测量精度。至于第一光孔21和第二光孔22的形状,可以是圆孔也可以是方形,尺寸大小可以依照光学设计作适应性调整。Referring to FIG. 1 , in one embodiment, the size of the second light hole 22 is gradually expanded from the second groove 26 to the second accommodating cavity 24. Since the light from the filter 6 is not necessarily completely vertically incident, the second light hole 22 is set to be gradually expanded to ensure that more light is incident on the metasurface lens 7 and finally received by the chip 4, thereby improving the measurement accuracy. As for the shapes of the first light hole 21 and the second light hole 22, they can be round holes or square holes, and the size can be adaptively adjusted according to the optical design.
在一实施例中,超表面透镜7由玻璃晶圆表面制作微结构形成,制作出来的超表面透镜7是平面透镜,制作成本更低,体积更小,并且同样能够达到改变光路和聚集光路的作用,保障光学传感器的正常使用功能。In one embodiment, the metasurface lens 7 is formed by a microstructure manufactured on the surface of a glass wafer. The manufactured metasurface lens 7 is a plane lens with lower manufacturing cost and smaller size. It can also achieve the function of changing the light path and focusing the light path, thereby ensuring the normal use function of the optical sensor.
在一实施例中,匀光片5和滤光片6上均贴附有保护膜。可以在匀光片5和滤光片6上均贴附有保护膜防止掉灰,保护膜需要可以耐高温的材料制成,如聚酰亚胺薄膜。In one embodiment, protective films are attached to both the light homogenizer 5 and the light filter 6. Protective films can be attached to both the light homogenizer 5 and the light filter 6 to prevent dust from falling off. The protective films need to be made of high-temperature resistant materials, such as polyimide films.
参见图1,在一实施例中,壳体2为注塑壳,壳体2内设置有隔板29,隔板29将壳体2分割为相互隔离的第一容纳腔23和第二容纳腔24。该实施例采用注塑壳,壳体2和隔板29采用注塑一体成型,制作工艺简单,制作成本更低。Referring to Fig. 1, in one embodiment, the housing 2 is an injection molded housing, and a partition 29 is provided inside the housing 2. The partition 29 divides the housing 2 into a mutually isolated first accommodating chamber 23 and a second accommodating chamber 24. This embodiment adopts an injection molded housing, and the housing 2 and the partition 29 are integrally formed by injection molding, which has a simple manufacturing process and a lower manufacturing cost.
在一实施例中,壳体2包括第一壳体和第二壳体,第一壳体与基板1配合形成有第一容纳腔23,第二壳体与基板1配合形成有第二容纳腔24,第一壳体和第二壳体均为金属壳,金属壳与基板1焊接。壳体2为金属壳,金属壳与基板1焊接。由于壳体2体积较大,因此可以设计为两个相互独立的第一壳体和第二壳体,并且为提高壳体2的强度,可以采用金属壳体,金属壳体与基板1通过银浆或锡膏焊接,使用过程中不容易发生变形。在可以在金属壳体的内表面涂覆黑色的吸光涂料,或者将金属壳体内表面设计为黑色哑光,起到减小容纳腔室内光反射的作用。In one embodiment, the shell 2 includes a first shell and a second shell. The first shell cooperates with the substrate 1 to form a first accommodating cavity 23. The second shell cooperates with the substrate 1 to form a second accommodating cavity 24. Both the first shell and the second shell are metal shells, and the metal shells are welded to the substrate 1. The shell 2 is a metal shell, and the metal shell is welded to the substrate 1. Since the shell 2 is large in size, it can be designed as two independent first shells and second shells, and in order to improve the strength of the shell 2, a metal shell can be used. The metal shell and the substrate 1 are welded by silver paste or solder paste, and it is not easy to deform during use. The inner surface of the metal shell can be coated with a black light-absorbing paint, or the inner surface of the metal shell can be designed to be matte black, which can reduce the light reflection in the accommodating cavity.
