WO2024108793A1 - 一种磁棒异物清理装置及磁棒异物清理方法 - Google Patents
一种磁棒异物清理装置及磁棒异物清理方法 Download PDFInfo
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- WO2024108793A1 WO2024108793A1 PCT/CN2023/078174 CN2023078174W WO2024108793A1 WO 2024108793 A1 WO2024108793 A1 WO 2024108793A1 CN 2023078174 W CN2023078174 W CN 2023078174W WO 2024108793 A1 WO2024108793 A1 WO 2024108793A1
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- WIPO (PCT)
- Prior art keywords
- foreign matter
- magnetic
- cleaning device
- matter cleaning
- accommodating
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000012530 fluid Substances 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000005452 bending Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 13
- 239000000243 solution Substances 0.000 description 12
- 230000005347 demagnetization Effects 0.000 description 6
- 238000000746 purification Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0804—Cleaning containers having tubular shape, e.g. casks, barrels, drums
- B08B9/0813—Cleaning containers having tubular shape, e.g. casks, barrels, drums by the force of jets or sprays
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/54—Reclaiming serviceable parts of waste accumulators
Definitions
- the present invention relates to the field of cleaning equipment, and in particular to a magnetic bar foreign matter cleaning device and a magnetic bar foreign matter cleaning method.
- the lithium battery recycling industry widely uses magnetic bars to strongly adsorb magnetic foreign matter in pipelines, thereby achieving the effect of demagnetization and purification. After long-term use of magnetic bars, a large amount of magnetic foreign matter will adhere to its surface. In order to ensure the demagnetization effect, the foreign matter on the magnetic bars needs to be cleaned regularly.
- the existing cleaning method is usually manual cleaning, which has the problems of high labor intensity and incomplete cleaning.
- the invention provides a magnetic bar foreign matter cleaning device and a magnetic bar foreign matter cleaning method, which can replace traditional manual cleaning, reduce labor intensity and clean the magnetic bar at the same time.
- An embodiment of the present invention provides a magnetic bar foreign matter cleaning device, which comprises:
- the containing cylinder 110 is used to contain liquid and contain the magnetic rod;
- the magnetic member 130 is connected to the accommodating tube 110 and is used to generate a magnetic field in the inner cavity of the accommodating tube 110;
- the liquid discharge member 150 is communicated with the inner cavity of the accommodating cylinder 110 .
- the side wall of the accommodating tube 110 is a hollow structure and forms a cavity 112 .
- the magnetic member 130 is located in the cavity 112 and connected to the side wall of the accommodating tube 110 .
- the magnetic rod foreign matter cleaning device further includes an ultrasonic component 140 , and the ultrasonic component 140 is disposed in the inner cavity of the accommodating tube 110 .
- the magnetic rod foreign matter cleaning device further includes a centrifugal member 170 , which is connected to the accommodating cylinder 110 , and is used to drive the fluid in the accommodating cylinder 110 to rotate.
- a centrifugal member 170 which is connected to the accommodating cylinder 110 , and is used to drive the fluid in the accommodating cylinder 110 to rotate.
- the magnetic rod foreign matter cleaning device further includes a collecting paddle 180 , which is annularly arranged on the inner wall of the accommodating tube 110 .
- the collecting paddle 180 is arc-shaped, and the arc-shaped bending direction of the collecting paddle 180 is opposite to the rotation direction of the centrifugal member 170 .
- the magnetic rod foreign body cleaning device further comprises a water injector 190
- the water injector 190 comprises a filling pipe 192 and a pressure pipe 194 which are connected to each other
- the pressure pipe 194 is annularly arranged at the top of the accommodating cylinder 110
- the pressure pipe 194 is annularly arranged with a connection with the accommodating cylinder 110.
- the inner cavity is connected to the water injection hole 196.
- the drainage component 150 includes a drainage block 152, a manifold 154 and a discharge pipe 156 connected in sequence, the drainage block 152 is connected to the bottom wall of the accommodating tube 110, and a drainage cavity 1521 is provided inside the drainage block 152.
- the drainage cavity 1521 is connected to the inner cavity of the accommodating tube 110 and the manifold 154 at the same time.
