WO2024092965A1 - 隔离板组件、电池模组、电池包、用电装置 - Google Patents

隔离板组件、电池模组、电池包、用电装置 Download PDF

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Publication number
WO2024092965A1
WO2024092965A1 PCT/CN2022/138067 CN2022138067W WO2024092965A1 WO 2024092965 A1 WO2024092965 A1 WO 2024092965A1 CN 2022138067 W CN2022138067 W CN 2022138067W WO 2024092965 A1 WO2024092965 A1 WO 2024092965A1
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WO
WIPO (PCT)
Prior art keywords
glue
insulating plate
isolation plate
glue injection
connecting portion
Prior art date
Application number
PCT/CN2022/138067
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English (en)
French (fr)
Inventor
陈宜锋
彭陈钦
李金凤
陈凯华
黄仰枝
Original Assignee
宁德时代新能源科技股份有限公司
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Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Publication of WO2024092965A1 publication Critical patent/WO2024092965A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/588Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries outside the batteries, e.g. incorrect connections of terminals or busbars
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593Spacers; Insulating plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery technology, and in particular to an isolation plate assembly, a battery module, a battery pack, and an electrical device.
  • the distance between the output pole of the battery module or battery pack and the battery cell assembly is not fixed. When they are far apart, the output pole is too long and is prone to cracking and failure during transportation and locking.
  • the present application provides an isolation plate assembly, a battery module, a battery pack, and an electrical device, which can provide a more stable connection to the output pole and prevent the output pole from cracking and failing.
  • an isolation plate assembly comprising:
  • a partition plate having a plurality of busbar mounting positions
  • bus bar wherein each bus bar mounting position is provided with a bus bar
  • An output pole having a first fixing portion and a second fixing portion, wherein the first fixing portion is electrically connected to at least one bus bar;
  • the insulating plate has a first connecting portion and a second connecting portion, wherein the first connecting portion is connected to the isolation plate, and the second connecting portion is connected to the second fixing portion.
  • the insulating plate is connected to the output pole
  • the isolation plate is connected to the insulating plate
  • the output pole is electrically connected to the bus bar, which can strengthen the fixation of the output pole and effectively prevent the output pole from cracking and failing during transportation and locking.
  • the second connecting portion and the second fixing portion are bonded together, and an adhesive layer is provided between the two.
  • the output pole can be more firmly connected to the insulating plate to prevent the problem of cracking and failure of the output pole caused by large torque during transportation and locking.
  • the isolation panel comprises:
  • the second insulating plate body is overlapped with the first insulating plate body, the bus bar is arranged between the first insulating plate body and the second insulating plate body, and the first connecting portion is located between the first insulating plate body and the second insulating plate body.
  • first insulating plate body and the second insulating plate body can clamp the first connecting portion therebetween to achieve a more secure connection.
  • the first connection portion is connected to the first insulating plate body; and/or the first connection portion is connected to the second insulating plate body.
  • At least one of the plurality of busbars presses the first connection portion onto the first insulating plate body or the second insulating plate body.
  • the insulating plate can be fixed more firmly.
  • the second fixing portion is a plate-shaped structure, and the second fixing portion is laterally disposed above the second connecting portion.
  • the volume of the output pole along the thickness direction of the isolation plate can be reduced, making the battery module or battery pack more compact.
  • a glue storage tank is provided on the upper surface of the isolation plate, and the glue storage tank is located at the bottom of the output pole, and the glue storage tank is configured to store glue so that the bottom of the output pole is bonded to the insulation plate.
  • the glue storage tank By pouring glue into the glue storage tank, when the glue is full, the second fixing part of the output pole and the second connecting part can be bonded and fixed, so that the second fixing part of the output pole is fixed more firmly.
  • the insulating plate is provided with through glue injection holes along the thickness direction of the isolation plate, and the glue injection holes are configured to deliver glue to the top of the battery cell so that the bottom of the insulating plate is bonded and fixed to the top of the battery cell.
  • the glue injection hole passes through the insulating board, and glue can be injected into the glue injection hole from the top of the insulating board, so that glue injection can be achieved after the isolation board assembly is installed, which is convenient for installation.
  • a glue injection groove is provided on the upper surface of the insulating board. Along the thickness direction of the isolation board, the bottom of the glue injection groove is shallower than the bottom of the glue storage groove.
  • the glue injection groove is provided with a glue discharge port, which is connected to the glue storage tank for discharging glue into the glue storage tank.
  • the bottom of the glue injection groove is shallower than the bottom of the glue storage groove.
  • glue When glue is injected into the glue injection groove, the glue will flow into the glue storage groove under its own gravity, so that the bottom of the output pole and the insulation board are insulated and bonded.
  • the setting of the glue injection groove can make glue injection more convenient, and there is no need to apply glue to the isolation board and the insulation board before installing them together, which simplifies the assembly process.
  • the glue injection hole is located in the glue injection groove.
  • Glue can be injected into the glue injection hole or the glue injection groove or into the glue injection hole or the glue injection groove at the same time to achieve bonding and fixing of the insulating plate and the battery cell as well as the insulating plate and the output pole, making the operation simpler and more convenient.
  • a reinforcing rib is provided in the glue injection hole.
  • connection between the glue and the insulation board can be achieved, thereby improving the strength of the insulation board.
  • a glue injection observation window is provided on the insulation board, and the glue injection observation window penetrates the insulation board along the thickness direction of the insulation board.
  • a battery module comprising:
  • At least one battery cell At least one battery cell
  • the isolation plate assembly of the first aspect is located on the top of the battery cell, and the battery cell is connected to the insulation plate.
  • the battery module of the present application includes the technical features of the isolation plate assembly of the first aspect, and the effects thereof are the same as those described above, which will not be described in detail here.
  • the top of the battery cell is bonded and fixed to the bottom of the insulation plate.
  • the insulating plate can be made stronger, and the second fixing portion of the output pole can be further fixed more reliably, thereby preventing the output pole from cracking and failing during transportation and locking.
  • the present application provides a battery pack including the above-mentioned battery module.
  • the battery pack of the present application includes the technical features of the isolation plate assembly of the first aspect, and the effects thereof are the same as those described above and will not be repeated here.
  • the present application provides an electrical device, comprising the battery module of the second aspect, the battery module being used to provide electrical energy; or comprising the battery pack of the third aspect, the battery pack being used to provide electrical energy.
  • the electrical device includes the technical features of the isolation plate assembly, and the technical effects are the same as those described above and will not be repeated here.
  • FIG1 is a schematic diagram of a structure in which an electric device is a vehicle in some embodiments of the present application.
  • FIG2 is a schematic diagram of an exploded structure of a battery pack according to some embodiments of the present application.
  • FIG3 is a schematic diagram of the exploded structure of a battery cell according to some embodiments of the present application.
  • FIG4 is a schematic diagram of a partial exploded structure of a battery pack according to some embodiments of the present application, in which the first insulating plate is omitted;
  • FIG5 is a partial schematic diagram of a battery pack according to some embodiments of the present application.
  • FIG6 is an isometric view of an insulating plate of an isolation plate assembly according to some embodiments of the present application.
  • FIG. 7 is a partial cross-sectional view of an insulating plate of an isolation plate assembly according to some embodiments of the present application.
