WO2024075417A1 - Ceiling traveling vehicle stopping device and traveling vehicle system - Google Patents
Ceiling traveling vehicle stopping device and traveling vehicle system Download PDFInfo
- Publication number
- WO2024075417A1 WO2024075417A1 PCT/JP2023/030203 JP2023030203W WO2024075417A1 WO 2024075417 A1 WO2024075417 A1 WO 2024075417A1 JP 2023030203 W JP2023030203 W JP 2023030203W WO 2024075417 A1 WO2024075417 A1 WO 2024075417A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- traveling vehicle
- traveling
- overhead
- rail
- overhead traveling
- Prior art date
Links
- 238000003780 insertion Methods 0.000 claims description 5
- 230000037431 insertion Effects 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 2
- 230000001131 transforming effect Effects 0.000 claims 2
- 238000001514 detection method Methods 0.000 description 9
- 230000032258 transport Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B13/00—Other railway systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61B—RAILWAY SYSTEMS; EQUIPMENT THEREFOR NOT OTHERWISE PROVIDED FOR
- B61B3/00—Elevated railway systems with suspended vehicles
- B61B3/02—Elevated railway systems with suspended vehicles with self-propelled vehicles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
Definitions
- One aspect of the present invention relates to an overhead vehicle stopping device and a vehicle system.
- Patent Document 1 An overhead vehicle stopping device is known that is attached to a rail on the ceiling and stops an overhead vehicle traveling along a travel path defined by the rail.
- Patent Document 1 describes a stopping device that stops an overhead vehicle when an obstacle is detected by an obstacle sensor on the overhead vehicle.
- the stopping device described in Patent Document 1 includes an engagement part that can engage with the rail, and an operating rod that extends downward from the engagement part and sets the engagement part to either an engaged state or a disengaged state with respect to the rail.
- One aspect of the present invention was made in consideration of the above situation, and aims to provide an overhead vehicle stopping device and vehicle system that can easily prohibit overhead vehicles from passing at multiple points on the travel route.
- An overhead traveling vehicle stopping device is a stopping device that is attached to a rail provided on a ceiling and stops an overhead traveling vehicle traveling along a traveling path formed by the rail, and includes an engagement part that can engage with the rail and a main body part including a long member extending downward from the engagement part, and the main body part includes a first detectable part that is detected by an obstacle sensor of the overhead traveling vehicle traveling along a first traveling path in the traveling path, and a second detectable part that is detected by an obstacle sensor of the overhead traveling vehicle traveling along a second traveling path parallel to the first traveling path in the traveling path.
- the long member may be rod-shaped, and the first and second detectable parts may be flat. In this case, the long member, the first and second detectable parts can be easily constructed.
- the main body may include a first arm member and a second arm member extending from the long member along a direction intersecting the long member, and the first detectable part may be provided on the first arm member and the second detectable part may be provided on the second arm member.
- the first detectable part and the second detectable part may be positioned using the first arm member and the second arm member.
- the main body may be deformable between an expanded state in which an obstacle sensor of the overhead traveling vehicle traveling along the second traveling path can detect the second detectable part, and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the second traveling path cannot detect the second detectable part. In this case, it is possible to easily adjust the areas where the overhead traveling vehicle is prohibited from passing.
- the main body may include a pressing part that presses the power switch of the overhead vehicle when it comes into contact with the main body.
- the power of the overhead vehicle that comes into contact with the main body can be turned off by the pressing part, thereby forcibly stopping the overhead vehicle.
- At least one of the first detectable portion and the second detectable portion may be configured to be removable from the main body portion. In this case, it is possible to easily adjust the areas where the overhead vehicle is prohibited from passing based on the detection results of the obstacle sensor.
- a traveling vehicle system includes rails that are installed on the ceiling and at least a portion of which is arranged in a grid pattern, overhead traveling vehicles that travel along a travel path formed by the rails, and an overhead traveling vehicle stopping device described in any one of (1) to (6) above that stops the overhead traveling vehicles traveling along the travel path.
- the overhead traveling vehicle stopping device makes it possible to easily prohibit the overhead traveling vehicles from passing at multiple points on the travel path.
- the rails include a plurality of first straight rails extending in a first direction, which is a horizontal direction, and a plurality of second straight rails extending in a second direction, which is a horizontal direction perpendicular to the first direction, and when a rectangular area enclosed by a pair of first straight rails and a pair of second straight rails in a planar view is considered to be one cell, the first detectable part may be detected by an obstacle sensor of the overhead traveling vehicle traveling along a first running path, which is a running path that passes through the first cell, the second detectable part may be detected by an obstacle sensor of the overhead traveling vehicle traveling along a second running path, which is a running path that passes through a second cell adjacent to the first cell, and the main body part may include a third detectable part detected by an obstacle sensor of the overhead traveling vehicle traveling along the third running path, which is a running path that passes through a third cell adjacent to the first cell on the opposite side to the second cell, and a fourth detect
- the main body may be deformable between a first deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path can detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path can detect the fourth detectable part, a second deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path cannot detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path can detect the fourth detectable part, and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path cannot detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path cannot detect the fourth detectable part.
- the main body includes a first arm member and a second arm member extending from the long member along a direction intersecting the long member, the first arm member includes a first fixed portion and a first movable portion foldably connected to the tip side of the first fixed portion via a first hinge, the second arm member includes a second fixed portion and a second movable portion foldably connected to the tip side of the second fixed portion via a second hinge, and the first detectable portion may be provided on the first fixed portion, the second detectable portion may be provided on the second fixed portion, the third detectable portion may be provided on the first movable portion, and the fourth detectable portion may be provided on the second movable portion.
- the folding structure makes it possible to easily adjust the areas where the overhead traveling vehicle is prohibited from passing.
- the first movable part rotates around the first hinge in either a clockwise or counterclockwise direction in a plan view
- the second movable part rotates around the second hinge in either the other clockwise or counterclockwise direction in a plan view
- the connection point of the first arm member on the long member may be spaced apart in the longitudinal direction of the long member from the connection point of the second arm member on the long member. In this case, it is possible to fold the first and second movable parts so that they overlap in a plan view.
- the rails include a plurality of straight rails and an intersection rail arranged horizontally adjacent to the ends of the straight rails with a gap therebetween, and the engagement portion engages with a pair of straight rails that extend along the same direction and are arranged close to or in contact with each other, can pass through the gap in the vertical direction, has an upwardly opening C-shape when viewed from a direction along the pair of straight rails, and may include an abutment portion that abuts against the upper surface of each of the pair of straight rails. In this case, it is possible to specifically realize engagement of the engagement portion with the rails in a so-called grid system.
- the rails may include a plurality of straight rails
- the engagement portion may include an insertion portion that engages with a pair of straight rails that extend in the same direction and are arranged close to each other, and that is inserted between the pair of straight rails, and an abutment portion that is connected to the upper side of the insertion portion and abuts against the upper surface of each of the pair of straight rails.
- an overhead vehicle stopping device and vehicle system that can easily prohibit the passage of overhead vehicles at multiple points on a travel route.
- FIG. 1 is a perspective view showing a traveling vehicle system according to an embodiment.
- FIG. 2 is a side view showing the overhead traveling vehicle of FIG.
- FIG. 3 is a front view showing the overhead traveling vehicle stopping device according to the embodiment in a fully deployed state.
- FIG. 4 is a cross-sectional view showing the engagement portion of FIG.
- FIG. 5 is a plan view for explaining engagement of the engagement portion of FIG. 3 with the lattice rail.
- Fig. 6(a) is a cross-sectional view taken along the line VI-VI in Fig. 3.
- Fig. 6(b) is a front view showing an enlarged portion of the overhead traveling vehicle stopping device in Fig. 3.
- FIG. 7 is a front view showing the overhead traveling vehicle stopping device according to the embodiment in a semi-deployed state.
- Fig. 8(a) is a cross-sectional view corresponding to the cross section of Fig. 6(a) in the overhead traveling vehicle stopping device of Fig. 7.
- Fig. 8(b) is a front view showing an enlarged portion of the overhead traveling vehicle stopping device of Fig. 7.
- FIG. 9 is a front view showing the stored state of the overhead traveling vehicle stopping device according to the embodiment.
- Fig. 10(a) is a cross-sectional view corresponding to the cross section of Fig. 6(a) in the overhead traveling vehicle stopping device of Fig. 9.
- Fig. 10(b) is a front view showing an enlarged portion of the overhead traveling vehicle stopping device of Fig. 9.
- Fig. 10(a) is a cross-sectional view corresponding to the cross section of Fig. 6(a) in the overhead traveling vehicle stopping device of Fig. 9.
- Fig. 10(b) is a front view showing an enlarged portion of the overhead traveling vehicle stopping device of Fig. 9.
- FIG. 11(a) is a plan view of the lattice rail for explaining the fully deployed state of the overhead traveling vehicle stopping device
- Fig. 11(b) is a plan view of the lattice rail for explaining the half deployed state of the overhead traveling vehicle stopping device
- Fig. 11(c) is a plan view of the lattice rail for explaining the stored state of the overhead traveling vehicle stopping device.
- Fig. 12(a) is a plan view of a lattice rail for explaining an example of use of the overhead traveling vehicle stopping device.
- Fig. 12(b) is a plan view of a lattice rail for explaining another example of use of the overhead traveling vehicle stopping device.
- FIG. 12(c) is a plan view of a lattice rail for explaining yet another example of use of the overhead traveling vehicle stopping device.
- Fig. 13(a) is a front view showing a cart that houses the overhead traveling vehicle stopping device
- Fig. 13(b) is a side view showing a cart that houses the overhead traveling vehicle stopping device.
- FIG. 14 is a cross-sectional view taken along line XIV-XIV in FIG.
- FIG. 15 is a cross-sectional view showing an engagement portion according to a modified example.
- Fig. 16(a) is a front view showing the engaging portion of Fig. 15.
- Fig. 16(b) is a plan view showing the engaging portion of Fig. 15.
- Fig. 16(c) is a side view showing the engaging portion of Fig. 15.
- FIG. 17 is a front view showing a fully deployed state of the overhead traveling vehicle stopping device according to the modified example.
- the traveling vehicle system 1 is a grid system for transporting an item M by an overhead traveling vehicle 2, for example, in a clean room of a semiconductor manufacturing factory.
- the traveling vehicle system 1 includes, for example, a plurality of overhead traveling vehicles 2, a system controller 5 that controls the plurality of overhead traveling vehicles 2, and a grid-like rail (rail) R on which the plurality of overhead traveling vehicles 2 travel.
- the item M is, for example, a FOUP (Front Opening Unified Pod) that contains a semiconductor wafer, or a reticle pod that contains a reticle.
- the overhead traveling vehicle 2 may be referred to as a dolly, a transport vehicle, a transport dolly, a traveling dolly, or the like.
- the lattice rail R is provided on or near the ceiling of a building such as a clean room.
- the lattice rail R extends horizontally and is formed in a lattice shape in a plan view.
- the lattice rail R includes a plurality of first rails R1 extending in the X direction, a plurality of second rails R2 extending in the Y direction, and an intersection rail R3 disposed at a portion corresponding to an intersection of the first rail R1 and the second rail R2.
- the top surfaces of the first rail R1, the second rail R2, and the intersection rail R3 form a flat and horizontal running surface.
- the first rail R1 forms a first straight rail (straight rail)
- the second rail R2 forms a second straight rail (straight rail).
- multiple first rails R1 extend in a row with gaps between them in the X direction
- multiple second rails R2 extend in a row with gaps between them in the Y direction.
- two intersection rails R3 are arranged between one first rail R1 and another first rail R1.
- two intersection rails R3 are arranged between one second rail R2 and another second rail R2.
- the multiple first rails R1, the multiple second rails R2, and the multiple intersection rails R3 are arranged with a predetermined gap G between them.
- the intersection rails R3 are arranged next to the ends of the first and second rails R1 and R2 in the horizontal direction with a gap G between them.
- the lattice rail R is constructed by arranging multiple rail units 100 side by side in the X and Y directions.
- Each of the multiple rail units 100 has a rectangular shape in a plan view.
- Each rail unit 100 includes a pair of first rails R1, R1 that form opposite sides of the rectangle, a pair of second rails R2, R2 that form the other opposite side of the rectangle, and four intersection rails R3 that form the four corners of the rectangle.
- the first rail R1, second rail R2, and intersection rail R3 are supported by support walls, support columns, etc.
- the rail units 100 are connected to each other by connecting members 140 and suspended from a ceiling or the like (not shown) by a number of hanging members H.
- a rectangular area (grid) that is rectangular in plan view and is surrounded by a pair of opposing first rails R1, R1 and a pair of opposing second rails R2, R2 constitutes one cell C.
- the shape and range (layout) of the lattice rail R can be adjusted or changed as appropriate by arranging multiple rail units 100 in any layout.
- the lattice rail R constitutes a travel path along which the overhead traveling vehicle 2 travels.
- the travel path is set to pass through (connect) multiple cells C in a plan view.
- multiple travel paths can be set according to the number of cells C.
- the overhead traveling vehicle 2 is connected to the system controller 5 via a communication system (not shown) so as to be able to communicate with it.
- the overhead traveling vehicle 2 travels along a travel path formed by a lattice rail R.
- the overhead traveling vehicle 2 has a traveling carriage 20 that travels on the lattice rail R, and a main body 10 that is attached to the bottom of the traveling carriage 20 and can rotate freely with respect to the traveling carriage 20.
- the traveling carriage 20 includes a carriage unit 50 arranged below the lattice rail R, and running parts 30 provided at the four corner positions on the carriage unit 50 in a plan view.
- the carriage unit 50 is suspended from the lattice rail R via the running parts 30.
- a carriage controller (control part) 8 is provided inside the carriage unit 50.
- the main body 10 can rotate freely around a rotation axis L10 in the Z direction relative to the cart unit 50.
- the main body 10 has a main body frame 12 formed, for example, in a cylindrical shape.
- the main body frame 12 includes a disk-shaped top plate portion 12a and a cylindrical frame 12b that hangs down from the peripheral portion of the top plate portion 12a.
- the main body frame 12 has a shape with an open bottom.
- the main body 10 is equipped with a transfer device 18 arranged inside the main body frame 12.
- the transfer device 18 moves horizontally relative to the travel section 30, and transfers an item M between, for example, a load port (mounting table).
- the transfer device 18 is rotatable around a rotation axis L10.
- the transfer device 18 has an item holding section 13 that holds the item M, a lifting drive section 14 that raises and lowers the item holding section 13 in the Z direction, and a side-exiting mechanism 11 that slides the lifting drive section 14 in the horizontal direction.
- a rotation drive section 16 is provided between the side-exiting mechanism 11 and the lifting drive section 14, which rotates the lifting drive section 14 around a rotation axis along the Z direction relative to the side-exiting mechanism 11.
- the running unit 30 has four running wheels 31. Each running wheel 31 is provided with two auxiliary wheels 32.
- the running wheels 31 are rotated by the driving force of a running drive motor (not shown).
- the running wheels 31 roll on the lattice rails R.
- the auxiliary wheels 32 are arranged one in front of and one behind the running direction of the running wheels 31.
- the four running wheels 31 are steered by a wheel turning mechanism (not shown). This makes it possible to switch the running direction of the overhead running vehicle 2 between the X direction and the Y direction.
- the cart controller 8 provides overall control over the overhead traveling vehicles 2.
- the cart controller 8 is provided, for example, in the cart unit 50.
- the cart controller 8 controls the traveling of the overhead traveling vehicles 2 based on the transport command.
- the cart controller 8 controls the transfer operation of the overhead traveling vehicles 2 based on the transport command.
- the system controller 5 selects one of the multiple overhead traveling vehicles 2 capable of transporting the item M, and assigns a transport command to the selected overhead traveling vehicle 2.
- the transport command includes a travel command for causing the overhead traveling vehicle 2 to travel to the load port, and a command to grab the item M placed at the load port or a command to unload the held item M to the load port.
- the overhead traveling vehicle 2 has an obstacle sensor S1.
- the overhead traveling vehicle 2 is configured to be able to stop traveling of the overhead traveling vehicle 2 based on the detection result of the obstacle sensor S1.
- the obstacle sensor S1 detects an obstacle located ahead in the traveling direction of the overhead traveling vehicle 2.
- the obstacle sensor S1 is provided at the bottom of the cylindrical frame 12b.
- the obstacle sensor S1 is, for example, an optical sensor that detects an obstacle by emitting detection light.
- the emission area of the detection light may be linear, band-like, or radial.
- the obstacle sensor S1 may be a sensor that can detect the distance from the obstacle sensor S1.
- the detection result of the obstacle sensor S1 is acquired by the cart controller 8. When the cart controller 8 detects an obstacle whose distance to the overhead traveling vehicle 2 is less than a specified distance by the obstacle sensor S1, the cart controller 8 stops the traveling of the overhead traveling vehicle 2.
- the overhead traveling vehicle 2 has a tape switch (power switch) 12c.
- the tape switch 12c is a contact sensor that detects contact with the overhead traveling vehicle 2.
- the tape switch 12c outputs a signal, for example, when it detects contact with a pusher 80, which will be described later.
- the overhead traveling vehicle 2 stops traveling, for example, by cutting off the power supply.
- the traveling vehicle system 1 of this embodiment includes an overhead traveling vehicle stopping device 60.
- the overhead traveling vehicle stopping device 60 will be described in detail below.
- the overhead traveling vehicle stopping device 60 is a stopping device that stops the overhead traveling vehicle 2 traveling along the travel path.
- the overhead traveling vehicle stopping device 60 is detachably attached to the lattice rail R.
- the overhead traveling vehicle stopping device 60 comprises an engagement part 61 and a main body part 62.
- the vertical direction is referred to as the "up-down direction”
- one horizontal direction is referred to as the "left-right direction”
- the other horizontal direction perpendicular to the left-right direction is referred to as the "front-rear direction”.
- the engagement portion 61 is a member that can engage with the lattice rail R.
- the engagement portion 61 engages with a pair of first rails R1, R1 (hereinafter also simply referred to as a "pair of first rails R1, R1") that extend along the same X direction and are aligned in the Y direction so as to approach each other.
- the pair of first rails R1, R1 approaching each other in the Y direction are the first rail R1 included in one rail unit 100 of a pair of rail units 100 adjacent in the Y direction, and the first rail R1 included in the other rail unit 100.
- the pair of first rails R1, R1 may be in contact with each other in the Y direction.
- the engaging portion 61 is a C-hook that is C-shaped and opens upward when viewed from the front-rear direction along the first rail R1.
- the engaging portion 61 is in the form of a bent plate formed by bending a plate material.
- the engaging portion 61 includes an abutting portion 61A that abuts (is in contact with) the outer side in the width direction of the upper surface of each of the pair of first rails R1, R1.
- the abutting portion 61A is formed by the upper portion of the engaging portion 61 and includes a flat surface that abuts the upper surface of each of the first rails R1.