根据本申请的另一个方面,本申请还提供一种电子设备,电子设备包括上述的光学传感器。上述电子设备可以是便携式智能可穿戴设备,如VR或AR眼镜。由于电子设备包括了上述光学传感器的所有实施例的全部技术方案,因此至少具有上述全部技术方案带来的所有有益效果,在此不在一一赘述。According to another aspect of the present application, the present application also provides an electronic device, which includes the above-mentioned optical sensor. The above-mentioned electronic device may be a portable intelligent wearable device, such as VR or AR glasses. Since the electronic device includes all technical solutions of all embodiments of the above-mentioned optical sensor, it has at least all the beneficial effects brought by all the above-mentioned technical solutions, which are not described one by one here.
参照图5,根据本申请的第一实施例,本申请还提供一种光学传感器的封装方法,光学传感器的封装方法包括:5 , according to the first embodiment of the present application, the present application further provides a packaging method for an optical sensor, the packaging method for an optical sensor comprising:
S10,提供一壳体2,在壳体2上表面形成第一凹槽25、第二凹槽26,在壳体2内表面形成安装槽11,并设置贯穿第一凹槽25底面的第一光孔21和贯通第二凹槽26和安装槽11的第二光孔22;S10, providing a housing 2, forming a first groove 25 and a second groove 26 on the upper surface of the housing 2, forming a mounting groove 11 on the inner surface of the housing 2, and providing a first light hole 21 penetrating the bottom surface of the first groove 25 and a second light hole 22 penetrating the second groove 26 and the mounting groove 11;
第一光孔21和第二光孔22的作用是用于供光线通过,第一光孔21和第二光孔22的形状可以是圆孔也可以是方形,尺寸大小可以依照光学设计作适应性调整。The first light hole 21 and the second light hole 22 are used for allowing light to pass through. The shapes of the first light hole 21 and the second light hole 22 can be round or square, and the sizes can be adaptively adjusted according to the optical design.
S20,在第一凹槽25内设置匀光片5、在第二凹槽26内设置滤光片6,并在安装槽11内设置超表面透镜7,使匀光片5覆盖第一光孔21,滤光片6覆盖第二光孔22;S20, a light homogenizer 5 is arranged in the first groove 25, a filter 6 is arranged in the second groove 26, and a metasurface lens 7 is arranged in the mounting groove 11, so that the light homogenizer 5 covers the first light hole 21, and the filter 6 covers the second light hole 22;
安装槽11用于防止超表面透镜7,通过在壳体2的上表面上设置第一凹槽25和第二凹槽26,用于放置匀光片5和滤光片6,第一凹槽25和第二凹槽26可以起到定位作用,提高了贴装匀光片5和滤光片6的精度和贴装效率。因为实际的光学传感器中,壳体2的尺寸较大,深度也较大,如果要将匀光片5和滤光片6贴装于壳体2内侧,现有的设备会与壳体2发生干涉,因此需要设计额外的较小的贴装工装,以防止将匀光片5和滤光片6深入壳体2内时发生干涉,这无疑增加了贴装的难度,增加了制作成本。The mounting groove 11 is used to prevent the metasurface lens 7 from being blocked. The first groove 25 and the second groove 26 are provided on the upper surface of the housing 2 to place the light homogenizer 5 and the filter 6. The first groove 25 and the second groove 26 can play a positioning role, thereby improving the accuracy and efficiency of mounting the light homogenizer 5 and the filter 6. Because in an actual optical sensor, the housing 2 is large in size and depth, if the light homogenizer 5 and the filter 6 are to be mounted on the inner side of the housing 2, the existing equipment will interfere with the housing 2. Therefore, it is necessary to design an additional smaller mounting tool to prevent interference when the light homogenizer 5 and the filter 6 are inserted deep into the housing 2, which undoubtedly increases the difficulty of mounting and increases the production cost.
S30,提供一基板1,在基板1上分别设置光源3和芯片4;S30, providing a substrate 1, and arranging a light source 3 and a chip 4 on the substrate 1;
光源3可以是VCSEL激光发射器,可以发射出垂直且能量较为集中的光线,匀光片5用于将激光发生器发出的能量较为集中的光点转换为整面能量均匀的光;滤光片6作用是滤除不相干的环境光,以减少环境噪声。芯片4可以是ASIC芯片,当然,还可以是基板1上贴装其它需要的电子器件13。The light source 3 may be a VCSEL laser emitter, which can emit vertical light with relatively concentrated energy. The light homogenizer 5 is used to convert the light spot with relatively concentrated energy emitted by the laser generator into light with uniform energy on the entire surface. The filter 6 is used to filter out irrelevant ambient light to reduce environmental noise. The chip 4 may be an ASIC chip, or, of course, other required electronic devices 13 mounted on the substrate 1.
