WO2024079911A1 - Component mounting machine - Google Patents

Component mounting machine Download PDF

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Publication number
WO2024079911A1
WO2024079911A1 PCT/JP2022/038470 JP2022038470W WO2024079911A1 WO 2024079911 A1 WO2024079911 A1 WO 2024079911A1 JP 2022038470 W JP2022038470 W JP 2022038470W WO 2024079911 A1 WO2024079911 A1 WO 2024079911A1
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WO
WIPO (PCT)
Prior art keywords
light
component
laser
component mounter
housing
Prior art date
Application number
PCT/JP2022/038470
Other languages
French (fr)
Japanese (ja)
Inventor
貴規 ▲高▼木
Original Assignee
株式会社Fuji
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Application filed by 株式会社Fuji filed Critical 株式会社Fuji
Priority to PCT/JP2022/038470 priority Critical patent/WO2024079911A1/en
Publication of WO2024079911A1 publication Critical patent/WO2024079911A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components

Definitions

  • the technology disclosed in this specification relates to component mounters.
  • Component mounters that mount components on a board are well known.
  • Conventional component mounters are equipped with a conveyor that transports boards into and out of the work space inside the housing, and a head that mounts components on the board that has been transported in.
  • a reflow device has generally been used as a means for joining the mounted components to the board. In this case, the board is heated in the reflow device, and the components and board are soldered together.
  • a technology has been proposed in which a laser device is provided in the component mounter, and a joining material such as solder is heated and melted by irradiating the board with a laser. Examples of this type of component mounter include the conventional technology disclosed in Japanese Patent Application Laid-Open No. 60-162574 and Japanese Patent Application Laid-Open No. 61-224395.
  • the entrance for loading the board and the exit for unloading the board are open on both sides of the housing. This means that there is a possibility that the laser may leak from these openings when the laser device is in use. Therefore, component mounting machines equipped with a laser device require safety measures to prevent the laser from leaking outside the device.
  • This specification provides technology for safely performing component mounting work using a laser device.
  • a component mounting machine including a conveyor, a head, a laser device, a housing, and a light-shielding unit.
  • the conveyor carries a board into a working space and carries it out of the working space.
  • the head mounts components on the board carried into the working space.
  • the laser device irradiates a laser onto the board or the components mounted on the board.
  • the housing has an entrance for carrying the board into the working space and an exit for carrying the board out of the working space.
  • the housing houses the conveyor, the head, and the laser device, and surrounds the working space.
  • the light-shielding unit has a light-shielding plate. The light-shielding plate is provided at least one of the entrance and the exit.
  • the light-shielding plate blocks at least one of the entrance and the exit when the laser device is in use, preventing leakage of the laser. Therefore, according to the above-mentioned configuration, the laser does not leak through the entrance and the exit, so that component mounting work can be performed safely using the laser device.
  • FIG. 1 is a schematic perspective view showing a component mounter according to an embodiment of the present invention
  • 1 is a schematic cross-sectional side view showing a component mounter according to an embodiment of the present invention
  • 1 is a schematic front sectional view showing a component mounter according to an embodiment of the present invention
  • FIG. 11 is a rear view showing the light blocking unit (closed state) in the component mounter of the embodiment.
  • FIG. 13 is a rear view showing the light blocking unit (open state) in the component mounter of the embodiment.
  • 4 is a flowchart for explaining the operation of the component mounter of the embodiment.
  • the light-shielding unit may be switchable between an open state that allows the board to pass through at least one of the entrance and exit, and a closed state that blocks at least one of the entrance and exit, by driving the light-shielding plate.
  • the light blocking unit may include an air cylinder that drives the light blocking plate to slide up and down.
  • the light blocking plate is slid up and down to open and close the loading entrance or exit, which makes it possible to prevent the space required for placing the light blocking unit from becoming too large.
  • the light shielding unit may be configured as a thin plate and may be attached in a detachable manner to the outer surface of the housing. With this configuration, the light shielding unit can be attached only to component mounters that require it.
  • the light-shielding unit may be controlled to maintain a closed state while the laser device is operating.
  • the light-shielding plate is in a closed state while the laser device is operating, so that leakage of the laser from the inlet or outlet can be effectively suppressed.
  • the component mounting machine disclosed in this specification may further include a monitoring device that monitors the operating state of the light-shielding unit. If the monitoring device detects that the light-shielding plate is not in a closed state, the laser device may be stopped. With this configuration, component mounting work can be performed more safely.
  • the housing may have a window, and the window may be provided with a resin plate capable of blocking the laser emitted from the laser device.
  • the housing may include a housing body and a cover that is removably attached to at least one of the faces of the housing body on the entrance side and the exit side.
  • the light-shielding unit may be provided on the cover.
  • the cover may also have a window portion. With this configuration, the cover is attached only to the face where the light-shielding unit or window portion is required.
  • Fig. 1 is a schematic perspective view of the component mounter 11 of Example 1
  • Fig. 2 is a schematic side cross-sectional view of the component mounter 11
  • Fig. 3 is a schematic front cross-sectional view of the component mounter 11. Note that Figs. 1 to 3 show a simplified depiction of the component mounter 11. XYZ coordinates are also defined in the figures.
  • the component mounter 11 is a device for mounting components 2 on a board 1. As shown in FIG. 1, multiple component mounters 11 are arranged side by side in one direction (i.e., the X-axis direction). In FIG. 1, two component mounters 11 are arranged side by side, but this is not limited to this, and three or more component mounters 11 may be arranged side by side. For ease of explanation, the component mounter 11 located on the left side of FIG. 1 may be called the "previous stage component mounter 11A," and the component mounter 11 located on the right side of FIG. 1 may be called the "next stage component mounter 11B.” The board 1 is transported sequentially from the previous stage component mounter 11A to the subsequent stage component mounter 11B. Each component mounter 11 mounts components on the board 1 that is transported sequentially. In other words, multiple mounting processes are performed on one board 1 by multiple component mounters 11.
  • the component mounter 11 includes a conveyor 21, a display device 26, a component feeder 31, an XY robot 36, a head unit 41, a control device 46, a laser device 51, a component pressing head 52, a housing 61, a light shielding unit 71, etc.
  • the conveyor 21 is a device for carrying the board 1 into the working space 22 within the device, and carrying the board 1 out of the working space 22 after components are mounted on it.
  • the conveyor 21 is equipped with a support device (not shown) that supports the board 1 from below, and a drive device (not shown) for driving the conveyor.
  • the conveyor 21 transports the board 1 from the negative to the positive direction of the X-axis (from left to right in Figures 1 and 3).
  • Conveyors 23A and 23B are also installed upstream of the component mounter 11A in the front stage and downstream of the component mounter 11B in the rear stage, respectively.
  • the conveyors 21, 23A, and 23B form a board transport line 24.
  • the XY robot 36 is a moving mechanism that moves the head unit 41 between above the component feeder 31 and above the board 1 by moving the moving bases 36a and 36b in the X and Y directions.
  • the XY robot 36 is composed of guide rails that guide the moving bases 36a and 36b, a moving mechanism that moves the moving bases 36a and 36b along the guide rails, and a motor that drives the moving mechanism.
  • the XY robot 36 is housed inside the housing 61 and is positioned above the board 1.
  • a head unit 41 is attached to the moving bases 36a and 36b. The head unit 41 moves in the space from above the component feeder 31 to above the board 1 by the XY robot 36.
  • Each component feeder 31 stores multiple components 2.
  • the component feeder 31 is detachably attached to the feeder holding portion 32 and supplies the components 2 to the head unit 41.
  • the specific configuration of the component feeder 31 is not limited. For example, it may be a tape type feeder that stores multiple components 2 on a tape, a tray type feeder that stores multiple components 2 on a tray, or a bulk type feeder that stores multiple components 2 randomly in a container.
  • the head unit 41 is a movable unit that mounts the components 2 on the board 1.
  • the head unit 41 includes a holder 41a and a component mounting head 41b.
  • the holder 41a is attached to the underside of the moving base 36b.
  • the component mounting head 41b is detachably supported by the holder 41a.
  • the component mounting head 41b includes a plurality of suction nozzles 42.
  • the plurality of suction nozzles 42 are detachably supported by the component mounting head 41b.
  • the plurality of suction nozzles 42 are raised and lowered in the vertical direction (Z direction in the drawing) by an actuator (not shown) housed in the component mounting head 41b, and are configured to be able to pick up the components 2.
  • the laser device 51 and the component pressing head 52 are attached near the holder 41a on the underside of the moving base 36b.
  • the component pressing head 52 presses the component 2 mounted on the board 1 to temporarily fix it before bonding.
  • the laser device 51 is a device for heating and melting the bonding material (e.g. solder) between the board 1 and the component 2, and is provided on both sides of the component pressing head 52.
  • the pair of laser devices 51 generate a high-class laser and output the high-class laser downward.
  • the high-class laser is deflected diagonally downward by a mirror (not shown) and is irradiated onto the board 1 or the component 2 mounted on the board 1.
  • the suction nozzle 42 is moved downward until the suction surface of the suction nozzle 42 comes into contact with the component 2 contained in the component feeder 31.
  • the suction nozzle 42 picks up the component 2, and the suction nozzle 42 is moved upward.
  • the XY robot 36 is driven to position the component mounting head 41b with respect to the board 1.
  • the suction nozzle 42 is lowered toward the board 1, so that the component 2 is placed on the board 1.
  • the component pressing head 52 is moved above the component 2 mounted on the board 1.
  • the pressing part of the component pressing head 52 is lowered toward the component 2, so that the upper surface of the component 2 is pressed and the component 2 is temporarily fixed to the board 1.
  • a high-class laser is output from the laser device 51 toward the board 1 to heat and melt the joining material, thereby completely joining the component 2 to the board 1.
  • the housing (61, 62) houses the component feeder 31, the XY robot 36, the head unit 41, the laser device 51, the component pressing head 52, etc., and surrounds the working space 22.
  • the housing (61, 62) includes a housing body 61 and a side cover 62 (one example of a cover) that is removably attached to the side 61a of the housing body 61. Openings 61b are formed on both side surfaces 61a of the housing body 61.
  • a side cover 62 is attached to the side surface 61a on the negative side of the X-axis of the housing body 61 of the preceding stage component mounter 11A, and the opening 61b formed on the side surface 61a is closed by the side cover 62.
  • a horizontally elongated rectangular entrance 64 is formed in the side cover 62 for carrying the board 1 into the component mounter 11A.
  • the entrance 64 is provided at approximately the same height as the top surface of the conveyor 21.
  • the side cover 62 is not attached to the side surface 61a on the positive X-axis side of the housing body 61 of the previous stage component mounter 11A, and the opening 61b formed in the side surface 61a on the positive X-axis side is not closed. Therefore, in the previous stage component mounter 11A, the opening 61b formed in the side surface 61a on the positive X-axis side functions as an "export" for carrying the board 1 out of the component mounter 11A.
  • a side cover 62 is attached to the side surface 61a on the X-axis positive side of the housing body 61 of the later stage component mounter 11B, and the opening 61b formed in the side surface 61a is closed by the side cover 62.
  • This side cover 62 has a horizontally long rectangular carry-out port 65 for carrying the board 1 out of the component mounter 11B.
  • the carry-out port 65 is provided at approximately the same height as the upper surface of the conveyor 21.