  • Battery pack shell 10 box body 11, upper cover 12;
  • Battery cell 20 top cover assembly 21, electrode terminal 21a, housing 22, electrode assembly 23, positive electrode tab 23a, negative electrode tab 23b;
  • Isolation plate 31 first insulating plate body 311, second insulating plate body 312, busbar 32, output pole 33, first fixing portion 331, second fixing portion 332, insulating plate 34, first connecting portion 34a, second connecting portion 34b, glue injection hole 341, glue injection groove 342, glue storage groove 343, enclosure 344, glue injection observation window 345, thickness direction A of isolation plate 31;
  • the term "and/or" is only a description of the association relationship of associated objects, indicating that three relationships may exist.
  • a and/or B can represent: A exists alone, A and B exist at the same time, and B exists alone.
  • the character "/" in this article generally indicates that the associated objects before and after are in an "or" relationship.
  • multiple refers to more than two (including two).
  • multiple groups refers to more than two groups (including two groups), and “multiple pieces” refers to more than two pieces (including two pieces).
  • the output pole of the battery module or battery pack is electrically connected to the output bar, a portion of it will be suspended to form a cantilever structure.
  • the cantilever is far away from the connection position between the output pole and the output bar, and there is a large force, which can easily cause the output pole to crack and fail during transportation and locking.
  • an insulating plate can be set between the second fixing portion 332 of the output pole and the isolation plate 31.
  • the second fixing portion 332 of the output pole and the isolation plate 31 are respectively fixed to the insulating plate, which can strengthen the output pole and avoid the problem of cracking and failure of the output pole during transportation and locking.
  • the embodiment of the present application provides an electric device, including a battery cell, a battery module or a battery pack, and the battery module, the battery cell or the battery pack provides electric energy for the electric device.
  • the electric device may be, but is not limited to, a mobile phone, a tablet, a laptop computer, an electric toy, an electric tool, a battery car, an electric car, a ship, a spacecraft, and the like.
  • the electric toy may include a fixed or mobile electric toy, for example, a game console, an electric car toy, an electric ship toy, an electric airplane toy, and the like
  • the spacecraft may include an airplane, a rocket, a space shuttle, a spacecraft, and the like.
  • FIG. 1 is a schematic diagram of the structure of a vehicle 1000 provided in some embodiments of the present application.
  • the vehicle 1000 may be a fuel vehicle, a gas vehicle or a new energy vehicle, and the new energy vehicle may be a pure electric vehicle, a hybrid vehicle or an extended-range vehicle, etc.
  • a battery pack 100 is provided inside the vehicle 1000, and the battery pack 100 may be provided at the bottom, head or tail of the vehicle 1000.
  • the battery pack 100 may be used to power the vehicle 1000, for example, the battery pack 100 may be used as an operating power source for the vehicle 1000.
  • the vehicle 1000 may also include a controller 200 and a motor 300, and the controller 200 is used to control the battery pack 100 to power the motor 300, for example, for the starting, navigation and driving power requirements of the vehicle 1000.
  • the battery pack 100 can not only serve as the operating power source of the vehicle 1000, but also serve as the driving power source of the vehicle 1000, replacing or partially replacing fuel or natural gas to provide driving power for the vehicle 1000.
  • FIG. 2 is a schematic diagram of the exploded structure of a battery pack 100 provided in some embodiments of the present application.
  • the battery pack 100 includes a battery pack housing 10 and at least one battery cell 20, and the battery cell 20 is contained in the battery pack housing 10.
  • the battery pack housing 10 is used to provide a storage space for the battery cell 20, and the battery pack housing 10 can adopt a variety of structures.
  • the battery pack housing 10 may include a box body 11 and an upper cover 12, and the box body 11 and the upper cover 12 cover each other, and the box body 11 and the upper cover 12 jointly define a storage space for accommodating the battery cell 20.
  • the upper cover 12 may be a hollow structure with an inlet at one end, and the box body 11 may be a plate-shaped structure, and the box body 11 covers the inlet side of the upper cover 12, so that the box body 11 and the upper cover 12 jointly define a storage space; the box body 11 and the upper cover 12 may also be hollow structures with an inlet on one side, and the inlet side of the box body 11 covers the inlet side of the upper cover 12.
  • the box body 11 formed by the box body 11 and the upper cover 12 can be in various shapes, such as T-shape, rectangular parallelepiped, etc.
  • the battery pack 100 there may be multiple battery cells 20, and the multiple battery cells 20 may be connected in series, in parallel, or in a mixed connection.
  • a mixed connection means that the multiple battery cells 20 are both connected in series and in parallel.
  • the multiple battery cells 20 may be directly connected in series, in parallel, or in a mixed connection, and then the whole formed by the multiple battery cells 20 is accommodated in the box 11; of course, the battery pack 100 may also be a battery module formed by connecting multiple battery cells 20 in series, in parallel, or in a mixed connection, and then the multiple battery modules are connected in series, in parallel, or in a mixed connection to form a whole, and accommodated in the box 11.
  • the battery pack 100 may also include other structures, for example, the battery pack 100 may also include a busbar component for realizing electrical connection between the multiple battery cells 20.
  • Each battery cell 20 may be a secondary battery or a primary battery, or a lithium-sulfur battery, a sodium-ion battery, or a magnesium-ion battery, but is not limited thereto.
  • the battery cell 20 may be cylindrical, flat, rectangular, or in other shapes.
  • FIG. 3 is a schematic diagram of the exploded structure of a battery cell 20 provided in some embodiments of the present application.
  • the battery cell 20 refers to the smallest unit constituting a battery pack.
  • the battery cell 20 includes a top cover assembly 21, a housing 22, an electrode assembly 23 and other functional components.
  • the top cover assembly 21 refers to a component that covers the inlet of the outer shell 22 to isolate the internal environment of the battery cell 20 from the external environment.
  • the shape of the top cover assembly 21 can be adapted to the shape of the outer shell 22 to match the outer shell 22.
  • the top cover assembly 21 can be made of a material with a certain hardness and strength (such as aluminum alloy), so that the top cover assembly 21 is not easy to deform when it is squeezed and collided, so that the battery cell 20 can have a higher structural strength and the safety performance can also be improved.
  • Functional components such as electrode terminals 21a can be provided on the top cover assembly 21. The electrode terminal 21a can be used to electrically connect with the electrode assembly 23 for outputting or inputting electrical energy of the battery cell 20.
  • the top cover assembly 21 can also be provided with a pressure relief mechanism for releasing the internal pressure when the internal pressure or temperature of the battery cell 20 reaches a threshold.
  • the material of the top cover assembly 21 can also be a variety of materials, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
  • an insulating member may be provided inside the top cover assembly 21, and the insulating member may be used to isolate the electrical connection components in the housing 22 from the top cover assembly 21 to reduce the risk of short circuit.
  • the insulating member may be plastic, rubber, or the like.
  • the shell 22 is a component used to cooperate with the top cover assembly 21 to form the internal environment of the battery cell 20, wherein the formed internal environment can be used to accommodate the electrode assembly 23, the electrolyte and other components.
  • the shell 22 and the top cover assembly 21 can be independent components, and an inlet can be set on the shell 22, and the top cover assembly 21 covers the inlet to form the internal environment of the battery cell 20.
  • the top cover assembly 21 and the shell 22 can also be integrated.