- the engaging portion 61 has a width shorter than the gap G in the front-rear direction and can pass through the gap G in the up-down direction.
- the engaging portion 61 engages so as to be suspended from the longitudinal center of the pair of first rails R1, R1.
- the main body 62 includes a pole (long member) 71, a first beam (first arm member) 72, a second beam (second arm member) 73, a first reflector (first detectable part) 74, a second reflector (second detectable part) 75, a third reflector (third detectable part) 76, a fourth reflector (fourth detectable part) 77, and a number of pushers (push-down parts) 80.
- the pole 71 is rod-shaped and extends downward from the engagement portion 61.
- the pole 71 is a cylindrical member with an axial direction in the up-down direction.
- the pole 71 is, for example, about 2 m long.
- the upper end of the pole 71 is fixed to the lower surface of the engagement portion 61 at a position in the center in the left-right direction and in the center in the front-rear direction.
- the axial direction of the pole 71 is perpendicular to the lower surface of the engagement portion 61.
- the first beam 72 and the second beam 73 are rod-shaped extending from the pole 71 in the left-right direction.
- the first beam 72 extends from the pole 71 to one side in the left-right direction.
- the first beam 72 includes a first fixed beam (first fixed part) 72A connected to the pole 71, and a first movable beam (first movable part) 72B connected to the tip side of the first fixed beam 72A.
- the first fixed beam 72A is a cylindrical member with its axial direction in the left-right direction.
- the first fixed beam 72A extends from the pole 71 toward one side in the left-right direction.
- the base end side of the first fixed beam 72A is fixed to the pole 71 via a connecting portion (connecting point) 91.
- the first fixed beam 72A is located directly below the first cell C1, which is the cell C formed by one of the pair of first rails R1, R1 with which the engaging portion 61 engages.
- the first movable beam 72B is a cylindrical member similar to the first fixed beam 72A.
- the base end of the first movable beam 72B is connected to the tip end of the first fixed beam 72A via a hinge (first hinge) 72C.
- the first movable beam 72B operates to swing around an axis along the up-down direction of the hinge 72C. Specifically, the first movable beam 72B moves such that its tip moves counterclockwise and clockwise toward the front in a plan view. In other words, the first movable beam 72B rotates in clockwise and counterclockwise directions in a plan view around the hinge 72C.
- the first beam 72 is configured such that the first movable beam 72B on the tip side can be folded relative to the first fixed beam 72A on the base end side via the hinge 72C.
- the state in which the first movable beam 72B extends parallel to the first fixed beam 72A (the state in which the first movable beam 72B is not folded onto the first fixed beam 72A) is also referred to as the open state of the first beam 72.
- the first movable beam 72B is located directly below the third cell C3, which is the cell C adjacent to the first cell C1 on the side away from the pole 71 in the left-right direction.
- a torque hinge free stop hinge
- the second beam 73 extends from the pole 71 to the other side in the left-right direction.
- the second beam 73 includes a second fixed beam (second fixed portion) 73A connected to the pole 71 and a second movable beam (second movable portion) 73B connected to the tip side of the second fixed beam 73A.
- the second fixed beam 73A is a cylindrical member with the left-right direction as its axial direction.
- the second fixed beam 73A extends from the pole 71 to the other side in the left-right direction.
- the base end side of the second fixed beam 73A is fixed to the pole 71 via a connecting portion (connecting point) 92.
- the second fixed beam 73A is located directly below the second cell C2, which is the cell C formed by the other of the pair of first rails R1, R1 with which the engaging portion 61 engages.
- the second movable beam 73B is a cylindrical member similar to the second fixed beam 73A.
- the base end of the second movable beam 73B is connected to the tip end of the second fixed beam 73A via a hinge (second hinge) 73C.
- the second movable beam 73B operates to swing around an axis along the up-down direction of the hinge 73C. Specifically, the second movable beam 73B moves so that its tip moves clockwise and counterclockwise toward the front in a plan view. In other words, the second movable beam 73B rotates in the other rotation direction of either the clockwise or counterclockwise direction in a plan view around the hinge 73C.
- the second beam 73 is configured such that the second movable beam 73B on the tip side can be folded relative to the second fixed beam 73A on the base end side via the hinge 73C.
- the state in which the second movable beam 73B extends parallel to the second fixed beam 73A (the state in which the second movable beam 73B is not folded onto the second fixed beam 73A) is also referred to as the open state of the second beam 73.
- the second movable beam 73B is located directly below the fourth cell C4, which is the cell C adjacent to the second cell C2 on the side away from the pole 71 in the left-right direction.
- a torque hinge may be used.
- the connecting portion 91 of the first beam 72 on the pole 71 is spaced a predetermined length in the vertical direction from the connecting portion 92 of the first beam 72 on the pole 71.
- the predetermined length is set to be a length greater than the outer diameter of the first beam 72 and the second beam 73.
- the first and third reflectors 74, 76 are provided on the first beam 72.
- the second and fourth reflectors 75, 77 are provided on the second beam 73.
- the first to fourth reflectors 74-77 are rectangular flat plates with a color (e.g. white) that has a reflectance of the light from the obstacle sensor S1 above a certain level.
- the first reflector 74 is provided on the first fixed beam 72A.
- the first reflector 74 has its thickness direction in the front-rear direction, and its upper end is removably fixed to the rear side of the first fixed beam 72A with screws or the like.
- the first reflector 74 is disposed directly below the first cell C1.
- the first reflector 74 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first traveling path, which is a traveling path that passes through the first cell C1 in the front-rear direction.
- the front-rear direction corresponds to the extension direction of the first rail R1 with which the engaging portion 61 engages.
- the second reflector 75 is provided on the second fixed beam 73A.
- the second reflector 75 is removably fixed to the rear side of the second fixed beam 73A with screws or the like, with the thickness direction being the front-rear direction.
- the second reflector 75 is arranged so as to be in the same position as the first reflector 74 in the up-down direction.
- the second reflector 75 is arranged directly below the second cell C2.
- the second reflector 75 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path, which is a traveling path that is parallel to the first traveling path and passes through the second cell C2 in the front-rear direction.
- the third reflector 76 is provided on the first movable beam 72B.
- the third reflector 76 is removably fixed with screws or the like to the front side of the first movable beam 72B when the first beam 72 is in the open state, with the front-rear direction being the thickness direction.
- the third reflector 76 is arranged so as to be in the same position as the first and second reflectors 74, 75 in the up-down direction.
- the third reflector 76 is arranged directly below the third cell C3.
- the third reflector 76 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third traveling path, which is a traveling path that is parallel to the first traveling path and passes through the third cell C3 in the front-rear direction.
- the fourth reflector 77 is provided on the second movable beam 73B.
- the fourth reflector 77 is removably fixed with screws or the like to the rear side of the second movable beam 73B when the second beam 73 is in the open state, with the front-to-rear direction being the thickness direction.
- the fourth reflector 77 is arranged so as to be in the same position as the first to third reflectors 74-76 in the up-down direction.
- the fourth reflector 77 is arranged directly below the fourth cell C4.
- the fourth reflector 77 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the fourth traveling path, which is a traveling path that is parallel to the second traveling path and passes through the fourth cell C4 in the front-to-rear direction.
- the pusher 80 is a member that presses down the tape switch 12c of the overhead traveling vehicle 2 when it comes into contact with the overhead traveling vehicle 2.
- the pusher 80 is a cylindrical member with an axial direction extending in the up-down direction.
- the pusher 80 is removably fixed to the first and second beams 72, 73 via an attachment portion.
- the pusher 80 is positioned farther from the first and second beams 72, 73 in the front-rear direction than the first to fourth reflectors 74-77.
- the pusher 80 includes a first pusher 81 and a second pusher 82 that is longer than the first pusher 81.
- the first pusher 81 When the first beam 72 is in the open state, the first pusher 81 is provided on the rear side of the tip end (the end away from the pole 71) of the first fixed beam 72A, the rear side of the base end of the first movable beam 72B, and each of the front and rear sides of the tip end of the first movable beam 72B.
- the lower end of the first pusher 81 provided on the first beam 72 is located above the second beam 73.
- the first pusher 81 When the second beam 73 is in the open state, the first pusher 81 is provided on the rear side of the tip end of the second fixed beam 73A, the rear side of the base end of the second movable beam 73B, and each of the front and rear sides of the tip end of the second movable beam 73B.
- the upper end of the first pusher 81 provided on the second beam 73 is located below the first beam 72.
- the second pusher 82 is provided in front of the tip of the first fixed beam 72A and in front of the tip of the second fixed beam 73A.
- the lower end of the second pusher 82 provided on the first beam 72 is located below the second beam 73.
- the second pusher 82 functions as a stopper that prevents the first movable beam 72B of the first beam 72 in the closed state from moving until it contacts the first fixed beam 72A (see FIG. 10(a)).
- the upper end of the second pusher 82 provided on the second beam 73 is located above the first beam 72.
- the second pusher 82 functions as a stopper that prevents the second movable beam 73B of the second beam 73 in the closed state from moving until it contacts the second fixed beam 73A (see FIG. 10(a)).
- the first movable beam 72B is opened without folding and extended along the first fixed beam 72A
- the second movable beam 73B is opened without folding and extended along the second fixed beam 73A, so that the main body 62 can be in the next fully deployed state (first deployed state: 4-cell type).
- first deployed state 4-cell type
- the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along each of the first to fourth traveling paths passing through the first to fourth cells C1 to C4 can detect each of the first to fourth reflectors 74 to 77.
- the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, and the overhead traveling vehicle 2 can be stopped in an emergency.
- the main body 62 can be transformed from the fully deployed state to the next semi-deployed state (second deployed state: three-cell type) by rotating the first movable beam 72B counterclockwise in a plan view around the hinge 72C and folding the first movable beam 72B into a closed state.
- the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first, second and fourth travel paths passing through the first, second and fourth cells C1, C2 and C4 can detect the first, second and fourth reflectors 74, 75 and 77, respectively, and the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third travel path passing through the third cell C3 cannot detect the third reflector 76.
- the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, making it possible to make an emergency stop of the overhead traveling vehicle 2.
- the second pusher 82 of the first fixed beam 72A functions as a stopper, preventing the first movable beam 72B from rotating counterclockwise in a plan view more than necessary.
- the main body 62 can be transformed from the semi-deployed state to the next stored state (two-cell type) by rotating the second movable beam 73B clockwise in a plan view around the hinge 73C and folding the second movable beam 73B into a closed state.
- the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first and second traveling paths passing through the first and second cells C1 and C2 can detect the first and second reflectors 74 and 75, respectively, while the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third and fourth traveling paths passing through the third and fourth cells C3 and C4 cannot detect the third and fourth reflectors 76 and 77.
- the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, making it possible to make an emergency stop of the overhead traveling vehicle 2.
- the second pusher 82 of the first fixed beam 72A functions as a stopper to prevent the first movable beam 72B from rotating counterclockwise in a plan view more than necessary
- the second pusher 82 of the second fixed beam 73A functions as a stopper to prevent the second movable beam 73B from rotating clockwise in a plan view more than necessary.
- the first and second movable beams 72B, 73B are arranged so as to overlap in a plan view, and the width in the front-to-rear direction is reduced.
- a user grasps the lower end of the pole 71 and inserts the engagement portion 61 into the gap G between the first rail R1 and the intersection rail R3, so that the abutment portion 61A of the engagement portion 61 is positioned above the pair of first rails R1, R1.
- the pole 71 is moved along the first rail R1 so that the engagement portion 61 is positioned in the center of the pair of first rails R1, R1, and then the abutment portion 61A abuts against and engages with the upper surfaces of the pair of first rails R1, R1, and the overhead vehicle stopping device 60 is suspended from the pair of first rails R1, R1.
- FIG. 11(a) when blocking, for example, the four parallel first to fourth travel paths K1 to K4, the first and second beams 72, 73 are not folded, and the main body 62 is in a fully deployed state. This makes it possible to stop the overhead traveling vehicle 2 from traveling along the first to fourth travel paths.
- FIG. 11(b) when blocking, for example, the three parallel first traveling paths K1, the second traveling paths K2, and the fourth traveling paths K4, the first beam 72 is folded and the second beam 73 is not folded, and the main body 62 is in a semi-deployed state. This makes it possible to stop the overhead traveling vehicle 2 from traveling along the first traveling path K1, the second traveling path K2, and the fourth traveling path K4.
- the obstacle sensor S1 detects the first reflector 74, and the traveling is stopped based on the detection result.
- the obstacle sensor S1 detects the second reflector 75, and the traveling is stopped based on the detection result. Therefore, even if multiple stopping devices are not prepared and attached to the lattice rail R, it is possible to prohibit passage on the parallel first and second traveling paths K1, K2 at locations where it should be prohibited. In other words, it is possible to easily prohibit passage of the overhead traveling vehicle 2 at multiple locations on the traveling path.
- the pole 71 is rod-shaped, and the first to fourth reflectors 74 to 77 are flat. In this case, the pole 71 and the first to fourth reflectors 74 to 77 can be constructed simply.
- the main body 62 includes first and second beams 72, 73.
- the first reflector 74 is provided on the first beam 72.
- the second reflector 75 is provided on the second beam 73.
- the first and second reflectors 74, 75 can be positioned using the first and second beams 72, 73.
- the main body 62 includes a pusher 80.
- the power supply of the overhead traveling vehicle 2 that is in contact with the main body 62 can be turned off by the pusher 80, and the overhead traveling vehicle 2 can be forcibly stopped. It is possible to reliably prohibit the overhead traveling vehicle 2 from passing at multiple points on the travel route.
- At least one of the first to fourth reflectors 74 to 77 is configured to be removable from the main body 62. This makes it possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing based on the detection results of the obstacle sensor S1. Adjustment of the areas where the overhead traveling vehicle 2 is prohibited from passing based on the detection results of the obstacle sensor S1 can also be made by directly attaching and detaching at least one of the first to fourth reflectors 74 to 77 from the main body 62.
- the traveling vehicle system 1 includes a lattice rail R, an overhead traveling vehicle 2 that travels along a travel route defined by the lattice rail R, and an overhead traveling vehicle stopping device 60.
- the overhead traveling vehicle stopping device 60 makes it possible to easily prohibit the overhead traveling vehicle 2 from passing at multiple points on the travel route.
- the first reflector 74 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the first traveling path K1 passing through the first cell C1 of the lattice rail R.
- the second reflector 75 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the second traveling path K2 passing through the second cell C2 of the lattice rail R.
- the third reflector 76 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the third traveling path K3 passing through the third cell C3 of the lattice rail R.
- the fourth reflector 77 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the fourth traveling path K4 passing through the fourth cell C4 of the lattice rail R.
- the overhead traveling vehicle stopping device 60 makes it possible to easily prohibit passage of each of the parallel first to fourth traveling paths K1 to K4.
- the main body 62 can be transformed between a fully deployed state, a semi-deployed state, and a stored state. In this case, it is possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing.
- the main body 62 includes first and second beams 72, 73 extending in the left-right direction from the pole 71.
- the first beam 72 includes a first fixed beam 72A and a first movable beam 72B foldably connected to the tip side of the first fixed beam 72A via a first hinge 72C.
- the second beam 73 includes a second fixed beam 73A and a second movable beam 73B foldably connected to the tip side of the second fixed beam 73A via a second hinge 73C.
- the first reflector 74 is provided on the first fixed beam 72A
- the second reflector 75 is provided on the second fixed beam 73A
- the third reflector 76 is provided on the first movable beam 72B
- the fourth reflector 77 is provided on the second movable beam 73B.
- the folding structure makes it possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing.
- the overhead vehicle stopping device 60 can be folded and carried, making it easier to handle.
- the first movable beam 72B rotates counterclockwise in a plan view around the first hinge 72C
- the second movable beam 73B rotates clockwise in a plan view around the second hinge 73C.
- the connection portion 91 of the first beam 72 on the pole 71 is spaced apart in the up-down direction from the connection portion 92 of the second beam 73 on the pole 71. In this case, it is possible to fold the first and second movable beams 72B, 73B so that they overlap in a plan view.
- the thickness of the overhead traveling vehicle stopping device 60 in the stored state in the front-to-rear direction can be reduced.
- the engagement portion 61 engages with the pair of first rails R1, R1.
- the engagement portion 61 can pass through the gap G in the vertical direction, and has a C-shape that opens upward when viewed from a direction along the pair of first rails R1, R1.
- the engagement portion 61 includes an abutment portion 61A that abuts against the upper surfaces of the pair of first rails R1, R1. In this case, in a so-called grid system, it is specifically possible to engage the engagement portion 61 with the lattice-shaped rail R.
- the overhead traveling vehicle stopping device 60 can be attached to the lattice-shaped rail R simply by hooking the engagement portion 61 onto the pair of first rails R1, R1.
- the third reflector 76 is provided in front of the first movable beam 72B, and the fourth reflector 77 is provided on the rear side of the second movable beam 73B. This makes it possible to prevent the third and fourth reflectors 76, 77 from interfering with other components and being damaged when the first movable beam 72B is folded first when folding the overhead traveling vehicle stopping device 60 from the fully deployed state to the stored state.
- FIG. 12(a), 12(b) and 12(c) are plan views of a lattice rail R for explaining an example of the use of the overhead vehicle stopping device 60.
- one square corresponds to one cell C in the lattice rail R.
- FIG. 12(a) when prohibiting passage through an area Z1 where eight cells C are arranged in the front and rear and four are arranged in the left and right, six overhead vehicle stopping devices 60 in the fully deployed state can be used.
- FIG. 12(b) when prohibiting passage through an area Z2 where seven cells C are arranged in the front and rear and four are arranged in the left and right, two overhead vehicle stopping devices 60 in the fully deployed state and four overhead vehicle stopping devices 60 in the semi-deployed state can be used.
- FIG. 12(c) even when prohibiting passage through a complex area Z3, it is possible to do so by appropriately using the overhead vehicle stopping devices 60 in the fully deployed state, the semi-deployed state and the stored state.
- FIGS. 13(a), 13(b) and 14 are diagrams showing a cart 201 that houses an overhead vehicle stopping device 60.
- the cart 201 is a transport device that transports multiple overhead vehicle stopping devices 60 in an upright position.
- the cart 201 has a rectangular plate-shaped base 210, multiple pole stands 220 arranged in two rows on the base 210 along a predetermined direction, multiple casters 230 fixed to the underside of the base 210, pillars 240 erected at the four corners of the base 210, beam members 250 connected to the upper parts of a pair of pillars 240 facing each other in a predetermined direction, and partition members 260 that extend across the pair of beam members 250 and are arranged side by side at a distance in the predetermined direction.
- the lower portion of the pole 71 of the overhead traveling vehicle stopping device 60 can be inserted into the pole stand 220.
- the pole stand 220 supports the pole 71.