  • the side cover 62 is not attached to the side surface 61a on the X-axis negative side of the housing body 61 of the later stage component mounter 11B, and the opening 61b formed in the side surface 61a on the X-axis negative side is not closed. Therefore, in the later stage component mounter 11B, the opening 61b formed in the side surface 61a on the X-axis negative side functions as an "entrance" for carrying the board 1 into the component mounter 11B.
  • the side surface 61a on the positive side of the X-axis of the front stage component mounter 11A and the side surface 61a on the negative side of the X-axis of the rear stage component mounter 11B are arranged in close proximity (e.g., with a gap of several mm between them). Therefore, even if the side covers 62 are not attached to these side surfaces 61a, there is no problem with the laser leaking from the gap between the front stage component mounter 11A and the rear stage component mounter 11B.
  • the side cover 62 has a rectangular window 67 formed at a position above and toward the front of the carry-in entrance 64 or the carry-out exit 65, for visually checking the inside of the device.
  • the window 67 is provided with a resin plate 57 that can block the laser irradiated from the laser device 51.
  • a display device 26 is provided on the upper part of the front surface 63 of the housing 61.
  • the display device 26 is a display for displaying various information.
  • the display device 26 may function as an operation device (a so-called touch panel) for receiving instructions from a user.
  • an operation device such as a keyboard may be provided.
  • a rectangular window portion 66 for visually checking the inside of the device is formed in the front surface 63 of the housing 61 below the display device 26.
  • the window portion 66 is also provided with a resin plate 56 capable of blocking the laser irradiated from the laser device 51.
  • the control device 46 is a device that controls each part in the component mounter 11, and is configured as, for example, a microprocessor centered around a CPU. In addition to the CPU, the control device 46 is equipped with a ROM, HDD, RAM, an input/output interface, etc. These are connected to each other so that they can communicate with each other via a bus.
  • the control device 46 is connected to the conveyor 21, the display device 26, the component feeder 31, the XY robot 36, the head unit 41, the control device 46, the laser device 51, the component pressing head 52, the shading unit 71, etc. so that they can communicate with each other.
  • the control device 46 controls each part to mount the components 2 on the board 1, transport the board 1, display various information, etc.
  • the component mounter 11 of this embodiment is equipped with a light shielding unit 71 as shown in Figures 4 and 5.
  • Figure 4 is a rear view showing the light shielding unit 71 in a closed state
  • Figure 5 is a rear view showing the light shielding unit in an open state.
  • the light shielding unit 71 is a device for preventing leakage of laser light by blocking at least one of the inlet 64 and the outlet 65 when the laser device 51 is in use.
  • the light shielding unit 71 is provided on the outer surface of the component mounter 11. More specifically, in the component mounter 11A in the front stage, the light shielding unit 71 is provided on the side cover 62 on the negative side of the X-axis. In the component mounter 11B in the rear stage, the light shielding unit 71 is provided on the side cover 62 on the positive side of the X-axis.
  • the light shielding unit 71 is configured as a thin plate overall. Specifically, the light shielding unit 71 is thin enough to be placed in the narrow space between the side cover 62 of the component mounter 11A in the front stage and the conveyor 23A on the upstream side thereof, and in the narrow space between the side cover 62 of the component mounter 11B in the rear stage and the conveyor 23B on the downstream side thereof.
  • the unit body 73 constituting the light shielding unit 71 is formed so as to be detachable from the outside of the side cover 62 of the housing 61.
  • the unit body 73 has openings 72 of the same size and shape as the inlet 64 and the outlet 65 at positions corresponding to them.
  • a thin air cylinder 75 is attached facing upwards below the opening 72 on the back side of the unit body 73.
  • a light shielding plate 79 is supported and fixed to the tip of the rod 76 of the air cylinder 75 via a support bracket 77.
  • the light shielding plate 79 is a flat member that blocks the inlet 64 or the outlet 65 when the laser device 51 is in use to prevent leakage of the laser. Therefore, the light shielding plate 79 is formed in a horizontally elongated rectangular shape that is slightly larger than the entrance 64 and the exit 65. In addition, the light shielding plate 79 is disposed in contact with the side cover 62 of the housing 61.
  • a solenoid valve 80 which is an electromagnetic valve for switching the flow path, is attached to the left of the air cylinder 75 on the back side of the unit body 73.
  • the solenoid valve 80 is electrically connected to the control device 46 and is driven and controlled by the control device 46.
  • a maintenance cover 74 is provided in an openable and closable manner in the area between the air cylinder 75 and the solenoid valve 80 in the unit body 73.
  • the front end port of the air cylinder 75 and the solenoid valve 80 are connected via a first air flow path 81.
  • the rear end port of the air cylinder 75 and the solenoid valve 80 are connected via a second air flow path 82.
  • Pressurized air is supplied to the solenoid valve 80 from an air supply source (not shown) via a main air flow path 78.
  • position detection sensors 75a and 75b such as limit switches and MR sensors are provided on the front and rear ends of the air cylinder 75, respectively.
  • the position detection sensors 75a and 75b are electrically connected to the control device 46.
  • the air cylinder 75 When pressurized air is supplied to the second air flow path 82 by switching the solenoid valve 80, the air cylinder 75 extends and the light shielding plate 79 is slid toward the upper end position where the opening 72 is located (see FIG. 4). At this time, the light shielding plate 79 blocks the inlet 64 and the outlet 65, and the light shielding unit 71 enters a closed state that does not allow the substrate 1 to pass through the inlet 64 and the outlet 65. In the closed state, the front end position detection sensor 75a outputs an ON signal to the control device 46, and the rear end position detection sensor 75b outputs an OFF signal.
  • the air cylinder 75 contracts and the light shielding plate 79 is slid toward the lower end position, retreated from the position where the opening 72 is located (see FIG. 5).
  • the light shielding plate 79 opens the inlet 64 and the outlet 65, and the light shielding unit 71 is in an open state that allows the substrate 1 to pass through the inlet 64 and the outlet 65.
  • the front end position detection sensor 75a outputs an OFF signal to the control device 46
  • the rear end position detection sensor 75b outputs an ON signal.
  • control device 46 and the position detection sensors 75a and 75b constitute a monitoring device that monitors the operating state of the light shielding unit 71.
  • the control device 46 controls the light shielding unit 71 to maintain a closed state while the laser device 51 is operating. Then, when the control device 46 detects that the light shielding plate 79 is not in a closed state, it stops the laser device 51.
  • a resin plate capable of blocking high-class laser is used as the light-shielding plate 79.
  • a resin plate is appropriately selected taking into consideration the wavelength and OD value (optical density) of the high-class laser to be used.
  • the laser device 51 is a YAG laser that generates a laser with a wavelength of about 950 nm to 1150 nm
  • a colored resin plate made of acrylic resin with an OD value of 6 or more may be used.
  • the colored resin plate may be made of methacrylic resin, vinyl chloride, polycarbonate, polyethylene terephthalate, etc., other than acrylic resin.
  • the above-mentioned resin plates 56 and 57 are also formed using the same resin plate as the light-shielding plate 71.
  • the control device 46 executes the following steps according to the light shielding unit control program.
  • the control device 46 drives the conveyor 21 to carry the substrate 1 outside the device into the work space 22 inside the device (step S110).
  • the control device 46 drives a clamping device (not shown) to position and clamp the substrate 1 at the work position (step S120).
  • the control device 46 drives the air cylinder 75 of the light shielding unit 71 to raise the light shielding plate 79 (step S130).
  • control device 46 reads the output signals from the position detection sensors 75a and 76b, and determines whether the light shielding plate 79 is at the upper end position (i.e., whether the light shielding plate 79 is in a closed state) (step S140). If the control device 46 determines that the light-shielding plate 79 is not at the upper end position (NO in step S140), the control device 46 proceeds to step S145 to stop the laser device 51, and then returns to step S130. At this time, various devices other than the laser device 51 (conveyor 21, XY robot 36, component mounting head 41b, component pressing head 52, etc.) are also maintained in a stopped state.
  • step S140 the control device 46 determines whether or not the light-shielding plate 79 is at the upper end position. If the control device 46 determines that the light-shielding plate 79 is at the upper end position (YES in step S140), the control device 46 proceeds to the next step S150.
  • step S150 the control device 46 determines whether or not the component mounting work on the board 1 has been completed. If the control device 46 determines that the component mounting work has not yet been completed (NO in step S150), the control device 46 proceeds to the next step S160.
  • step S160 the control device 46 drives the XY robot 36, the component mounting head 41b, the component pressing head 52, and the laser device 51 to perform a component mounting operation accompanied by laser heating, and then returns to step S150.
  • step S150 the control device 46 determines that the component mounting operation is completed (YES in step S150). If the control device 46 determines that the component mounting operation is completed (YES in step S150), the control device 46 proceeds to step S170. In step S170, the control device 46 drives the clamp device to unclamp the board 1. Next, the control device 46 drives the air cylinder 75 of the light shielding unit 71 to lower the light shielding plate 79 (step S180). Next, the control device 46 reads the output signals from the position detection sensors 75a and 76b, and determines whether the light shielding plate 79 is at the lower end position (i.e., whether the light shielding plate 79 is in an open state) (step S190).
  • control device 46 determines that the light shielding plate 79 is not at the bottom end position (NO in step S190) If the control device 46 determines that the light shielding plate 79 is not at the bottom end position (NO in step S190), the control device 46 returns to step S180 and lowers the light shielding plate 79. If the control device 46 determines that the light shielding plate 79 is at the bottom end position (YES in step S190), the control device 46 proceeds to the next step S200, drives the conveyor 21, and transports the board 1 after component mounting out of the device.
  • the light shielding unit 71 is provided at least at one of the entrance 64 and the exit 65, and the light shielding plate 79 of the light shielding unit 71 closes at least one of the entrance 64 and the exit 65 when the laser device 51 is in use, preventing the laser from leaking therethrough. Therefore, according to the component mounter 11 of this embodiment, the laser does not leak through the entrance 64 and the exit 65, so component mounting work can be performed safely using the laser device 51.
  • the light shielding unit 71 can be switched between an open state that allows the board 1 to pass through the inlet 64 or the outlet 65, and a closed state that blocks the inlet 64 or the outlet 65, by driving the light shielding plate 79.
  • the light shielding plate 79 blocks the inlet 64 or the outlet 65, thereby preventing leakage of laser through the inlet 64 or the outlet 65.
  • the inlet 64 or the outlet 65 is open, allowing the board 1 to pass through the inlet 64 or the outlet 65, and the board 1 can be loaded and unloaded without hindrance.
  • the light shielding unit 71 drives the light shielding plate 79 to slide up and down by the air cylinder 75.
  • the air cylinder 75 as a driving method, the light shielding unit 71 can have a relatively simple and compact structure.
  • the pressurized air supplied to the component mounter 11 can be used as the driving source, there is no need to use a large driving source such as a motor, and space can be saved.
  • the light shielding unit 71 is configured as a thin plate and is attached to the outer surface of the housing 61 in a detachable state. Therefore, even when an existing component mounter 11 is used, the light shielding unit 71 can be easily retrofitted even if the installation space for the light shielding unit 71 is narrow.
  • the component mounter 11 of this embodiment further includes a monitoring device that monitors the operating state of the light-shielding unit 71, and when the monitoring device detects that the light-shielding plate 79 is not in a closed state, the laser device 51 is stopped. This ensures that the light-shielding unit 71 remains in a closed state while the laser device 51 is in operation.
  • the housing 61 is provided with windows 66, 67, and the windows 66, 67 are provided with resin plates 56, 57 that can block the laser emitted from the laser device 51. This makes it possible to prevent the laser from leaking through the windows 66, 67, and allows for safe visual inspection of the inside of the device.
