WO2024067099A1 - Industrial camera - Google Patents

Industrial camera Download PDF

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Publication number
WO2024067099A1
WO2024067099A1 PCT/CN2023/118608 CN2023118608W WO2024067099A1 WO 2024067099 A1 WO2024067099 A1 WO 2024067099A1 CN 2023118608 W CN2023118608 W CN 2023118608W WO 2024067099 A1 WO2024067099 A1 WO 2024067099A1
Authority
WO
WIPO (PCT)
Prior art keywords
heat dissipation
water
module
shell
industrial camera
Prior art date
Application number
PCT/CN2023/118608
Other languages
French (fr)
Chinese (zh)
Other versions
WO2024067099A9 (en
Inventor
马芳宁
唐钦远
周斌
高华
Original Assignee
杭州海康机器人股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202222616857.9U external-priority patent/CN218243693U/en
Priority claimed from CN202222615002.4U external-priority patent/CN218788785U/en
Application filed by 杭州海康机器人股份有限公司 filed Critical 杭州海康机器人股份有限公司
Publication of WO2024067099A1 publication Critical patent/WO2024067099A1/en
Publication of WO2024067099A9 publication Critical patent/WO2024067099A9/en

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Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B17/00Details of cameras or camera bodies; Accessories therefor
    • G03B17/55Details of cameras or camera bodies; Accessories therefor with provision for heating or cooling, e.g. in aircraft
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/50Constructional details