- the multiple pole stands 220 in one row and the multiple pole stands 220 in the other row are aligned with a shift from each other in a predetermined direction.
- the spacing between the multiple partition members 260 corresponds to the spacing between the multiple pole stands 220 in the predetermined direction.
- the lower part of the pole 71 of the overhead vehicle stopping device 60 in the stored state is inserted into and supported by the pole stand 220.
- the folded first and second beams 72, 73 are placed between a pair of partition members 260, and the first and second beams 72, 73 are restricted from moving in a predetermined direction. In this way, the overhead vehicle stopping device 60 is stored so that it can be transported by the cart 200.
- the engaging portion 61 is a C-hook, but the form of the engaging portion 61 is not particularly limited.
- the engaging portion 361 of a T-hook as shown in FIG. 15, FIG. 16(a), FIG. 16(b), and FIG. 16(c) may be used.
- the engaging portion 361 engages with a pair of first rails R1, R1 that extend in the same direction and are arranged close to each other.
- the engaging portion 361 includes an inserting portion 361X that is inserted between the pair of first rails R1, R1, and an abutting portion 361Y that is connected to the upper side of the inserting portion 361X and abuts against the upper surfaces of each of the pair of first rails R1, R1.
- the inserting portion 361X is a member having a rectangular parallelepiped shape.
- the abutting portion 361Y is a rectangular plate-shaped member.
- the inserting portion 361X is provided at both ends of the lower surface of the abutting portion 361Y in the longitudinal direction.
- the upper end of the pole 71 is fixed to the center of the lower surface of the abutting portion 361Y.
- the axial direction of the pole 71 is perpendicular to the underside of the contact portion 361Y.
- the four parallel first to fourth travel paths K1 to K4 can be blocked, but this is not limited to this. In the above embodiment, it is sufficient that multiple parallel travel paths can be blocked, and for example, two parallel first and second travel paths K1 and K2 may be blocked, as in the overhead traveling vehicle stopping device 360 shown in FIG. 17.
- the overhead traveling vehicle stopping device 360 includes a main body 362 instead of the main body 62 (see FIG. 3).
- the main body 362 includes a first beam (first arm member) 372, a second beam (second arm member) 373, a first reflector (first detectable portion) 74, a second reflector (second detectable portion) 75, and a plurality of pushers (push-down portions) 80.
- the first beam 372 is a cylindrical member extending from the pole 71 to one side in the left-right direction.
- the base end side of the first beam 372 is fixed to the pole 71 via a connecting part 91.
- the first beam 372 is located directly below the first cell C1.
- the first beam 372 is provided with a first reflector 74 and a plurality of pushers 80.
- the second beam 373 is a cylindrical member extending from the pole 71 to the other side in the left-right direction.
- the base end side of the second beam 373 is fixed to the pole 71 via a connecting part 92 and a hinge 373C.
- the second beam 373 moves so as to swing about an axis along the vertical direction of the hinge 373C. Specifically, the tip of the second beam 373 moves counterclockwise and clockwise toward the front in a plan view. This allows the second beam 373 to be foldable via the hinge 373C. In the open state in which the second beam 373 extends parallel to the first beam 372 (the second beam 373 is not folded), the second beam 373 is located directly below the second cell C2.
- the second beam 373 is provided with a second reflector 75 and multiple pushers 80.
- a torque hinge may be used, for example.
- the main body 362 By opening the second beam 373, the main body 362 is in an expanded state in which the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path can detect the second reflector 75.
- the main body 362 By folding the second beam 373, the main body 362 is in a stored state in which the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path cannot detect the second reflector 75.
- the overhead traveling vehicle stopping device 360 can be transformed between the expanded state and the stored state. As described above, the overhead traveling vehicle stopping device 360 makes it possible to adjust the areas where the overhead traveling vehicle 2 is prohibited from passing.
- the layout of the first rail R1, the second rail R2, and the intersection rail R3 is not particularly limited, and various layouts may be adopted.
- the engagement portion 61 is engaged with a pair of first rails R1, R1 that are arranged close to or in contact with each other, but is not limited to this.
- the engagement portion in one aspect may, for example, engage with a pair of second rails R2 that are arranged close to or in contact with each other, may engage with the intersection rail R3, or may engage with one first rail R1 or second rail R2.
- the first to fourth detectable parts are the first to fourth reflectors 74 to 77, but are not limited to this.
- the first to fourth detectable parts may be, for example, block-shaped objects. At least two of the first to fourth detectable parts may be integral with one another.
- a cylindrical member is used as the pusher 80, but the shape of the pusher 80 is not limited and may be various shapes.
- the lattice rail R is formed by connecting multiple rail units 100 and hanging them from the ceiling, but this is not limited to the above.
- the first rail R1, the second rail R2, and the intersection rail R3 may be hung directly from the ceiling by a hanging member or the like without being made into a unit.
- the overhead traveling vehicle stop device 60 prohibits passage on at least the first and second traveling paths corresponding to the rails (here, a pair of first rails R1, R1) with which the engaging portion 61 engages, but is not limited to this.
- passage may be prohibited on traveling paths that do not correspond to the first rail R1 or the second rail R2 with which the engaging portion 61 engages.
- a grid system is used as the traveling vehicle system 1, but the traveling vehicle system 1 is not limited to a grid system.
- the traveling vehicle system may be equipped with one-way rails that are installed in advance to allow the overhead traveling vehicle to travel.
- the overhead traveling vehicle stopping device is attached to a one-way first rail or a one-way second rail that is parallel to the first rail, and stops the overhead traveling vehicle from traveling along the first and second travel paths formed by the first and second rails.
Landscapes
- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
Abstract
This ceiling traveling vehicle stopping device is a stopping device which is attached to a rail provided on a ceiling, and which stops a ceiling traveling vehicle that travels along a travel path configured by the rail. The ceiling traveling vehicle stopping device comprises an engagement part that can be engaged with the rail, and a body part including an elongated member extending downward from the engagement part. The body part includes a first part to be detected by an obstacle sensor of a ceiling traveling vehicle that travels along a first travel path on the travel path, and a second part to be detected by an obstacle sensor of a ceiling traveling vehicle that travels along a second travel path parallel to the first travel path on the travel path.
Description
本発明の一側面は、天井走行車停止装置及び走行車システムに関する。
One aspect of the present invention relates to an overhead vehicle stopping device and a vehicle system.
天井に設けられたレールに取り付けられ、レールにより構成される走行経路に沿って走行する天井走行車を停止させる天井走行車停止装置が知られている。この種の技術として、例えば特許文献1には、天井走行車の障害物センサで検出されることにより天井走行車を停止させる停止装置が記載されている。特許文献1に記載された停止装置は、レールに係合可能な係合部と、係合部から下方に延びるとともに係合部をレールに対して係合状態及び非係合状態のいずれかに設定する操作棒と、を備えている。
An overhead vehicle stopping device is known that is attached to a rail on the ceiling and stops an overhead vehicle traveling along a travel path defined by the rail. As an example of this type of technology, Patent Document 1 describes a stopping device that stops an overhead vehicle when an obstacle is detected by an obstacle sensor on the overhead vehicle. The stopping device described in Patent Document 1 includes an engagement part that can engage with the rail, and an operating rod that extends downward from the engagement part and sets the engagement part to either an engaged state or a disengaged state with respect to the rail.
上述した技術では、走行経路において天井走行車の通行を禁止すべき箇所が複数ある場合には、複数の停止装置を用意し、複数の箇所ごとに停止装置を取り付ける必要がある。よって、走行経路の複数の箇所で天井走行車を通行禁止にすることは容易ではない。
In the above-mentioned technology, if there are multiple locations along a travel route where the overhead vehicle should be prohibited from passing, it is necessary to prepare multiple stopping devices and attach them to each of the multiple locations. Therefore, it is not easy to prohibit the overhead vehicle from passing through multiple locations along the travel route.
本発明の一側面は、上記実情に鑑みてなされたものであり、走行経路の複数の箇所で天井走行車を容易に通行禁止にすることが可能な天井走行車停止装置及び走行車システムを提供することを目的とする。
One aspect of the present invention was made in consideration of the above situation, and aims to provide an overhead vehicle stopping device and vehicle system that can easily prohibit overhead vehicles from passing at multiple points on the travel route.
(1)本発明の一側面に係る天井走行車停止装置は、天井に設けられたレールに取り付けられ、レールにより構成される走行経路に沿って走行する天井走行車を停止させる停止装置であって、レールに係合可能な係合部と、係合部から下方に向かって延びる長尺部材を含む本体部と、を備え、本体部は、走行経路における第1走行経路に沿って走行する天井走行車の障害物センサに検知される第1被検知部と、走行経路における第1走行経路に並列する第2走行経路に沿って走行する天井走行車の障害物センサに検知される第2被検知部と、を含む。
(1) An overhead traveling vehicle stopping device according to one aspect of the present invention is a stopping device that is attached to a rail provided on a ceiling and stops an overhead traveling vehicle traveling along a traveling path formed by the rail, and includes an engagement part that can engage with the rail and a main body part including a long member extending downward from the engagement part, and the main body part includes a first detectable part that is detected by an obstacle sensor of the overhead traveling vehicle traveling along a first traveling path in the traveling path, and a second detectable part that is detected by an obstacle sensor of the overhead traveling vehicle traveling along a second traveling path parallel to the first traveling path in the traveling path.
この天井走行車停止装置では、係合部をレールに係合させることで、天井走行車が第1走行経路に沿って走行する場合に、天井走行車の障害物センサにより第1被検知部が検知されて当該走行が停止され、天井走行車が第2走行経路に沿って走行する場合に、天井走行車の障害物センサにより第2被検知部が検知されて当該走行が停止される。よって、複数の停止装置を用意して取り付けなくても、並列する第1走行経路及び第2走行経路の通行を、禁止すべき箇所にて禁止にすることが可能となる。すなわち、走行経路の複数の箇所で天井走行車を容易に通行禁止にすることが可能となる。
In this overhead traveling vehicle stopping device, by engaging the engagement portion with the rail, when the overhead traveling vehicle travels along the first traveling path, the first detectable portion is detected by the overhead traveling vehicle's obstacle sensor and the traveling is stopped, and when the overhead traveling vehicle travels along the second traveling path, the second detectable portion is detected by the overhead traveling vehicle's obstacle sensor and the traveling is stopped. Therefore, it is possible to prohibit passage on the parallel first traveling path and second traveling path at points where it should be prohibited, without having to prepare and install multiple stopping devices. In other words, it is possible to easily prohibit passage of the overhead traveling vehicle at multiple points on the traveling path.
(2)上記(1)に記載の天井走行車停止装置では、長尺部材は、棒状を呈し、第1被検知部及び第2被検知部は、平板状を呈していてもよい。この場合、長尺部材、第1被検知部及び第2被検知部を簡易に構成できる。
(2) In the overhead vehicle stopping device described in (1) above, the long member may be rod-shaped, and the first and second detectable parts may be flat. In this case, the long member, the first and second detectable parts can be easily constructed.
(3)上記(1)又は(2)に記載の天井走行車停止装置では、本体部は、長尺部材と交差する方向に沿って長尺部材から延びる第1腕部材及び第2腕部材を含み、第1被検知部は、第1腕部材に設けられ、第2被検知部は、第2腕部材に設けられていてもよい。この場合、第1腕部材及び第2腕部材を利用して第1被検知部及び第2被検知部を配置することができる。
(3) In the overhead traveling vehicle stopping device described in (1) or (2) above, the main body may include a first arm member and a second arm member extending from the long member along a direction intersecting the long member, and the first detectable part may be provided on the first arm member and the second detectable part may be provided on the second arm member. In this case, the first detectable part and the second detectable part may be positioned using the first arm member and the second arm member.
(4)上記(1)~(3)の何れか一項に記載の天井走行車停止装置では、本体部は、第2走行経路に沿って走行する天井走行車の障害物センサが第2被検知部を検知可能な展開状態と、第2走行経路に沿って走行する天井走行車の障害物センサが第2被検知部を検知不能な収納状態と、の間で変形可能であってもよい。この場合、天井走行車を通行禁止にする箇所を容易に調整することが可能となる。
(4) In the overhead traveling vehicle stopping device described in any one of (1) to (3) above, the main body may be deformable between an expanded state in which an obstacle sensor of the overhead traveling vehicle traveling along the second traveling path can detect the second detectable part, and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the second traveling path cannot detect the second detectable part. In this case, it is possible to easily adjust the areas where the overhead traveling vehicle is prohibited from passing.
(5)上記(1)~(4)の何れか一項に記載の天井走行車停止装置では、本体部は、天井走行車と接触した場合に当該天井走行車の電源スイッチを押下する押下部を含んでいてもよい。この場合、本体部に接触した天井走行車の電源を押下部によりオフにして、当該天井走行車を強制的に停止させることができる。
(5) In the overhead vehicle stopping device described in any one of (1) to (4) above, the main body may include a pressing part that presses the power switch of the overhead vehicle when it comes into contact with the main body. In this case, the power of the overhead vehicle that comes into contact with the main body can be turned off by the pressing part, thereby forcibly stopping the overhead vehicle.
(6)上記(1)~(5)の何れか一項に記載の天井走行車停止装置では、第1被検知部及び第2被検知部の少なくとも何れかは、本体部から取外し可能に構成されていてもよい。この場合、障害物センサの検知結果に基づき天井走行車を通行禁止にする箇所を、容易に調整することが可能となる。
(6) In the overhead vehicle stopping device described in any one of (1) to (5) above, at least one of the first detectable portion and the second detectable portion may be configured to be removable from the main body portion. In this case, it is possible to easily adjust the areas where the overhead vehicle is prohibited from passing based on the detection results of the obstacle sensor.
(7)本発明の一側面に係る走行車システムは、天井に設けられ、少なくとも一部が格子状に配置されたレールと、レールにより構成される走行経路に沿って走行する天井走行車と、走行経路に沿って走行する天井走行車を停止させる上記(1)~(6)の何れか一項に記載の天井走行車停止装置と、を備える。この走行車システムにおいても、上記天井走行車停止装置により、走行経路の複数の箇所において天井走行車を容易に通行禁止にすることが可能となる。
(7) A traveling vehicle system according to one aspect of the present invention includes rails that are installed on the ceiling and at least a portion of which is arranged in a grid pattern, overhead traveling vehicles that travel along a travel path formed by the rails, and an overhead traveling vehicle stopping device described in any one of (1) to (6) above that stops the overhead traveling vehicles traveling along the travel path. In this traveling vehicle system as well, the overhead traveling vehicle stopping device makes it possible to easily prohibit the overhead traveling vehicles from passing at multiple points on the travel path.
(8)上記(7)に記載の走行車システムでは、レールは、水平方向である第1方向に延在する複数の第1直線レールと、第1方向と直交する水平方向である第2方向に延在する複数の第2直線レールと、を含み、平面視において一対の第1直線レール及び一対の第2直線レールによって囲まれる矩形領域を1つのセルとした場合において、第1被検知部は、第1セルを通過する走行経路である第1走行経路に沿って走行する天井走行車の障害物センサに検知され、第2被検知部は、第1セルに対して隣接する第2セルを通過する走行経路である第2走行経路に沿って走行する天井走行車の障害物センサに検知され、本体部は、第1セルに対して第2セル側とは反対側に隣接する第3セルを通過する走行経路である第3走行経路に沿って走行する天井走行車の障害物センサに検知される第3被検知部と、第2セルに対して第1セル側とは反対側に隣接する第4セルを通過する走行経路である第4走行経路に沿って走行する天井走行車の障害物センサに検知される第4被検知部と、を含んでいてもよい。この場合、いわゆるグリッドシステムにおいて、天井走行車停止装置により、並列する第1~第4走行経路それぞれを通行禁止にすることが可能となる。
(8) In the vehicle system described in (7) above, the rails include a plurality of first straight rails extending in a first direction, which is a horizontal direction, and a plurality of second straight rails extending in a second direction, which is a horizontal direction perpendicular to the first direction, and when a rectangular area enclosed by a pair of first straight rails and a pair of second straight rails in a planar view is considered to be one cell, the first detectable part may be detected by an obstacle sensor of the overhead traveling vehicle traveling along a first running path, which is a running path that passes through the first cell, the second detectable part may be detected by an obstacle sensor of the overhead traveling vehicle traveling along a second running path, which is a running path that passes through a second cell adjacent to the first cell, and the main body part may include a third detectable part detected by an obstacle sensor of the overhead traveling vehicle traveling along the third running path, which is a running path that passes through a third cell adjacent to the first cell on the opposite side to the second cell, and a fourth detectable part detected by an obstacle sensor of the overhead traveling vehicle traveling along a fourth running path, which is a running path that passes through a fourth cell adjacent to the second cell on the opposite side to the first cell. In this case, in a so-called grid system, the overhead vehicle stopping device can prohibit traffic on each of the parallel first to fourth travel routes.
(9)上記(8)に記載の走行車システムでは、本体部は、第3走行経路に沿って走行する天井走行車の障害物センサが第3被検知部を検知可能で且つ第4走行経路に沿って走行する天井走行車の障害物センサが第4被検知部を検知可能な第1展開状態と、第3走行経路に沿って走行する天井走行車の障害物センサが第3被検知部を検知不能で且つ第4走行経路に沿って走行する天井走行車の障害物センサが第4被検知部を検知可能な第2展開状態と、第3走行経路に沿って走行する天井走行車の障害物センサが第3被検知部を検知不能で且つ第4走行経路に沿って走行する天井走行車の障害物センサが第4被検知部を検知不能な収納状態と、の間で変形可能であってもよい。この場合、天井走行車を通行禁止にする箇所を容易に調整することが可能となる。
(9) In the traveling vehicle system described in (8) above, the main body may be deformable between a first deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path can detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path can detect the fourth detectable part, a second deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path cannot detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path can detect the fourth detectable part, and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path cannot detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path cannot detect the fourth detectable part. In this case, it is possible to easily adjust the areas where the overhead traveling vehicle is prohibited from passing.
(10)上記(9)に記載の走行車システムでは、本体部は、長尺部材と交差する方向に沿って長尺部材から延びる第1腕部材及び第2腕部材を含み、第1腕部材は、第1固定部分と、第1固定部分の先端側に対して第1ヒンジを介して折り畳み可能に連結された第1可動部分と、を含み、第2腕部材は、第2固定部分と、第2固定部分の先端側に対して第2ヒンジを介して折り畳み可能に連結された第2可動部分と、を含み、第1被検知部は、第1固定部分に設けられ、第2被検知部は、第2固定部分に設けられ、第3被検知部は、第1可動部分に設けられ、第4被検知部は、第2可動部分に設けられていてもよい。この場合、天井走行車を通行禁止にする箇所を容易に調整することを、折り畳み構造によって具体的に実現可能となる。
(10) In the traveling vehicle system described in (9) above, the main body includes a first arm member and a second arm member extending from the long member along a direction intersecting the long member, the first arm member includes a first fixed portion and a first movable portion foldably connected to the tip side of the first fixed portion via a first hinge, the second arm member includes a second fixed portion and a second movable portion foldably connected to the tip side of the second fixed portion via a second hinge, and the first detectable portion may be provided on the first fixed portion, the second detectable portion may be provided on the second fixed portion, the third detectable portion may be provided on the first movable portion, and the fourth detectable portion may be provided on the second movable portion. In this case, the folding structure makes it possible to easily adjust the areas where the overhead traveling vehicle is prohibited from passing.