  • the light shielding unit 71 is used in which the light shielding plate 79 is driven to slide vertically by the air cylinder 75 to open and close, but the present invention is not limited to this configuration.
  • a light shielding unit 71 may be used in which the light shielding plate 79 is driven to slide horizontally by the air cylinder 75 to open and close, or a light shielding unit 71 in which the light shielding plate 79 is rotated by the air cylinder 75 to open and close.
  • the air cylinder 75 is disposed below the light-shielding plate 79, and a drive system is adopted in which the light-shielding plate 79 is raised to a closed state, but this configuration is not limited to the above.
  • a drive system may be adopted in which the air cylinder 75 is disposed above the light-shielding plate 79, and the light-shielding plate 79 is lowered to a closed state.
  • the light shielding plate 79 in the light shielding unit 71 is driven by the air cylinder 75, but this configuration is not limited to this.
  • the light shielding plate 79 may be driven by a fluid pressure actuator other than the air cylinder 75, or may be driven by an electric actuator.
  • the laser device 51 is provided on both sides of the component pressing head 52, but this configuration is not limited to this.
  • the laser device 51 may be provided on only one side of the component pressing head 52.
  • the laser device 51 may also be provided in a location separate from the component pressing head 52.
  • the laser device 51 may be integrated with the head unit 41, and the component pressing head 52 may not be provided.
  • the component mounting operation by the nozzle 42 may also serve as the component pressing operation, and heating by the laser device 51 may be performed in conjunction with this component mounting operation.
  • the control device 46 controls not only the laser device 51 but also various other devices to stop, but this configuration is not limited to this.
  • the laser device 51 may be stopped in this case, while devices other than the laser device 51 may be controlled to operate.
  • the camera may be operated to recognize the alignment mark
  • the clamping device may be operated to clamp or unclamp the substrate 1
  • the head exchange device may be operated to exchange the head.
  • the component 2 can be mounted without using the laser device 51
  • the XY robot 36, component mounting head 41b, etc. may be operated to mount the component 2 on the substrate 1.
  • the laser device 51 is used to melt the solder when joining the component 2 to the substrate 1, but this configuration is not limited to this.
  • the laser device 51 may be used for baking or trimming the conductive metal paste printed on the substrate 1.
  • the laser device 51 may also be used for marking the substrate 1 and the component 2.
  • the light-shielding plate 79 and the resin plates 56, 57 are formed using resin plates of the same material (colored acrylic resin plates), but this is not limited to the configuration.
  • the light-shielding plate 79 and the resin plates 56, 57 may be formed using resin plates of different materials.
  • the operating state of the light-shielding plate 79 is monitored by a monitoring device, and if it is detected that the light-shielding plate 79 is not in a blocked state, the laser device 51 is stopped, but this configuration is not limited to this.
  • a monitoring device for the window portion that also monitors the resin plates 56 and 57 may be provided, and if it is detected that either of these is not in a blocked state, the laser device 51 may be stopped.
  • the sides of the two component mounters 11A, 11B are very close to each other, but this configuration is not limited to this.
  • the sides of the two component mounters 11A, 11B may be spaced apart to a certain extent.
  • a side cover 62 may be attached to the side of the front-stage component mounter 11A, and a side cover 62 may be attached to the side of the rear-stage component mounter 11B, and a light-shielding unit 71 may be attached to each of these side covers 62.
  • two component mounters 11 are arranged side by side to perform component mounting, but this configuration is not limited to this.
  • component mounting may be performed using only one component mounter 11.
  • a light shielding unit 71 may be attached to both the entrance 64 and the exit 65 of the component mounter 11.
  • this specification also discloses the technical idea of changing "the component mounter according to any one of claims 2 to 4" in claim 6 to "the component mounter according to any one of claims 2 to 5", the technical idea of changing “the component mounter according to any one of claims 1 to 4" in claim 7 to “the component mounter according to any one of claims 1 to 6", and the technical idea of changing “the component mounter according to any one of claims 1 to 4" in claim 8 to "the component mounter according to any one of claims 1 to 7".

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  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

Disclosed is a component mounting machine that comprises a conveyor, a head, a laser device, a housing, and a light-blocking unit. The conveyor loads a substrate into a work space, and unloads the substrate from the work space. The head mounts a component on the substrate loaded into the work space. The laser device irradiates the substrate or the component mounted on the substrate with a laser. The housing includes a loading opening for loading the substrate, and an unloading opening for unloading the substrate. The housing houses the conveyor, the head, and the laser device, and surrounds the work space. The light-blocking unit includes light-blocking plates. The light-blocking plates are provided in the loading opening and the unloading opening. The light-blocking plates close the loading opening and the unloading opening during a use of the laser device to prevent leakage of the laser.

Description

部品実装機Component Mounting Machine
 本明細書に開示する技術は、部品実装機に関する。 The technology disclosed in this specification relates to component mounters.
 基板上に部品を実装する作業を行う部品実装機がよく知られている。従来の部品実装機は、筐体内の作業空間への基板の搬入及び搬出を行うコンベアと、搬入された基板上に部品を実装するヘッドと、を備えている。従来においては、実装された部品と基板とを接合する手段として、リフロー装置が一般的に用いられている。この場合、リフロー装置内で基板を加熱することにより、部品と基板とがはんだ接合される。ところで、近年では、部品実装機にレーザ装置を設け、そのレーザ装置によりレーザを照射して半田等の接合材を加熱溶融させる技術が提案されている。この種の部品実装機としては、例えば、特開昭60-162574号公報や特開昭61-224395号公報に開示された従来技術がある。 Component mounters that mount components on a board are well known. Conventional component mounters are equipped with a conveyor that transports boards into and out of the work space inside the housing, and a head that mounts components on the board that has been transported in. Conventionally, a reflow device has generally been used as a means for joining the mounted components to the board. In this case, the board is heated in the reflow device, and the components and board are soldered together. Recently, however, a technology has been proposed in which a laser device is provided in the component mounter, and a joining material such as solder is heated and melted by irradiating the board with a laser. Examples of this type of component mounter include the conventional technology disclosed in Japanese Patent Application Laid-Open No. 60-162574 and Japanese Patent Application Laid-Open No. 61-224395.
 ところで、上記従来技術の部品実装機では、基板を搬入するための搬入口と、基板を搬出するための搬出口とが筐体の両側面にて開口している。このため、レーザ装置の使用時にそこからレーザが漏洩する可能性がある。従って、レーザ装置を備えた部品実装機には、レーザを装置外部に漏洩させないための安全対策が必要とされる。 In the component mounting machine of the conventional technology described above, the entrance for loading the board and the exit for unloading the board are open on both sides of the housing. This means that there is a possibility that the laser may leak from these openings when the laser device is in use. Therefore, component mounting machines equipped with a laser device require safety measures to prevent the laser from leaking outside the device.
 そこで本明細書は、レーザ装置を用いて安全に部品実装作業を行うための技術を提供する。 This specification provides technology for safely performing component mounting work using a laser device.
 本明細書は、コンベアと、ヘッドと、レーザ装置と、筐体と、遮光ユニットと、を備えた部品実装機を開示する。コンベアは、基板を作業空間に搬入すると共に作業空間から搬出する。ヘッドは、作業空間に搬入された基板上に部品を実装する。レーザ装置は、基板または基板上に実装された部品にレーザを照射する。筐体は、基板を作業空間に搬入するための搬入口と、基板を作業空間から搬出するための搬出口と、を有する。筐体は、コンベアとヘッドとレーザ装置とを収容すると共に、作業空間を取り囲む。遮光ユニットは、遮光プレートを有する。遮光プレートは、搬入口及び搬出口の少なくとも一方に設けられる。遮光プレートは、レーザ装置の使用時に搬入口及び搬出口の少なくとも一方を閉塞して、レーザの漏洩を防止する。従って、上述した構成によると、搬入口及び搬出口を介してレーザが漏洩しなくなるため、レーザ装置を用いて安全に部品実装作業を行うことができる。 This specification discloses a component mounting machine including a conveyor, a head, a laser device, a housing, and a light-shielding unit. The conveyor carries a board into a working space and carries it out of the working space. The head mounts components on the board carried into the working space. The laser device irradiates a laser onto the board or the components mounted on the board. The housing has an entrance for carrying the board into the working space and an exit for carrying the board out of the working space. The housing houses the conveyor, the head, and the laser device, and surrounds the working space. The light-shielding unit has a light-shielding plate. The light-shielding plate is provided at least one of the entrance and the exit. The light-shielding plate blocks at least one of the entrance and the exit when the laser device is in use, preventing leakage of the laser. Therefore, according to the above-mentioned configuration, the laser does not leak through the entrance and the exit, so that component mounting work can be performed safely using the laser device.
実施例の部品実装機を示す概略斜視図である。1 is a schematic perspective view showing a component mounter according to an embodiment of the present invention; 実施例の部品実装機を示す概略側断面図である。1 is a schematic cross-sectional side view showing a component mounter according to an embodiment of the present invention; 実施例の部品実装機を示す概略正断面図である。1 is a schematic front sectional view showing a component mounter according to an embodiment of the present invention; 実施例の部品実装機における遮光ユニット(閉塞状態)を示す背面図である。FIG. 11 is a rear view showing the light blocking unit (closed state) in the component mounter of the embodiment. 実施例の部品実装機における遮光ユニット(開放状態)を示す背面図である。FIG. 13 is a rear view showing the light blocking unit (open state) in the component mounter of the embodiment. 実施例の部品実装機の動作を説明するためのフローチャートである。4 is a flowchart for explaining the operation of the component mounter of the embodiment.
 本明細書に開示する部品実装機では、遮光ユニットは、遮光プレートを駆動させることにより、搬入口及び搬出口の少なくとも一方を介して基板が通過することを許容する開放状態と、搬入口及び搬出口の少なくとも一方を塞ぐ閉塞状態と、に切り換え可能であってもよい。このような構成によると、遮光プレートを開閉することで、基板の搬入又は搬出と、レーザの漏洩の防止とを実現することができる。 In the component mounting machine disclosed in this specification, the light-shielding unit may be switchable between an open state that allows the board to pass through at least one of the entrance and exit, and a closed state that blocks at least one of the entrance and exit, by driving the light-shielding plate. With this configuration, by opening and closing the light-shielding plate, it is possible to carry in and out the board and prevent the leakage of laser.
 本明細書に開示する部品実装機では、遮光ユニットは、遮光プレートを上下方向にスライド駆動させるエアシリンダを含んでいてもよい。このような構成によると、遮光プレートを上下方向にスライドさせて搬入口又は搬出口を開閉することになるため、遮光ユニットを配置するスペースが大きくなることを抑制することができる。  In the component mounting machine disclosed in this specification, the light blocking unit may include an air cylinder that drives the light blocking plate to slide up and down. With this configuration, the light blocking plate is slid up and down to open and close the loading entrance or exit, which makes it possible to prevent the space required for placing the light blocking unit from becoming too large.
 本明細書に開示する部品実装機では、遮光ユニットは、薄板状に構成されると共に、筐体の外側面に対して着脱可能な状態で取り付けられていてもよい。このような構成によると、遮光ユニットが必要とされる部品実装機のみに遮光ユニットを取付けることができる。 In the component mounters disclosed in this specification, the light shielding unit may be configured as a thin plate and may be attached in a detachable manner to the outer surface of the housing. With this configuration, the light shielding unit can be attached only to component mounters that require it.