S40,将组装完成后的壳体2安装于基板1,以使壳体2与基板1配合形成第一容纳腔23和第二容纳腔24,光源3位于第一容纳腔23内,芯片4和超表面透镜7位于第二容纳腔24内,光源3正对第一光孔21设置,超表面透镜7面对芯片4设置。S40, install the assembled shell 2 on the substrate 1, so that the shell 2 cooperates with the substrate 1 to form a first accommodating cavity 23 and a second accommodating cavity 24, the light source 3 is located in the first accommodating cavity 23, the chip 4 and the metasurface lens 7 are located in the second accommodating cavity 24, the light source 3 is arranged opposite to the first light hole 21, and the metasurface lens 7 is arranged facing the chip 4.
本申请的上述实施例中,通过在壳体2面向第二容纳腔24的一侧设置安装槽11,将超表面透镜7安装在安装槽11内起到对超表面透镜7的支撑或固定作用,从滤光片6进入的光线穿过第二光孔22并在超表面透镜7的作用下达到改变光路和聚集光路的效果。超表面透镜7为平面透镜,降低了封装成本,且光路更小,能够减小封装后的光学传感器的体积,更适合小体积封装使用。并且,通过在壳体2的上表面上设置第一凹槽25和第二凹槽26,用于放置匀光片5和滤光片6,第一凹槽25和第二凹槽26可以起到定位作用,提高了贴装精度和贴装效率。该实施例具有能够降低封装成本和减小封装体积,同时提高匀光片5和滤光片6的贴装效率和贴装精度的优点。In the above-mentioned embodiment of the present application, by setting a mounting groove 11 on the side of the housing 2 facing the second accommodating cavity 24, the metasurface lens 7 is installed in the mounting groove 11 to support or fix the metasurface lens 7, and the light entering from the filter 6 passes through the second light hole 22 and achieves the effect of changing the light path and focusing the light path under the action of the metasurface lens 7. The metasurface lens 7 is a plane lens, which reduces the packaging cost, and the light path is smaller, which can reduce the volume of the packaged optical sensor and is more suitable for small-volume packaging. In addition, by setting a first groove 25 and a second groove 26 on the upper surface of the housing 2 for placing the light homogenizer 5 and the filter 6, the first groove 25 and the second groove 26 can play a positioning role, thereby improving the mounting accuracy and mounting efficiency. This embodiment has the advantages of being able to reduce the packaging cost and reduce the packaging volume, while improving the mounting efficiency and mounting accuracy of the light homogenizer 5 and the filter 6.
以上仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的技术构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围。The above are only optional embodiments of the present application, and do not limit the patent scope of the present application. All equivalent structural transformations made using the contents of the present application specification and drawings under the technical concept of the present application, or direct/indirect application in other related technical fields are included in the patent protection scope of the present application.

Claims (15)

  1. 一种光学传感器,其中,所述光学传感器包括基板和安装于所述基板的壳体,所述基板与所述壳体配合形成有相互隔离的第一容纳腔和第二容纳腔,所述第一容纳腔内设置有光源,所述第二容纳腔内设置有芯片,所述壳体上表面形成有第一凹槽和第二凹槽,所述壳体面向所述第二容纳腔的位置形成有安装槽,所述壳体还包括第一光孔和第二光孔,所述第一光孔连通所述第一凹槽和所述第一容纳腔,所述第二光孔连通所述第二凹槽和所述安装槽,所述第一凹槽内设置有覆盖所述第一光孔且正对所述光源的匀光片,所述第二凹槽内设置有覆盖所述第二光孔的滤光片,所述安装槽内设置有面向所述芯片的超表面透镜。An optical sensor, wherein the optical sensor includes a substrate and a shell mounted on the substrate, the substrate and the shell cooperate to form a first accommodating cavity and a second accommodating cavity isolated from each other, a light source is arranged in the first accommodating cavity, a chip is arranged in the second accommodating cavity, a first groove and a second groove are formed on the upper surface of the shell, a mounting groove is formed at a position of the shell facing the second accommodating cavity, the shell also includes a first light hole and a second light hole, the first light hole connects the first groove and the first accommodating cavity, the second light hole connects the second groove and the mounting groove, a light homogenizer covering the first light hole and facing the light source is arranged in the first groove, a filter covering the second light hole is arranged in the second groove, and a metasurface lens facing the chip is arranged in the mounting groove.