(11)上記(10)に記載の走行車システムでは、第1可動部分は、第1ヒンジを中心に平面視において時計回り及び反時計回りの何れか一方の回転方向に回り、第2可動部分は、第2ヒンジを中心に平面視において時計回り及び反時計回りの何れか他方の回転方向に回り、長尺部材における第1腕部材の連結箇所は、長尺部材における第2腕部材の連結箇所に対して、長尺部材の長手方向に離れていてもよい。この場合、第1及び第2可動部分を平面視で重なるように折り畳むことが可能となる。
(11) In the traveling vehicle system described in (10) above, the first movable part rotates around the first hinge in either a clockwise or counterclockwise direction in a plan view, and the second movable part rotates around the second hinge in either the other clockwise or counterclockwise direction in a plan view, and the connection point of the first arm member on the long member may be spaced apart in the longitudinal direction of the long member from the connection point of the second arm member on the long member. In this case, it is possible to fold the first and second movable parts so that they overlap in a plan view.
(12)上記(7)~(11)の何れか一項に記載の走行車システムでは、レールは、複数の直線レールと、直線レールの端部に対して隙間を空けて水平方向に隣り合うように配置された交差部レールと、を含み、係合部は、同じ方向に沿って延び且つ互いに接近又は接触するように並ぶ一対の直線レールに係合し、隙間を鉛直方向に通過可能であり、当該一対の直線レールに沿った方向から見て、上方に開口するC字形状を呈し、当該一対の直線レールそれぞれの上面に当接する当接部を含んでいてもよい。この場合、いわゆるグリッドシステムにおいて、レールに対する係合部の係合を具体的に実現可能となる。
(12) In the traveling vehicle system described in any one of (7) to (11) above, the rails include a plurality of straight rails and an intersection rail arranged horizontally adjacent to the ends of the straight rails with a gap therebetween, and the engagement portion engages with a pair of straight rails that extend along the same direction and are arranged close to or in contact with each other, can pass through the gap in the vertical direction, has an upwardly opening C-shape when viewed from a direction along the pair of straight rails, and may include an abutment portion that abuts against the upper surface of each of the pair of straight rails. In this case, it is possible to specifically realize engagement of the engagement portion with the rails in a so-called grid system.
(14)上記(7)~(11)の何れか一項に記載の走行車システムでは、レールは、複数の直線レールを含み、係合部は、同じ方向に沿って延び且つ互いに接近するように並ぶ一対の直線レールに係合し、当該一対の直線レールの間に挿入される挿入部と、挿入部の上側に接続され当該一対の直線レールそれぞれの上面に当接する当接部と、を含んでいてもよい。この場合、いわゆるグリッドシステムにおいて、レールに対する係合部の係合を具体的に実現可能となる。
(14) In the traveling vehicle system described in any one of (7) to (11) above, the rails may include a plurality of straight rails, and the engagement portion may include an insertion portion that engages with a pair of straight rails that extend in the same direction and are arranged close to each other, and that is inserted between the pair of straight rails, and an abutment portion that is connected to the upper side of the insertion portion and abuts against the upper surface of each of the pair of straight rails. In this case, it is specifically possible to realize engagement of the engagement portion with the rails in a so-called grid system.
本発明の一側面によれば、走行経路の複数の箇所で天井走行車を容易に通行禁止にすることが可能な天井走行車停止装置及び走行車システムを提供することができる。
According to one aspect of the present invention, it is possible to provide an overhead vehicle stopping device and vehicle system that can easily prohibit the passage of overhead vehicles at multiple points on a travel route.
以下、実施形態について、図面を参照しながら説明する。以下の説明において同一又は相当要素には同一符号を付し、重複する説明を省略する。図面においては、説明の便宜上、実施形態に係る各構成が縮尺を適宜に変更して表現される。いくつかの図面には、XYZ直交座標系が併記される。以下、水平面に沿った一方向をX方向(第1方向)とし、X方向に直交し且つ水平面に沿った方向をY方向(第2方向)とし、鉛直方向をZ方向として説明する。
The following describes the embodiments with reference to the drawings. In the following description, the same or equivalent elements are given the same reference numerals, and duplicate descriptions are omitted. For ease of explanation, the drawings show each configuration according to the embodiment with its scale appropriately changed. Some drawings also show an XYZ Cartesian coordinate system. In the following description, one direction along a horizontal plane is defined as the X direction (first direction), a direction perpendicular to the X direction and along the horizontal plane is defined as the Y direction (second direction), and the vertical direction is defined as the Z direction.
図1に示されるように、実施形態に係る走行車システム1は、例えば半導体製造工場のクリーンルームにおいて、物品Mを天井走行車2により搬送するためのグリッドシステムである。走行車システム1は、例えば複数の天井走行車2と、複数の天井走行車2を制御するシステムコントローラ5と、複数の天井走行車2が走行する格子状レール(レール)Rと、を備える。物品Mは、例えば半導体ウエハを収容するFOUP(Front Opening Unified Pod)、或いはレチクルを収容するレチクルPod等である。天井走行車2は、台車、搬送車、搬送台車、又は走行台車等と称されてもよい。
As shown in FIG. 1, the traveling vehicle system 1 according to the embodiment is a grid system for transporting an item M by an overhead traveling vehicle 2, for example, in a clean room of a semiconductor manufacturing factory. The traveling vehicle system 1 includes, for example, a plurality of overhead traveling vehicles 2, a system controller 5 that controls the plurality of overhead traveling vehicles 2, and a grid-like rail (rail) R on which the plurality of overhead traveling vehicles 2 travel. The item M is, for example, a FOUP (Front Opening Unified Pod) that contains a semiconductor wafer, or a reticle pod that contains a reticle. The overhead traveling vehicle 2 may be referred to as a dolly, a transport vehicle, a transport dolly, a traveling dolly, or the like.
格子状レールRは、クリーンルーム等の建屋の天井又は天井付近に設けられている。格子状レールRは、水平方向に沿って延び、平面視において格子状に形成されている。格子状レールRは、X方向に延びる複数の第1レールR1と、Y方向に延びる複数の第2レールR2と、第1レールR1と第2レールR2との交差点に対応する部分に配置された交差部レールR3と、を含む。第1レールR1、第2レールR2及び交差部レールR3の上面は、平坦且つ水平な走行面を構成する。第1レールR1は第1直線レール(直線レール)を構成し、第2レールR2は第2直線レール(直線レール)を構成する。
The lattice rail R is provided on or near the ceiling of a building such as a clean room. The lattice rail R extends horizontally and is formed in a lattice shape in a plan view. The lattice rail R includes a plurality of first rails R1 extending in the X direction, a plurality of second rails R2 extending in the Y direction, and an intersection rail R3 disposed at a portion corresponding to an intersection of the first rail R1 and the second rail R2. The top surfaces of the first rail R1, the second rail R2, and the intersection rail R3 form a flat and horizontal running surface. The first rail R1 forms a first straight rail (straight rail), and the second rail R2 forms a second straight rail (straight rail).
格子状レールRでは、複数の第1レールR1がX方向に間隔をあけて連なるように延在し、複数の第2レールR2がY方向に間隔をあけて連なるように延在する。X方向線上において、1つの第1レールR1と別の1つの第1レールR1との間に、2つの交差部レールR3が配置される。Y方向線上において、1つの第2レールR2と別の1つの第2レールR2との間に、2つの交差部レールR3が配置される。複数の第1レールR1、複数の第2レールR2、及び複数の交差部レールR3が相互に所定の隙間Gをあけて配置されている。つまり、交差部レールR3は、第1及び第2レールR1,R2の端部に対して隙間Gを空けて水平方向に隣り合うように配置されている。
In the lattice rail R, multiple first rails R1 extend in a row with gaps between them in the X direction, and multiple second rails R2 extend in a row with gaps between them in the Y direction. On the X direction line, two intersection rails R3 are arranged between one first rail R1 and another first rail R1. On the Y direction line, two intersection rails R3 are arranged between one second rail R2 and another second rail R2. The multiple first rails R1, the multiple second rails R2, and the multiple intersection rails R3 are arranged with a predetermined gap G between them. In other words, the intersection rails R3 are arranged next to the ends of the first and second rails R1 and R2 in the horizontal direction with a gap G between them.
本実施形態では、格子状レールRは、複数のレールユニット100がX方向及びY方向に並んで設けられることによって構築される。複数のレールユニット100のそれぞれは、平面視において矩形状を呈する。各レールユニット100は、当該矩形の対辺を構成する一対の第1レールR1,R1と、当該矩形の別の対辺を構成する一対の第2レールR2,R2と、当該矩形の四隅を構成する4つの交差部レールR3と、を含む。各レールユニット100では、第1レールR1、第2レールR2及び交差部レールR3が、支持壁及び支持柱などにより支持されている。
In this embodiment, the lattice rail R is constructed by arranging multiple rail units 100 side by side in the X and Y directions. Each of the multiple rail units 100 has a rectangular shape in a plan view. Each rail unit 100 includes a pair of first rails R1, R1 that form opposite sides of the rectangle, a pair of second rails R2, R2 that form the other opposite side of the rectangle, and four intersection rails R3 that form the four corners of the rectangle. In each rail unit 100, the first rail R1, second rail R2, and intersection rail R3 are supported by support walls, support columns, etc.
複数のレールユニット100は、連結部材140により互いに連結されながら、複数の吊り下げ部材Hによって不図示の天井等に吊り下げられている。各レールユニット100において、対向する一対の第1レールR1,R1と対向する一対の第2レールR2,R2とによって囲まれる平面視で矩形の矩形領域(マス目)は、1つのセルCを構成する。
The rail units 100 are connected to each other by connecting members 140 and suspended from a ceiling or the like (not shown) by a number of hanging members H. In each rail unit 100, a rectangular area (grid) that is rectangular in plan view and is surrounded by a pair of opposing first rails R1, R1 and a pair of opposing second rails R2, R2 constitutes one cell C.
格子状レールRの形状及び範囲(レイアウト)は、複数のレールユニット100を任意のレイアウトで配列することにより、適宜に調整又は変更され得る。格子状レールRは、天井走行車2を走行させる走行経路を構成する。走行経路は、平面視において複数のセルCを通る(繋ぐ)ように設定される。グリッドシステムにおいては、セルCの数に応じた複数の走行経路を設定可能である。
The shape and range (layout) of the lattice rail R can be adjusted or changed as appropriate by arranging multiple rail units 100 in any layout. The lattice rail R constitutes a travel path along which the overhead traveling vehicle 2 travels. The travel path is set to pass through (connect) multiple cells C in a plan view. In the grid system, multiple travel paths can be set according to the number of cells C.
図1及び図2に示されるように、天井走行車2は、通信システム(図示せず)を介してシステムコントローラ5と通信可能に接続される。天井走行車2は、格子状レールRにより構成される走行経路に沿って走行する。天井走行車2は、格子状レールR上を走行する走行台車20と、走行台車20の下部に取り付けられ、走行台車20に対して旋回自在な本体部10とを有する。走行台車20は、格子状レールRの下方に配置された台車ユニット50と、平面視における台車ユニット50上の四隅の位置に設けられた走行部30と、を含む。台車ユニット50は、走行部30を介して格子状レールRに吊り下げられている。台車ユニット50の内部には、台車コントローラ(制御部)8が設けられている。
As shown in Figs. 1 and 2, the overhead traveling vehicle 2 is connected to the system controller 5 via a communication system (not shown) so as to be able to communicate with it. The overhead traveling vehicle 2 travels along a travel path formed by a lattice rail R. The overhead traveling vehicle 2 has a traveling carriage 20 that travels on the lattice rail R, and a main body 10 that is attached to the bottom of the traveling carriage 20 and can rotate freely with respect to the traveling carriage 20. The traveling carriage 20 includes a carriage unit 50 arranged below the lattice rail R, and running parts 30 provided at the four corner positions on the carriage unit 50 in a plan view. The carriage unit 50 is suspended from the lattice rail R via the running parts 30. A carriage controller (control part) 8 is provided inside the carriage unit 50.
本体部10は、台車ユニット50に対してZ方向の回転軸線L10周りに旋回自在である。本体部10は、例えば円筒状に形成された本体フレーム12を有する。本体フレーム12は、円盤状の天板部12aと、天板部12aの周縁部から垂下する円筒フレーム12bとを含む。本体フレーム12は、下面が開放された形状を有する。本体部10は、本体フレーム12の内部に配置された移載装置18を備える。
The main body 10 can rotate freely around a rotation axis L10 in the Z direction relative to the cart unit 50. The main body 10 has a main body frame 12 formed, for example, in a cylindrical shape. The main body frame 12 includes a disk-shaped top plate portion 12a and a cylindrical frame 12b that hangs down from the peripheral portion of the top plate portion 12a. The main body frame 12 has a shape with an open bottom. The main body 10 is equipped with a transfer device 18 arranged inside the main body frame 12.
移載装置18は、走行部30に対して水平方向に沿って移動して、例えばロードポート(載置台)との間で物品Mを移載する。移載装置18は、回転軸線L10周りに回転可能である。移載装置18は、物品Mを保持する物品保持部13と、物品保持部13をZ方向に昇降させる昇降駆動部14と、昇降駆動部14を水平方向にスライド移動させる横出し機構11と、を有する。横出し機構11と昇降駆動部14との間には、横出し機構11に対して昇降駆動部14をZ方向に沿う回転軸線周りに回転駆動する回転駆動部16が設けられている。
The transfer device 18 moves horizontally relative to the travel section 30, and transfers an item M between, for example, a load port (mounting table). The transfer device 18 is rotatable around a rotation axis L10. The transfer device 18 has an item holding section 13 that holds the item M, a lifting drive section 14 that raises and lowers the item holding section 13 in the Z direction, and a side-exiting mechanism 11 that slides the lifting drive section 14 in the horizontal direction. A rotation drive section 16 is provided between the side-exiting mechanism 11 and the lifting drive section 14, which rotates the lifting drive section 14 around a rotation axis along the Z direction relative to the side-exiting mechanism 11.
走行部30は、4つの走行車輪31を有する。各走行車輪31には、2つの補助車輪32が設けられている。走行車輪31は、走行駆動モータ(図示せず)の駆動力により回転駆動する。走行車輪31は、格子状レールR上を転動する。補助車輪32は、走行車輪31の走行方向の前後にそれぞれ1つずつ配置されている。4つの走行車輪31は、車輪旋回機構(図示せず)によりステアリングされる。これにより、天井走行車2の走行方向をX方向とY方向との間で切替え可能である。
The running unit 30 has four running wheels 31. Each running wheel 31 is provided with two auxiliary wheels 32. The running wheels 31 are rotated by the driving force of a running drive motor (not shown). The running wheels 31 roll on the lattice rails R. The auxiliary wheels 32 are arranged one in front of and one behind the running direction of the running wheels 31. The four running wheels 31 are steered by a wheel turning mechanism (not shown). This makes it possible to switch the running direction of the overhead running vehicle 2 between the X direction and the Y direction.
台車コントローラ8は、天井走行車2を統括的に制御する。台車コントローラ8は、例えば、台車ユニット50に設けられる。台車コントローラ8は、搬送指令に基づいて、天井走行車2の走行を制御する。台車コントローラ8は、搬送指令に基づいて、天井走行車2の移載動作を制御する。システムコントローラ5は、物品Mを搬送可能な複数の天井走行車2のうちの何れかを選択し、選択した天井走行車2に搬送指令を割り付ける。搬送指令は、天井走行車2のロードポートまでの走行を実行させる走行指令と、ロードポートに配置された物品Mの荷つかみ指令又は保持している物品Mのロードポートへの荷下ろし指令と、を含む。
The cart controller 8 provides overall control over the overhead traveling vehicles 2. The cart controller 8 is provided, for example, in the cart unit 50. The cart controller 8 controls the traveling of the overhead traveling vehicles 2 based on the transport command. The cart controller 8 controls the transfer operation of the overhead traveling vehicles 2 based on the transport command. The system controller 5 selects one of the multiple overhead traveling vehicles 2 capable of transporting the item M, and assigns a transport command to the selected overhead traveling vehicle 2. The transport command includes a travel command for causing the overhead traveling vehicle 2 to travel to the load port, and a command to grab the item M placed at the load port or a command to unload the held item M to the load port.
図2に示されるように、天井走行車2は、障害物センサS1を有する。天井走行車2は、障害物センサS1の検知結果に基づき、天井走行車2の走行を停止可能に構成されている。障害物センサS1は、天井走行車2の走行方向における前方に位置する障害物を検出する。障害物センサS1は、円筒フレーム12bの下部に設けられている。障害物センサS1は、例えば、検出光を出射することによって障害物を検出する光学センサである。検出光の出射領域は、直線状であってもよいし、帯状であってもよいし、放射状であってもよい。障害物センサS1は、障害物センサS1からの距離を検出できるセンサであってもよい。障害物センサS1における検出結果は、台車コントローラ8によって取得される。台車コントローラ8は、障害物センサS1によって、天井走行車2までの距離が規定距離以下の障害物を検知した場合に、当該天井走行車2の走行を停止させる。
As shown in FIG. 2, the overhead traveling vehicle 2 has an obstacle sensor S1. The overhead traveling vehicle 2 is configured to be able to stop traveling of the overhead traveling vehicle 2 based on the detection result of the obstacle sensor S1. The obstacle sensor S1 detects an obstacle located ahead in the traveling direction of the overhead traveling vehicle 2. The obstacle sensor S1 is provided at the bottom of the cylindrical frame 12b. The obstacle sensor S1 is, for example, an optical sensor that detects an obstacle by emitting detection light. The emission area of the detection light may be linear, band-like, or radial. The obstacle sensor S1 may be a sensor that can detect the distance from the obstacle sensor S1. The detection result of the obstacle sensor S1 is acquired by the cart controller 8. When the cart controller 8 detects an obstacle whose distance to the overhead traveling vehicle 2 is less than a specified distance by the obstacle sensor S1, the cart controller 8 stops the traveling of the overhead traveling vehicle 2.
天井走行車2は、テープスイッチ(電源スイッチ)12cを有する。テープスイッチ12cは、天井走行車2との接触を検出する接触センサである。テープスイッチ12cは、例えば、後述のプッシャ80との接触を検出したときに信号を出力する。天井走行車2は、テープスイッチ12cによりプッシャ80との接触が検出された場合に、例えば電源を切断して走行を停止する。
The overhead traveling vehicle 2 has a tape switch (power switch) 12c. The tape switch 12c is a contact sensor that detects contact with the overhead traveling vehicle 2. The tape switch 12c outputs a signal, for example, when it detects contact with a pusher 80, which will be described later. When the tape switch 12c detects contact with the pusher 80, the overhead traveling vehicle 2 stops traveling, for example, by cutting off the power supply.