  • the top cover assembly 21 and the shell 22 can form a common connection surface before other components enter the shell, and when the interior of the shell 22 needs to be encapsulated, the top cover assembly 21 covers the shell 22.
  • the shell 22 can be of various shapes and sizes, such as a rectangular parallelepiped, a cylindrical shape, a hexagonal prism, etc. Specifically, the shape of the shell 22 can be determined according to the specific shape and size of the electrode assembly 23.
  • the material of the shell 22 can be various, such as copper, iron, aluminum, stainless steel, aluminum alloy, plastic, etc., and the embodiment of the present application does not impose any special restrictions on this.
  • the electrode assembly 23 is a component in the battery cell 20 where electrochemical reactions occur.
  • One or more electrode assemblies 23 may be included in the housing 22.
  • the electrode assembly 23 is mainly formed by winding or stacking positive and negative electrode sheets, and a separator is usually provided between the positive and negative electrode sheets.
  • the parts of the positive and negative electrode sheets with active materials constitute the main body of the electrode assembly, and the parts of the positive and negative electrode sheets without active materials each constitute a pole ear.
  • the positive pole ear 23a and the negative pole ear 23b may be located together at one end of the main body or respectively at both ends of the main body. During the charge and discharge process of the battery, the positive electrode active material and the negative electrode active material react with the electrolyte, and the pole ears connect the electrode terminals to form a current loop.
  • the isolation plate assembly includes an isolation plate 31, a busbar 32, an output pole 33 and an insulating plate 34.
  • the isolation plate 31 is provided with a plurality of busbar mounting positions.
  • the busbar 32 is mounted on the busbar mounting position.
  • the output pole 33 has a first fixing portion 331 and a second fixing portion 332, and the first fixing portion 331 is electrically connected to at least one busbar 32.
  • the insulating plate 34 has a first connecting portion 34a and a second connecting portion 34b, and the first connecting portion 34a is connected to the isolation plate 31, and the second connecting portion 34b is connected to the second fixing portion 332.
  • the isolation plate 31 may be a plate made of insulating material, specifically an insulating plastic plate.
  • the first fixing portion 331 and the second fixing portion 332 refer to different installation positions of the output pole 33 .
  • the insulating plate 34 has the first connection portion 34 a and the second connection portion 34 b , which refers to different positions of the insulating plate 34 .
  • the insulating plate 34 is connected to the output pole 33, the isolation plate 31 is connected to the insulating plate 34, and the output pole 33 is electrically connected to the bus 32, which can strengthen the fixation of the output pole 33 and effectively prevent the output pole 33 from cracking and failing during transportation and locking.
  • the second connection portion 34 b and the second fixing portion 332 are bonded to each other, and an adhesive layer is disposed therebetween.
  • the second fixing portion 332 of the output pole 33 can be more firmly connected to the insulating plate 34 to prevent the output pole 33 from cracking and failing due to a large torque during transportation and locking.
  • the isolation plate 31 includes a first insulating plate body 311 and a second insulating plate body 312.
  • the second insulating plate body 312 is overlapped with the first insulating plate body 311, the busbar 32 is arranged between the first insulating plate body 311 and the second insulating plate body 312, and the first connecting portion 34a is located between the first insulating plate body 311 and the second insulating plate body 312.
  • the second insulating plate body 312 and the first insulating plate body 311 are stacked and may be welded together by heat melting or fixed together by screws, rivets, etc., which is not specifically limited here.
  • first insulating plate body 311 and the second insulating plate body 312 can clamp the first connecting portion 34 a therebetween to achieve a more secure connection.
  • the first connection portion 34 a is connected to the first insulating plate body 311 ; and/or the first connection portion 34 a is connected to the second insulating plate body 312 .
  • the first connection portion 34a is connected to the first insulating plate body 311, which means that the first connection portion 34a and the first insulating plate body 311 cannot move relative to each other, and the fixed connection method may be but is not limited to screw connection, riveting, hot melt welding, one-piece injection molding and other connection methods, that is, the first connection portion 34a and the first insulating plate body 311 may be connected in a detachable manner or in a non-detachable manner.
  • the first connection part 34a is connected to the second insulating plate body 312, which means that the first connection part 34a and the second insulating plate body 312 cannot move relative to each other, and the fixed connection method may be but is not limited to screw connection, riveting, hot melt welding, one-piece injection molding and other connection methods, that is, the second connection part 34b and the first insulating plate body 311 can be connected in a detachable manner or in a non-detachable manner.
  • At least one bus bar 32 among the plurality of bus bars 32 presses the first connection portion 34 a onto the first insulating plate 311 or the second insulating plate 312 .
  • the first connection portion 34 a may be pressed onto the first insulating plate body 311 or the second insulating plate body 312 for one, two, or more busbars 32 .
  • the insulating plate 34 can be fixed more firmly.
  • the second fixing portion 332 is a plate-shaped structure, and the second fixing portion 332 is laterally disposed above the second connecting portion 34 b.
  • the transverse direction may be any direction perpendicular to the thickness direction of the isolation plate 31, or may be at an angle of approximately 90° to the thickness direction of the isolation plate 31.
  • the transverse direction may be at any value between 75° and 90° to the thickness direction of the isolation plate 31, which is not specifically limited herein.
  • the second fixing portion 332 is laterally arranged above the second connecting portion 34b, that is, the two are stacked, which can reduce the space occupied by the output pole 33 along the thickness direction A of the isolation plate 31, making the battery module or battery pack more compact.
  • a glue storage groove 343 is provided on the upper surface of the second connecting portion 34b, and the glue storage groove 343 is located at the bottom of the second fixing portion 332.
  • the glue storage groove 343 is configured to store glue so that the bottom of the second fixing portion 332 is bonded to the second connecting portion 34b.
  • the shape of the glue storage tank 343 can be any shape and is not specifically limited here.
  • the upper surface of the second connection portion 34 b refers to a surface on a side facing the second fixing portion 332 of the output pole 33 .
  • the glue storage tank 343 By pouring glue into the glue storage tank 343 , when the glue is full, the second fixing portion 332 of the output pole 33 and the second connecting portion 34 b can be bonded and fixed, so that the output pole 33 is fixed more securely.
  • the insulating plate 34 is provided with a through glue injection hole 341, and the glue injection hole 341 is configured to deliver glue to the top of the battery cell 20 so that the bottom of the insulating plate 34 is bonded and fixed to the top of the battery cell 20.
  • the shape of the glue injection hole 341 can be, but is not limited to, a square hole, a circular hole, etc.
  • the glue injection hole 341 passes through the insulating plate 34 , and glue can be injected into the glue injection hole 341 from the top of the insulating plate 34 , so that glue injection can be achieved after the isolation plate assembly is installed, which facilitates installation.
  • a glue injection groove 342 is provided on the upper surface of the insulating plate 34, and along the thickness direction A of the isolation plate 31, the bottom of the glue injection groove 342 is shallower than the bottom of the glue storage groove 343, and the glue injection groove 342 is provided with a glue discharge port, which is connected to the glue storage groove 343 for discharging glue into the glue storage groove 343.
  • a baffle 344 with an opening may be provided on the upper surface of the insulating plate 34, and the internal space of the baffle 344 may form a glue injection groove 342, and the opening of the baffle 344 may serve as a glue discharge port.