- the drainage block 152 is cylindrical, and a side wall array of the drainage block 152 is provided with drainage holes 1522 , and the drainage holes 1522 are used to connect the inner cavity of the accommodating tube 110 and the drainage cavity 1521 .
- An embodiment of the present invention further provides a magnetic bar foreign matter cleaning method, which is applied to the magnetic bar foreign matter cleaning device mentioned above, comprising:
- the control fluid is discharged through the liquid discharge member 150 to drive the foreign matter separated from the magnetic rod to be discharged.
- the beneficial effects of the magnetic bar foreign matter cleaning device and the magnetic bar foreign matter cleaning method according to the embodiments of the present invention include, for example:
- the magnetic bar foreign matter cleaning device comprises a receiving tube 110, a magnetic member 130 and a liquid discharge member 150; the receiving tube 110 is used to contain liquid and receive the magnetic bar, so that the magnetic bar adsorbed with foreign matter is immersed in the liquid in the receiving tube 110.
- the magnetic member 130 is connected to the receiving tube 110, and is used to generate a magnetic field to the inner cavity of the receiving tube 110, and the magnetic force of the magnetic bar to the foreign matter is offset by the magnetic force, so that the foreign matter is separated from the magnetic bar and flows with the liquid.
- the liquid discharge member 150 is connected to the inner cavity of the receiving tube 110, and is used to discharge the liquid in the cavity of the receiving tube 110, and discharge the foreign matter flowing with the liquid, thereby realizing the cleaning operation of the foreign matter on the magnetic bar.
- FIG1 is a schematic structural diagram of a magnetic bar foreign matter cleaning device provided in an embodiment of the present invention.
- FIG2 is a cross-sectional schematic diagram of a magnetic bar foreign matter cleaning device from a first viewing angle provided in an embodiment of the present invention
- FIG. 3 is a cross-sectional schematic diagram of the magnetic bar foreign matter cleaning device provided in an embodiment of the present invention from a second viewing angle;
- FIG. 4 is a partial enlarged view of IV in FIG. 2 provided in an embodiment of the present invention.
- Icons 100-magnetic rod foreign body cleaning device; 110-containing cylinder; 112-cavity; 130-magnetic part; 140-ultrasonic part; 150-drainage part; 152-drainage block; 1521-drainage cavity; 1522-drainage hole; 154-collecting pipe; 156-discharge pipe; 170-centrifugal part; 180-collecting paddle; 190-water injector; 192-filling pipe; 194-pressurizing pipe; 196-water injection hole.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two elements.
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two elements.
- the lithium battery recycling and new energy industry widely uses fluid demagnetizers to strongly adsorb magnetic foreign matter passing through the pipeline to achieve the effect of demagnetization and purification.
- the fluid demagnetizer is based on the magnetism of a permanent magnet and uses multiple magnetic bars to strongly adsorb magnetic foreign matter to achieve the effect of demagnetization and purification.
- the magnetic foreign matter on the surface of the magnetic bars will be cleaned regularly.
- the method of removing magnetic foreign matter from the magnetic bar is mainly manual cleaning and demagnetization. Since the magnetic bar of the fluid demagnetizer has a strong adsorption force on magnetic foreign matter, it also makes people Manual cleaning of magnetic foreign matter is time-consuming and laborious and the effect is not significant.
- This embodiment provides a magnetic rod foreign matter cleaning device 100 and a magnetic rod foreign matter cleaning method.
- the magnetic rod foreign matter cleaning device 100 and the magnetic rod foreign matter cleaning method provided in the embodiments of the present invention can solve the above-mentioned problems, which will be described in detail below.
- the magnetic rod foreign matter cleaning device 100 includes: a accommodating cylinder 110, a magnetic member 130 and a liquid discharge member 150.
- the accommodating cylinder 110 is used to contain liquid and accommodate the magnetic rod; the magnetic member is connected to the accommodating cylinder 110 and is used to generate a magnetic field for the inner cavity of the accommodating cylinder 110; the liquid discharge member 150 is connected to the inner cavity of the accommodating cylinder 110.
- the magnetic rod with foreign objects adsorbed thereon when cleaning the magnetic rod from foreign objects, the magnetic rod with foreign objects adsorbed thereon can be immersed in the liquid in the accommodating tube 110, and the magnetic force generated by the magnetic element 130 can offset the magnetic force of the magnetic rod on the foreign objects, so that the foreign objects can be separated from the magnetic rod and flow with the liquid.