図3に示されるように、本実施形態の走行車システム1は、天井走行車停止装置60を備える。以下、天井走行車停止装置60について具体的に説明する。
As shown in FIG. 3, the traveling vehicle system 1 of this embodiment includes an overhead traveling vehicle stopping device 60. The overhead traveling vehicle stopping device 60 will be described in detail below.
天井走行車停止装置60は、走行経路に沿って走行する天井走行車2を停止させる停止装置である。天井走行車停止装置60は、格子状レールRに着脱可能に取り付けられる。天井走行車停止装置60は、係合部61及び本体部62を備える。なお、以下においては、鉛直方向を「上下方向」とし、一の水平方向を「左右方向」とし、左右方向と垂直な他の水平方向を「前後方向」として説明する。
The overhead traveling vehicle stopping device 60 is a stopping device that stops the overhead traveling vehicle 2 traveling along the travel path. The overhead traveling vehicle stopping device 60 is detachably attached to the lattice rail R. The overhead traveling vehicle stopping device 60 comprises an engagement part 61 and a main body part 62. In the following description, the vertical direction is referred to as the "up-down direction", one horizontal direction is referred to as the "left-right direction", and the other horizontal direction perpendicular to the left-right direction is referred to as the "front-rear direction".
図4に示されるように、係合部61は、格子状レールRに係合可能な部材である。図示する例では、係合部61は、同じX方向に沿って延び且つ互いに接近するようにY方向に並ぶ一対の第1レールR1,R1(以下、単に「一対の第1レールR1,R1」ともいう)に係合する。Y方向に接近する一対の第1レールR1,R1は、Y方向に隣接する一対のレールユニット100のうち一方のレールユニット100に含まれた第1レールR1と、他方のレールユニット100に含まれた第1レールR1と、である。一対の第1レールR1,R1は、Y方向に互いに接触していてもよい。
As shown in FIG. 4, the engagement portion 61 is a member that can engage with the lattice rail R. In the illustrated example, the engagement portion 61 engages with a pair of first rails R1, R1 (hereinafter also simply referred to as a "pair of first rails R1, R1") that extend along the same X direction and are aligned in the Y direction so as to approach each other. The pair of first rails R1, R1 approaching each other in the Y direction are the first rail R1 included in one rail unit 100 of a pair of rail units 100 adjacent in the Y direction, and the first rail R1 included in the other rail unit 100. The pair of first rails R1, R1 may be in contact with each other in the Y direction.
係合部61は、第1レールR1に沿った前後方向から見て、上方に開口するC字形状のC型フックである。係合部61は、板材が屈曲されてなる屈曲板状を呈する。係合部61は、一対の第1レールR1,R1それぞれの上面における幅方向の外側に当接する(当たって接している)当接部61Aを含む。当接部61Aは、係合部61の上部により構成され、第1レールR1それぞれの上面に接する平面を含む。図5に示されるように、係合部61は、前後方向において、隙間Gよりも短い幅を有しており、隙間Gを上下方向に通過可能である。係合部61は、一対の第1レールR1,R1の長手方向の中央部に吊下されるように係合する。
The engaging portion 61 is a C-hook that is C-shaped and opens upward when viewed from the front-rear direction along the first rail R1. The engaging portion 61 is in the form of a bent plate formed by bending a plate material. The engaging portion 61 includes an abutting portion 61A that abuts (is in contact with) the outer side in the width direction of the upper surface of each of the pair of first rails R1, R1. The abutting portion 61A is formed by the upper portion of the engaging portion 61 and includes a flat surface that abuts the upper surface of each of the first rails R1. As shown in FIG. 5, the engaging portion 61 has a width shorter than the gap G in the front-rear direction and can pass through the gap G in the up-down direction. The engaging portion 61 engages so as to be suspended from the longitudinal center of the pair of first rails R1, R1.
図3、図6(a)及び図6(b)に示されるように、本体部62は、ポール(長尺部材)71、第1ビーム(第1腕部材)72、第2ビーム(第2腕部材)73、第1反射板(第1被検知部)74、第2反射板(第2被検知部)75、第3反射板(第3被検知部)76、第4反射板(第4被検知部)77、及び、複数のプッシャ(押下部)80を含む。
As shown in Figures 3, 6(a) and 6(b), the main body 62 includes a pole (long member) 71, a first beam (first arm member) 72, a second beam (second arm member) 73, a first reflector (first detectable part) 74, a second reflector (second detectable part) 75, a third reflector (third detectable part) 76, a fourth reflector (fourth detectable part) 77, and a number of pushers (push-down parts) 80.
ポール71は、係合部61から下方に向かって延びる棒状を呈する。ポール71は、上下方向を軸方向とする円管状の部材である。ポール71は、例えば2m程度の長さとされている。ポール71の上端は、係合部61の下面において、左右方向の中央で且つ前後方向の中央の位置に固定されている。ポール71の軸方向は、係合部61の下面と直交する。
The pole 71 is rod-shaped and extends downward from the engagement portion 61. The pole 71 is a cylindrical member with an axial direction in the up-down direction. The pole 71 is, for example, about 2 m long. The upper end of the pole 71 is fixed to the lower surface of the engagement portion 61 at a position in the center in the left-right direction and in the center in the front-rear direction. The axial direction of the pole 71 is perpendicular to the lower surface of the engagement portion 61.
図3、図7、図8(a)及び図8(b)に示されるように、第1ビーム72及び第2ビーム73は、左右方向に沿ってポール71から延びる棒状を呈する。第1ビーム72は、ポール71から左右方向の一方側へ延びる。第1ビーム72は、ポール71に連結された第1固定ビーム(第1固定部分)72Aと、第1固定ビーム72Aの先端側に連結された第1可動ビーム(第1可動部分)72Bを含む。
As shown in Figures 3, 7, 8(a) and 8(b), the first beam 72 and the second beam 73 are rod-shaped extending from the pole 71 in the left-right direction. The first beam 72 extends from the pole 71 to one side in the left-right direction. The first beam 72 includes a first fixed beam (first fixed part) 72A connected to the pole 71, and a first movable beam (first movable part) 72B connected to the tip side of the first fixed beam 72A.
第1固定ビーム72Aは、左右方向を軸方向とする円管状の部材である。第1固定ビーム72Aは、ポール71から左右方向の一方側へ向かって延在する。第1固定ビーム72Aの基端側は、連結部(連結箇所)91を介してポール71に固定されている。第1固定ビーム72Aは、係合部61が係合する一対の第1レールR1,R1の何れか一方により形成されるセルCである第1セルC1の直下に位置する。
The first fixed beam 72A is a cylindrical member with its axial direction in the left-right direction. The first fixed beam 72A extends from the pole 71 toward one side in the left-right direction. The base end side of the first fixed beam 72A is fixed to the pole 71 via a connecting portion (connecting point) 91. The first fixed beam 72A is located directly below the first cell C1, which is the cell C formed by one of the pair of first rails R1, R1 with which the engaging portion 61 engages.
第1可動ビーム72Bは、第1固定ビーム72Aと同様な円管状の部材である。第1可動ビーム72Bの基端側は、ヒンジ(第1ヒンジ)72Cを介して第1固定ビーム72Aの先端側に連結されている。第1可動ビーム72Bは、ヒンジ72Cにおける上下方向に沿う軸を基軸にして、揺動するように動作する。具体的には、第1可動ビーム72Bは、平面視において、その先端が前側に向かって反時計回り及び時計回りに移動するように可動する。換言すると、第1可動ビーム72Bは、ヒンジ72Cを中心に平面視において時計回り及び反時計回りの回転方向に回る。
The first movable beam 72B is a cylindrical member similar to the first fixed beam 72A. The base end of the first movable beam 72B is connected to the tip end of the first fixed beam 72A via a hinge (first hinge) 72C. The first movable beam 72B operates to swing around an axis along the up-down direction of the hinge 72C. Specifically, the first movable beam 72B moves such that its tip moves counterclockwise and clockwise toward the front in a plan view. In other words, the first movable beam 72B rotates in clockwise and counterclockwise directions in a plan view around the hinge 72C.
これにより、第1ビーム72は、先端側の第1可動ビーム72Bが、基端側の第1固定ビーム72Aに対してヒンジ72Cを介して折り畳み可能に構成される。なお、以下において、第1可動ビーム72Bが第1固定ビーム72Aに並行に延びている状態(第1可動ビーム72Bが第1固定ビーム72Aに折り畳まれていない状態)を、第1ビーム72の開状態とも称する。第1可動ビーム72Bは、第1ビーム72が開状態において、第1セルC1に対して左右方向におけるポール71から離れる側に隣接するセルCである第3セルC3の直下に位置する。ヒンジ72Cとしては、特に限定されず、例えばトルクヒンジ(フリーストップヒンジ)を用いてもよい。
As a result, the first beam 72 is configured such that the first movable beam 72B on the tip side can be folded relative to the first fixed beam 72A on the base end side via the hinge 72C. In the following, the state in which the first movable beam 72B extends parallel to the first fixed beam 72A (the state in which the first movable beam 72B is not folded onto the first fixed beam 72A) is also referred to as the open state of the first beam 72. When the first beam 72 is in the open state, the first movable beam 72B is located directly below the third cell C3, which is the cell C adjacent to the first cell C1 on the side away from the pole 71 in the left-right direction. There are no particular limitations on the hinge 72C, and for example, a torque hinge (free stop hinge) may be used.
図3、図9、図10(a)及び図10(b)に示されるように、第2ビーム73は、ポール71から左右方向の他方側へ延びる。第2ビーム73は、ポール71に連結された第2固定ビーム(第2固定部分)73Aと、第2固定ビーム73Aの先端側に連結された第2可動ビーム(第2可動部分)73Bを含む。第2固定ビーム73Aは、左右方向を軸方向とする円管状の部材である。第2固定ビーム73Aは、ポール71から左右方向の他方側へ向かって延在する。第2固定ビーム73Aの基端側は、連結部(連結箇所)92を介してポール71に固定されている。第2固定ビーム73Aは、係合部61が係合する一対の第1レールR1,R1の何れか他方により形成されるセルCである第2セルC2の直下に位置する。
3, 9, 10(a) and 10(b), the second beam 73 extends from the pole 71 to the other side in the left-right direction. The second beam 73 includes a second fixed beam (second fixed portion) 73A connected to the pole 71 and a second movable beam (second movable portion) 73B connected to the tip side of the second fixed beam 73A. The second fixed beam 73A is a cylindrical member with the left-right direction as its axial direction. The second fixed beam 73A extends from the pole 71 to the other side in the left-right direction. The base end side of the second fixed beam 73A is fixed to the pole 71 via a connecting portion (connecting point) 92. The second fixed beam 73A is located directly below the second cell C2, which is the cell C formed by the other of the pair of first rails R1, R1 with which the engaging portion 61 engages.
第2可動ビーム73Bは、第2固定ビーム73Aと同様な円管状の部材である。第2可動ビーム73Bの基端側は、ヒンジ(第2ヒンジ)73Cを介して第2固定ビーム73Aの先端側に連結されている。第2可動ビーム73Bは、ヒンジ73Cにおける上下方向に沿う軸を基軸にして、揺動するように動作する。具体的には、第2可動ビーム73Bは、平面視において、その先端が前側に向かって時計回り及び反時計回りに移動するように可動する。換言すると、第2可動ビーム73Bは、ヒンジ73Cを中心に平面視において時計回り及び反時計回りの何れか他方の回転方向に回る。
The second movable beam 73B is a cylindrical member similar to the second fixed beam 73A. The base end of the second movable beam 73B is connected to the tip end of the second fixed beam 73A via a hinge (second hinge) 73C. The second movable beam 73B operates to swing around an axis along the up-down direction of the hinge 73C. Specifically, the second movable beam 73B moves so that its tip moves clockwise and counterclockwise toward the front in a plan view. In other words, the second movable beam 73B rotates in the other rotation direction of either the clockwise or counterclockwise direction in a plan view around the hinge 73C.
これにより、第2ビーム73は、先端側の第2可動ビーム73Bが、基端側の第2固定ビーム73Aに対してヒンジ73Cを介して折り畳み可能に構成される。なお、以下において、第2可動ビーム73Bが第2固定ビーム73Aに並行に延びている状態(第2可動ビーム73Bが第2固定ビーム73Aに折り畳まれていない状態)を、第2ビーム73の開状態とも称する。第2可動ビーム73Bは、第2ビーム73が開状態において、第2セルC2に対して左右方向におけるポール71から離れる側に隣接するセルCである第4セルC4の直下に位置する。ヒンジ73Cとしては、特に限定されず、例えばトルクヒンジを用いてもよい。
As a result, the second beam 73 is configured such that the second movable beam 73B on the tip side can be folded relative to the second fixed beam 73A on the base end side via the hinge 73C. Note that hereinafter, the state in which the second movable beam 73B extends parallel to the second fixed beam 73A (the state in which the second movable beam 73B is not folded onto the second fixed beam 73A) is also referred to as the open state of the second beam 73. When the second beam 73 is in the open state, the second movable beam 73B is located directly below the fourth cell C4, which is the cell C adjacent to the second cell C2 on the side away from the pole 71 in the left-right direction. There are no particular limitations on the hinge 73C, and for example, a torque hinge may be used.
ポール71における第1ビーム72の連結部91は、ポール71における第1ビーム72の連結部92に対して、上下方向に所定長離れている。所定長は、第1ビーム72及び第2ビーム73の外径よりも大きい長さとされる。
The connecting portion 91 of the first beam 72 on the pole 71 is spaced a predetermined length in the vertical direction from the connecting portion 92 of the first beam 72 on the pole 71. The predetermined length is set to be a length greater than the outer diameter of the first beam 72 and the second beam 73.
図3、図6(a)及び図6(b)に示されるように、第1及び第3反射板74,76は、第1ビーム72に設けられている。第2及び第4反射板75,77は、第2ビーム73に設けられている。第1~第4反射板74~77は、障害物センサS1の光の反射率が一定以上の色(例えば白色)の矩形平板状を呈する。
As shown in Figures 3, 6(a) and 6(b), the first and third reflectors 74, 76 are provided on the first beam 72. The second and fourth reflectors 75, 77 are provided on the second beam 73. The first to fourth reflectors 74-77 are rectangular flat plates with a color (e.g. white) that has a reflectance of the light from the obstacle sensor S1 above a certain level.
第1反射板74は、第1固定ビーム72Aに設けられている。第1反射板74は、前後方向を厚さ方向として、その上端部が第1固定ビーム72Aの後側にネジ等で取外し可能に固定されている。第1反射板74は、第1セルC1の直下に配置される。第1反射板74は、第1セルC1を前後方向に通過する走行経路である第1走行経路に沿って走行する天井走行車2の障害物センサS1に検知される。前後方向は、係合部61が係合する第1レールR1の延在方向に対応する。
The first reflector 74 is provided on the first fixed beam 72A. The first reflector 74 has its thickness direction in the front-rear direction, and its upper end is removably fixed to the rear side of the first fixed beam 72A with screws or the like. The first reflector 74 is disposed directly below the first cell C1. The first reflector 74 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first traveling path, which is a traveling path that passes through the first cell C1 in the front-rear direction. The front-rear direction corresponds to the extension direction of the first rail R1 with which the engaging portion 61 engages.
第2反射板75は、第2固定ビーム73Aに設けられている。第2反射板7は、前後方向を厚さ方向として、第2固定ビーム73Aの後側にネジ等で取外し可能に固定されている。第2反射板75は、上下方向において第1反射板74と同位置になるように配置されている。第2反射板75は、第2セルC2の直下に配置される。第2反射板75は、第1走行経路に並列し且つ第2セルC2を前後方向に通過する走行経路である第2走行経路に沿って走行する天井走行車2の障害物センサS1に検知される。
The second reflector 75 is provided on the second fixed beam 73A. The second reflector 75 is removably fixed to the rear side of the second fixed beam 73A with screws or the like, with the thickness direction being the front-rear direction. The second reflector 75 is arranged so as to be in the same position as the first reflector 74 in the up-down direction. The second reflector 75 is arranged directly below the second cell C2. The second reflector 75 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path, which is a traveling path that is parallel to the first traveling path and passes through the second cell C2 in the front-rear direction.
第3反射板76は、第1可動ビーム72Bに設けられている。第3反射板76は、前後方向を厚さ方向として、第1ビーム72が開状態の場合における第1可動ビーム72Bの前側にネジ等で取外し可能に固定されている。第3反射板76は、上下方向において第1及び第2反射板74,75と同位置になるように配置されている。第3反射板76は、第3セルC3の直下に配置される。第3反射板76は、第1走行経路に並列し且つ第3セルC3を前後方向に通過する走行経路である第3走行経路に沿って走行する天井走行車2の障害物センサS1に検知される。
The third reflector 76 is provided on the first movable beam 72B. The third reflector 76 is removably fixed with screws or the like to the front side of the first movable beam 72B when the first beam 72 is in the open state, with the front-rear direction being the thickness direction. The third reflector 76 is arranged so as to be in the same position as the first and second reflectors 74, 75 in the up-down direction. The third reflector 76 is arranged directly below the third cell C3. The third reflector 76 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third traveling path, which is a traveling path that is parallel to the first traveling path and passes through the third cell C3 in the front-rear direction.
第4反射板77は、第2可動ビーム73B設けられている。第4反射板77は、前後方向を厚さ方向として、第2ビーム73が開状態の場合における第2可動ビーム73Bの後側にネジ等で取外し可能に固定されている。第4反射板77は、上下方向において第1~第3反射板74~76と同位置になるように配置されている。第4反射板77は、第4セルC4の直下に配置される。第4反射板77は、第2走行経路に並列し且つ第4セルC4を前後方向に通過する走行経路である第4走行経路に沿って走行する天井走行車2の障害物センサS1に検知される。
The fourth reflector 77 is provided on the second movable beam 73B. The fourth reflector 77 is removably fixed with screws or the like to the rear side of the second movable beam 73B when the second beam 73 is in the open state, with the front-to-rear direction being the thickness direction. The fourth reflector 77 is arranged so as to be in the same position as the first to third reflectors 74-76 in the up-down direction. The fourth reflector 77 is arranged directly below the fourth cell C4. The fourth reflector 77 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the fourth traveling path, which is a traveling path that is parallel to the second traveling path and passes through the fourth cell C4 in the front-to-rear direction.