  • the baffle 344 may not be provided, and a groove may be provided on the upper surface of the insulating plate 34 as the glue injection groove 342.
  • the bottom of the glue injection groove 342 is shallower than the bottom of the glue storage groove 343, and the bottom surfaces of the two form a step.
  • glue When glue is injected into the glue injection groove 342, the glue can flow from a high place to a low place into the glue storage groove 343, thereby achieving the bonding of the output pole 33 and the insulating plate 34.
  • the setting of the glue injection groove 342 can make it easier to bond the insulating plate 34 and the output pole 33, and there is no need to apply glue to the isolation plate 31 and the insulating plate 34 before installing them together, which is convenient for operation.
  • the glue injection hole 341 is located in the glue injection groove 342 .
  • the top height of the glue injection hole 341 may be greater than, equal to, or less than the top edge height of the glue injection groove 342 .
  • the top height of the glue injection hole 341 may be greater than the top edge height of the glue injection groove 342.
  • Glue may be injected into the glue injection hole 341 first, and after the glue injection hole 341 is filled with glue, the glue overflows from the glue injection hole 341 to the glue injection groove 342, and flows from the glue injection groove 342 into the glue storage groove 343. Glue may also be injected into the glue injection hole 341 and the glue injection groove 342 separately.
  • the top height of the glue injection hole 341 may be equal to the top edge height of the glue injection groove 342.
  • Glue may be injected into the glue injection hole 341 first, and after the glue injection hole 341 is filled with glue, the glue overflows from the glue injection hole 341 to the glue injection groove 342, and flows from the glue injection groove 342 into the glue storage groove 343.
  • Glue may also be injected into the glue injection hole 341 and the glue injection groove 342 respectively.
  • the top height of the glue injection hole 341 is less than the top edge height of the glue injection groove 342.
  • Glue can be injected into the glue injection groove 342 first, and the glue flows to the glue injection hole 341 and the glue storage groove 343 at the same time.
  • Glue can be injected into the glue injection hole 341 or the glue injection groove 342 or into the glue injection hole 341 or the glue injection groove 342 at the same time to achieve bonding and fixing of the insulating plate 34 and the battery cell 20 as well as the insulating plate 34 and the output pole 33, making the operation simpler and more convenient.
  • a reinforcing rib is disposed in the glue injection hole 341 .
  • the reinforcing ribs may be, but are not limited to, cross reinforcing ribs, and may also be X-shaped or the like.
  • connection between the glue and the insulating plate 34 can be achieved, thereby improving the strength of the insulating plate 34 .
  • a glue injection observation window 345 is provided on the insulating plate 34 , and the glue injection observation window 345 penetrates the insulating plate 34 along the thickness direction of the insulating plate 34 .
  • the glue injection observation window 345 can be set on one side of the glue injection hole 341. When glue is injected into the battery cell 20 from the glue injection hole 341, the glue will flow horizontally. When the glue flows to the glue injection observation window 345, it can be determined that there is too much glue and the glue injection can be stopped.
  • the battery module of the present application includes the above-mentioned isolation plate assembly and at least one battery cell 20 , wherein the isolation plate assembly is located on the top of the battery cell 20 , and the battery cell 20 is connected to the insulating plate 34 .
  • the battery cell 20 and the insulating plate 34 are connected to each other, which means that the battery cell 20 and the insulating plate 34 are relatively fixed and cannot move.
  • the battery module of the present application includes the technical features of the above-mentioned isolation plate assembly, and the effects are the same as those described above, which will not be repeated here.
  • the top of the battery cell 20 is bonded and fixed to the bottom of the insulation plate 34 .
  • the battery cell 20 and the insulating plate 34 may be bonded and fixed by injecting glue into the glue injection hole 341 of the insulating plate 34 .
  • the insulating plate 34 can be made more firm, and the second fixing portion 332 of the output pole 33 can be further fixed more reliably, thereby preventing the second fixing portion 332 of the output pole 33 from cracking and failing during transportation and locking.
  • the battery pack of the present application includes a battery module.
  • the battery module is arranged in a box of the battery pack.
  • the battery module includes the technical features of the above-mentioned isolation plate assembly, the effects are the same as above and will not be repeated here.
  • the isolation plate assembly includes an isolation plate 31, a busbar 32, an output pole 33 and an insulating plate 34.
  • the isolation plate 31 is provided with a plurality of busbar mounting positions.
  • a busbar 32 is insulated and mounted on each busbar mounting position.
  • the output pole 33 has a first fixing portion 331 and a second fixing portion 332, the first fixing portion 331 is electrically connected to one of the busbars 32, and the second fixing portion 332 is arranged farther away from the busbar 32 than the first fixing portion 331.
  • the insulating plate 34 has a first connecting portion 34a and a second connecting portion 34b, the first connecting portion 34a is connected to the isolation plate 31, and the second connecting portion 34b is insulated and connected to the second fixing portion 332.
  • the second connecting portion 34 b and the second fixing portion 332 are bonded to each other, and an adhesive layer is disposed therebetween.
  • the isolation plate 31 includes a first insulating plate body 311 and a second insulating plate body 312 .
  • the second insulating plate body 312 overlaps the first insulating plate body 311 , and the first connecting portion 34 a is located between the first insulating plate body 311 and the second insulating plate body 312 .
  • At least one bus bar 32 among the plurality of bus bars 32 presses the first connection portion 34 a onto the first insulating plate body 311 or the second insulating plate body 312 .
  • the first connection portion 34 a is connected to the first insulating plate body 311 ; and/or the first connection portion 34 a is connected to the second insulating plate body 312 .
  • the second fixing portion 332 is a plate-shaped structure, and the second fixing portion 332 is transversely disposed above the second connecting portion 34 b.
  • a glue storage groove 343 is provided on the upper surface of the second connecting portion 34b.
  • the glue storage groove 343 is located at the bottom of the second fixing portion 332.
  • the glue storage groove 343 is configured to store glue so that the bottom of the second fixing portion 332 and the second connecting portion 34b are bonded together.
  • the insulation plate 34 is provided with a through glue injection hole 341 , and the glue injection hole 341 is configured to deliver glue to the top of the battery cell 20 so that the bottom of the insulation plate 34 is bonded and fixed to the top of the battery cell 20 .
  • a glue injection groove 342 is provided on the upper surface of the insulating plate 34. Along the thickness direction A of the isolation plate 31, the bottom of the glue injection groove 342 is shallower than the bottom of the glue storage groove 343.
  • the glue injection groove 342 is provided with a glue discharge port, which is connected to the glue storage groove 343 for discharging glue into the glue storage groove 343.
  • the glue injection hole 341 is located in the glue injection groove 342 .
  • a reinforcing rib is provided in the glue injection hole 341 .
  • a glue injection observation window 345 is provided on the insulating plate 34 , and the glue injection observation window 345 penetrates the insulating plate 34 along the thickness direction of the insulating plate 34 .