 本明細書に開示する部品実装機では、遮光ユニットは、レーザ装置の動作中には閉塞状態を維持するように制御されてもよい。このような構成によると、レーザ装置の動作中は遮光プレートが閉塞状態となるため、搬入口又は搬出口からのレーザの漏洩を好適に抑制することができる。 In the component mounting machine disclosed in this specification, the light-shielding unit may be controlled to maintain a closed state while the laser device is operating. With this configuration, the light-shielding plate is in a closed state while the laser device is operating, so that leakage of the laser from the inlet or outlet can be effectively suppressed.
 本明細書に開示する部品実装機では、遮光ユニットの作動状態を監視する監視装置をさらに備えていてもよい。遮光プレートが閉塞状態にないことを監視装置が検知した場合にレーザ装置を停止させてもよい。このような構成によると、より安全に部品実装作業を行うことができる。 The component mounting machine disclosed in this specification may further include a monitoring device that monitors the operating state of the light-shielding unit. If the monitoring device detects that the light-shielding plate is not in a closed state, the laser device may be stopped. With this configuration, component mounting work can be performed more safely.
 本明細書に開示する部品実装機では、筐体は窓部を有し、窓部にはレーザ装置から照射されるレーザを遮光しうる樹脂プレートが設けられていてもよい。このような構成によると、筐体内の作業空間を窓部を介して確認できると共に、窓部からレーザが漏洩することを抑制することができる。 In the component mounter disclosed in this specification, the housing may have a window, and the window may be provided with a resin plate capable of blocking the laser emitted from the laser device. With this configuration, the working space inside the housing can be confirmed through the window, and the leakage of the laser from the window can be suppressed.
 本明細書に開示する部品実装機では、筐体は、筐体本体と、筐体本体の搬入口側及び搬出口側の少なくとも一方の面に着脱可能に取付けられるカバーと、を備えていてもよい。遮光ユニットは、カバーに設けられていてもよい。また、カバーは窓部を有していてもよい。このような構成によると、遮光ユニットや窓部が必要とされる面にのみカバーが取り付けられる。 In the component mounter disclosed in this specification, the housing may include a housing body and a cover that is removably attached to at least one of the faces of the housing body on the entrance side and the exit side. The light-shielding unit may be provided on the cover. The cover may also have a window portion. With this configuration, the cover is attached only to the face where the light-shielding unit or window portion is required.
(実施例1) 以下、本発明の部品実装機11の一実施例について図面を参照して説明する。図1は実施例1の部品実装機11の概略斜視図、図2は部品実装機11の概略側断面図、図3は部品実装機11の概略正断面図である。なお、図1~図3では、部品実装機11を簡略化して描いている。また、図中には、XYZ座標が定義されている。 (Example 1) An example of a component mounter 11 of the present invention will be described below with reference to the drawings. Fig. 1 is a schematic perspective view of the component mounter 11 of Example 1, Fig. 2 is a schematic side cross-sectional view of the component mounter 11, and Fig. 3 is a schematic front cross-sectional view of the component mounter 11. Note that Figs. 1 to 3 show a simplified depiction of the component mounter 11. XYZ coordinates are also defined in the figures.
 部品実装機11は、基板1に部品2を実装するための装置である。図1に示すように、複数台の部品実装機11は、一方向(即ちX軸方向)に並べて配置されている。図1では2台の部品実装機11を並べて配置しているが、これに限らず、3台以上の部品実装機11を並べて配置してもよい。説明の便宜上、図1の左側に位置する部品実装機11を「前段の部品実装機11A」、図1の右側に位置する部品実装機11を「後段の部品実装機11B」と呼ぶことがあるものとする。基板1は、前段の部品実装機11Aから後段の部品実装機11Bへと順次に搬送される。順次搬送される基板1に対し、各部品実装機11は部品を実装する。即ち、複数台の部品実装機11により1枚の基板1に対して複数の実装工程が実行される。 The component mounter 11 is a device for mounting components 2 on a board 1. As shown in FIG. 1, multiple component mounters 11 are arranged side by side in one direction (i.e., the X-axis direction). In FIG. 1, two component mounters 11 are arranged side by side, but this is not limited to this, and three or more component mounters 11 may be arranged side by side. For ease of explanation, the component mounter 11 located on the left side of FIG. 1 may be called the "previous stage component mounter 11A," and the component mounter 11 located on the right side of FIG. 1 may be called the "next stage component mounter 11B." The board 1 is transported sequentially from the previous stage component mounter 11A to the subsequent stage component mounter 11B. Each component mounter 11 mounts components on the board 1 that is transported sequentially. In other words, multiple mounting processes are performed on one board 1 by multiple component mounters 11.
 部品実装機11は、コンベア21、表示装置26、部品フィーダ31、XYロボット36、ヘッドユニット41、制御装置46、レーザ装置51、部品押圧ヘッド52、筐体61、遮光ユニット71等を備えている。 The component mounter 11 includes a conveyor 21, a display device 26, a component feeder 31, an XY robot 36, a head unit 41, a control device 46, a laser device 51, a component pressing head 52, a housing 61, a light shielding unit 71, etc.
 コンベア21は、基板1を装置内の作業空間22に搬入すると共に、部品実装後の基板1を作業空間22から搬出するための装置である。コンベア21は、基板1を下方から支持する支持装置(図示省略)と、コンベア駆動用の駆動装置(図示省略)とを備えている。コンベア21は、基板1をX軸の負方向から正方向に(図1、図3の左側から右側に)搬送する。なお、前段の部品実装機11Aの上流側及び後段の部品実装機11Bの下流側にも、それぞれコンベア23A、23Bが設置されている。そして、コンベア21、23A、23Bにより基板搬送ライン24が構成されている。 The conveyor 21 is a device for carrying the board 1 into the working space 22 within the device, and carrying the board 1 out of the working space 22 after components are mounted on it. The conveyor 21 is equipped with a support device (not shown) that supports the board 1 from below, and a drive device (not shown) for driving the conveyor. The conveyor 21 transports the board 1 from the negative to the positive direction of the X-axis (from left to right in Figures 1 and 3). Conveyors 23A and 23B are also installed upstream of the component mounter 11A in the front stage and downstream of the component mounter 11B in the rear stage, respectively. The conveyors 21, 23A, and 23B form a board transport line 24.
 XYロボット36は、移動ベース36a、36bをX方向及びY方向に移動させることにより、部品フィーダ31の上方と基板1の上方との間でヘッドユニット41を移動させる移動機構である。XYロボット36は、移動ベース36a、36bを案内するガイドレールや、移動ベース36a、36bをガイドレールに沿って移動させる移動機構や、その移動機構を駆動するモータ等によって構成されている。XYロボット36は、筐体61の内部に収容されると共に、基板1の上方に配置されている。移動ベース36a、36bにはヘッドユニット41が取付けられている。ヘッドユニット41は、XYロボット36によって、部品フィーダ31の上方から基板1の上方までの空間を移動する。 The XY robot 36 is a moving mechanism that moves the head unit 41 between above the component feeder 31 and above the board 1 by moving the moving bases 36a and 36b in the X and Y directions. The XY robot 36 is composed of guide rails that guide the moving bases 36a and 36b, a moving mechanism that moves the moving bases 36a and 36b along the guide rails, and a motor that drives the moving mechanism. The XY robot 36 is housed inside the housing 61 and is positioned above the board 1. A head unit 41 is attached to the moving bases 36a and 36b. The head unit 41 moves in the space from above the component feeder 31 to above the board 1 by the XY robot 36.
 各々の部品フィーダ31は、複数の部品2を収容している。部品フィーダ31は、フィーダ保持部32に着脱可能に取り付けられ、ヘッドユニット41へ部品2を供給する。部品フィーダ31の具体的な構成は限定されない。例えば、テープ上に複数の部品2を収容するテープ式フィーダ、トレイ上に複数の部品2を収容するトレイ式フィーダ、又は、容器内に複数の部品2をランダムに収容するバルク式フィーダのいずれであってもよい。 Each component feeder 31 stores multiple components 2. The component feeder 31 is detachably attached to the feeder holding portion 32 and supplies the components 2 to the head unit 41. The specific configuration of the component feeder 31 is not limited. For example, it may be a tape type feeder that stores multiple components 2 on a tape, a tray type feeder that stores multiple components 2 on a tray, or a bulk type feeder that stores multiple components 2 randomly in a container.
 ヘッドユニット41は、基板1へ部品2を装着する可動ユニットである。ヘッドユニット41は、ホルダ41aと部品実装ヘッド41bとを備えている。ホルダ41aは、移動ベース36bの下面に取り付けられている。部品実装ヘッド41bは、ホルダ41aに着脱可能に支持されている。部品実装ヘッド41bは、複数の吸着ノズル42を備えている。複数の吸着ノズル42は、部品実装ヘッド41bに着脱可能に支持されている。複数の吸着ノズル42は、部品実装ヘッド41bに収容されたアクチュエータ(図示省略)によって上下方向(図面Z方向)に昇降されると共に、部品2を吸着可能に構成されている。 The head unit 41 is a movable unit that mounts the components 2 on the board 1. The head unit 41 includes a holder 41a and a component mounting head 41b. The holder 41a is attached to the underside of the moving base 36b. The component mounting head 41b is detachably supported by the holder 41a. The component mounting head 41b includes a plurality of suction nozzles 42. The plurality of suction nozzles 42 are detachably supported by the component mounting head 41b. The plurality of suction nozzles 42 are raised and lowered in the vertical direction (Z direction in the drawing) by an actuator (not shown) housed in the component mounting head 41b, and are configured to be able to pick up the components 2.
 レーザ装置51及び部品押圧ヘッド52は、移動ベース36bの下面においてホルダ41aの近傍に取り付けられている。部品押圧ヘッド52は、基板1に搭載された部品2を接合前に押圧して仮固定する。レーザ装置51は、基板1と部品2との接合材(例えば半田等)を加熱溶融させるための装置であって、部品押圧ヘッド52の両側面にそれぞれ設けられている。一対のレーザ装置51は、高クラスレーザを発生すると共に、その高クラスレーザを下方に向けて出力する。高クラスレーザは、図示しないミラーにより斜め下方に偏向され、基板1または基板1上に実装された部品2に照射される。 The laser device 51 and the component pressing head 52 are attached near the holder 41a on the underside of the moving base 36b. The component pressing head 52 presses the component 2 mounted on the board 1 to temporarily fix it before bonding. The laser device 51 is a device for heating and melting the bonding material (e.g. solder) between the board 1 and the component 2, and is provided on both sides of the component pressing head 52. The pair of laser devices 51 generate a high-class laser and output the high-class laser downward. The high-class laser is deflected diagonally downward by a mirror (not shown) and is irradiated onto the board 1 or the component 2 mounted on the board 1.