- the liquid discharge element 150 can discharge the liquid in the accommodating chamber and discharge the foreign objects at the same time, thereby completing the cleaning operation of the foreign objects on the magnetic rod.
- the side wall of the accommodating tube 110 is a hollow structure and forms a cavity 112 .
- the magnetic member 130 is located in the cavity 112 and connected to the side wall of the accommodating tube 110 .
- the magnetic member 130 can be protected to a certain extent, avoiding direct contact between the magnetic member 130 and the liquid.
- the magnetic field generated by the magnetic member 130 can completely cover the inner cavity of the accommodating tube 110, thereby completely demagnetizing the magnetic rod located in the inner cavity of the accommodating tube 110.
- the magnetic member 130 is specifically an energized solenoid coil, which can generate a magnetic field by energizing an external power source, and the number of the energized solenoid coils is multiple turns, and the multiple turns of the energized solenoid coils are arranged in a ring shape in the cavity 112 .
- the magnetic rod foreign matter cleaning device 100 further includes an ultrasonic component 140 , which is disposed in the inner cavity of the accommodating tube 110 .
- an ultrasonic component 140 is provided to generate ultrasonic waves, thereby forming a cavitation effect.
- the cavitation effect and the magnetic field force generated by the magnetic component 130 the magnetic rod and foreign matter can be effectively separated, thereby improving the cleaning efficiency of the magnetic rod.
- the magnetic rod foreign matter cleaning device 100 further includes a centrifugal member 170 , which is connected to the accommodating cylinder 110 , and is used to drive the fluid in the accommodating cylinder 110 to rotate.
- a centrifugal member 170 which is connected to the accommodating cylinder 110 , and is used to drive the fluid in the accommodating cylinder 110 to rotate.
- the rotation of the centrifugal member 170 drives the liquid in the accommodating tube 110 to rotate synchronously, so that the foreign matter mixed in the liquid moves toward the inner wall of the accommodating tube 110 .
- centrifugal members 170 which are equidistantly distributed in an annular manner in the accommodating tube 110 , so that foreign matter in any part of the inner cavity of the accommodating tube 110 can undergo centrifugal motion.
- the number of the centrifugal elements 170 may be one, two, three, five, six, seven, etc., and the specific number is not limited.
- the rotating water flow collides with the magnetic bar, and the foreign matter is moved away from the magnetic bar by the centrifugal effect.
- the magnetic rod foreign matter cleaning device 100 further includes a collecting paddle 180 , which is annularly arranged on the inner wall of the accommodating tube 110 .
- the collecting paddle 180 is provided to collect foreign matter in the centrifugal motion.
- the collecting paddle 180 is arc-shaped, and the arc-shaped bending direction of the collecting paddle 180 is opposite to the rotation direction of the centrifugal member 170 .
- a collection chamber for containing centrifugal foreign matter can be formed between the arc-shaped collecting paddle 180 and the inner wall of the accommodating cylinder 110, and the direction of the collecting chamber is opposite to the movement direction of the centrifugal foreign matter, so that the centrifugal foreign matter can enter the collecting chamber by itself during the centrifugation process, thereby accelerating the separation of the foreign matter and the magnetic rod.
- curvature of the collecting paddle 180 is 30°-90°, and the specific angle value may be 30°, 40°, 50°, 60°, 70°, 80°, or 90°.
- the magnetic rod foreign matter cleaning device 100 also includes a water injector 190, which includes a connected filling pipe 192 and a pressure pipe 194, and the pressure pipe 194 is annularly arranged at the top of the accommodating cylinder 110.
- the pressure pipe 194 is annularly arranged with a water injection hole 196 connected to the inner cavity of the accommodating cylinder 110.
- the filling pipe 192 is used to connect an external liquid source to fill liquid into the pressurizing pipe 194.
- the liquid flows into the annular pressurizing pipe 194, which is convenient for adding liquid to various areas of the inner cavity of the accommodating tube 110.
- the liquid flows out through the water injection hole 196, so that the liquid can receive a pressurized effect in the process of entering the inner cavity of the accommodating tube 110, so that the liquid in the inner cavity of the accommodating tube 110 itself has a certain pressure and flow rate, which is conducive to the rapid separation of foreign matter and the magnetic rod.