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

一种隔离板组件、电池模组、电池包、用电装置,隔离板组件包括隔离板(31),设有多个汇流排安装位;汇流排(32),汇流排安装位上安装有汇流排(32);输出极(33),具有第一固定部(331)和第二固定部(332),第一固定部(331)与至少一个汇流排(32)电连接;绝缘板(34),具有第一连接部(34a)和第二连接部(34b),第一连接部(34a)与隔离板(31)连接,第二连接部(34b)与第二固定部(332)连接。

Description

隔离板组件、电池模组、电池包、用电装置
相关申请的交叉引用
本申请要求享有于2022年10月31日提交的名称为“隔离板组件、电池模组、电池包、用电装置”的中国专利申请202222868612.5的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及电池技术领域,具体涉及一种隔离板组件、电池模组、电池包、用电装置。
背景技术
电池模组或电池包的输出极相对于电芯组件的距离并不固定,当远离时,输出极过长,运输和锁附时容易开裂失效。
发明内容
鉴于上述问题,本申请提供一种隔离板组件、电池模组、电池包、用电装置,可对输出极提供更稳定的连接,防止输出极出现开裂失效的问题出现。
第一方面,本申请提供了一种隔离板组件,包括:
隔离板,设有多个汇流排安装位;
汇流排,每个汇流排安装位上安装有汇流排;
输出极,具有第一固定部和第二固定部,第一固定部与至少一个汇流排电连接;
绝缘板,具有第一连接部和第二连接部,第一连接部与隔离板连接,第二连接部与第二固定部连接。
本申请实施例的技术方案中,绝缘板与输出极连接,隔离板与绝缘板连接,输出极与汇流排电连接,可以加强输出极的固定,有效防止输出极在运输和锁附时开裂失效的问题出现。
在一些实施例中,第二连接部与第二固定部粘接设置,且二者之间设有胶层。
由此,可使输出极更稳固地连接在绝缘板上,以防止运输和锁附时出现较大力矩而引起输出极开裂失效的问题出现。
在一些实施例中,隔离板包括:
第一绝缘板体;
第二绝缘板体,与第一绝缘板体叠置,汇流排设置在第一绝缘板体和第二绝缘板体之间,第一连接部位于第一绝缘板体和第二绝缘板体之间。
由此,第一绝缘板体和第二绝缘板体可以将第一连接部夹持在二者之间,实现更加牢固的连接。
在一些实施例中,第一连接部与第一绝缘板体连接;和/或第一连接部与第二绝缘板体连接。
由此,可进一步提高绝缘板与隔离板连接的可靠性。
在一些实施例中,多个汇流排中的至少一个汇流排将第一连接部压在第一绝缘板体或第二绝缘板体上。
由此,可以更加牢固地对绝缘板固定。
在一些实施例中,第二固定部为板状结构,第二固定部横向设置于第二连接部的上方。
由此,可以减小输出极沿隔离板的厚度方向的体积,使电池模组或电池包更加紧凑。
在一些实施例中,隔离板的上表面设有储胶槽,储胶槽位于输出极的底部,储胶槽被配置为存储胶水,以使输出极的底部与绝缘板粘接在一起。
通过向储胶槽内灌入胶水,当胶水注满,可以实现输出极的第二固定部与第二连接部的粘接固定,使输出极的第二固定部更牢靠地固定。
在一些实施例中,沿隔离板的厚度方向,绝缘板设有贯通的注胶孔,注胶孔被配置为向电池单体的顶部输送胶水,以使绝缘板的底部与电池单体的顶部粘接固定。
注胶孔贯通绝缘板,可以从绝缘板顶部向注胶孔内注入胶水,可以实现隔离板组件安装后的注胶,方便安装。
在一些实施例中,绝缘板的上表面设有注胶槽,沿隔离板的厚度方向,注胶槽的槽底比储胶槽的槽底浅,注胶槽设有排胶口,排胶口与储胶槽连通,用于向储胶槽排胶。
注胶槽的槽底比储胶槽的槽底浅,当向注胶槽内注入胶水时,胶水会在自身重力作用下流入储胶槽内,实现输出极的底部与绝缘板绝缘粘接固定。注胶槽的设置可以更方便注胶,无需将隔离板和绝缘板先涂胶后再安装在一起,简化组装工艺过程。
在一些实施例中,注胶孔位于注胶槽内。
可以向注胶孔或注胶槽或同时向注胶孔或注胶槽内注胶,实现绝缘板与电池单体 以及绝缘板与输出极的粘接固定,使操作更加简单方便。
在一些实施例中,注胶孔内设有加强筋。
由此,可实现胶水和绝缘板的连接,提升绝缘板的强度。
在一些实施例中,绝缘板上设有注胶观察窗,注胶观察窗沿绝缘板的厚度方向贯通绝缘板。
由此,可以通过注胶观察窗确定注胶孔流向电池单体的胶量是否过多。
第二方面,本申请提供了一种电池模组,包括:
至少一个电池单体;
第一方面的隔离板组件,位于电池单体的顶部,电池单体与绝缘板连接。
本申请的电池模组包括第一方面的隔离板组件的技术特征,所起效果与上述相同,在此不再赘述。
在一些实施例中,电池单体的顶部与绝缘板的底部粘接固定。
由此,可以是绝缘板更加牢固,进一步使输出极的第二固定部更可靠地固定,防止输出极在运输和锁附时开裂失效的问题出现。
第三方面,本申请提供了一种电池包包括上述电池模组。
本申请的电池包包括第一方面的隔离板组件的技术特征,所起效果与上述相同,在此不再赘述。
第四方面,本申请提供了一种用电装置,包括第二方面的电池模组,电池模组用于提供电能;或包括第三方面的电池包,电池包用于提供电能。
本申请实施例的技术方案中,用电装置包括隔离板组件的技术特征,所起技术效果与上述相同,在此不再赘述。
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。
附图说明
通过阅读对下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在全部附图中,用相同的附图标号表示相同的部件。在附图中:
图1为本申请一些实施例的一种用电装置为车辆的结构示意图;
图2为本申请一些实施例的电池包的分解结构示意图;
图3为本申请一些实施例的电池单体的分解结构示意图;
图4为本申请一些实施例的电池包的局部分解结构示意图,图中省略了第一绝缘板体;
图5为本申请一些实施例的电池包的局部示意图;
图6为本申请一些实施例的隔离板组件的绝缘板的轴测图;
图7为本申请一些实施例的隔离板组件的绝缘板的局部剖视图。
具体实施方式中的附图标号如下:
车辆1000;
电池包100;
电池包外壳10,箱体11,上盖12;
电池单体20,顶盖组件21,电极端子21a,外壳22,电极组件23,正极耳23a,负极耳23b;
隔离板31,第一绝缘板体311,第二绝缘板体312,汇流排32,输出极33,第一固定部331,第二固定部332,绝缘板34,第一连接部34a,第二连接部34b,注胶孔341,注胶槽342,储胶槽343,围挡344,注胶观察窗345,隔离板31的厚度方向A;
控制器200;
马达300。
具体实施方式
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本文中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。
在本申请实施例的描述中,技术术语“第一”“第二”等仅用于区别不同对象,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量、特定顺序或主次关系。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人 员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。