  2. 根据权利要求1所述的光学传感器,其中,所述第一凹槽与所述匀光片的之间、所述第二凹槽与所述滤光片的之间,所述安装槽与所述超表面透镜之间中至少一个设置有支撑件。The optical sensor according to claim 1, wherein a support is provided at least between the first groove and the light homogenizer, between the second groove and the filter, and between the mounting groove and the metasurface lens.
  3. 根据权利要求2所述的光学传感器,其中,所述支撑件包括支撑环和形成于所述支撑环上的泄气通道。The optical sensor according to claim 2, wherein the support member comprises a support ring and an air leakage channel formed on the support ring.
  4. 根据权利要求3所述的光学传感器,其中,所述支撑件包括设置于所述第一凹槽的第一支撑件和设置于所述安装槽的第三支撑件,所述第一支撑件包括方形环和设置于所述方形环相对两侧的第一缺口,所述方形环连接所述匀光片和所述第一凹槽的底面,所述方形环沿所述匀光片的内边缘一周设置,所述第一缺口形成所述泄气通道,所述第三支撑件的结构与所述第一支撑件的结构相同。The optical sensor according to claim 3, wherein the support member includes a first support member arranged in the first groove and a third support member arranged in the mounting groove, the first support member includes a square ring and first notches arranged on opposite sides of the square ring, the square ring connects the light homogenizer and the bottom surface of the first groove, the square ring is arranged along the inner edge of the light homogenizer, the first notch forms the air leakage channel, and the structure of the third support member is the same as that of the first support member.
  5. 根据权利要求3所述的光学传感器,其中,所述支撑件包括设置于所述第二凹槽的第二支撑件,所述第二支撑件包括圆环和设置于所述圆环相对两侧的第二缺口,所述圆环连接所述滤光片和所述第二凹槽的底面,所述圆环沿所述第二光孔的外边缘一周设置,所述第二缺口形成所述泄气通道。The optical sensor according to claim 3, wherein the support member includes a second support member arranged in the second groove, the second support member includes a ring and second notches arranged on opposite sides of the ring, the ring connects the filter and the bottom surface of the second groove, the ring is arranged along the outer edge of the second light hole, and the second notch forms the air leakage channel.
  6. 根据权利要求1所述的光学传感器,其中,所述第一凹槽与所述匀光片的之间、所述第二凹槽与所述滤光片的之间,所述安装槽与所述超表面透镜之间中至少一个设置有格挡槽。The optical sensor according to claim 1, wherein a blocking groove is provided at least between the first groove and the light homogenizer, between the second groove and the filter, and between the mounting groove and the metasurface lens.
  7. 根据权利要求1所述的光学传感器,其中,所述壳体包括外罩和设置于所述外罩内的加强结构,所述加强结构设置于所述第一容纳腔和所述第二容纳腔的顶部。The optical sensor according to claim 1, wherein the shell comprises an outer cover and a reinforcement structure arranged in the outer cover, and the reinforcement structure is arranged at the top of the first accommodating cavity and the second accommodating cavity.
  8. 根据权利要求7所述的光学传感器,其中,所述加强结构包括连接部和分别设置于所述连接部四周的加强筋,所述连接部被所述第一光孔和所述第二光孔贯穿,所述加强筋远离所述连接部的一端与所述外罩的侧壁连接。The optical sensor according to claim 7, wherein the reinforcement structure comprises a connecting portion and reinforcing ribs respectively arranged around the connecting portion, the connecting portion is penetrated by the first light hole and the second light hole, and one end of the reinforcing rib away from the connecting portion is connected to the side wall of the outer cover.