- the diameter of the water injection hole 196 is 2cm-6cm.
- the liquid flows out through the water injection hole 196 to vertically flush the inner wall of the accommodating tube 110, flushing foreign matter attached to the inner wall of the accommodating tube 110 to the bottom of the accommodating tube 110 and discharging it.
- the drainage component 150 includes a drainage block 152, a manifold 154 and a discharge pipe 156 connected in sequence, the drainage block 152 is connected to the bottom wall of the accommodating tube 110, and a drainage cavity 1521 is provided inside the drainage block 152.
- the drainage cavity 1521 is connected to the inner cavity of the accommodating tube 110 and the manifold 154 at the same time.
- the liquid in the inner cavity of the accommodating tube 110 passes through the drainage cavity 1521 and enters the manifold 154, and is then discharged uniformly by the discharge pipe 156, thereby achieving the discharge of liquid and foreign matter while improving the discharge efficiency of the liquid.
- the ultrasonic element 140 is disposed on the top of the drainage hole 1522, and the magnetic rods to be cleaned are placed on each ultrasonic The top of the sound piece 140.
- the manifold 154 has a larger upper portion and smaller lower portion structure, and the inner diameter of the end of the manifold 154 connected to the drainage cavity 1521 is larger than the inner diameter of the end of the manifold 154 connected to the discharge pipe 156 , so that the liquid can be easily gathered in the manifold 154 .
- a solenoid valve and a filter may be provided on the discharge pipe 156 , and the discharge pipe 156 may be intelligently controlled by the solenoid valve, while the filter may filter foreign matter passing through the discharge pipe 156 .
- the drainage block 152 is cylindrical, and a side wall array of the drainage block 152 is provided with drainage holes 1522 , and the drainage holes 1522 are used to connect the inner cavity of the accommodating tube 110 and the drainage cavity 1521 .
- the drainage holes 1522 are arranged in an array, so that the liquid in the inner cavity of the accommodating tube 110 enters the drainage cavity 1521 in multiple streams.
- each row is provided with a plurality of drainage holes 1522 , and each drainage hole 1522 is arranged at intervals, and the aperture of the drainage hole 1522 is 0.5 cm-1 cm, so that rapid drainage of the liquid is achieved through the plurality of drainage holes 1522 .
- the embodiment of the present invention further provides a magnetic bar foreign matter cleaning method, which is applied to the magnetic bar foreign matter cleaning device 100, comprising:
- the control fluid is discharged through the liquid discharge member 150 to drive the foreign matter separated from the magnetic rod to be discharged.
- the magnetic bar foreign body cleaning method also includes:
- the control collecting paddle 180 collects foreign matter flowing into the liquid on the inner wall of the accommodating tube 110 to prevent the foreign matter from being re-adsorbed on the magnetic rod.
- the working principle of the magnetic bar foreign body cleaning device 100 is as follows:
- the magnetic bar foreign matter cleaning device 100 includes a receiving tube 110, a magnetic member 130 and a liquid discharge member 150; the receiving tube 110 is used to contain liquid and receive the magnetic bar, so that the magnetic bar adsorbed with foreign matter is immersed in the liquid in the receiving tube 110.
- the magnetic member 130 is connected to the receiving tube 110, and is used to generate a magnetic field to the inner cavity of the receiving tube 110, and offset the magnetic force of the magnetic bar adsorbing foreign matter through the magnetic field force, so that the foreign matter is separated from the magnetic bar and flows with the liquid.
- the liquid discharge member 150 is connected to the inner cavity of the receiving tube 110, and is used to discharge the liquid in the receiving cavity, and discharge the foreign matter flowing with the liquid, thereby realizing the cleaning operation of the foreign matter on the magnetic bar.