 部品2を基板1に実装するには、まず、部品フィーダ31に収容された部品2に吸着ノズル42の吸着面が当接するまで、吸着ノズル42を下方に移動させる。次いで、吸着ノズル42で部品2を吸着し、吸着ノズル42を上方に移動させる。吸着ノズル42に部品2を吸着する処理が終了すると、XYロボット36を駆動して部品実装ヘッド41bを基板1に対して位置決めする。次いで、吸着ノズル42を基板1に向かって下降させることで、基板1に部品2が載置される。続いて、基板1に実装された部品2の上方に部品押圧ヘッド52を移動させる。次いで、部品押圧ヘッド52の押圧部を部品2に向かって下降させることで、部品2の上面を押圧して部品2を基板1に仮固定する。続いて、レーザ装置51から基板1に向けて高クラスレーザを出力して接合材を加熱溶融させることにより、基板1に部品2を完全に接合する。 To mount the component 2 on the board 1, first, the suction nozzle 42 is moved downward until the suction surface of the suction nozzle 42 comes into contact with the component 2 contained in the component feeder 31. Next, the suction nozzle 42 picks up the component 2, and the suction nozzle 42 is moved upward. When the process of picking up the component 2 to the suction nozzle 42 is completed, the XY robot 36 is driven to position the component mounting head 41b with respect to the board 1. Next, the suction nozzle 42 is lowered toward the board 1, so that the component 2 is placed on the board 1. Next, the component pressing head 52 is moved above the component 2 mounted on the board 1. Next, the pressing part of the component pressing head 52 is lowered toward the component 2, so that the upper surface of the component 2 is pressed and the component 2 is temporarily fixed to the board 1. Next, a high-class laser is output from the laser device 51 toward the board 1 to heat and melt the joining material, thereby completely joining the component 2 to the board 1.
 筐体(61,62)は、部品フィーダ31、XYロボット36、ヘッドユニット41、レーザ装置51、部品押圧ヘッド52等を収容すると共に、作業空間22を取り囲んでいる。筐体(61,62)は、筐体本体61と、筐体本体61の側面61aに着脱可能に取付けられる側面カバー62(カバーの一例)と、を備えている。筐体本体61の両側面61aには、開口部61bが形成されている。前段の部品実装機11Aの筐体本体61のX軸負方向側の側面61aには側面カバー62が取付けられ、側面カバー62によって当該側面61aに形成された開口部61bが閉じられている。この側面カバー62には、基板1を部品実装機11A内に搬入するための横長矩形状の搬入口64が形成されている。搬入口64は、コンベア21の上面とほぼ同じ高さに設けられている。一方、前段の部品実装機11Aの筐体本体61のX軸正方向側の側面61aには側面カバー62が取付けられておらず、X軸正方向側の側面61aに形成された開口部61bは閉じられていない。したがって、前段の部品実装機11Aにおいては、X軸正方向側の側面61aに形成された開口部61bが、基板1を部品実装機11A外に搬出するための「搬出口」として機能している。 The housing (61, 62) houses the component feeder 31, the XY robot 36, the head unit 41, the laser device 51, the component pressing head 52, etc., and surrounds the working space 22. The housing (61, 62) includes a housing body 61 and a side cover 62 (one example of a cover) that is removably attached to the side 61a of the housing body 61. Openings 61b are formed on both side surfaces 61a of the housing body 61. A side cover 62 is attached to the side surface 61a on the negative side of the X-axis of the housing body 61 of the preceding stage component mounter 11A, and the opening 61b formed on the side surface 61a is closed by the side cover 62. A horizontally elongated rectangular entrance 64 is formed in the side cover 62 for carrying the board 1 into the component mounter 11A. The entrance 64 is provided at approximately the same height as the top surface of the conveyor 21. On the other hand, the side cover 62 is not attached to the side surface 61a on the positive X-axis side of the housing body 61 of the previous stage component mounter 11A, and the opening 61b formed in the side surface 61a on the positive X-axis side is not closed. Therefore, in the previous stage component mounter 11A, the opening 61b formed in the side surface 61a on the positive X-axis side functions as an "export" for carrying the board 1 out of the component mounter 11A.
 一方、後段の部品実装機11Bの筐体本体61のX軸正方向側の側面61aには側面カバー62が取付けられ、側面カバー62によって当該側面61aに形成された開口部61bが閉じられている。この側面カバー62には、基板1を部品実装機11B外に搬出するための横長矩形状の搬出口65が形成されている。搬出口65は、コンベア21の上面とほぼ同じ高さに設けられている。一方、後段の部品実装機11Bの筐体本体61のX軸負方向側の側面61aには側面カバー62が取付けられておらず、X軸負方向側の側面61aに形成された開口部61bは閉じられていない。したがって、後段の部品実装機11Bにおいては、X軸負方向側の側面61aに形成された開口部61bが、基板1を部品実装機11B内に搬入するための「搬入口」として機能している。 On the other hand, a side cover 62 is attached to the side surface 61a on the X-axis positive side of the housing body 61 of the later stage component mounter 11B, and the opening 61b formed in the side surface 61a is closed by the side cover 62. This side cover 62 has a horizontally long rectangular carry-out port 65 for carrying the board 1 out of the component mounter 11B. The carry-out port 65 is provided at approximately the same height as the upper surface of the conveyor 21. On the other hand, the side cover 62 is not attached to the side surface 61a on the X-axis negative side of the housing body 61 of the later stage component mounter 11B, and the opening 61b formed in the side surface 61a on the X-axis negative side is not closed. Therefore, in the later stage component mounter 11B, the opening 61b formed in the side surface 61a on the X-axis negative side functions as an "entrance" for carrying the board 1 into the component mounter 11B.
 なお、図1、図3に示すように、前段の部品実装機11AのX軸正方向側の側面61aと、後段の部品実装機11BのX軸負方向側の側面61aとは、極めて近接した状態(例えば数mmの隙間を隔てた状態)で配置されている。このため、これらの側面61aに側面カバー62が取付けられていなくても、前段の部品実装機11Aと後段の部品実装機11Bの隙間からレーザが漏れることは問題とはならない。また、側面カバー62には、搬入口64又は搬出口65よりも上側かつ前方寄りの位置に、装置内を目視確認するための矩形状の窓部67が形成されている。窓部67には、レーザ装置51から照射されるレーザを遮光しうる樹脂プレート57が設けられている。 As shown in Figs. 1 and 3, the side surface 61a on the positive side of the X-axis of the front stage component mounter 11A and the side surface 61a on the negative side of the X-axis of the rear stage component mounter 11B are arranged in close proximity (e.g., with a gap of several mm between them). Therefore, even if the side covers 62 are not attached to these side surfaces 61a, there is no problem with the laser leaking from the gap between the front stage component mounter 11A and the rear stage component mounter 11B. In addition, the side cover 62 has a rectangular window 67 formed at a position above and toward the front of the carry-in entrance 64 or the carry-out exit 65, for visually checking the inside of the device. The window 67 is provided with a resin plate 57 that can block the laser irradiated from the laser device 51.
 筐体61の前面63の上部には、表示装置26が設けられている。表示装置26は、様々な情報を表示するためのディスプレイである。表示装置26は、ユーザの指示を受け付けるための操作装置(いわゆるタッチパネル)として機能してもよい。また、表示装置26のほかにキーボードなどの操作装置を備えていてもよい。筐体61の前面63において表示装置26よりも下側の位置には、装置内を目視確認するための矩形状の窓部66が形成されている。窓部66にも、レーザ装置51から照射されるレーザを遮光しうる樹脂プレート56が設けられている。 A display device 26 is provided on the upper part of the front surface 63 of the housing 61. The display device 26 is a display for displaying various information. The display device 26 may function as an operation device (a so-called touch panel) for receiving instructions from a user. In addition to the display device 26, an operation device such as a keyboard may be provided. A rectangular window portion 66 for visually checking the inside of the device is formed in the front surface 63 of the housing 61 below the display device 26. The window portion 66 is also provided with a resin plate 56 capable of blocking the laser irradiated from the laser device 51.
 制御装置46は、部品実装機11内の各部を制御する装置であり、例えばCPUを中心とするマイクロプロセッサとして構成されている。制御装置46は、CPUのほかに、ROM、HDD、RAM、入出力インタフェースなどを備えている。これらはバスを介して相互に通信可能に接続されている。制御装置46は、コンベア21、表示装置26、部品フィーダ31、XYロボット36、ヘッドユニット41、制御装置46、レーザ装置51、部品押圧ヘッド52、遮光ユニット71等と通信可能に接続されている。制御装置46は、各部を制御して、部品2の基板1への実装、基板1の搬送、各種情報の表示等を実行する。 The control device 46 is a device that controls each part in the component mounter 11, and is configured as, for example, a microprocessor centered around a CPU. In addition to the CPU, the control device 46 is equipped with a ROM, HDD, RAM, an input/output interface, etc. These are connected to each other so that they can communicate with each other via a bus. The control device 46 is connected to the conveyor 21, the display device 26, the component feeder 31, the XY robot 36, the head unit 41, the control device 46, the laser device 51, the component pressing head 52, the shading unit 71, etc. so that they can communicate with each other. The control device 46 controls each part to mount the components 2 on the board 1, transport the board 1, display various information, etc.
 本実施例の部品実装機11は、図4、図5に示すような遮光ユニット71を備えている。図4は閉塞状態のときの遮光ユニット71を示す背面図であり、図5は開放状態のときの遮光ユニットを示す背面図である。遮光ユニット71は、レーザ装置51の使用時に搬入口64及び搬出口65の少なくとも一方を閉塞してレーザの漏洩を防止するための装置である。遮光ユニット71は、部品実装機11の外側面に対して設けられている。詳しくは、前段の部品実装機11Aにおいては、X軸負方向側の側面カバー62に遮光ユニット71が設けられている。後段の部品実装機11Bにおいては、X軸正方向側の側面カバー62に遮光ユニット71が設けられている。 The component mounter 11 of this embodiment is equipped with a light shielding unit 71 as shown in Figures 4 and 5. Figure 4 is a rear view showing the light shielding unit 71 in a closed state, and Figure 5 is a rear view showing the light shielding unit in an open state. The light shielding unit 71 is a device for preventing leakage of laser light by blocking at least one of the inlet 64 and the outlet 65 when the laser device 51 is in use. The light shielding unit 71 is provided on the outer surface of the component mounter 11. More specifically, in the component mounter 11A in the front stage, the light shielding unit 71 is provided on the side cover 62 on the negative side of the X-axis. In the component mounter 11B in the rear stage, the light shielding unit 71 is provided on the side cover 62 on the positive side of the X-axis.
 遮光ユニット71は、全体として薄板状に構成されている。具体的にいうと、遮光ユニット71は、前段の部品実装機11Aの側面カバー62とその上流側のコンベア23Aとの間の狭いスペース、後段の部品実装機11Bの側面カバー62とその下流側のコンベア23Bとの間の狭いスペースに配置可能な薄さを有している。遮光ユニット71を構成するユニット本体73は、筐体61の側面カバー62の外側に対して着脱可能に形成されている。ユニット本体73は、搬入口64や搬出口65に対応する位置に、それらと同じ大きさ及び形状の開口部72を有している。ユニット本体73の裏面側において開口部72の下方には、薄型のエアシリンダ75が上向きの状態で取り付けられている。エアシリンダ75のロッド76の先端には、支持金具77を介して遮光プレート79が支持固定されている。遮光プレート79は、レーザ装置51の使用時に搬入口64または搬出口65を閉塞して、レーザの漏洩を防止するための平板状の部材である。そのため、遮光プレート79は搬入口64及び搬出口65よりも一回り大きい横長矩形状に形成されている。また、遮光プレート79は、筐体61の側面カバー62に接した状態で配置される。 The light shielding unit 71 is configured as a thin plate overall. Specifically, the light shielding unit 71 is thin enough to be placed in the narrow space between the side cover 62 of the component mounter 11A in the front stage and the conveyor 23A on the upstream side thereof, and in the narrow space between the side cover 62 of the component mounter 11B in the rear stage and the conveyor 23B on the downstream side thereof. The unit body 73 constituting the light shielding unit 71 is formed so as to be detachable from the outside of the side cover 62 of the housing 61. The unit body 73 has openings 72 of the same size and shape as the inlet 64 and the outlet 65 at positions corresponding to them. A thin air cylinder 75 is attached facing upwards below the opening 72 on the back side of the unit body 73. A light shielding plate 79 is supported and fixed to the tip of the rod 76 of the air cylinder 75 via a support bracket 77. The light shielding plate 79 is a flat member that blocks the inlet 64 or the outlet 65 when the laser device 51 is in use to prevent leakage of the laser. Therefore, the light shielding plate 79 is formed in a horizontally elongated rectangular shape that is slightly larger than the entrance 64 and the exit 65. In addition, the light shielding plate 79 is disposed in contact with the side cover 62 of the housing 61.