  9. 根据权利要求1~8中任一项所述的光学传感器,其中,所述第二光孔的尺寸自所述第二凹槽向所述第二容纳腔呈渐扩设置。The optical sensor according to any one of claims 1 to 8, wherein the size of the second light hole is gradually expanded from the second groove to the second accommodating cavity.
  10. 根据权利要求1~8中任一项所述的光学传感器,其中,所述超表面透镜由玻璃晶圆表面制作微结构形成。An optical sensor according to any one of claims 1 to 8, wherein the metasurface lens is formed by making a microstructure on the surface of a glass wafer.
  11. 根据权利要求1~8中任一项所述的光学传感器,其中,所述匀光片和所述滤光片上均贴附有保护膜。The optical sensor according to any one of claims 1 to 8, wherein a protective film is attached to both the light homogenizer and the filter.
  12. 根据权利要求1~8中任一项所述的光学传感器,其中,所述壳体为注塑壳,所述壳体内设置有隔板,所述隔板将所述壳体分割为相互隔离的所述第一容纳腔和所述第二容纳腔。The optical sensor according to any one of claims 1 to 8, wherein the shell is an injection-molded shell, and a partition is provided in the shell, and the partition divides the shell into the first accommodating cavity and the second accommodating cavity that are isolated from each other.
  13. 根据权利要求1~8中任一项所述的光学传感器,其中,所述壳体包括第一壳体和第二壳体,所述第一壳体与所述基板配合形成有所述第一容纳腔,所述第二壳体与所述基板配合形成有所述第二容纳腔,所述第一壳体和所述第二壳体均为金属壳,所述金属壳与所述基板焊接。An optical sensor according to any one of claims 1 to 8, wherein the shell includes a first shell and a second shell, the first shell cooperates with the substrate to form the first accommodating cavity, the second shell cooperates with the substrate to form the second accommodating cavity, the first shell and the second shell are both metal shells, and the metal shells are welded to the substrate.
  14. 一种电子设备,其中,所述电子设备包括权利要求1~13中任一项所述的光学传感器。An electronic device, wherein the electronic device comprises the optical sensor according to any one of claims 1 to 13.
  15. 一种光学传感器的封装方法,其中,所述光学传感器的封装方法包括:A packaging method for an optical sensor, wherein the packaging method for the optical sensor comprises:
    提供一壳体,在所述壳体上表面形成第一凹槽、第二凹槽,在所述壳体内表面形成安装槽,并设置贯穿所述第一凹槽底面的第一光孔和贯通所述第二凹槽和所述安装槽的第二光孔;A housing is provided, a first groove and a second groove are formed on the upper surface of the housing, a mounting groove is formed on the inner surface of the housing, and a first light hole penetrating the bottom surface of the first groove and a second light hole penetrating the second groove and the mounting groove are provided;
    在所述第一凹槽内设置匀光片、在所述第二凹槽内设置滤光片,并在所述安装槽内设置超表面透镜,使所述匀光片覆盖第一光孔,所述滤光片覆盖第二光孔;A light homogenizer is arranged in the first groove, a filter is arranged in the second groove, and a metasurface lens is arranged in the mounting groove, so that the light homogenizer covers the first light hole and the filter covers the second light hole;
    提供一基板,在所述基板上分别设置光源和芯片;Providing a substrate, on which a light source and a chip are respectively arranged;
    将组装完成后的所述壳体安装于所述基板,以使所述壳体与所述基板配合形成第一容纳腔和第二容纳腔,所述光源位于所述第一容纳腔内,所述芯片和所述超表面透镜位于所述第二容纳腔内,所述光源正对所述第一光孔设置,所述超表面透镜面对所述芯片设置。The assembled shell is installed on the substrate so that the shell and the substrate cooperate to form a first accommodating cavity and a second accommodating cavity, the light source is located in the first accommodating cavity, the chip and the metasurface lens are located in the second accommodating cavity, the light source is arranged opposite to the first light hole, and the metasurface lens is arranged facing the chip.
PCT/CN2023/133726 2022-11-24 2023-11-23 Optical sensor, electronic device, and optical sensor packaging method WO2024109889A1 (en)

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