在本申请实施例的描述中,术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。
在本申请实施例的描述中,术语“多个”指的是两个以上(包括两个),同理,“多组”指的是两组以上(包括两组),“多片”指的是两片以上(包括两片)。
在本申请实施例的描述中,技术术语“中心”“纵向”“横向”“长度”“宽度”“厚度”“上”“下”“前”“后”“左”“右”“竖直”“水平”“顶”“底”“内”“外”“顺时针”“逆时针”“轴向”“径向”“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”“相连”“连接”“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。
申请人注意到,电池模组或电池包的输出极与输出排电连接后,会悬出一部分,成为悬臂结构,在运输和锁附时,悬臂相对输出极与输出排连接位置较远,存在较大的受力,在运输和锁附时容易造成输出极开裂失效。
为了解决上述问题,申请人研究发现,可以在输出极的第二固定部332与隔离板31之间设置绝缘板,输出极的第二固定部332与隔离板31分别与绝缘板固定,可以对输出极起到加强的作用,可避免运输和锁附时容易造成输出极开裂失效的问题发生。
本申请实施例提供一种用电装置,包括电池单体、电池模组或电池包,电池模组、电池单体或电池包为用电装置提供电能。用电装置可以为但不限于手机、平板、笔记本电脑、电动玩具、电动工具、电瓶车、电动汽车、轮船、航天器等等。其中,电动玩具可以包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等,航天器可以包括飞机、火箭、航天飞机和宇宙飞船等等。
以下实施例为了方便说明,以本申请一些实施例的一种用电装置为车辆1000为例进行说明。
请参照图1,图1为本申请一些实施例提供的车辆1000的结构示意图。车辆1000可以为燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等。车辆1000的内部设置有电池包100,电池包100可以设置在车辆1000的底部或头部或尾部。电池包100可以用于车辆1000的供电,例如,电池包100可以作为车辆1000的操作电源。车辆1000还可以包括控制器200和马达300,控制器200用来控制电池包100为马达300供电,例如,用于车辆1000的启动、导航和行驶时的工作用电需求。
在本申请一些实施例中,电池包100不仅可以作为车辆1000的操作电源,还可以作为车辆1000的驱动电源,代替或部分地代替燃油或天然气为车辆1000提供驱动动力。
请参照图2,图2为本申请一些实施例提供的电池包100的分解结构示意图。电池包100包括电池包外壳10和至少一个电池单体20,电池单体20容纳于电池包外壳10内。其中,电池包外壳10用于为电池单体20提供容纳空间,电池包外壳10可以采用多种结构。在一些实施例中,电池包外壳10可以包括箱体11和上盖12,箱体11与上盖12相互盖合,箱体11和上盖12共同限定出用于容纳电池单体20的容纳空间。上盖12可以为一端导入口的空心结构,箱体11可以为板状结构,箱体11盖合于上盖12的导入口侧,以使箱体11与上盖12共同限定出容纳空间;箱体11和上盖12也可以是均为一侧导入口的空心结构,箱体11的导入口侧盖合于上盖12的导入口侧。当然,箱体11和上盖12形成的箱体11可以是多种形状,比如,T形、长方体等。
在电池包100中,电池单体20可以是多个,多个电池单体20之间可串联或并联或混联,混联是指多个电池单体20中既有串联又有并联。多个电池单体20之间可直接串联或并联或混联在一起,再将多个电池单体20构成的整体容纳于箱体11内;当然,电池包100也可以是多个电池单体20先串联或并联或混联组成电池模块形式,多个电池模块再串联或并联或混联形成一个整体,并容纳于箱体11内。电池包100还可以包括其他结构,例如,该电池包100还可以包括汇流部件,用于实现多个电池单体20之间的电连接。
其中,每个电池单体20可以为二次电池或一次电池;还可以是锂硫电池、钠离子电池或镁离子电池,但不局限于此。电池单体20可呈圆柱体、扁平体、长方体或其它形状等。
请参照图3,图3为本申请一些实施例提供的电池单体20的分解结构示意图。电池单体20是指组成电池包的最小单元。电池单体20包括有顶盖组件21、外壳22、电极组件23以及其他的功能性部件。
顶盖组件21是指盖合于外壳22的导入口处以将电池单体20的内部环境隔绝于外部环境的部件。不限地,顶盖组件21的形状可以与外壳22的形状相适应以配合外壳22。可选地,顶盖组件21可以由具有一定硬度和强度的材质(如铝合金)制成,这样,顶盖组件21在受挤压碰撞时就不易发生形变,使电池单体20能够具备更高的结构强度,安全性能也可以有所提高。顶盖组件21上可以设置有如电极端子21a等的功能性部件。电极端子21a可以用于与电极组件23电连接,以用于输出或输入电池单体20的电能。在一些实施例中,顶盖组件21上还可以设置有用于在电池单体20的内部压力或温度达到阈值时泄放内部压力的泄压机构。顶盖组件21的材质也可以是多种的,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。在一些实施例中,在顶盖组件21的内侧还可以设置有绝缘件,绝缘件可以用于隔离外壳22内的电连接部件与顶盖组件21,以降低短路的风险。示例性的,绝缘件可以是塑料、橡胶等。
外壳22是用于配合顶盖组件21以形成电池单体20的内部环境的组件,其中,形成的内部环境可以用于容纳电极组件23、电解液以及其他部件。外壳22和顶盖组件21可以是独立的部件,可以于外壳22上设置导入口,顶盖组件21盖合导入口以形成电池单体20的内部环境。不限地,也可以使顶盖组件21和外壳22一体化,具体地,顶盖组件21和外壳22可以在其他部件入壳前先形成一个共同的连接面,当需要封装外壳22的内部时,再使顶盖组件21盖合外壳22。外壳22可以是多种形状和多种尺寸的,例如长方体形、圆柱体形、六棱柱形等。具体地,外壳22的形状可以根据电极组件23的具体形状和尺寸大小来确定。外壳22的材质可以是多种,比如,铜、铁、铝、不锈钢、铝合金、塑胶等,本申请实施例对此不作特殊限制。
电极组件23是电池单体20中发生电化学反应的部件。外壳22内可以包含一个或更多个电极组件23。电极组件23主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔膜。正极片和负极片具有活性物质的部分构成电极组件的主体部,正极片和负极片不具有活性物质的部分各自构成极耳。正极耳23a和负极耳23b可以共同位于主体部的一端或是分别位于主体部的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳连接电极端子以形成电流回路。
以下实施例为了方便说明,以本申请一些实施例的一种隔离板组件为例进行说明。
请参照图4-图6,隔离板组件包括隔离板31、汇流排32、输出极33和绝缘板34。其中,隔离板31设有多个汇流排安装位。汇流排安装位上安装有汇流排32。输出极33具有第一固定部331和第二固定部332,第一固定部331与至少一个汇流排32电连 接。绝缘板34具有第一连接部34a和第二连接部34b,第一连接部34a与隔离板31连接,第二连接部34b与第二固定部332连接。