 ユニット本体73の裏面側においてエアシリンダ75の左側には、流路切換用の電磁弁であるソレノイドバルブ80が取り付けられている。ソレノイドバルブ80は、制御装置46に電気的に接続されており、制御装置46により駆動制御される。ユニット本体73においてエアシリンダ75とソレノイドバルブ80との間の領域には、メンテナンス用の蓋部74が開閉可能に設けられている。エアシリンダ75の前端側ポートとソレノイドバルブ80との間は、第1のエア流路81を介して連結されている。エアシリンダ75の後端側ポートとソレノイドバルブ80との間は、第2のエア流路82を介して連結されている。ソレノイドバルブ80には、図示しないエア供給源から主エア流路78を介して加圧エアが供給される。また、エアシリンダ75の前端側及び後端側には、リミットスイッチやMRセンサ等の位置検出センサ75a、75bがそれぞれ設けられている。位置検出センサ75a、75bは制御装置46に電気的に接続されている。 A solenoid valve 80, which is an electromagnetic valve for switching the flow path, is attached to the left of the air cylinder 75 on the back side of the unit body 73. The solenoid valve 80 is electrically connected to the control device 46 and is driven and controlled by the control device 46. A maintenance cover 74 is provided in an openable and closable manner in the area between the air cylinder 75 and the solenoid valve 80 in the unit body 73. The front end port of the air cylinder 75 and the solenoid valve 80 are connected via a first air flow path 81. The rear end port of the air cylinder 75 and the solenoid valve 80 are connected via a second air flow path 82. Pressurized air is supplied to the solenoid valve 80 from an air supply source (not shown) via a main air flow path 78. In addition, position detection sensors 75a and 75b such as limit switches and MR sensors are provided on the front and rear ends of the air cylinder 75, respectively. The position detection sensors 75a and 75b are electrically connected to the control device 46.
 ソレノイドバルブ80の切換によって第2のエア流路82側に加圧エアを供給すると、エアシリンダ75が伸長し、遮光プレート79が開口部72のある上端位置に向けてスライド駆動される(図4参照)。このとき、遮光プレート79が搬入口64及び搬出口65を閉塞する結果、遮光ユニット71は、搬入口64及び搬出口65を介した基板1の通過を許容しない閉塞状態となる。閉塞状態のときには、制御装置46に対して前端側の位置検出センサ75aがオン信号を出力し、後端側の位置検出センサ75bがオフ信号を出力する。一方、ソレノイドバルブ80の切換によって第1のエア流路81側に加圧エアを供給すると、エアシリンダ75が収縮し、遮光プレート79が、開口部72のある位置から退いた下端位置に向けてスライド駆動される(図5参照)。このとき、遮光プレート79が搬入口64及び搬出口65を開放する結果、遮光ユニット71は、搬入口64及び搬出口65を介した基板1の通過を許容する開放状態となる。開放状態のときには、制御装置46に対して前端側の位置検出センサ75aがオフ信号を出力し、後端側の位置検出センサ75bがオン信号を出力する。本実施例では、制御装置46及び位置検出センサ75a、75bが、遮光ユニット71の作動状態を監視する監視装置を構成している。制御装置46は、レーザ装置51の動作中には閉塞状態を維持するように遮光ユニット71を制御する。そして、制御装置46は、遮光プレート79が閉塞状態にないことを検知した場合に、レーザ装置51を停止させる。 When pressurized air is supplied to the second air flow path 82 by switching the solenoid valve 80, the air cylinder 75 extends and the light shielding plate 79 is slid toward the upper end position where the opening 72 is located (see FIG. 4). At this time, the light shielding plate 79 blocks the inlet 64 and the outlet 65, and the light shielding unit 71 enters a closed state that does not allow the substrate 1 to pass through the inlet 64 and the outlet 65. In the closed state, the front end position detection sensor 75a outputs an ON signal to the control device 46, and the rear end position detection sensor 75b outputs an OFF signal. On the other hand, when pressurized air is supplied to the first air flow path 81 by switching the solenoid valve 80, the air cylinder 75 contracts and the light shielding plate 79 is slid toward the lower end position, retreated from the position where the opening 72 is located (see FIG. 5). At this time, the light shielding plate 79 opens the inlet 64 and the outlet 65, and the light shielding unit 71 is in an open state that allows the substrate 1 to pass through the inlet 64 and the outlet 65. In the open state, the front end position detection sensor 75a outputs an OFF signal to the control device 46, and the rear end position detection sensor 75b outputs an ON signal. In this embodiment, the control device 46 and the position detection sensors 75a and 75b constitute a monitoring device that monitors the operating state of the light shielding unit 71. The control device 46 controls the light shielding unit 71 to maintain a closed state while the laser device 51 is operating. Then, when the control device 46 detects that the light shielding plate 79 is not in a closed state, it stops the laser device 51.
 ここで、遮光プレート79としては、高クラスレーザを遮蔽しうる機能を有する樹脂板が用いられる。このような樹脂板は、使用する高クラスレーザの波長や、OD値(光学濃度)を考慮して適宜選択される。例えば、レーザ装置51が950nm~1150nm程度の波長のレーザを発生するYAGレーザである場合には、OD値が6以上のアクリル樹脂製の着色樹脂板を使用してもよい。なお、着色樹脂板は、アクリル樹脂製以外に、メタクリル樹脂製、塩化ビニル製、ポリカーボネート製、ポリエチレンテレフタレート製などであってもよい。なお、上記の樹脂プレート56、57も、遮光プレート71と同様の樹脂板を用いて形成されている。 Here, a resin plate capable of blocking high-class laser is used as the light-shielding plate 79. Such a resin plate is appropriately selected taking into consideration the wavelength and OD value (optical density) of the high-class laser to be used. For example, if the laser device 51 is a YAG laser that generates a laser with a wavelength of about 950 nm to 1150 nm, a colored resin plate made of acrylic resin with an OD value of 6 or more may be used. Note that the colored resin plate may be made of methacrylic resin, vinyl chloride, polycarbonate, polyethylene terephthalate, etc., other than acrylic resin. Note that the above-mentioned resin plates 56 and 57 are also formed using the same resin plate as the light-shielding plate 71.
 次に、図6のフローチャートに基づいて、本実施例の部品実装機11の動作の一例を説明する。 Next, an example of the operation of the component mounter 11 of this embodiment will be described based on the flowchart in Figure 6.
 制御装置46は、遮光ユニット制御プログラムに従って下記の諸ステップを実行する。ステップ開始前の初期状態において、遮光ユニット71の遮光プレート79は下端位置にあり、搬入口64及び搬出口65は開放状態にあるものとする。まず制御装置46は、コンベア21を駆動し、装置外の基板1を装置内の作業空間22に搬入する(ステップS110)。次に制御装置46は、図示しないクランプ装置を駆動して、基板1を作業位置に位置決めしてクランプする(ステップS120)。次に制御装置46は、遮光ユニット71のエアシリンダ75を駆動して、遮光プレート79を上昇動作させる(ステップS130)。次に制御装置46は、位置検出センサ75a、76bからの出力信号を読み込み、遮光プレート79が上端位置にあるか否か(即ち遮光プレート79が閉塞状態であるか否か)を判定する(ステップS140)。遮光プレート79が上端位置にないと制御装置46が判定した場合(ステップS140でNO)、制御装置46はステップS145に移行してレーザ装置51を停止させた後、ステップS130に戻る。なお、このときレーザ装置51以外の各種装置(コンベア21、XYロボット36、部品実装ヘッド41b、部品押圧ヘッド52等)も停止状態に維持される。遮光プレート79が上端位置にあると制御装置46が判定した場合(ステップS140でYES)、制御装置46は次のステップS150に移行する。ステップS150では、制御装置46は、基板1に対する部品実装作業が完了したか否かについて判定する。部品実装作業がまだ完了していないと制御装置46が判定した場合(ステップS150でNO)、制御装置46は次のステップS160に移行する。ステップS160では、制御装置46は、XYロボット36、部品実装ヘッド41b、部品押圧ヘッド52及びレーザ装置51を駆動して、レーザ加熱を伴う部品実装動作を行った後、ステップS150に戻る。部品実装作業が完了したと制御装置46が判定した場合(ステップS150でYES)、制御装置46はステップS170に移行する。ステップS170では、制御装置46はクランプ装置を駆動して基板1をアンクランプする。次に制御装置46は、遮光ユニット71のエアシリンダ75を駆動して、遮光プレート79を下降動作させる(ステップS180)。次に制御装置46は、位置検出センサ75a、76bからの出力信号を読み込み、遮光プレート79が下端位置にあるか否か(即ち遮光プレート79が開放状態であるか否か)を判定する(ステップS190)。遮光プレート79が下端位置にないと制御装置46が判定した場合(ステップS190でNO)、制御装置46はステップS180に戻り、遮光プレート79を下降動作させる。遮光プレート79が下端位置にあると制御装置46が判定した場合(ステップS190でYES)、制御装置46は次のステップS200に移行してコンベア21を駆動し、部品実装後の基板1を装置外に搬出する。 The control device 46 executes the following steps according to the light shielding unit control program. In the initial state before the start of the steps, the light shielding plate 79 of the light shielding unit 71 is at the lower end position, and the entrance 64 and the exit 65 are in an open state. First, the control device 46 drives the conveyor 21 to carry the substrate 1 outside the device into the work space 22 inside the device (step S110). Next, the control device 46 drives a clamping device (not shown) to position and clamp the substrate 1 at the work position (step S120). Next, the control device 46 drives the air cylinder 75 of the light shielding unit 71 to raise the light shielding plate 79 (step S130). Next, the control device 46 reads the output signals from the position detection sensors 75a and 76b, and determines whether the light shielding plate 79 is at the upper end position (i.e., whether the light shielding plate 79 is in a closed state) (step S140). If the control device 46 determines that the light-shielding plate 79 is not at the upper end position (NO in step S140), the control device 46 proceeds to step S145 to stop the laser device 51, and then returns to step S130. At this time, various devices other than the laser device 51 (conveyor 21, XY robot 36, component mounting head 41b, component pressing head 52, etc.) are also maintained in a stopped state. If the control device 46 determines that the light-shielding plate 79 is at the upper end position (YES in step S140), the control device 46 proceeds to the next step S150. In step S150, the control device 46 determines whether or not the component mounting work on the board 1 has been completed. If the control device 46 determines that the component mounting work has not yet been completed (NO in step S150), the control device 46 proceeds to the next step S160. In step S160, the control device 46 drives the XY robot 36, the component mounting head 41b, the component pressing head 52, and the laser device 51 to perform a component mounting operation accompanied by laser heating, and then returns to step S150. If the control device 46 determines that the component mounting operation is completed (YES in step S150), the control device 46 proceeds to step S170. In step S170, the control device 46 drives the clamp device to unclamp the board 1. Next, the control device 46 drives the air cylinder 75 of the light shielding unit 71 to lower the light shielding plate 79 (step S180). Next, the control device 46 reads the output signals from the position detection sensors 75a and 76b, and determines whether the light shielding plate 79 is at the lower end position (i.e., whether the light shielding plate 79 is in an open state) (step S190). If the control device 46 determines that the light shielding plate 79 is not at the bottom end position (NO in step S190), the control device 46 returns to step S180 and lowers the light shielding plate 79. If the control device 46 determines that the light shielding plate 79 is at the bottom end position (YES in step S190), the control device 46 proceeds to the next step S200, drives the conveyor 21, and transports the board 1 after component mounting out of the device.