- the magnetic rod foreign matter cleaning device 100 provided in this embodiment has at least the following advantages:
- the magnetic bar is demagnetized by the magnetic field force and combined with the cavitation effect produced by the ultrasonic element 140, so that the foreign matter on the magnetic bar is cleaned more effectively.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
一种磁棒异物清理装置(100)及磁棒异物清理方法,磁棒异物清理装置(100)包括容置筒(110)、磁力件(130)和排液件(150);容置筒(110)用于盛装液体并容置磁棒,使得吸附有异物的磁棒浸泡在容置筒(110)内的液体中,磁力件(130)连接于容置筒(110),并用于对容置筒(110)的内腔产生磁场,通过磁场力抵消掉磁棒对异物的吸附磁力,使得异物脱离磁棒并随液体流动。排液件(150)与容置筒(110)的内腔连通,用于将容置腔内的液体排出,顺带排出随液体流动的异物,从而实现对磁棒上异物的清理作业。
Description
本发明涉及清洗设备领域,具体而言,涉及一种磁棒异物清理装置及磁棒异物清理方法。
锂电回收行业广泛应用磁棒对管道中的磁性异物进行强力吸附,从而达到除磁提纯的效果。磁棒长期使用后,其表面会附着大量磁性异物,为了确保除磁效果,需要定期对磁棒上的异物进行清理。
现有的清理方式通常为人工清洗,存在劳动强度大且清理不干净的问题。
发明内容
本发明提供了一种磁棒异物清理装置及磁棒异物清理方法,其能够替代传统的人工清洗,降低劳动强度的同时还能将磁棒清理干净。
本发明的实施例可以这样实现:
本发明的实施例提供了一种磁棒异物清理装置,其包括:
容置筒110,容置筒110用于盛装液体并容置磁棒;
磁力件130,磁力件130连接于容置筒110,并用于对容置筒110的内腔产生磁力场;
排液件150,排液件150与容置筒110的内腔连通。
可选地,容置筒110的侧壁为中空结构,并形成有空腔112,磁力件130位于空腔112内并与容置筒110的侧壁连接。
可选地,磁棒异物清理装置还包括超声件140,超声件140设置于容置筒110的内腔。
可选地,磁棒异物清理装置还包括离心件170,离心件170连接于容置筒110,离心件170用于带动容置筒110内的流体转动。
可选地,磁棒异物清理装置还包括收集拨片180,收集拨片180环形设置于容置筒110的内侧壁。
可选地,收集拨片180呈弧形,并且收集拨片180的弧形弯曲方向与离心件170的转动方向相反。
可选地,磁棒异物清理装置还包括注水器190,注水器190包括相连通的加注管192和加压管194,加压管194环形设置于容置筒110的顶端,加压管194环形设置有与容置筒110
的内腔连通的注水孔196。
可选地,排液件150包括依次连接的引流块152、汇流管154和排出管156,引流块152连接于容置筒110的底壁,引流块152的内部设置有引流腔1521,引流腔1521同时与容置筒110的内腔以及汇流管154连通。
可选地,引流块152呈圆柱形,引流块152的侧壁阵列设置有引流孔1522,引流孔1522用于连通容置筒110的内腔和引流腔1521。
本发明的实施例还提供了一种磁棒异物清理方法,应用于上述的磁棒异物清理装置,包括:
控制磁棒放入至容置筒110的内腔,并加入流体至容置筒110的内腔;
控制磁力件130向容置筒110的内腔产生磁力场,以抵消磁棒对异物的磁吸力;
控制流体通过排液件150排出,以带动与磁棒分离后的异物排出。
本发明实施例的磁棒异物清理装置及磁棒异物清理方法的有益效果包括,例如:
该磁棒异物清理装置包括容置筒110、磁力件130和排液件150;容置筒110用于盛装液体并容置磁棒,使得吸附有异物的磁棒浸泡在容置筒110内的液体中。磁力件130连接于容置筒110,并用于对容置筒110的内腔产生磁场,通过磁场力抵消掉磁棒对异物的吸附磁力,使得异物脱离磁棒并随液体流动。排液件150与容置筒110的内腔连通,用于将容置110腔内的液体排出,顺带排出随液体流动的异物,从而实现对磁棒上异物的清理作业。