隔离板31可以为绝缘材质的板,具体可以为绝缘塑料板。
第一固定部331和第二固定部332指输出极33的不同安装位置。
绝缘板34具有第一连接部34a和第二连接部34b指绝缘板34的不同位置。
绝缘板34与输出极33连接,隔离板31与绝缘板34连接,输出极33与汇流排32电连接,可以加强输出极33的固定,有效防止输出极33在运输和锁附时开裂失效的问题出现。
在一些实施例中,请参照图5和图6,第二连接部34b与第二固定部332粘接设置,且二者之间设有胶层。
由此,可使输出极33的第二固定部332更稳固地连接在绝缘板34上,以防止运输和锁附时出现较大力矩而引起输出极33开裂失效的问题出现。
在一些实施例中,请参照图4和图6,由于图5中的第一绝缘板体311比较薄,采用仿形结构,仿形结构与汇流排32的外形相近或相同。隔离板31包括第一绝缘板体311和第二绝缘板体312。第二绝缘板体312与所述第一绝缘板体311叠置,汇流排32设置在第一绝缘板体311和第二绝缘板体312之间,第一连接部34a位于第一绝缘板体311和第二绝缘板体312之间。
第二绝缘板体312与所述第一绝缘板体311叠置,可以是通过热熔焊接在一起,也可以通过螺钉、铆钉等方式固定在一起,在此不做具体限定。
由此,第一绝缘板体311和所述第二绝缘板体312可以将第一连接部34a夹持在二者之间,实现更加牢固的连接。
在一些实施例中,第一连接部34a与第一绝缘板体311连接;和/或第一连接部34a与第二绝缘板体312连接。
第一连接部34a与第一绝缘板体311连接,指第一连接部34a与第一绝缘板体311相对不能移动,固定连接的方式可以为但不限于螺钉连接、铆接、热熔焊接、一体注塑成型等连接方式,即第一连接部34a与第一绝缘板体311之间可以采用可拆卸的方式连接,也可以采用不可拆卸的方式连接。
第一连接部34a与第二绝缘板体312连接,指第一连接部34a与第二绝缘板体312相对不能移动,固定连接的方式可以为但不限于螺钉连接、铆接、热熔焊接、一体注塑成型等连接方式,即第二连接部34b与第一绝缘板体311之间可以采用可拆卸的方式连接,也可以采用不可拆卸的方式连接。
由此,可进一步提高绝缘板34与隔离板31连接的可靠性。
在一些实施例中,请参照图4,多个汇流排32中的至少一个汇流排32将第一连接部34a压在第一绝缘板体311或第二绝缘板体312上。
可以为一个、两个或多个汇流排32将第一连接部34a压在第一绝缘板体311或第二绝缘板体312上。
由此,可以更加牢固地对绝缘板34固定。
在一些实施例中,第二固定部332为板状结构,第二固定部332横向设置于第二连接部34b的上方。
横向可以是与隔离板31的厚度方向垂直的任意一个方向,也可以与隔离板31的厚度方向呈近似90°的夹角。例如,横向方向可以与隔离板31的厚度方向呈75°-90°之间的任意一个数值,在此不做具体限定。
第二固定部332横向设置于第二连接部34b的上方,即二者叠放设置,可以减小输出极33沿隔离板31的厚度方向A的占用空间,使电池模组或电池包更加紧凑。
在一些实施例中,请参照图4和图6,第二连接部34b的上表面设有储胶槽343,储胶槽343位于第二固定部332的底部,储胶槽343被配置为存储胶水,以使第二固定部332的底部与第二连接部34b粘接在一起。
储胶槽343的形状可以为任意形状,在此不做具体限定。
第二连接部34b的上表面指朝向输出极33的第二固定部332的一侧的表面。
通过向储胶槽343内灌入胶水,当胶水注满,可以实现输出极33的第二固定部332与第二连接部34b的粘接固定,使输出极33更牢靠地固定。
在一些实施例中,请参照图4、图6和图7,沿隔离板31的厚度方向A,绝缘板34设有贯通的注胶孔341,注胶孔341被配置为向电池单体20的顶部输送胶水,以使绝缘板34的底部与电池单体20的顶部粘接固定。
注胶孔341的形状可以为但不限于方形孔、圆形孔等。
注胶孔341贯通绝缘板34,可以从绝缘板34顶部向注胶孔341内注入胶水,可以实现隔离板组件安装后的注胶,方便安装。
在一些实施例中,请参照图6,绝缘板34的上表面设有注胶槽342,沿隔离板31的厚度方向A,注胶槽342的槽底比储胶槽343的槽底浅,注胶槽342设有排胶口,排胶口与储胶槽343连通,用于向储胶槽343排胶。
具体可选的,可在绝缘板34的上表面设有具有开口的围挡344,围挡344的内部空间可以形成注胶槽342,围挡344的开口作为排胶口。也可以不设置围挡344,在绝缘板34的上表面开设凹槽作为注胶槽342。
注胶槽342的槽底比储胶槽343的槽底浅,二者的底面形成阶梯,当向注胶槽342 内注胶时,胶水可以自高处向低处流入储胶槽343内,实现输出极33与绝缘板34的粘接。注胶槽342的设置可以更方便绝缘板34与输出极33的粘接,无需将隔离板31和绝缘板34先涂胶后再安装在一起,方便操作。
在一些实施例中,请参照图6,注胶孔341位于注胶槽342内。
注胶孔341的顶部高度可以大于、等于或小于注胶槽342的顶部边沿的高度。
示例性地,注胶孔341的顶部高度可以大于注胶槽342顶部边沿的高度。可以先向注胶孔341内注胶,待注胶孔341内注满胶水后,胶水从注胶孔341溢出至注胶槽342,并从注胶槽342流入储胶槽343内。也可以分别向注胶孔341和注胶槽342内注胶。
示例性地,注胶孔341的顶部高度可以等于注胶槽342的顶部边沿的高度。可以先向注胶孔341内注胶,待注胶孔341内注满胶水后,胶水从注胶孔341溢出至注胶槽342,并从注胶槽342流入储胶槽343内。也可以分别向注胶孔341和注胶槽342内注胶。
示例性地,注胶孔341的顶部高度小于注胶槽342的顶部边沿的高度。可以先向注胶槽342内注入胶水,胶水同时流向注胶孔341和储胶槽343。
可以向注胶孔341或注胶槽342或同时向注胶孔341或注胶槽342内注胶,实现绝缘板34与电池单体20以及绝缘板34与输出极33的粘接固定,使操作更加简单方便。
在一些实施例中,请参照图6,注胶孔341内设有加强筋。
加强筋可以为但不限于十字加强筋,也可以为X形等。
由此,可实现胶水和绝缘板34的连接,提升绝缘板34的强度。
在一些实施例中,请参照图6,绝缘板34上设有注胶观察窗345,注胶观察窗345沿绝缘板34的厚度方向贯通绝缘板34。
注胶观察窗345可设置在注胶孔341的一侧,从注胶孔341内向电池单体20内注入胶水,胶水会横向流动,当胶水流至注胶观察窗345时,可以确定胶水已经过多,可停止注胶。
由此,可以通过注胶观察窗345确定注胶孔341流向电池单体20的胶量是否过多。
以下实施例为了方便说明,以本申请一些实施例的一种电池模组为例进行说明。
本申请的电池模组包括上述隔离板组件和至少一个电池单体20。其中,隔离板组件位于电池单体20的顶部,电池单体20与绝缘板34连接。
电池单体20与绝缘板34连接指电池单体20与绝缘板34相对固定不能移动。
本申请的电池模组包括上述隔离板组件的技术特征,所起效果与上述相同,在此 不再赘述。
在一些实施例中,在一些实施例中,电池单体20的顶部与绝缘板34的底部粘接固定。
具体可选的,可通过向绝缘板34的注胶孔341内注胶,实现电池单体20与绝缘板34的粘接固定。
由此,可以使绝缘板34更加牢固,进一步使输出极33的第二固定部332更可靠地固定,防止输出极33的第二固定部332在运输和锁附时开裂失效的问题出现。