プッシャ80は、天井走行車2と接触した場合に当該天井走行車2のテープスイッチ12cを押下する部材である。プッシャ80は、上下方向を軸方向とする円管状の部材である。プッシャ80は、第1及び第2ビーム72,73に、取付部を介して取外し可能に固定されている。プッシャ80は、前後方向において、第1~第4反射板74~77よりも第1及び第2ビーム72,73から離れた位置に配置される。プッシャ80は、第1プッシャ81と、第1プッシャ81よりも長い第2プッシャ82と、を含む。
The pusher 80 is a member that presses down the tape switch 12c of the overhead traveling vehicle 2 when it comes into contact with the overhead traveling vehicle 2. The pusher 80 is a cylindrical member with an axial direction extending in the up-down direction. The pusher 80 is removably fixed to the first and second beams 72, 73 via an attachment portion. The pusher 80 is positioned farther from the first and second beams 72, 73 in the front-rear direction than the first to fourth reflectors 74-77. The pusher 80 includes a first pusher 81 and a second pusher 82 that is longer than the first pusher 81.
第1プッシャ81は、第1ビーム72が開状態の場合において、第1固定ビーム72Aの先端部(ポール71から離れる側の端部)の後側と、第1可動ビーム72Bの基端部の後側と、第1可動ビーム72Bの先端部の前側及び後側のそれぞれと、に設けられている。第1ビーム72に設けられた第1プッシャ81の下端は、第2ビーム73よりも上方に位置している。また、第1プッシャ81は、第2ビーム73が開状態の場合において、第2固定ビーム73Aの先端部の後側と、第2可動ビーム73Bの基端部の後側と、第2可動ビーム73Bの先端部の前側及び後側のそれぞれと、に設けられている。第2ビーム73に設けられた第1プッシャ81の上端は、第1ビーム72よりも下方に位置している。
When the first beam 72 is in the open state, the first pusher 81 is provided on the rear side of the tip end (the end away from the pole 71) of the first fixed beam 72A, the rear side of the base end of the first movable beam 72B, and each of the front and rear sides of the tip end of the first movable beam 72B. The lower end of the first pusher 81 provided on the first beam 72 is located above the second beam 73. When the second beam 73 is in the open state, the first pusher 81 is provided on the rear side of the tip end of the second fixed beam 73A, the rear side of the base end of the second movable beam 73B, and each of the front and rear sides of the tip end of the second movable beam 73B. The upper end of the first pusher 81 provided on the second beam 73 is located below the first beam 72.
第2プッシャ82は、第1固定ビーム72Aの先端部の前側と、第2固定ビーム73Aの先端部の前側と、に設けられている。第1ビーム72に設けられた第2プッシャ82の下端は、第2ビーム73よりも下方に位置している。当該第2プッシャ82は、閉状態の第1ビーム72の第1可動ビーム72Bが第1固定ビーム72Aに接触するまで可動することを阻止するストッパとして機能する(図10(a)参照)。第2ビーム73に設けられた第2プッシャ82の上端は、第1ビーム72よりも上方に位置している。当該第2プッシャ82は、閉状態の第2ビーム73の第2可動ビーム73Bが第2固定ビーム73Aに接触するまで可動することを阻止するストッパとして機能する(図10(a)参照)。
The second pusher 82 is provided in front of the tip of the first fixed beam 72A and in front of the tip of the second fixed beam 73A. The lower end of the second pusher 82 provided on the first beam 72 is located below the second beam 73. The second pusher 82 functions as a stopper that prevents the first movable beam 72B of the first beam 72 in the closed state from moving until it contacts the first fixed beam 72A (see FIG. 10(a)). The upper end of the second pusher 82 provided on the second beam 73 is located above the first beam 72. The second pusher 82 functions as a stopper that prevents the second movable beam 73B of the second beam 73 in the closed state from moving until it contacts the second fixed beam 73A (see FIG. 10(a)).
以上の構成では、図3、図6(a)及び図6(b)に示されるように、第1可動ビーム72Bを折り畳まずに第1固定ビーム72Aに沿って延ばした開状態とすると共に、第2可動ビーム73Bを折り畳まずに第2固定ビーム73Aに沿って延ばした開状態とすることで、本体部62を次の全展開状態(第1展開状態:4セルタイプ)とすることが可能である。全展開状態では、第1~第4セルC1~C4を通過する第1~第4走行経路のそれぞれに沿って走行する天井走行車2の障害物センサS1が第1~第4反射板74~77のそれぞれを検知可能である。また、全展開状態では、天井走行車2が本体部62に接触する場合には、プッシャ80が天井走行車2のテープスイッチ12cを押下し、天井走行車2を緊急停止可能である。
In the above configuration, as shown in Figs. 3, 6(a) and 6(b), the first movable beam 72B is opened without folding and extended along the first fixed beam 72A, and the second movable beam 73B is opened without folding and extended along the second fixed beam 73A, so that the main body 62 can be in the next fully deployed state (first deployed state: 4-cell type). In the fully deployed state, the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along each of the first to fourth traveling paths passing through the first to fourth cells C1 to C4 can detect each of the first to fourth reflectors 74 to 77. Also, in the fully deployed state, if the overhead traveling vehicle 2 comes into contact with the main body 62, the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, and the overhead traveling vehicle 2 can be stopped in an emergency.
また、図7、図8(a)及び図8(b)に示されるように、全展開状態から、第1可動ビーム72Bをヒンジ72Cを中心に平面視で反時計回りに回し、第1可動ビーム72Bを折り畳んだ閉状態とすることで、本体部62を次の半展開状態(第2展開状態:3セルタイプ)へ変形することが可能である。半展開状態では、第1、第2及び第4セルC1,C2,C4を通過する第1、第2及び第4走行経路のそれぞれに沿って走行する天井走行車2の障害物センサS1が第1、第2及び第4反射板74,75,77のそれぞれを検知可能であると共に、第3セルC3を通過する第3走行経路に沿って走行する天井走行車2の障害物センサS1が第3反射板76を検知不能である。また、半展開状態では、天井走行車2が本体部62に接触する場合には、プッシャ80が天井走行車2のテープスイッチ12cを押下し、天井走行車2を緊急停止可能である。半展開状態では、第1固定ビーム72Aの第2プッシャ82がストッパとして機能し、第1可動ビーム72Bが必要以上に平面視で反時計回りに回ることが阻止される。
7, 8(a) and 8(b), the main body 62 can be transformed from the fully deployed state to the next semi-deployed state (second deployed state: three-cell type) by rotating the first movable beam 72B counterclockwise in a plan view around the hinge 72C and folding the first movable beam 72B into a closed state. In the semi-deployed state, the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first, second and fourth travel paths passing through the first, second and fourth cells C1, C2 and C4 can detect the first, second and fourth reflectors 74, 75 and 77, respectively, and the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third travel path passing through the third cell C3 cannot detect the third reflector 76. In addition, in the semi-deployed state, if the overhead traveling vehicle 2 comes into contact with the main body 62, the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, making it possible to make an emergency stop of the overhead traveling vehicle 2. In the semi-deployed state, the second pusher 82 of the first fixed beam 72A functions as a stopper, preventing the first movable beam 72B from rotating counterclockwise in a plan view more than necessary.
また、図9、図10(a)及び図10(b)に示されるように、半展開状態から、第2可動ビーム73Bをヒンジ73Cを中心に平面視で時計回りに回し、第2可動ビーム73Bを折り畳んだ閉状態とすることで、本体部62を次の収納状態(2セルタイプ)へ変形することが可能である。収納状態では、第1及び第2セルC1,C2を通過する第1及び第2走行経路のそれぞれに沿って走行する天井走行車2の障害物センサS1が第1及び第2反射板74,75のそれぞれを検知可能であると共に、第3及び第4セルC3,C4を通過する第3及び第4走行経路のそれぞれに沿って走行する天井走行車2の障害物センサS1が第3及び第4反射板76,77を検知不能である。
Also, as shown in Figs. 9, 10(a) and 10(b), the main body 62 can be transformed from the semi-deployed state to the next stored state (two-cell type) by rotating the second movable beam 73B clockwise in a plan view around the hinge 73C and folding the second movable beam 73B into a closed state. In the stored state, the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the first and second traveling paths passing through the first and second cells C1 and C2 can detect the first and second reflectors 74 and 75, respectively, while the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the third and fourth traveling paths passing through the third and fourth cells C3 and C4 cannot detect the third and fourth reflectors 76 and 77.
また、収納状態では、天井走行車2が本体部62に接触する場合には、プッシャ80が天井走行車2のテープスイッチ12cを押下し、天井走行車2を緊急停止可能である。収納状態では、第1固定ビーム72Aの第2プッシャ82がストッパとして機能し、第1可動ビーム72Bが必要以上に平面視で反時計回りに回ることが阻止されると共に、第2固定ビーム73Aの第2プッシャ82がストッパとして機能し、第2可動ビーム73Bが必要以上に平面視で時計回りに回ることが阻止される。収納状態では、第1及び第2可動ビーム72B,73Bが平面視で重なるように配置され、前後方向における幅が縮小化されている。
In addition, in the stored state, if the overhead traveling vehicle 2 comes into contact with the main body 62, the pusher 80 presses the tape switch 12c of the overhead traveling vehicle 2, making it possible to make an emergency stop of the overhead traveling vehicle 2. In the stored state, the second pusher 82 of the first fixed beam 72A functions as a stopper to prevent the first movable beam 72B from rotating counterclockwise in a plan view more than necessary, and the second pusher 82 of the second fixed beam 73A functions as a stopper to prevent the second movable beam 73B from rotating clockwise in a plan view more than necessary. In the stored state, the first and second movable beams 72B, 73B are arranged so as to overlap in a plan view, and the width in the front-to-rear direction is reduced.
次に、天井走行車停止装置60の使用例について説明する。まず、例えば使用者がポール71の下端部を把持し、第1レールR1と交差部レールR3との間の隙間Gに係合部61を進入させ、係合部61の当接部61Aが一対の第1レールR1,R1よりも上方に位置する状態とする。この状態で、係合部61が一対の第1レールR1,R1の中央部に位置するようにポール71を第1レールR1に沿って移動させた後、当接部61Aを一対の第1レールR1,R1の上面に当接させて係合させ、天井走行車停止装置60を一対の第1レールR1,R1に吊下させる。
Next, an example of how to use the overhead vehicle stopping device 60 will be described. First, for example, a user grasps the lower end of the pole 71 and inserts the engagement portion 61 into the gap G between the first rail R1 and the intersection rail R3, so that the abutment portion 61A of the engagement portion 61 is positioned above the pair of first rails R1, R1. In this state, the pole 71 is moved along the first rail R1 so that the engagement portion 61 is positioned in the center of the pair of first rails R1, R1, and then the abutment portion 61A abuts against and engages with the upper surfaces of the pair of first rails R1, R1, and the overhead vehicle stopping device 60 is suspended from the pair of first rails R1, R1.
そして、図11(a)に示されるように、例えば4つの並列する第1~第4走行経路K1~K4を封鎖する場合には、第1及び第2ビーム72,73を折り畳まず、本体部62を全展開状態とする。これにより、第1~第4走行経路に沿った天井走行車2の走行を停止させることが可能となる。一方、図11(b)に示されるように、例えば3つの並列する第1走行経路K1、第2走行経路K2及び第4走行経路K4を封鎖する場合には、第1ビーム72を折り畳むと共に第2ビーム73を折り畳まず、本体部62を半展開状態とする。これにより、第1走行経路K1、第2走行経路K2及び第4走行経路K4に沿った天井走行車2の走行を停止させることが可能となる。他方、図11(c)に示されるように、例えば2つの並列する第1及び第2走行経路K1,K2を封鎖する場合には、第1及び第2ビーム72,73を折り畳み、本体部62を収納状態とする。これにより、第1及び第2走行経路K1,K2に沿った天井走行車2の走行を停止させることが可能となる。
Then, as shown in FIG. 11(a), when blocking, for example, the four parallel first to fourth travel paths K1 to K4, the first and second beams 72, 73 are not folded, and the main body 62 is in a fully deployed state. This makes it possible to stop the overhead traveling vehicle 2 from traveling along the first to fourth travel paths. On the other hand, as shown in FIG. 11(b), when blocking, for example, the three parallel first traveling paths K1, the second traveling paths K2, and the fourth traveling paths K4, the first beam 72 is folded and the second beam 73 is not folded, and the main body 62 is in a semi-deployed state. This makes it possible to stop the overhead traveling vehicle 2 from traveling along the first traveling path K1, the second traveling path K2, and the fourth traveling path K4. On the other hand, as shown in FIG. 11(c), when blocking, for example, the two parallel first and second traveling paths K1 and K2, the first and second beams 72, 73 are folded, and the main body 62 is in a stored state. This makes it possible to stop the overhead traveling vehicle 2 from traveling along the first and second traveling paths K1 and K2.
以上、天井走行車停止装置60では、係合部61を格子状レールRに係合させることで、第1走行経路K1に沿って天井走行車2が走行する場合に、障害物センサS1により第1反射板74が検知され、その検知結果に基づき当該走行が停止される。第2走行経路K2に沿って天井走行車2が走行する場合に、障害物センサS1により第2反射板75が検知され、その検知結果に基づき当該走行が停止される。よって、複数の停止装置を用意して格子状レールRに取り付けなくても、並列する第1及び第2走行経路K1,K2の通行を、禁止すべき箇所にて禁止にすることが可能となる。すなわち、走行経路の複数の箇所において天井走行車2を容易に通行禁止にすることが可能となる。
As described above, in the overhead traveling vehicle stopping device 60, by engaging the engagement portion 61 with the lattice rail R, when the overhead traveling vehicle 2 travels along the first traveling path K1, the obstacle sensor S1 detects the first reflector 74, and the traveling is stopped based on the detection result. When the overhead traveling vehicle 2 travels along the second traveling path K2, the obstacle sensor S1 detects the second reflector 75, and the traveling is stopped based on the detection result. Therefore, even if multiple stopping devices are not prepared and attached to the lattice rail R, it is possible to prohibit passage on the parallel first and second traveling paths K1, K2 at locations where it should be prohibited. In other words, it is possible to easily prohibit passage of the overhead traveling vehicle 2 at multiple locations on the traveling path.
天井走行車停止装置60では、ポール71は棒状を呈し、第1~第4反射板74~77は平板状を呈する。この場合、ポール71及び第1~第4反射板74~77を簡易(シンプル)に構成できる。
In the overhead vehicle stopping device 60, the pole 71 is rod-shaped, and the first to fourth reflectors 74 to 77 are flat. In this case, the pole 71 and the first to fourth reflectors 74 to 77 can be constructed simply.
天井走行車停止装置60では、本体部62は第1及び第2ビーム72,73を含む。第1反射板74は、第1ビーム72に設けられている。第2反射板75は、第2ビーム73に設けられている。この場合、第1及び第2ビーム72,73を利用して第1及び第2反射板74,75を配置することができる。
In the overhead vehicle stopping device 60, the main body 62 includes first and second beams 72, 73. The first reflector 74 is provided on the first beam 72. The second reflector 75 is provided on the second beam 73. In this case, the first and second reflectors 74, 75 can be positioned using the first and second beams 72, 73.
天井走行車停止装置60では、本体部62はプッシャ80を含んでいる。これにより、例えば障害物センサS1等の誤作動により第1~第4反射板74~77を検知できずに天井走行車2を停止できなかったとしても、本体部62に接触する天井走行車2の電源をプッシャ80によりオフにして、当該天井走行車2を強制的に停止させることができる。走行経路の複数の箇所において天井走行車2を確実に通行禁止にすることが可能となる。
In the overhead traveling vehicle stopping device 60, the main body 62 includes a pusher 80. As a result, even if the overhead traveling vehicle 2 cannot be stopped because the first to fourth reflectors 74 to 77 cannot be detected due to a malfunction of the obstacle sensor S1 or the like, the power supply of the overhead traveling vehicle 2 that is in contact with the main body 62 can be turned off by the pusher 80, and the overhead traveling vehicle 2 can be forcibly stopped. It is possible to reliably prohibit the overhead traveling vehicle 2 from passing at multiple points on the travel route.
天井走行車停止装置60では、第1~第4反射板74~77の少なくとも何れかは、本体部62から取外し可能に構成されている。これにより、障害物センサS1の検知結果に基づき天井走行車2を通行禁止にする箇所を、容易に調整することが可能となる。障害物センサS1の検知結果に基づき天井走行車2を通行禁止にする箇所の調整を、第1~第4反射板74~77の少なくとも何れかを本体部62から直接着脱することによっても対応できる。
In the overhead traveling vehicle stopping device 60, at least one of the first to fourth reflectors 74 to 77 is configured to be removable from the main body 62. This makes it possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing based on the detection results of the obstacle sensor S1. Adjustment of the areas where the overhead traveling vehicle 2 is prohibited from passing based on the detection results of the obstacle sensor S1 can also be made by directly attaching and detaching at least one of the first to fourth reflectors 74 to 77 from the main body 62.
走行車システム1は、格子状レールRと、格子状レールRにより構成される走行経路に沿って走行する天井走行車2と、天井走行車停止装置60と、を備える。走行車システム1においても、天井走行車停止装置60により、走行経路の複数の箇所において天井走行車2を容易に通行禁止にすることが可能となる。
The traveling vehicle system 1 includes a lattice rail R, an overhead traveling vehicle 2 that travels along a travel route defined by the lattice rail R, and an overhead traveling vehicle stopping device 60. In the traveling vehicle system 1 as well, the overhead traveling vehicle stopping device 60 makes it possible to easily prohibit the overhead traveling vehicle 2 from passing at multiple points on the travel route.
走行車システム1では、第1反射板74は、格子状レールRの第1セルC1を通過する第1走行経路K1に沿って天井走行車2が走行する場合における当該天井走行車2の障害物センサS1に検知される。第2反射板75は、格子状レールRの第2セルC2を通過する第2走行経路K2に沿って天井走行車2が走行する場合における当該天井走行車2の障害物センサS1に検知される。第3反射板76は、格子状レールRの第3セルC3を通過する第3走行経路K3に沿って天井走行車2が走行する場合における当該天井走行車2の障害物センサS1に検知される。第4反射板77は、格子状レールRの第4セルC4を通過する第4走行経路K4に沿って天井走行車2が走行する場合における当該天井走行車2の障害物センサS1に検知される。この場合、いわゆるグリッドシステムにおいて、天井走行車停止装置60により、並列する第1~第4走行経路K1~K4のそれぞれを容易に通行禁止にすることが可能となる。
In the traveling vehicle system 1, the first reflector 74 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the first traveling path K1 passing through the first cell C1 of the lattice rail R. The second reflector 75 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the second traveling path K2 passing through the second cell C2 of the lattice rail R. The third reflector 76 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the third traveling path K3 passing through the third cell C3 of the lattice rail R. The fourth reflector 77 is detected by the obstacle sensor S1 of the overhead traveling vehicle 2 when the overhead traveling vehicle 2 travels along the fourth traveling path K4 passing through the fourth cell C4 of the lattice rail R. In this case, in a so-called grid system, the overhead traveling vehicle stopping device 60 makes it possible to easily prohibit passage of each of the parallel first to fourth traveling paths K1 to K4.