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。
图1为本发明的实施例中提供的磁棒异物清理装置的结构示意图;
图2为本发明的实施例中提供的磁棒异物清理装置的第一视角的截面示意图;
图3为本发明的实施例中提供的磁棒异物清理装置的第二视角的截面示意图;
图4为本发明的实施例中提供的图2中IV的局部放大图。
图标:100-磁棒异物清理装置;110-容置筒;112-空腔;130-磁力件;140-超声件;150-排液件;152-引流块;1521-引流腔;1522-引流孔;154-汇流管;156-排出管;170-离心件;180-收集拨片;190-注水器;192-加注管;194-加压管;196-注水孔。
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。
除非另有明确的规定和限定,“设置”、“连接”等术语应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。
锂电回收新能源行业广泛应用流体式除磁器对通过管道中的磁性异物进行强力吸附达到除磁提纯作用,而流体式除铁器是基于一种永久性磁铁的磁性通过多根磁棒对磁性异物进行强力吸附从而达到除磁提纯的效果,当大量的磁性异物吸附于多根磁棒表面时,为了不影响磁棒的吸附除磁提纯效果,会定期对磁棒表面的磁性异物进行清理。目前,磁棒上的磁性异物的办法主要是人工清洗除磁,由于流体式除铁器磁棒对磁性异物的吸附力较强,也使得人
工清理磁性异物时费时费力并且效果不显著。
请参考图1-图4,本实施例提供了一种磁棒异物清理装置100及磁棒异物清理方法,本发明的实施例中提供的磁棒异物清理装置100及磁棒异物清理方法可以解决上述问题,接下来将对其进行详细的描述。
该磁棒异物清理装置100包括:容置筒110、磁力件130和排液件150,容置筒110用于盛装液体并容置磁棒;力件连接于容置筒110,并用于对容置筒110的内腔产生磁力场;排液件150与容置筒110的内腔连通。
上述技术方案中,在对磁棒进行异物清理时,可将吸附有异物的磁棒浸泡在容置筒110内的液体汇总,通过磁力件130产生磁场力,抵消掉磁棒对异物的吸附磁力,使得异物脱离磁棒并随液体流动。而排液件150则可将容置腔内的液体排出,顺带排出异物,实现对磁棒上异物的清理作业。
可选地,容置筒110的侧壁为中空结构,并形成有空腔112,磁力件130位于空腔112内并与容置筒110的侧壁连接。
上述技术方案中,通过设置成中空结构,可以对磁力件130起到一定的保护作用,避免磁力件130与液体直接接触。同时使得磁力件130产生的磁场可以完全覆盖容置筒110的内腔,从而对位于容置筒110内腔中的磁棒进行全面消磁处理。
值得注意的是,磁力件130具体为通电螺线圈,可通过外接电源通电产生磁场。并且通电螺线圈的数量为多匝,多匝通电螺线圈环形布置于空腔112内。
可选地,磁棒异物清理装置100还包括超声件140,超声件140设置于容置筒110的内腔。
上述技术方案中,通过设置超声件140用于产生超声波,进而形成空化效应,通过空化效应与磁力件130产生的磁场力的配合作用下,可实现磁棒与异物的有效分离,进而提高了磁棒清理效率。
值得注意的是,超声件140为中低频17KHz-28KHz时,清洗磁棒表面的异物的效果最好。
可选地,磁棒异物清理装置100还包括离心件170,离心件170连接于容置筒110,离心件170用于带动容置筒110内的流体转动。
上述技术方案中,通过设置离心件170,通过离心件170的转动带动容置筒110内的液体同步转动,使得混杂在液体内的异物朝向容置筒110的内壁移动。
值得注意的是,离心件170的数目为四个,四个离心件170环形等距分布于容置筒110内,使得容置筒110内腔各处异物均能进行离心运动。
在本发明的其他实施例中,离心件170的数目还可以是一、二、三、五、六、七个等,其具体数目不作限定。
并且,离心件170的转动频率为正弦函数Y=sinX+1,周期约为30~60S,转动水流对磁棒进行撞击接触,通过离心作用使得异物远离磁棒。
可选地,磁棒异物清理装置100还包括收集拨片180,收集拨片180环形设置于容置筒110的内侧壁。
上述技术方案中,通过设置收集拨片180,用于对离心运动中的异物进行隔档收集。
可选地,收集拨片180呈弧形,并且收集拨片180的弧形弯曲方向与离心件170的转动方向相反。