 以上説明したように、本実施例の部品実装機11では、遮光ユニット71が搬入口64及び搬出口65の少なくとも一方に設けられ、遮光ユニット71の遮光プレート79は、レーザ装置51の使用時に搬入口64及び搬出口65の少なくとも一方を閉塞して、そこからのレーザの漏洩を防止する。従って、本実施例の部品実装機11によれば、搬入口64及び搬出口65を介してレーザが漏洩しなくなるため、レーザ装置51を用いて安全に部品実装作業を行うことができる。 As described above, in the component mounter 11 of this embodiment, the light shielding unit 71 is provided at least at one of the entrance 64 and the exit 65, and the light shielding plate 79 of the light shielding unit 71 closes at least one of the entrance 64 and the exit 65 when the laser device 51 is in use, preventing the laser from leaking therethrough. Therefore, according to the component mounter 11 of this embodiment, the laser does not leak through the entrance 64 and the exit 65, so component mounting work can be performed safely using the laser device 51.
 本実施例の部品実装機11では、遮光ユニット71は、遮光プレート79を駆動することにより、搬入口64又は搬出口65を介して基板1が通過することを許容する開放状態と、搬入口64又は搬出口65を塞ぐ閉塞状態と、に切り換え可能となっている。そしてレーザ装置51の使用時には、遮光プレート79が搬入口64又は搬出口65を閉塞することにより、搬入口64又は搬出口65を介したレーザの漏洩が防止される。一方、レーザ装置51の不使用時には、搬入口64又は搬出口65が開放されるため、基板1が搬入口64又は搬出口65を通過可能となり、基板1の搬入及び搬出を支障なく行うことができる。 In the component mounter 11 of this embodiment, the light shielding unit 71 can be switched between an open state that allows the board 1 to pass through the inlet 64 or the outlet 65, and a closed state that blocks the inlet 64 or the outlet 65, by driving the light shielding plate 79. When the laser device 51 is in use, the light shielding plate 79 blocks the inlet 64 or the outlet 65, thereby preventing leakage of laser through the inlet 64 or the outlet 65. On the other hand, when the laser device 51 is not in use, the inlet 64 or the outlet 65 is open, allowing the board 1 to pass through the inlet 64 or the outlet 65, and the board 1 can be loaded and unloaded without hindrance.
 本実施例の部品実装機11では、遮光ユニット71は、エアシリンダ75によって遮光プレート79を上下方向にスライド駆動させる。エアシリンダ75を用いた駆動方式とすることで、遮光ユニット71を比較的簡単かつコンパクトな構造にすることができる。また、部品実装機11に供給される加圧エアを駆動源として利用できるので、モータ等の大きな駆動源を用いる必要がなく、省スペース化を図ることができる。また、遮光ユニット71は、薄板状に構成されると共に、筐体61の外側面に対して着脱可能な状態で取り付けられている。このため、既存の部品実装機11を対象とした場合でも、遮光ユニット71の設置スペースが狭くても、遮光ユニット71を困難なく後付けすることができる。 In the component mounter 11 of this embodiment, the light shielding unit 71 drives the light shielding plate 79 to slide up and down by the air cylinder 75. By using the air cylinder 75 as a driving method, the light shielding unit 71 can have a relatively simple and compact structure. In addition, since the pressurized air supplied to the component mounter 11 can be used as the driving source, there is no need to use a large driving source such as a motor, and space can be saved. In addition, the light shielding unit 71 is configured as a thin plate and is attached to the outer surface of the housing 61 in a detachable state. Therefore, even when an existing component mounter 11 is used, the light shielding unit 71 can be easily retrofitted even if the installation space for the light shielding unit 71 is narrow.
 本実施例の部品実装機11は、遮光ユニット71の作動状態を監視する監視装置をさらに備えており、遮光プレート79が閉塞状態にないことを監視装置が検知した場合には、レーザ装置51が停止させられる。このため、レーザ装置51の動作中に遮光ユニット71の閉塞状態を確実に維持することができる。 The component mounter 11 of this embodiment further includes a monitoring device that monitors the operating state of the light-shielding unit 71, and when the monitoring device detects that the light-shielding plate 79 is not in a closed state, the laser device 51 is stopped. This ensures that the light-shielding unit 71 remains in a closed state while the laser device 51 is in operation.
 本実施例の部品実装機11では、筐体61に窓部66、67が設けられ、窓部66、67にはレーザ装置51から照射されるレーザを遮光しうる樹脂プレート56、57が設けられている。このため、窓部66、67を介したレーザの漏洩を防止することができ、装置内を安全に目視確認することができる。 In the component mounter 11 of this embodiment, the housing 61 is provided with windows 66, 67, and the windows 66, 67 are provided with resin plates 56, 57 that can block the laser emitted from the laser device 51. This makes it possible to prevent the laser from leaking through the windows 66, 67, and allows for safe visual inspection of the inside of the device.
 以上、実施例1について説明したが具体的な態様は上記実施例1に限定されるものではない。上記の実施例1では、エアシリンダ75で遮光プレート79を上下方向にスライド駆動させて開閉する方式の遮光ユニット71を採用したが、この構成に限定されるものではない。例えば、他の実施例では、エアシリンダ75で遮光プレート79を水平方向にスライド駆動させて開閉する方式の遮光ユニット71や、エアシリンダ75で遮光プレート79を回動させて開閉する方式の遮光ユニット71を採用してもよい。 Although the first embodiment has been described above, the specific aspect is not limited to the first embodiment. In the first embodiment, the light shielding unit 71 is used in which the light shielding plate 79 is driven to slide vertically by the air cylinder 75 to open and close, but the present invention is not limited to this configuration. For example, in other embodiments, a light shielding unit 71 may be used in which the light shielding plate 79 is driven to slide horizontally by the air cylinder 75 to open and close, or a light shielding unit 71 in which the light shielding plate 79 is rotated by the air cylinder 75 to open and close.
 上記の実施例1では、エアシリンダ75を遮光プレート79の下方に配置し、遮光プレート79を上昇させて閉塞状態とする駆動方式を採用したが、この構成に限定されるものではない。例えば、他の実施例では、エアシリンダ75を遮光プレート79の上方に配置し、遮光プレート79を下降させて閉塞状態とする駆動方式を採用してもよい。 In the above embodiment 1, the air cylinder 75 is disposed below the light-shielding plate 79, and a drive system is adopted in which the light-shielding plate 79 is raised to a closed state, but this configuration is not limited to the above. For example, in other embodiments, a drive system may be adopted in which the air cylinder 75 is disposed above the light-shielding plate 79, and the light-shielding plate 79 is lowered to a closed state.
 上記の実施例1では、遮光ユニット71における遮光プレート79をエアシリンダ75で駆動したが、この構成に限定されるものではない。例えば、他の実施例では、遮光プレート79をエアシリンダ75以外の流体圧アクチュエータで駆動してもよく、あるいは電動アクチュエータで駆動してもよい。 In the above-mentioned first embodiment, the light shielding plate 79 in the light shielding unit 71 is driven by the air cylinder 75, but this configuration is not limited to this. For example, in other embodiments, the light shielding plate 79 may be driven by a fluid pressure actuator other than the air cylinder 75, or may be driven by an electric actuator.
 上記の実施例1では、レーザ装置51が部品押圧ヘッド52の両側面に設けられていたが、この構成に限定されるものではない。例えば、他の実施例では、レーザ装置51が部品押圧ヘッド52の一側面のみに設けられていてもよい。また、レーザ装置51が部品押圧ヘッド52とは別の場所に設けられていてもよい。あるいは、レーザ装置51がヘッドユニット41と一体化され、部品押圧ヘッド52が設けられていなくてもよい。この場合、部品押圧ヘッド52の代わりに、ノズル42による部品実装動作が部品押圧動作を兼ね、この部品実装動作と共にレーザ装置51による加熱が行われてもよい。 In the above-mentioned first embodiment, the laser device 51 is provided on both sides of the component pressing head 52, but this configuration is not limited to this. For example, in other embodiments, the laser device 51 may be provided on only one side of the component pressing head 52. The laser device 51 may also be provided in a location separate from the component pressing head 52. Alternatively, the laser device 51 may be integrated with the head unit 41, and the component pressing head 52 may not be provided. In this case, instead of the component pressing head 52, the component mounting operation by the nozzle 42 may also serve as the component pressing operation, and heating by the laser device 51 may be performed in conjunction with this component mounting operation.
 上記の実施例1では、遮光プレート79が上端位置にないと判定された場合、制御装置46はレーザ装置51ばかりでなく各種装置も停止させる制御を行っていたが、この構成に限定されるものではない。例えば、他の実施例では、この場合にレーザ装置51を停止させる一方で、レーザ装置51以外の装置については動作させる制御を行ってもよい。例えば、カメラを動作させてアライメントマークを認識させたり、クランプ装置を動作させて基板1をクランプまたはアンクランプしたり、ヘッド交換装置を動作させてヘッドを交換したりしてもよい。あるいは、レーザ装置51を利用しないで実装できる部品2であれば、XYロボット36や部品実装ヘッド41b等を動作させて基板1に対する実装を行ってもよい。以上のような駆動制御によると、装置の停止による生産性の低下を最小限にすることができる。 In the above-mentioned first embodiment, when it is determined that the light shielding plate 79 is not at the upper end position, the control device 46 controls not only the laser device 51 but also various other devices to stop, but this configuration is not limited to this. For example, in other embodiments, the laser device 51 may be stopped in this case, while devices other than the laser device 51 may be controlled to operate. For example, the camera may be operated to recognize the alignment mark, the clamping device may be operated to clamp or unclamp the substrate 1, or the head exchange device may be operated to exchange the head. Alternatively, if the component 2 can be mounted without using the laser device 51, the XY robot 36, component mounting head 41b, etc. may be operated to mount the component 2 on the substrate 1. With the above-mentioned drive control, it is possible to minimize the decrease in productivity due to the stop of the device.
 上記の実施例1では、レーザ装置51を基板1に部品2を接合する際の半田溶融のために使用したが、この構成に限定されるものではない。例えば、他の実施例では、レーザ装置51を基板1に印刷された導電金属ペーストの焼き付けやトリミング等に利用してもよい。また、レーザ装置51を基板1や部品2へのマーキング等に利用してもよい。 In the above-mentioned first embodiment, the laser device 51 is used to melt the solder when joining the component 2 to the substrate 1, but this configuration is not limited to this. For example, in other embodiments, the laser device 51 may be used for baking or trimming the conductive metal paste printed on the substrate 1. The laser device 51 may also be used for marking the substrate 1 and the component 2.