以下实施例为了方便说明,以本申请一些实施例的一种电池包为例进行说明。
本申请的电池包包括电池模组。
具体的,电池模组设置在电池包的箱体内。
由于电池模组包括上述隔离板组件的技术特征,所起效果与上述相同,在此不再赘述。
以下实施例为了方便说明,以本申请一些实施例的一种隔离板组件为例进行说明。
请参照图4-图7,隔离板组件包括隔离板31、汇流排32、输出极33和绝缘板34。其中,隔离板31设有多个汇流排安装位。每个汇流排安装位上绝缘安装有汇流排32。输出极33具有第一固定部331和第二固定部332,第一固定部331与多个汇流排32中的一个汇流排32电连接,第二固定部332比第一固定部331更远离汇流排32设置。绝缘板34具有第一连接部34a和第二连接部34b,第一连接部34a与隔离板31连接,第二连接部34b与第二固定部332绝缘连接。
第二连接部34b与第二固定部332粘接设置,且二者之间设有胶层。
隔离板31包括第一绝缘板体311和第二绝缘板体312。第二绝缘板体312与所述第一绝缘板体311叠置,第一连接部34a位于第一绝缘板体311和第二绝缘板体312之间。
多个汇流排32中的至少一个汇流排32将第一连接部34a压在第一绝缘板体311或第二绝缘板体312上。
第一连接部34a与第一绝缘板体311连接;和/或第一连接部34a与第二绝缘板体312连接。
第二固定部332为板状结构,第二固定部332横向设置于第二连接部34b的上方。
第二连接部34b的上表面设有储胶槽343,储胶槽343位于第二固定部332的底部,储胶槽343被配置为存储胶水,以使第二固定部332的底部与第二连接部34b粘接在一起。
沿隔离板31的厚度方向A,绝缘板34设有贯通的注胶孔341,注胶孔341被配置 为向电池单体20的顶部输送胶水,以使绝缘板34的底部与电池单体20的顶部粘接固定。
绝缘板34的上表面设有注胶槽342,沿隔离板31的厚度方向A,注胶槽342的槽底比储胶槽343的槽底浅,注胶槽342设有排胶口,排胶口与储胶槽343连通,用于向储胶槽343排胶。
注胶孔341位于注胶槽342内。
可选的,注胶孔341内设有加强筋。
可选的,绝缘板34上设有注胶观察窗345,注胶观察窗345沿绝缘板34的厚度方向贯通绝缘板34。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (16)

  1. 一种隔离板组件,其特征在于,包括:
    隔离板,设有多个汇流排安装位;
    汇流排,所述汇流排安装位上安装有所述汇流排;
    输出极,具有第一固定部和第二固定部,所述第一固定部与至少一个所述汇流排电连接;
    绝缘板,具有第一连接部和第二连接部,所述第一连接部与所述隔离板连接,所述第二连接部与所述第二固定部连接。
  2. 根据权利要求1所述的隔离板组件,其特征在于,所述第二连接部与所述第二固定部粘接设置。
  3. 根据权利要求1或2所述的隔离板组件,其特征在于,所述隔离板包括:
    第一绝缘板体;
    第二绝缘板体,与所述第一绝缘板体叠置,所述汇流排设置在所述第一绝缘板体和所述第二绝缘板体之间,所述第一连接部位于所述第一绝缘板体和所述第二绝缘板体之间。
  4. 根据权利要求3所述的隔离板组件,其特征在于,所述第一连接部与所述第一绝缘板体连接;和/或所述第一连接部与所述第二绝缘板体连接。
  5. 根据权利要求3或4所述的隔离板组件,其特征在于,多个所述汇流排中的至少一个所述汇流排将所述第一连接部压在所述第一绝缘板体或所述第二绝缘板体上。
  6. 根据权利要求1-5任一项所述的隔离板组件,其特征在于,所述第二固定部为板状结构,所述第二固定部横向设置于所述第二连接部的上方。
  7. 根据权利要求6所述的隔离板组件,其特征在于,所述第二连接部的上表面设有储胶槽,所述储胶槽位于所述第二固定部的底部,所述储胶槽被配置为存储胶水。
  8. 根据权利要求7所述的隔离板组件,其特征在于,沿所述隔离板的厚度方向,所述绝缘板设有贯通的注胶孔,所述注胶孔被配置为向电池单体的顶部输送胶水。
  9. 根据权利要求8所述的隔离板组件,其特征在于,所述绝缘板的上表面设有注胶槽,沿所述隔离板的厚度方向,所述注胶槽的槽底比所述储胶槽的槽底浅,所述注胶槽设有排胶口,所述排胶口与所述储胶槽连通,用于向所述储胶槽排胶。
  10. 根据权利要求9所述的隔离板组件,其特征在于,所述注胶孔位于所述注胶槽内。
  11. 根据权利要求10所述的隔离板组件,其特征在于,所述注胶孔内设有加强筋。
  12. 根据权利要求9-11任一项所述的隔离板组件,其特征在于,所述绝缘板上设 有注胶观察窗,所述注胶观察窗沿所述绝缘板的厚度方向贯通所述绝缘板。
  13. 一种电池模组,其特征在于,包括:
    至少一个电池单体;
    权利要求1-12任一项所述的隔离板组件,位于所述电池单体的顶部,所述电池单体与所述绝缘板连接。
  14. 根据权利要求13所述的电池模组,其特征在于,所述电池单体的顶部与所述绝缘板的底部粘接固定。
  15. 一种电池包,其特征在于,包括权利要求13或14所述的电池模组。
  16. 一种用电装置,其特征在于,包括如权利要求13-14中任意一项所述的电池模组,所述电池单体用于提供电能;或包括权利要求15所述的电池包,所述电池包用于提供电能。
PCT/CN2022/138067 2022-10-31 2022-12-09 隔离板组件、电池模组、电池包、用电装置 WO2024092965A1 (zh)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006338934A (ja) * 2005-05-31 2006-12-14 Fuji Heavy Ind Ltd 蓄電体セルのパッケージ構造
CN208336330U (zh) * 2018-06-22 2019-01-04 宁德时代新能源科技股份有限公司 隔离板组件及电池模组
CN109273650A (zh) * 2017-07-18 2019-01-25 宁德时代新能源科技股份有限公司 电池模组
CN112789762A (zh) * 2020-05-07 2021-05-11 宁德时代新能源科技股份有限公司 电池模块、电池包、使用电池模块作为电源的设备和电池模块的制造方法
CN113889713A (zh) * 2020-07-03 2022-01-04 莫仕连接器(成都)有限公司 电池连接模块

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006338934A (ja) * 2005-05-31 2006-12-14 Fuji Heavy Ind Ltd 蓄電体セルのパッケージ構造
CN109273650A (zh) * 2017-07-18 2019-01-25 宁德时代新能源科技股份有限公司 电池模组
CN208336330U (zh) * 2018-06-22 2019-01-04 宁德时代新能源科技股份有限公司 隔离板组件及电池模组
CN112789762A (zh) * 2020-05-07 2021-05-11 宁德时代新能源科技股份有限公司 电池模块、电池包、使用电池模块作为电源的设备和电池模块的制造方法
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