走行車システム1では、本体部62は、全展開状態と半展開状態と収納状態との間で変形可能である。この場合、天井走行車2を通行禁止にする箇所を容易に調整することが可能となる。
In the traveling vehicle system 1, the main body 62 can be transformed between a fully deployed state, a semi-deployed state, and a stored state. In this case, it is possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing.
走行車システム1では、本体部62は、ポール71から左右方向に延びる第1及び第2ビーム72,73を含む。第1ビーム72は、第1固定ビーム72Aと、第1固定ビーム72Aの先端側に対して第1ヒンジ72Cを介して折り畳み可能に連結された第1可動ビーム72Bと、を含む。第2ビーム73は、第2固定ビーム73Aと、第2固定ビーム73Aの先端側に対して第2ヒンジ73Cを介して折り畳み可能に連結された第2可動ビーム73Bと、を含む。第1反射板74は、第1固定ビーム72Aに設けられ、第2反射板75は、第2固定ビーム73Aに設けられ、第3反射板76は、第1可動ビーム72Bに設けられ、第4反射板77は、第2可動ビーム73Bに設けられている。この場合、天井走行車2を通行禁止にする箇所を容易に調整することを、折り畳み構造によって具体的に実現可能となる。また、天井走行車停止装置60を折り畳んで運ぶことができ、天井走行車停止装置60の取り扱いが容易になる。
In the traveling vehicle system 1, the main body 62 includes first and second beams 72, 73 extending in the left-right direction from the pole 71. The first beam 72 includes a first fixed beam 72A and a first movable beam 72B foldably connected to the tip side of the first fixed beam 72A via a first hinge 72C. The second beam 73 includes a second fixed beam 73A and a second movable beam 73B foldably connected to the tip side of the second fixed beam 73A via a second hinge 73C. The first reflector 74 is provided on the first fixed beam 72A, the second reflector 75 is provided on the second fixed beam 73A, the third reflector 76 is provided on the first movable beam 72B, and the fourth reflector 77 is provided on the second movable beam 73B. In this case, the folding structure makes it possible to easily adjust the areas where the overhead traveling vehicle 2 is prohibited from passing. In addition, the overhead vehicle stopping device 60 can be folded and carried, making it easier to handle.
走行車システム1では、第1可動ビーム72Bは、第1ヒンジ72Cを中心に平面視において反時計回りに回り、第2可動ビーム73Bは、第2ヒンジ73Cを中心に平面視において時計回りに回る。ポール71における第1ビーム72の連結部91は、ポール71における第2ビーム73の連結部92に対して、上下方向に離れている。この場合、第1及び第2可動ビーム72B,73Bを平面視で重なるように折り畳むことが可能となる。収納状態における天井走行車停止装置60の前後方向の厚さを薄くすることができる。
In the traveling vehicle system 1, the first movable beam 72B rotates counterclockwise in a plan view around the first hinge 72C, and the second movable beam 73B rotates clockwise in a plan view around the second hinge 73C. The connection portion 91 of the first beam 72 on the pole 71 is spaced apart in the up-down direction from the connection portion 92 of the second beam 73 on the pole 71. In this case, it is possible to fold the first and second movable beams 72B, 73B so that they overlap in a plan view. The thickness of the overhead traveling vehicle stopping device 60 in the stored state in the front-to-rear direction can be reduced.
走行車システム1では、係合部61は、一対の第1レールR1,R1に係合する。係合部61は、隙間Gを上下方向に通過可能であり、一対の第1レールR1,R1に沿った方向から見て上方に開口するC字形状を呈する。係合部61は、当該一対の第1レールR1,R1の上面に当接する当接部61Aを含む。この場合、いわゆるグリッドシステムにおいて、格子状レールRに対する係合部61の係合を具体的に実現可能となる。一対の第1レールR1,R1に係合部61を引っ掛けるだけで、天井走行車停止装置60を格子状レールRに取り付けることが可能となる。
In the traveling vehicle system 1, the engagement portion 61 engages with the pair of first rails R1, R1. The engagement portion 61 can pass through the gap G in the vertical direction, and has a C-shape that opens upward when viewed from a direction along the pair of first rails R1, R1. The engagement portion 61 includes an abutment portion 61A that abuts against the upper surfaces of the pair of first rails R1, R1. In this case, in a so-called grid system, it is specifically possible to engage the engagement portion 61 with the lattice-shaped rail R. The overhead traveling vehicle stopping device 60 can be attached to the lattice-shaped rail R simply by hooking the engagement portion 61 onto the pair of first rails R1, R1.
天井走行車停止装置60では、全展開状態において、第3反射板76が第1可動ビーム72Bの前側に設けられていると共に、第4反射板77が第2可動ビーム73Bの後側に設けられている。これにより、天井走行車停止装置60を全展開状態から収納状態へ折り畳む際、第1可動ビーム72Bを先に折り畳むとしたときに、第3及び第4反射板76,77が他の部材と干渉して損傷することを防ぐことが可能となる。
In the overhead traveling vehicle stopping device 60, in the fully deployed state, the third reflector 76 is provided in front of the first movable beam 72B, and the fourth reflector 77 is provided on the rear side of the second movable beam 73B. This makes it possible to prevent the third and fourth reflectors 76, 77 from interfering with other components and being damaged when the first movable beam 72B is folded first when folding the overhead traveling vehicle stopping device 60 from the fully deployed state to the stored state.
図12(a)、図12(b)及び図12(c)は、天井走行車停止装置60の使用例を説明するための格子状レールRの平面図である。各図では、1つのマス目が格子状レールRにおける1つのセルCに対応する。図12(a)に示されるように、セルCが前後に8つ並び且つ左右に4つ並ぶ領域Z1を通行禁止にする場合には、全展開状態の天井走行車停止装置60を6つ用いることで、対応することが可能となる。図12(b)に示されるように、セルCが前後に7つ並び且つ左右に4つ並ぶ領域Z2を通行禁止にする場合には、全展開状態の天井走行車停止装置60を2つと半展開状態の天井走行車停止装置60を4つとを用いることで、対応することが可能となる。図12(c)に示されるように、複雑な領域Z3を通行禁止にする場合であっても、全展開状態、半展開状態及び収納状態の天井走行車停止装置60を適宜に用いることで、対応することが可能となる。
12(a), 12(b) and 12(c) are plan views of a lattice rail R for explaining an example of the use of the overhead vehicle stopping device 60. In each figure, one square corresponds to one cell C in the lattice rail R. As shown in FIG. 12(a), when prohibiting passage through an area Z1 where eight cells C are arranged in the front and rear and four are arranged in the left and right, six overhead vehicle stopping devices 60 in the fully deployed state can be used. As shown in FIG. 12(b), when prohibiting passage through an area Z2 where seven cells C are arranged in the front and rear and four are arranged in the left and right, two overhead vehicle stopping devices 60 in the fully deployed state and four overhead vehicle stopping devices 60 in the semi-deployed state can be used. As shown in FIG. 12(c), even when prohibiting passage through a complex area Z3, it is possible to do so by appropriately using the overhead vehicle stopping devices 60 in the fully deployed state, the semi-deployed state and the stored state.
図13(a)、図13(b)及び図14は、天井走行車停止装置60を収容するカート201を示す各図である。カート201は、複数の天井走行車停止装置60を立置した状態で搬送する搬送器具である。カート201は、矩形板状の基台210と、基台210上に所定方向に沿って2列で並べられた複数のポールスタンド220と、基台210の下面に固定された複数のキャスター230と、基台210上の四隅に立設された支柱240と、所定方向に対向する一対の支柱240の上部に連結された桁部材250と、一対の桁部材250を架け渡すように延び且つ所定方向に間隔を空けて並設された仕切り部材260と、を有する。
13(a), 13(b) and 14 are diagrams showing a cart 201 that houses an overhead vehicle stopping device 60. The cart 201 is a transport device that transports multiple overhead vehicle stopping devices 60 in an upright position. The cart 201 has a rectangular plate-shaped base 210, multiple pole stands 220 arranged in two rows on the base 210 along a predetermined direction, multiple casters 230 fixed to the underside of the base 210, pillars 240 erected at the four corners of the base 210, beam members 250 connected to the upper parts of a pair of pillars 240 facing each other in a predetermined direction, and partition members 260 that extend across the pair of beam members 250 and are arranged side by side at a distance in the predetermined direction.
ポールスタンド220は、天井走行車停止装置60のポール71の下部が挿入可能である。ポールスタンド220は、ポール71を支持する。平面視において、一方の列の複数のポールスタンド220と他方の列の複数のポールスタンド220とは、互いに所定方向にずれて並んでいる。複数の仕切り部材260の間隔は、複数のポールスタンド220の所定方向における間隔に対応する。
The lower portion of the pole 71 of the overhead traveling vehicle stopping device 60 can be inserted into the pole stand 220. The pole stand 220 supports the pole 71. In a plan view, the multiple pole stands 220 in one row and the multiple pole stands 220 in the other row are aligned with a shift from each other in a predetermined direction. The spacing between the multiple partition members 260 corresponds to the spacing between the multiple pole stands 220 in the predetermined direction.
このようなカート201においては、収納状態の天井走行車停止装置60のポール71の下部がポールスタンド220に挿入されて支持される。これと共に、折り畳まれた第1及び第2ビーム72,73が一対の仕切り部材260の間に配置され、第1及び第2ビーム72,73が所定方向に移動しないように規制される。これにより、天井走行車停止装置60がカート200により搬送可能に収容される。
In such a cart 201, the lower part of the pole 71 of the overhead vehicle stopping device 60 in the stored state is inserted into and supported by the pole stand 220. At the same time, the folded first and second beams 72, 73 are placed between a pair of partition members 260, and the first and second beams 72, 73 are restricted from moving in a predetermined direction. In this way, the overhead vehicle stopping device 60 is stored so that it can be transported by the cart 200.
以上、実施形態について説明したが、本発明の一態様は、上記実施形態に限られず、発明の趣旨を逸脱しない範囲で種々の変更が可能である。
Although the embodiments have been described above, one aspect of the present invention is not limited to the above embodiments, and various modifications are possible without departing from the spirit of the invention.
上記実施形態では、C型フックの係合部61を採用したが、係合部61の態様は特に限定されない。例えば図15、図16(a)、図16(b)及び図16(c)に示されるT型フックの係合部361を採用してもよい。係合部361は、同じ方向に沿って延び且つ互いに接近するように並ぶ一対の第1レールR1,R1に係合する。係合部361は、一対の第1レールR1,R1の間に挿入される挿入部361Xと、挿入部361Xの上側に接続され当該一対の第1レールR1,R1それぞれの上面に当接する当接部361Yと、を含む、挿入部361Xは、直方体状を呈する部材である。当接部361Yは、矩形板状の部材である。挿入部361Xは、当接部361Yの下面の長手方向の両端部に設けられている。当接部361Yの下面の中央部には、ポール71の上端が固定されている。ポール71の軸方向は、当接部361Yの下面と直交する。
In the above embodiment, the engaging portion 61 is a C-hook, but the form of the engaging portion 61 is not particularly limited. For example, the engaging portion 361 of a T-hook as shown in FIG. 15, FIG. 16(a), FIG. 16(b), and FIG. 16(c) may be used. The engaging portion 361 engages with a pair of first rails R1, R1 that extend in the same direction and are arranged close to each other. The engaging portion 361 includes an inserting portion 361X that is inserted between the pair of first rails R1, R1, and an abutting portion 361Y that is connected to the upper side of the inserting portion 361X and abuts against the upper surfaces of each of the pair of first rails R1, R1. The inserting portion 361X is a member having a rectangular parallelepiped shape. The abutting portion 361Y is a rectangular plate-shaped member. The inserting portion 361X is provided at both ends of the lower surface of the abutting portion 361Y in the longitudinal direction. The upper end of the pole 71 is fixed to the center of the lower surface of the abutting portion 361Y. The axial direction of the pole 71 is perpendicular to the underside of the contact portion 361Y.
上記実施形態又は変形例では、4つの並列する第1~第4走行経路K1~K4を封鎖可能としたが、これに限定されない。上記実施形態では、複数の並列する走行経路を封鎖可能であればよく、例えば図17に示される天井走行車停止装置360のように、2つの並列する第1及び第2走行経路K1,K2を封鎖可能であってもよい。
In the above embodiment or modified example, the four parallel first to fourth travel paths K1 to K4 can be blocked, but this is not limited to this. In the above embodiment, it is sufficient that multiple parallel travel paths can be blocked, and for example, two parallel first and second travel paths K1 and K2 may be blocked, as in the overhead traveling vehicle stopping device 360 shown in FIG. 17.
天井走行車停止装置360は、本体部62(図3参照)に代えて本体部362を備える。本体部362は、本体部62は、第1ビーム(第1腕部材)372、第2ビーム(第2腕部材)373、第1反射板(第1被検知部)74、第2反射板(第2被検知部)75、及び、複数のプッシャ(押下部)80を含む。
The overhead traveling vehicle stopping device 360 includes a main body 362 instead of the main body 62 (see FIG. 3). The main body 362 includes a first beam (first arm member) 372, a second beam (second arm member) 373, a first reflector (first detectable portion) 74, a second reflector (second detectable portion) 75, and a plurality of pushers (push-down portions) 80.
第1ビーム372は、ポール71から左右方向の一方側へ延びる円管状の部材である。第1ビーム372の基端側は、連結部91を介してポール71に固定されている。第1ビーム372は、第1セルC1の直下に位置する。第1ビーム372には、第1反射板74及び複数のプッシャ80が設けられている。第2ビーム373は、ポール71から左右方向の他方側へ延びる円管状の部材である。第2ビーム373の基端側は、連結部92及びヒンジ373Cを介してポール71に固定されている。
The first beam 372 is a cylindrical member extending from the pole 71 to one side in the left-right direction. The base end side of the first beam 372 is fixed to the pole 71 via a connecting part 91. The first beam 372 is located directly below the first cell C1. The first beam 372 is provided with a first reflector 74 and a plurality of pushers 80. The second beam 373 is a cylindrical member extending from the pole 71 to the other side in the left-right direction. The base end side of the second beam 373 is fixed to the pole 71 via a connecting part 92 and a hinge 373C.
第2ビーム373は、ヒンジ373Cにおける上下方向に沿う軸を基軸にして、揺動するように動作する。具体的には、第2ビーム373は、平面視において、その先端が前側に向かって反時計回り及び時計回りに移動するように可動する。これにより、第2ビーム373は、ヒンジ373Cを介して折り畳み可能に構成される。第2ビーム373は、第1ビーム372に並行に延びている状態(第2ビーム373が折り畳まれていない状態)である開状態において、第2セルC2の直下に位置する。第2ビーム373には、第2反射板75及び複数のプッシャ80が設けられている。ヒンジ372Cとしては、特に限定されず、例えばトルクヒンジを用いてもよい。
The second beam 373 moves so as to swing about an axis along the vertical direction of the hinge 373C. Specifically, the tip of the second beam 373 moves counterclockwise and clockwise toward the front in a plan view. This allows the second beam 373 to be foldable via the hinge 373C. In the open state in which the second beam 373 extends parallel to the first beam 372 (the second beam 373 is not folded), the second beam 373 is located directly below the second cell C2. The second beam 373 is provided with a second reflector 75 and multiple pushers 80. There is no particular limitation on the hinge 372C, and a torque hinge may be used, for example.
本体部362は、第2ビーム373を開状態とすることで、第2走行経路に沿って走行する天井走行車2の障害物センサS1が第2反射板75を検知可能な展開状態とされる。一方、本体部362は、第2ビーム373を折り畳むことで、第2走行経路に沿って走行する天井走行車2の障害物センサS1が第2反射板75を検知不能な収納状態とされる。このように天井走行車停止装置360では、展開状態と収納状態との間で変形可能である。以上、天井走行車停止装置360によれば、天井走行車2を通行禁止にする箇所を調整することが可能となる。
By opening the second beam 373, the main body 362 is in an expanded state in which the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path can detect the second reflector 75. On the other hand, by folding the second beam 373, the main body 362 is in a stored state in which the obstacle sensor S1 of the overhead traveling vehicle 2 traveling along the second traveling path cannot detect the second reflector 75. In this way, the overhead traveling vehicle stopping device 360 can be transformed between the expanded state and the stored state. As described above, the overhead traveling vehicle stopping device 360 makes it possible to adjust the areas where the overhead traveling vehicle 2 is prohibited from passing.
上記実施形態又は変形例では、第1レールR1、第2レールR2及び交差部レールR3のレイアウトは特に限定されず、様々なレイアウトを採用してもよい。上記実施形態又は変形例では、互いに接近又は接触するように並ぶ一対の第1レールR1,R1に係合部61を係合させたが、これに限定されない。一態様に係る係合部は、例えば、互いに接近又は接触するように並ぶ一対の第2レールR2に係合してもよいし、交差部レールR3に係合してもよいし、1つの第1レールR1又は第2レールR2に係合してもよい。
In the above embodiment or modified example, the layout of the first rail R1, the second rail R2, and the intersection rail R3 is not particularly limited, and various layouts may be adopted. In the above embodiment or modified example, the engagement portion 61 is engaged with a pair of first rails R1, R1 that are arranged close to or in contact with each other, but is not limited to this. The engagement portion in one aspect may, for example, engage with a pair of second rails R2 that are arranged close to or in contact with each other, may engage with the intersection rail R3, or may engage with one first rail R1 or second rail R2.
上記実施形態又は変形例では、第1~第4被検知部を第1~第4反射板74~77としたが、これに限定されない。第1~第4被検知部は、例えばブロック状の物体であってもよい。第1~第4被検知部のうちの少なくとも2つは、互いに一体に構成されていてもよい。上記実施形態又は変形例では、円管状の部材をプッシャ80として用いたが、プッシャ80の形状は限定されず、種々の形状であってもよい。
In the above embodiment or modification, the first to fourth detectable parts are the first to fourth reflectors 74 to 77, but are not limited to this. The first to fourth detectable parts may be, for example, block-shaped objects. At least two of the first to fourth detectable parts may be integral with one another. In the above embodiment or modification, a cylindrical member is used as the pusher 80, but the shape of the pusher 80 is not limited and may be various shapes.
上記実施形態又は変形例では、複数のレールユニット100を連結させながら天井に吊り下げることで格子状レールRを構成したが、これに限定されない。例えば、第1レールR1、第2レールR2及び交差部レールR3を、ユニット化せずに吊下げ部材等によって天井に直接的に吊り下げてもよい。
In the above embodiment or modified example, the lattice rail R is formed by connecting multiple rail units 100 and hanging them from the ceiling, but this is not limited to the above. For example, the first rail R1, the second rail R2, and the intersection rail R3 may be hung directly from the ceiling by a hanging member or the like without being made into a unit.