 上記の実施例1では、遮光プレート79と樹脂プレート56、57とが同じ素材の樹脂板(アクリル製の着色樹脂板)を用いて形成されていたが、この構成に限定されるものではない。例えば、他の実施例では、遮光プレート79と樹脂プレート56、57とが異なる素材の樹脂板を用いて形成されていてもよい。 In the above-mentioned first embodiment, the light-shielding plate 79 and the resin plates 56, 57 are formed using resin plates of the same material (colored acrylic resin plates), but this is not limited to the configuration. For example, in other embodiments, the light-shielding plate 79 and the resin plates 56, 57 may be formed using resin plates of different materials.
 上記の実施例1では、監視装置によって遮光プレート79の作動状態を監視し、遮光プレート79が閉塞状態にないことを検知した場合に、レーザ装置51を停止させるように構成したが、この構成に限定されるものではない。例えば、他の実施例では、樹脂プレート56、57についても監視する窓部用の監視装置を設け、これらのいずれかが閉塞状態にないことを検知した場合に、レーザ装置51を停止させるように構成してもよい。 In the above embodiment 1, the operating state of the light-shielding plate 79 is monitored by a monitoring device, and if it is detected that the light-shielding plate 79 is not in a blocked state, the laser device 51 is stopped, but this configuration is not limited to this. For example, in another embodiment, a monitoring device for the window portion that also monitors the resin plates 56 and 57 may be provided, and if it is detected that either of these is not in a blocked state, the laser device 51 may be stopped.
 上記の実施例1では、2台の部品実装機11A、11Bの側面同士が極めて近接していたが、この構成に限定されるものではない。例えば、他の実施例では、2台の部品実装機11A、11Bの側面同士がある程度離間していてもよい。この場合、前段の部品実装機11Aの側面にさらに側面カバー62を取付け、また、後段の部品実装機11Bの側面にさらに側面カバー62を取付け、これら側面カバー62のそれぞれに遮光ユニット71を取り付けてもよい。 In the above embodiment 1, the sides of the two component mounters 11A, 11B are very close to each other, but this configuration is not limited to this. For example, in other embodiments, the sides of the two component mounters 11A, 11B may be spaced apart to a certain extent. In this case, a side cover 62 may be attached to the side of the front-stage component mounter 11A, and a side cover 62 may be attached to the side of the rear-stage component mounter 11B, and a light-shielding unit 71 may be attached to each of these side covers 62.
 上記の実施例1では、2台の部品実装機11を並べて配置して部品実装を行ったが、この構成に限定されるものではない。例えば、他の実施例では、1台の部品実装機11のみによって部品実装を行ってもよい。この場合、部品実装機11における搬入口64及び搬出口65の両方にそれぞれ遮光ユニット71を取り付けてもよい。 In the above-mentioned first embodiment, two component mounters 11 are arranged side by side to perform component mounting, but this configuration is not limited to this. For example, in other embodiments, component mounting may be performed using only one component mounter 11. In this case, a light shielding unit 71 may be attached to both the entrance 64 and the exit 65 of the component mounter 11.
 以上、本発明の具体例を詳細に説明したが、これらは例示に過ぎず、請求の範囲を限定するものではない。請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。本明細書または図面に説明した技術要素は、単独であるいは各種の組合せによって技術的有用性を発揮するものであり、出願時請求項記載の組合せに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成し得るものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。  Although specific examples of the present invention have been described above in detail, these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and variations of the specific examples exemplified above. The technical elements described in this specification or drawings demonstrate technical usefulness either alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. Furthermore, the technology exemplified in this specification or drawings can achieve multiple objectives simultaneously, and achieving one of those objectives is itself technically useful.
 また、本明細書では、請求項6において「請求項2~4のいずれか1項に記載の部品実装機」を「請求項2~5のいずれか1項に記載の部品実装機」に変更した技術思想や、請求項7において「請求項1~4のいずれか1項に記載の部品実装機」を「請求項1~6のいずれか1項に記載の部品実装機」に変更した技術思想や、請求項8において「請求項1~4のいずれか1項に記載の部品実装機」を「請求項1~7のいずれか1項に記載の部品実装機」に変更した技術思想も開示されている。  In addition, this specification also discloses the technical idea of changing "the component mounter according to any one of claims 2 to 4" in claim 6 to "the component mounter according to any one of claims 2 to 5", the technical idea of changing "the component mounter according to any one of claims 1 to 4" in claim 7 to "the component mounter according to any one of claims 1 to 6", and the technical idea of changing "the component mounter according to any one of claims 1 to 4" in claim 8 to "the component mounter according to any one of claims 1 to 7".
1: 基板
2: 部品
11: 部品実装機
21: コンベア
22: 作業空間
41b: ヘッドとしての部品実装ヘッド
46: 監視装置を構成する制御装置
51: レーザ装置
56、57: 樹脂プレート
61: 筐体
64: 搬入口
65: 搬出口
66、67: 窓部
71: 遮光ユニット
75: エアシリンダ
75a、75b: 監視装置を構成する位置検出センサ
79: 遮光プレート
1: Board 2: Component 11: Component mounter 21: Conveyor 22: Working space 41b: Component mounting head 46 as a head: Control device 51 constituting a monitoring device: Laser devices 56, 57: Resin plate 61: Housing 64: Carry-in entrance 65: Carry-out exits 66, 67: Window 71: Light-shielding unit 75: Air cylinders 75a, 75b: Position detection sensor 79 constituting a monitoring device: Light-shielding plate

Claims (9)

  1.  基板を作業空間に搬入すると共に前記作業空間から搬出するコンベアと、
     前記作業空間に搬入された前記基板上に部品を実装するヘッドと、
     前記基板または前記基板上に実装された前記部品にレーザを照射するレーザ装置と、
     前記基板を前記作業空間に搬入するための搬入口と、前記基板を前記作業空間から搬出するための搬出口と、を有し、前記コンベアと前記ヘッドと前記レーザ装置とを収容すると共に前記作業空間を取り囲む筐体と、
     前記搬入口及び前記搬出口の少なくとも一方に設けられ、前記レーザ装置の使用時に前記搬入口及び前記搬出口の少なくとも一方を閉塞して前記レーザの漏洩を防止する遮光プレートを有する遮光ユニットと、
    を備えた、部品実装機。
    a conveyor for transporting the substrate into and out of the working space;
    a head that mounts components onto the board brought into the working space;
    a laser device that irradiates a laser onto the substrate or the component mounted on the substrate;
    a housing having an entrance for carrying the substrate into the working space and an exit for carrying the substrate out of the working space, the housing housing the conveyor, the head and the laser device and surrounding the working space;
    a light-shielding unit provided at least one of the inlet and the outlet, the light-shielding unit having a light-shielding plate that blocks at least one of the inlet and the outlet when the laser device is in use to prevent leakage of the laser;
    A component mounting machine equipped with the above.
  2.  前記遮光ユニットは、前記遮光プレートを駆動させることにより、前記搬入口及び前記搬出口の少なくとも一方を介して前記基板が通過することを許容する開放状態と、前記搬入口及び前記搬出口の少なくとも一方を塞ぐ閉塞状態と、に切り換え可能である、請求項1に記載の部品実装機。 The component mounter according to claim 1, wherein the light-shielding unit is switchable between an open state in which the board is allowed to pass through at least one of the inlet and the outlet, and a closed state in which at least one of the inlet and the outlet is blocked, by driving the light-shielding plate.
  3.  前記遮光ユニットは、前記遮光プレートを上下方向にスライド駆動させるエアシリンダを含む、請求項2に記載の部品実装機。 The component mounter according to claim 2, wherein the light shielding unit includes an air cylinder that drives the light shielding plate to slide up and down.
  4.  前記遮光ユニットは、薄板状に構成されると共に、前記筐体の外側面に対して着脱可能な状態で取り付けられている、請求項3に記載の部品実装機。 The component mounter according to claim 3, wherein the light shielding unit is configured as a thin plate and is removably attached to the outer surface of the housing.
  5.  前記遮光ユニットは、前記レーザ装置の動作中には前記閉塞状態を維持するように制御される、請求項2~4のいずれか1項に記載の部品実装機。 The component mounter according to any one of claims 2 to 4, wherein the light blocking unit is controlled to maintain the blocked state while the laser device is in operation.
  6.  前記遮光ユニットの作動状態を監視する監視装置をさらに備え、
     前記遮光プレートが前記閉塞状態にないことを前記監視装置が検知した場合に前記レーザ装置を停止させる、請求項2~4のいずれか1項に記載の部品実装機。
    A monitoring device for monitoring the operation state of the light blocking unit is further provided.
    5. The component mounter according to claim 2, wherein the laser device is stopped when the monitoring device detects that the light-shielding plate is not in the closed state.
  7.  前記筐体は、筐体本体と、前記筐体本体の搬入口側及び搬出口側の少なくとも一方の面に着脱可能に取付けられるカバーと、を備えており、
     前記遮光ユニットが前記カバーに設けられている、請求項1~4のいずれか1項に記載の部品実装機。
    The housing includes a housing body and a cover that is detachably attached to at least one of a surface of the housing body on an entrance side and a surface of the housing body on an exit side,
    5. The component mounter according to claim 1, wherein the light blocking unit is provided on the cover.
  8.  前記筐体は窓部を有し、前記窓部には前記レーザ装置から照射されるレーザを遮光しうる樹脂プレートが設けられている、請求項1~4のいずれか1項に記載の部品実装機。 The component mounter according to any one of claims 1 to 4, wherein the housing has a window portion, and the window portion is provided with a resin plate capable of blocking the laser irradiated from the laser device.
  9.  前記筐体は、筐体本体と、前記筐体本体の搬入口側及び搬出口側の少なくとも一方の面に着脱可能に取付けられるカバーと、を備えており、
     前記遮光ユニットが前記カバーに設けられる共に、前記カバーが前記窓部を有している、請求項8に記載の部品実装機。
    The housing includes a housing body and a cover that is detachably attached to at least one of a surface of the housing body on an entrance side and a surface of the housing body on an exit side,
    9. The component mounter according to claim 8, wherein the light blocking unit is provided on the cover, and the cover has the window portion.
PCT/JP2022/038470 2022-10-14 2022-10-14 Component mounting machine WO2024079911A1 (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06164196A (en) * 1992-11-27 1994-06-10 Matsushita Electric Ind Co Ltd Electronic component mounting device
JP2012119486A (en) * 2010-11-30 2012-06-21 Panasonic Corp Portable data acquisition device, and mounting accuracy evaluation system
JP2014099555A (en) * 2012-11-15 2014-05-29 Yamaha Motor Co Ltd Substrate work system, substrate conveyance apparatus and substrate work apparatus
JP2017199709A (en) * 2016-04-25 2017-11-02 パナソニックIpマネジメント株式会社 Component mounting device
WO2019016933A1 (en) * 2017-07-21 2019-01-24 株式会社Fuji Substrate working system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06164196A (en) * 1992-11-27 1994-06-10 Matsushita Electric Ind Co Ltd Electronic component mounting device
JP2012119486A (en) * 2010-11-30 2012-06-21 Panasonic Corp Portable data acquisition device, and mounting accuracy evaluation system
JP2014099555A (en) * 2012-11-15 2014-05-29 Yamaha Motor Co Ltd Substrate work system, substrate conveyance apparatus and substrate work apparatus
JP2017199709A (en) * 2016-04-25 2017-11-02 パナソニックIpマネジメント株式会社 Component mounting device
WO2019016933A1 (en) * 2017-07-21 2019-01-24 株式会社Fuji Substrate working system

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