上述技术方案中,呈弧形的收集拨片180和容置筒110的内壁之间可形成有盛装离心异物的收集腔,并使收集腔的朝向与离心异物的运动方向相对,方便离心异物在离心过程中可自行进入收集腔内,加速异物与磁棒的分离。
值得注意的是,收集拨片180的弯曲程度为30°-90°,其具体角度值可以是30°、40°、50°、60°、70°、80°、90°。
可选地,磁棒异物清理装置100还包括注水器190,注水器190包括相连通的加注管192和加压管194,加压管194环形设置于容置筒110的顶端,加压管194环形设置有与容置筒110的内腔连通的注水孔196。
上述技术方案中,加注管192用于外接液体源向加压管194加注液体。液体流入环形设置的加压管194,方便对容置筒110的内腔各区域进行加液。液体通过注水孔196流出,使得液体在进入容置筒110内腔的过程中能收到一个加压的效果,让容置筒110内腔的液体自身具备一定的压力和流速,有助于异物和磁棒的快速分离。
并且,注水孔196的孔径为2cm-6cm,液体通过注水孔196流出,可以对容置筒110的内壁进行垂直冲洗,将附着于容置筒110内壁的异物冲洗至容置筒110的底部排出。
可选地,排液件150包括依次连接的引流块152、汇流管154和排出管156,引流块152连接于容置筒110的底壁,引流块152的内部设置有引流腔1521,引流腔1521同时与容置筒110的内腔以及汇流管154连通。
上述技术方案中,通过引流块152、汇流管154以及排出管156的依次连接,使得容置筒110内腔的液体经过引流腔1521后进入汇流管154,再由排出管156统一排出,实现对液体以及异物的排出的同时,提高了液体的排出效率。
值得注意的是,超声件140设置于引流孔1522的顶部,而待清理的磁棒则放置于各个超
声件140的顶部。
并且,汇流管154呈上大下小结构,汇流管154与引流腔1521连通的端部的内径大于汇流管154与排出管156连通的端部的内径,使得液体在汇流管154中方便聚集。
此外,还可以在排出管156上设置电磁阀和过滤器,通过电磁阀实现对排出管156的智能控制,过滤器则可以对经过排出管156的异物起到过滤作用。
可选地,引流块152呈圆柱形,引流块152的侧壁阵列设置有引流孔1522,引流孔1522用于连通容置筒110的内腔和引流腔1521。
上述技术方案中,通过阵列设置引流孔1522,使得容置筒110内腔的液体分多股进入至引流腔1521。
值得注意的是,引流孔1522设置为四排,每排设置多个引流孔1522,并且每个引流孔1522间隔设置,引流孔1522的孔径为0.5cm-1cm,通过多个引流孔1522实现对液体的快速引流。
本发明的实施例还提供了一种磁棒异物清理方法,应用于上述的磁棒异物清理装置100,包括:
控制磁棒放入至容置筒110的内腔,并加入流体至容置筒110的内腔;
控制磁力件130向容置筒110的内腔产生磁力场,以抵消磁棒对异物的磁吸力;
控制流体通过排液件150排出,以带动与磁棒分离后的异物排出。
此外,该磁棒异物清理方法还包括:
控制超声件140通过液体发生空化效应,以清洗磁棒上的异物;
控制离心件170带动附有异物的液体往容置筒110内侧壁移动;
控制收集拨片180将流动至容置筒110内侧壁液体中的异物进行收集,防止异物重新吸附在磁棒上。
根据本实施例提供的一种磁棒异物清理装置100,磁棒异物清理装置100的工作原理:
该磁棒异物清理装置100包括容置筒110、磁力件130和排液件150;容置筒110用于盛装液体并容置磁棒,使得吸附有异物的磁棒浸泡在容置筒110内的液体中。磁力件130连接于容置筒110,并用于对容置筒110的内腔产生磁场,并通过磁场力抵消掉磁棒对异物的吸附磁力,使得异物脱离磁棒并随液体流动。排液件150与容置筒110的内腔连通,用于将容置腔内的液体排出,顺带排出随液体流动的异物,从而实现对磁棒上异物的清理作业。
本实施例提供的一种磁棒异物清理装置100至少具有以下优点:
(1)、能够替代传统的人工清洗,降低劳动强度的同时还能将磁棒清理干净;
(2)、通过设置离心件170和收集拨片180的配合,对离心水流中的异物进行收集,避免异物散乱的分布于容置筒110的内腔;
(3)、通过磁场力对磁棒进行消磁结合超声件140产生的空化效应,使得磁棒上的异物清理效果更佳。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。
Claims (10)