上記実施形態又は変形例では、天井走行車停止装置60では、係合部61が係合するレール(ここでは、一対の第1レールR1,R1)に対応する第1及び第2走行経路を、少なくとも通行禁止にしたが、これに限定されない。例えば係合部61が係合する第1レールR1又は第2レールR2に対応しない走行経路を通行禁止としてもよい。
In the above embodiment or modified example, the overhead traveling vehicle stop device 60 prohibits passage on at least the first and second traveling paths corresponding to the rails (here, a pair of first rails R1, R1) with which the engaging portion 61 engages, but is not limited to this. For example, passage may be prohibited on traveling paths that do not correspond to the first rail R1 or the second rail R2 with which the engaging portion 61 engages.
上記実施形態又は変形例では、走行車システム1としてグリッドシステムを採用したが、走行車システム1はグリッドシステムに限定されない。走行車システムは、天井走行車を走行させるために予め設けられた一方通行のレールを備えていてもよい。この場合、例えば天井走行車停止装置は、一方通行の第1レール又は第1レールに並列する一方通行の第2レールに取り付けられ、当該第1及び第2レールにより構成される第1及び第2走行経路に沿った天井走行車の走行を停止させる。
In the above embodiment or modified example, a grid system is used as the traveling vehicle system 1, but the traveling vehicle system 1 is not limited to a grid system. The traveling vehicle system may be equipped with one-way rails that are installed in advance to allow the overhead traveling vehicle to travel. In this case, for example, the overhead traveling vehicle stopping device is attached to a one-way first rail or a one-way second rail that is parallel to the first rail, and stops the overhead traveling vehicle from traveling along the first and second travel paths formed by the first and second rails.
上記実施形態又は変形例における各構成は、他の実施形態又は変形例における各構成に任意に適用することができる。上記実施形態又は変形例における各構成の一部は、本発明の一態様の要旨を逸脱しない範囲で適宜に省略可能である。本発明は上記実施形態に限定されるものではなく、発明の趣旨を逸脱しない範囲で種々の変更が可能である。
The configurations in the above embodiments or modifications can be applied to the configurations in other embodiments or modifications. Parts of the configurations in the above embodiments or modifications can be omitted as appropriate without departing from the spirit of one aspect of the present invention. The present invention is not limited to the above embodiments, and various modifications are possible without departing from the spirit of the invention.
1…走行車システム、2…天井走行車、12c…テープスイッチ(電源スイッチ)、60,360…天井走行車停止装置、61A…当接部、61,361…係合部、62,362…本体部、71…ポール(長尺部材)、72,372…第1ビーム(第1腕部材)、72A…第1可動ビーム(第1可動部分)、72B…第1固定ビーム(第1固定部分)、72C…ヒンジ(第1ヒンジ)、73,373…第1ビーム(第2腕部材)、73A…第2可動ビーム(第2可動部分)、73B…第2固定ビーム(第2固定部分)、73C…ヒンジ(第2ヒンジ)、74…第1反射板(第1被検知部)、75…第2反射板(第2被検知部)、76…第3反射板(第3被検知部)、77…第4反射板(第4被検知部)、80…プッシャ(押下部)、91…連結部(連結箇所)、92…連結部(連結箇所)、361X…挿入部、361Y…当接部、C…セル、G…隙間、K1…第1走行経路、K2…第2走行経路、K3…第3走行経路、K4…第4走行経路、R…格子状レール(レール)、R1…第1レール(第1直線レール,直線レール)、R2…第2レール(第2直線レール,直線レール)、R3…交差部レール、S1…障害物センサ。
1...Traveling vehicle system, 2...Ceiling traveling vehicle, 12c...Tape switch (power switch), 60, 360...Ceiling traveling vehicle stopping device, 61A...Abutment portion, 61, 361...Engagement portion, 62, 362...Main body portion, 71...Pole (long member), 72, 372...First beam (first arm member), 72A...First movable beam (first movable part), 72B...First fixed beam (first fixed part), 72C...Hinge (first hinge), 73, 373...First beam (second arm member), 73A...Second movable beam (second movable part), 73B...Second fixed beam (second fixed part), 73C...Hinge (second hinge), 74...Second 1 reflector (first detectable part), 75...second reflector (second detectable part), 76...third reflector (third detectable part), 77...fourth reflector (fourth detectable part), 80...pusher (push part), 91...connecting part (connection point), 92...connecting part (connection point), 361X...insertion part, 361Y...contact part, C...cell, G...gap, K1...first travel path, K2...second travel path, K3...third travel path, K4...fourth travel path, R...lattice rail (rail), R1...first rail (first straight rail, straight rail), R2...second rail (second straight rail, straight rail), R3...intersection rail, S1...obstacle sensor.
Claims (13)
- 天井に設けられたレールに取り付けられ、前記レールにより構成される走行経路に沿って走行する天井走行車を停止させる停止装置であって、
前記レールに係合可能な係合部と、
前記係合部から下方に向かって延びる長尺部材を含む本体部と、を備え、
前記本体部は、
前記走行経路における第1走行経路に沿って走行する前記天井走行車の障害物センサに検知される第1被検知部と、
前記走行経路における前記第1走行経路に並列する第2走行経路に沿って走行する前記天井走行車の前記障害物センサに検知される第2被検知部と、を含む、天井走行車停止装置。 A stopping device that is attached to a rail provided on a ceiling and stops an overhead traveling vehicle traveling along a traveling path defined by the rail,
An engagement portion that can be engaged with the rail;
a main body portion including an elongated member extending downward from the engagement portion,
The main body portion is
a first detected portion that is detected by an obstacle sensor of the overhead traveling vehicle traveling along a first traveling path in the traveling path;
a second detected portion that is detected by the obstacle sensor of the overhead traveling vehicle traveling along a second traveling path that is parallel to the first traveling path in the traveling path. - 前記長尺部材は、棒状を呈し、
前記第1被検知部は、前記第1走行経路の走行方向を厚さ方向とする板状を呈し、
前記第2被検知部は、前記第1走行経路の走行方向を厚さ方向とする板状を呈する、請求項1に記載の天井走行車停止装置。 The elongated member has a rod shape,
The first detected portion has a plate shape with a thickness direction corresponding to a traveling direction of the first traveling path,
The overhead traveling vehicle stopping device according to claim 1 , wherein the second detected portion has a plate shape whose thickness direction is in the traveling direction of the first traveling path. - 前記本体部は、前記長尺部材と交差する方向に沿って前記長尺部材から延びる第1腕部材及び第2腕部材を含み、
前記第1被検知部は、前記第1腕部材に設けられ、
前記第2被検知部は、前記第2腕部材に設けられている、請求項1又は2に記載の天井走行車停止装置。 the main body portion includes a first arm member and a second arm member extending from the elongated member along a direction intersecting the elongated member,
The first detected portion is provided on the first arm member,
The overhead traveling vehicle stopping device according to claim 1 or 2, wherein the second detected portion is provided on the second arm member. - 前記本体部は、
前記第2走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第2被検知部を検知可能な展開状態と、前記第2走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第2被検知部を検知不能な収納状態と、の間で変形可能である、請求項1又は2に記載の天井走行車停止装置。 The main body portion is
3. The overhead traveling vehicle stopping device according to claim 1 or 2, which is capable of transforming between an deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the second traveling path can detect the second detectable portion and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the second traveling path cannot detect the second detectable portion. - 前記本体部は、
前記天井走行車と接触した場合に当該天井走行車の電源スイッチを押下する押下部を含む、請求項1又は2に記載の天井走行車停止装置。 The main body portion is
3. The overhead traveling vehicle stopping device according to claim 1, further comprising a depression portion that depresses a power switch of the overhead traveling vehicle when the depression portion comes into contact with the overhead traveling vehicle. - 前記第1被検知部及び前記第2被検知部の少なくとも何れかは、前記本体部から取外し可能に構成されている、請求項1又は2に記載の天井走行車停止装置。 The overhead vehicle stopping device according to claim 1 or 2, wherein at least one of the first detectable part and the second detectable part is configured to be removable from the main body part.
- 天井に設けられ、少なくとも一部が格子状に配置されたレールと、
前記レールにより構成される走行経路に沿って走行する天井走行車と、
前記走行経路に沿って走行する前記天井走行車を停止させる請求項1又は2に記載の天井走行車停止装置と、を備える、走行車システム。 A rail provided on the ceiling, at least a portion of which is arranged in a grid pattern;
an overhead traveling vehicle that travels along a travel path formed by the rail;
3. A traveling vehicle system comprising: an overhead traveling vehicle stopping device according to claim 1 or 2, which stops the overhead traveling vehicle traveling along the travel path. - 前記レールは、水平方向である第1方向に延在する複数の第1直線レールと、前記第1方向と直交する水平方向である第2方向に延在する複数の第2直線レールと、を含み、
平面視において一対の前記第1直線レール及び一対の第2直線レールによって囲まれる矩形領域を1つのセルとした場合において、
前記第1被検知部は、第1セルを通過する前記走行経路である第1走行経路に沿って走行する前記天井走行車の前記障害物センサに検知され、
前記第2被検知部は、前記第1セルに対して隣接する第2セルを通過する前記走行経路である第2走行経路に沿って走行する前記天井走行車の前記障害物センサに検知され、
前記本体部は、
前記第1セルに対して前記第2セル側とは反対側に隣接する第3セルを通過する前記走行経路である第3走行経路に沿って走行する前記天井走行車の前記障害物センサに検知される第3被検知部と、
前記第2セルに対して前記第1セル側とは反対側に隣接する第4セルを通過する前記走行経路である第4走行経路に沿って走行する前記天井走行車の前記障害物センサに検知される第4被検知部と、を含む、請求項7に記載の走行車システム。 The rails include a plurality of first linear rails extending in a first direction, which is a horizontal direction, and a plurality of second linear rails extending in a second direction, which is a horizontal direction perpendicular to the first direction,
When a rectangular area surrounded by a pair of the first straight rails and a pair of the second straight rails in a plan view is defined as one cell,
the first detected portion is detected by the obstacle sensor of the overhead traveling vehicle traveling along a first traveling path, which is the traveling path that passes through a first cell;
the second detected portion is detected by the obstacle sensor of the overhead traveling vehicle traveling along a second traveling path that is the traveling path passing through a second cell adjacent to the first cell,
The main body portion is
a third detected portion that is detected by the obstacle sensor of the overhead traveling vehicle traveling along a third traveling path that is the traveling path that passes through a third cell adjacent to the first cell on an opposite side to the second cell;
and a fourth detected portion that is detected by the obstacle sensor of the overhead traveling vehicle traveling along a fourth traveling path that is the traveling path that passes through a fourth cell adjacent to the second cell on the opposite side to the first cell. - 前記本体部は、
前記第3走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第3被検知部を検知可能で且つ前記第4走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第4被検知部を検知可能な第1展開状態と、前記第3走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第3被検知部を検知不能で且つ前記第4走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第4被検知部を検知可能な第2展開状態と、前記第3走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第3被検知部を検知不能で且つ前記第4走行経路に沿って走行する前記天井走行車の前記障害物センサが前記第4被検知部を検知不能な収納状態と、の間で変形可能である、請求項8に記載の走行車システム。 The main body portion is
9. The traveling vehicle system according to claim 8, wherein the traveling vehicle system is capable of transforming between a first deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path is capable of detecting the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path is capable of detecting the fourth detectable part, a second deployed state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path is unable to detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path is able to detect the fourth detectable part, and a stored state in which the obstacle sensor of the overhead traveling vehicle traveling along the third traveling path is unable to detect the third detectable part and the obstacle sensor of the overhead traveling vehicle traveling along the fourth traveling path is unable to detect the fourth detectable part. - 前記本体部は、前記長尺部材と交差する方向に沿って前記長尺部材から延びる第1腕部材及び第2腕部材を含み、
前記第1腕部材は、第1固定部分と、前記第1固定部分の先端側に対して第1ヒンジを介して折り畳み可能に連結された第1可動部分と、を含み、
前記第2腕部材は、第2固定部分と、前記第2固定部分の先端側に対して第2ヒンジを介して折り畳み可能に連結された第2可動部分と、を含み、
前記第1被検知部は、前記第1固定部分に設けられ、
前記第2被検知部は、前記第2固定部分に設けられ、
前記第3被検知部は、前記第1可動部分に設けられ、
前記第4被検知部は、前記第2可動部分に設けられている、請求項9に記載の走行車システム。 the main body portion includes a first arm member and a second arm member extending from the elongated member along a direction intersecting the elongated member,
The first arm member includes a first fixed portion and a first movable portion foldably connected to a tip side of the first fixed portion via a first hinge,
the second arm member includes a second fixed portion and a second movable portion foldably connected to a tip side of the second fixed portion via a second hinge,
The first detected portion is provided on the first fixed portion,
The second detected portion is provided on the second fixed portion,
The third detected portion is provided on the first movable portion,
The traveling vehicle system according to claim 9 , wherein the fourth detected part is provided on the second movable part. - 前記第1可動部分は、前記第1ヒンジを中心に平面視において時計回り及び反時計回りの何れか一方の回転方向に回り、
前記第2可動部分は、前記第2ヒンジを中心に平面視において時計回り及び反時計回りの何れか他方の回転方向に回り、
前記長尺部材における前記第1腕部材の連結箇所は、前記長尺部材における前記第2腕部材の連結箇所に対して、前記長尺部材の長手方向に離れている、請求項10に記載の走行車システム。 the first movable portion rotates around the first hinge in either a clockwise or counterclockwise rotation direction in a plan view,
the second movable portion rotates around the second hinge in the other of a clockwise and a counterclockwise rotation direction in a plan view,
The traveling vehicle system according to claim 10 , wherein a connection point of the first arm member to the elongated member is spaced apart in a longitudinal direction of the elongated member from a connection point of the second arm member to the elongated member. - 前記レールは、
複数の直線レールと、
前記直線レールの端部に対して隙間を空けて水平方向に隣り合うように配置された交差部レールと、を含み、
前記係合部は、
同じ方向に沿って延び且つ互いに接近又は接触するように並ぶ一対の前記直線レールに係合し、
前記隙間を鉛直方向に通過可能であり、
当該一対の直線レールに沿った方向から見て、上方に開口するC字形状を呈し、
当該一対の直線レールそれぞれの上面に当接する当接部を含む、請求項7に記載の走行車システム。 The rail is
A plurality of straight rails;
An intersection rail is arranged adjacent to the end of the straight rail with a gap in the horizontal direction,
The engagement portion is
Engage with a pair of the linear rails extending in the same direction and arranged so as to approach or contact each other,
Able to pass through the gap in a vertical direction,
When viewed from a direction along the pair of straight rails, the rail has an upwardly opening C-shape,
The traveling vehicle system according to claim 7 , further comprising an abutment portion that abuts against an upper surface of each of the pair of straight rails. - 前記レールは、複数の直線レールを含み、
前記係合部は、
同じ方向に沿って延び且つ互いに接近するように並ぶ一対の前記直線レールに係合し、
当該一対の直線レールの間に挿入される挿入部と、前記挿入部の上側に接続され当該一対の直線レールそれぞれの上面に当接する当接部と、を含む、請求項7に記載の走行車システム。 The rail includes a plurality of straight rails,
The engagement portion is
Engage with a pair of the straight rails extending in the same direction and arranged close to each other,
8. The traveling vehicle system according to claim 7, further comprising: an insertion portion that is inserted between the pair of straight rails; and an abutment portion that is connected to an upper side of the insertion portion and abuts against an upper surface of each of the pair of straight rails.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022161075 | 2022-10-05 | ||
JP2022-161075 | 2022-10-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2024075417A1 true WO2024075417A1 (en) | 2024-04-11 |
Family
ID=90607933
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2023/030203 WO2024075417A1 (en) | 2022-10-05 | 2023-08-22 | Ceiling traveling vehicle stopping device and traveling vehicle system |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2024075417A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070170411A1 (en) * | 2006-01-20 | 2007-07-26 | Yehezkel Ribak | Temporary fence |
JP2013184820A (en) * | 2012-03-12 | 2013-09-19 | Murata Machinery Ltd | Carrier system |
US20150139726A1 (en) * | 2013-11-15 | 2015-05-21 | Magnetic Autocontrol Gmbh | Barrier system |
JP2015131502A (en) * | 2014-01-09 | 2015-07-23 | 村田機械株式会社 | Stopping device |
WO2021090543A1 (en) * | 2019-11-07 | 2021-05-14 | 村田機械株式会社 | Transport system and grid system |
-
2023
- 2023-08-22 WO PCT/JP2023/030203 patent/WO2024075417A1/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070170411A1 (en) * | 2006-01-20 | 2007-07-26 | Yehezkel Ribak | Temporary fence |
JP2013184820A (en) * | 2012-03-12 | 2013-09-19 | Murata Machinery Ltd | Carrier system |
US20150139726A1 (en) * | 2013-11-15 | 2015-05-21 | Magnetic Autocontrol Gmbh | Barrier system |
JP2015131502A (en) * | 2014-01-09 | 2015-07-23 | 村田機械株式会社 | Stopping device |
WO2021090543A1 (en) * | 2019-11-07 | 2021-05-14 | 村田機械株式会社 | Transport system and grid system |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6786976B2 (en) | Goods transport equipment | |
US20220332500A1 (en) | Transport system and storage | |
JP7351348B2 (en) | Conveyance system and grid system | |
WO2024075417A1 (en) | Ceiling traveling vehicle stopping device and traveling vehicle system | |
JP6705556B2 (en) | Storage system | |
WO2021100313A1 (en) | Stacker crane | |
WO2024142513A1 (en) | Ceiling-travelling-vehicle stopping device and travelling-vehicle system | |
TW202430409A (en) | Overhead mobile vehicle stop device and mobile vehicle system | |
EP4227184A1 (en) | Overhead storage system | |
US20230170237A1 (en) | Carrier vehicle system | |
WO2021053989A1 (en) | Traveling vehicle system | |
TW202438364A (en) | Overhead mobile vehicle stop device and mobile vehicle system | |
JP2018193222A (en) | Storage system | |
WO2024070297A1 (en) | Travel rail and traveling vehicle system | |
JP7359321B2 (en) | ceiling storage system | |
WO2024070303A1 (en) | Overhead conveyance vehicle | |
WO2024070299A1 (en) | Overhead conveyance vehicle | |
JP2009184787A (en) | Article storage equipment | |
JP2021045334A (en) | Work aid | |
TWI859489B (en) | Overhead Storage System | |
JPH1087033A (en) | Moving shelf | |
WO2024070302A1 (en) | Rail guided cart system | |
WO2024070298A1 (en) | Rail-guided carrier system | |
JP2018193223A (en) | Storage system and storage method | |
TW202327969A (en) | Automated warehouse |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 23874549 Country of ref document: EP Kind code of ref document: A1 |