- 一种磁棒异物清理装置,其特征在于,包括:容置筒(110),所述容置筒(110)用于盛装液体并容置磁棒;磁力件(130),所述磁力件(130)连接于所述容置筒(110),并用于对所述容置筒(110)的内腔产生磁场;排液件(150),所述排液件(150)与所述容置筒(110)的内腔连通。
- 根据权利要求1所述的磁棒异物清理装置,其特征在于,所述容置筒(110)的侧壁为中空结构,并形成有空腔(112),所述磁力件(130)位于所述空腔(112)内并与所述容置筒(110)的侧壁连接。
- 根据权利要求1所述的磁棒异物清理装置,其特征在于,所述磁棒异物清理装置还包括超声件(140),所述超声件(140)设置于所述容置筒(110)的内腔。
- 根据权利要求1所述的磁棒异物清理装置,其特征在于,所述磁棒异物清理装置还包括离心件(170),所述离心件(170)连接于所述容置筒(110),所述离心件(170)用于带动所述容置筒(110)内的流体转动。
- 根据权利要求4所述的磁棒异物清理装置,其特征在于,所述磁棒异物清理装置还包括收集拨片(180),所述收集拨片(180)环形设置于所述容置筒(110)的内侧壁。
- 根据权利要求5所述的磁棒异物清理装置,其特征在于,所述收集拨片(180)呈弧形,并且所述收集拨片(180)的弧形弯曲方向与所述离心件(170)的转动方向相反。
- 根据权利要求1所述的磁棒异物清理装置,其特征在于,所述磁棒异物清理装置还包括注水器(190),所述注水器(190)包括相连通的加注管(192)和加压管(194),所述加压管(194)环形设置于所述容置筒(110)的顶端,所述加压管(194)环形设置有与所述容置筒(110)的内腔连通的注水孔(196)。
- 根据权利要求1所述的磁棒异物清理装置,其特征在于,所述排液件(150)包括依次连接的引流块(152)、汇流管(154)和排出管(156),所述引流块(152)连接于所述容置筒(110)的底壁,所述引流块(152)的内部设置有引流腔(1521),所述引流腔(1521)同时与所述容置筒(110)的内腔以及所述汇流管(154)连通。
- 根据权利要求8所述的磁棒异物清理装置,其特征在于,所述引流块(152)呈圆柱形,所述引流块(152)的侧壁阵列设置有引流孔(1522),所述引流孔(1522)用于连通所述容置筒(110)的内腔和所述引流腔(1521)。
- 一种磁棒异物清理方法,其特征在于,应用于权利要求1-9任一项所述的磁棒异物清理装置,包括:控制磁棒放入至所述容置筒(110)的内腔,并加入流体至容置筒(110)的内腔;控制磁力件(130)向所述容置筒(110)的内腔产生磁力场,以抵消磁棒对异物的磁吸力;控制流体通过所述排液件(150)排出,以带动与磁棒分离后的异物排出。
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CN105470579A (zh) * | 2015-11-30 | 2016-04-06 | 金川集团股份有限公司 | 一种用于锂电池材料除磁性异物的装置及方法 |
CN207056778U (zh) * | 2017-06-30 | 2018-03-02 | 格林美股份有限公司 | 一种用于锂电池生产的除磁装置 |
CN107884244A (zh) * | 2017-11-24 | 2018-04-06 | 广东佳纳能源科技有限公司 | 一种磁性异物提取设备和方法 |
CN111203318A (zh) * | 2020-03-06 | 2020-05-29 | 软控股份有限公司 | 除铁装置及具有其的除铁设备 |
WO2022158985A1 (en) * | 2021-01-25 | 2022-07-28 | Jagtech As | Device for automatic capturing and removing magnetic material from a flow of material |
CN216173165U (zh) * | 2021-10-11 | 2022-04-05 | 宁德时代新能源科技股份有限公司 | 一种套筒及清洁装置 |
CN115228606A (zh) * | 2022-07-21 | 2022-10-25 | 中山市宏唯自动化科技有限公司 | 浆料杂质去除装置及浆料杂质去除方法 |
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