Definitions

  • the present application relates to the field of imaging technology, and in particular to an industrial camera.
  • the heat dissipation structure currently used by industrial cameras is relatively simple and cannot be replaced with other heat dissipation structures according to user needs, which limits the audience and application scenarios of industrial cameras.
  • the purpose of the embodiment of the present application is to provide an industrial camera that can realize the replacement of heat dissipation modules with different heat dissipation methods, improve the structural flexibility of the industrial camera, and expand the audience group and application scenarios of the industrial camera.
  • the specific technical solution is as follows:
  • a first aspect of an embodiment of the present application provides an industrial camera, comprising a water-cooled heat dissipation module, a camera module and a processing module; the water-cooled heat dissipation module is detachably connected to the camera module and the processing module, the camera module is located on a first side of the water-cooled heat dissipation module, the processing module is located on a second side of the water-cooled heat dissipation module, the second side is opposite to the first side, and the water-cooled heat dissipation module is used to dissipate heat for the camera module and the processing module.
  • the water-cooling heat dissipation module includes a first shell, and openings are provided on both side walls of the first shell located on the first side and the second side;
  • the camera module includes a second shell, the second shell is located on the first side, and the edge of the second shell is connected to the first shell through fasteners;
  • the processing module includes a third shell, the third shell is located on the second side, and the edge of the third shell is connected to the first shell through fasteners.
  • the water-cooled heat dissipation module also includes a water-cooled heat sink detachably disposed inside the first shell, the water-cooled heat sink is distributed in parallel between the camera module and the processing module, and the water-cooled heat sink has a heat dissipation channel for cooling liquid to pass through.
  • the water-cooled heat sink also includes a liquid inlet and a liquid outlet, both of which are connected to the heat dissipation channel, and the liquid inlet and the liquid outlet extend from a side wall of the first shell other than the side wall where the opening is provided.
  • the water-cooled heat dissipation module also includes a water-cooled heat sink that is detachably mounted on the outside of the casing, and the water-cooled heat sink is distributed on the second side wall of the industrial camera along a second direction, and the second direction is the direction from the first side to the second side, wherein the casing includes a first shell, a second shell and a third shell.
  • the water-cooled heat sink includes a first substrate and a first cover plate disposed on the first substrate, a heat dissipation groove is formed on the first substrate, and the heat dissipation groove and the first cover plate form the heat dissipation channel.
  • the heat dissipation slot includes a plurality of first slot bodies distributed in parallel along a third direction Z, the third direction Z and a plurality of second slot bodies distributed in parallel along a fourth direction W, each second slot body is connected between the head and tail of two adjacent first slot bodies, and the third direction Z intersects with the fourth direction W.
  • the heat dissipation slots are a plurality of first slot bodies distributed in parallel along a third direction Z, or a plurality of second slot bodies distributed in parallel along a fourth direction W.
  • a plurality of baffles are provided at the bottom of the first trough body and the second trough body, and a microchannel is formed between two adjacent baffles. Parallel distribution or serial distribution.
  • the industrial camera further includes a fin heat dissipation assembly located outside the first shell, and the fin heat dissipation assembly is detachably disposed on a side wall of the first shell other than the side wall where the opening is disposed.
  • the fin heat dissipation assembly includes fins and a heat conducting plate, the heat conducting plate is detachably mounted on a side wall of the first shell except for the side wall where the opening is provided, and a plurality of the fins are arranged in parallel on the heat conducting plate.
  • four connecting blocks are arranged on the side wall inside the first shell, and the four connecting blocks are distributed in a rectangular shape.
  • First mounting holes are arranged on both surfaces of the connecting blocks located on the first side and the second side.
  • Four first through holes are opened at the edge of the second shell, and the four first through holes correspond to the positions of the four connecting blocks.
  • the fastener passes through the first through holes and cooperates with the first mounting hole located on the first side.
  • Four second through holes are opened at the edge of the third shell, and the four second through holes correspond to the positions of the four connecting blocks.
  • the fastener passes through the second through holes and cooperates with the first mounting hole located on the second side.
  • a notch is provided on one side wall of the first shell except for the side wall provided with the opening, and the inner edge of the notch forms a step.
  • a second cover plate is covered at the position of the notch, and the second cover plate rests on the step.
  • the second cover plate is connected to the side wall provided with the notch through fasteners.
  • the industrial camera also includes a heat conductor, which is located between the water-cooled heat sink and the camera module, one end of the heat conductor is connected to the water-cooled heat sink, and the other end of the heat conductor is in contact with the camera module.
  • the industrial camera also includes a heat conductor, a periphery of one end of the heat conductor is fixed to the side wall inside the first shell, one end of the heat conductor is in contact with the processing module, and the other end of the heat conductor is in contact with the camera module.
  • the heat conductive member includes a base and a boss protruding from a central area of the base toward the camera module.
  • second mounting holes are provided on the side walls of the first shell except the side wall provided with the opening and the side walls of the second shell.
  • the processing module includes a processing module
  • the camera module includes a sensor module
  • thermal conductive materials are filled between the processing module and the sensor module and the third shell and the second shell respectively.
  • the water-cooling heat dissipation module is detachably connected to the camera module and the processing module.
  • the water-cooling heat dissipation module for heat dissipation of the camera module and the processing module can be replaced as a whole, which is simple and convenient to operate, improves the structural flexibility of the industrial camera, and expands the audience group and application scenarios of the industrial camera.
  • FIG1 is a first structural schematic diagram of a first industrial camera provided by some embodiments of the present application.
  • FIG2 is a front view of the industrial camera shown in FIG1 ;
  • FIG3 is a top view of the industrial camera shown in FIG1 ;
  • FIG4 is a cross-sectional view of the industrial camera shown in FIG1 ;
  • FIG5 is a schematic diagram of a first exploded structure of the industrial camera shown in FIG1 ;
  • FIG6 is a schematic diagram of a second exploded structure of the industrial camera shown in FIG1 ;
  • FIG. 7 is a schematic diagram of a third exploded structure of the industrial camera shown in FIG. 1 ;
  • FIG8 is a schematic diagram of a second structure of the first industrial camera provided in some embodiments of the present application (the heat sink is located inside the housing);
  • FIG9 is a cross-sectional view of the industrial camera shown in FIG8 ;
  • FIG10 is a schematic diagram of the exploded structure of the industrial camera shown in FIG8 ;
  • FIG11 is a simplified top view of a third structure of the first industrial camera provided by some embodiments of the present application (the heat sink is located outside the housing);
  • FIG12 is a left side view of FIG11
  • FIG13 is a cross-sectional view of FIG11
  • FIG14 is a schematic diagram of the exploded structure of a water-cooled heat sink (heat sink) in some embodiments of the present application.
  • FIG15 is a schematic diagram of a first structure of a heat sink of a water-cooled heat sink (heat sink plate) in some embodiments of the present application;
  • FIG. 16 is a schematic diagram of a second structure of a heat sink of a water-cooled heat sink (heat sink plate) in some embodiments of the present application.
  • FIG17 is a schematic diagram of the structure of a second industrial camera provided by some embodiments of the present application.
  • FIG18 is a schematic diagram of the exploded structure of a second industrial camera provided in some embodiments of the present application.
  • FIG19 is a simplified front view of the structure of a third industrial camera provided in some embodiments of the present application.
  • Industrial camera 100 housing 101, first side wall 101a, second side wall 101b; Water cooling heat dissipation module 10, first side 10a, second side 10b; First housing 110, opening 111; first frame member 112; second frame member 113; Water-cooled heat sink 121, first base 121a, first cover plate 121b, heat dissipation groove 121c, heat dissipation channel 122, liquid inlet end 123, liquid outlet end 124, joint 1201, connecting pipe 1202, third side wall 125, liquid inlet 1251; liquid outlet 1252; first tank body 126, second tank body 127, water baffle 128, microchannel 129; Fin heat dissipation assembly 121d, fin 1211, heat conducting plate 1212; Heat conducting member 130, first end 130a, second end 130b, base 131, boss 132; A connecting block 140, a first mounting hole 150, a notch 160, a step 170, and a second cover plate 180; Camera module 20; Second housing 210, sensor module
  • the inventor of the present application has considered the advantages of water cooling, such as high heat dissipation efficiency and no vibration of the image sensor, and proposed an industrial camera in which a water cooling module can be detachably installed.
  • an embodiment of the present application provides an industrial camera 100, including a water-cooling heat dissipation module 10, a camera module 20 and a processing module 30.
  • the water-cooling heat dissipation module 10 is detachably connected to the camera module 20 and the processing module 30.
  • the camera module 20 is located on a first side 10a of the water-cooling heat dissipation module 10
  • the processing module 30 is located on a second side 10b of the water-cooling heat dissipation module 10.
  • the second side 10b is opposite to the first side 10a.
  • the water-cooling heat dissipation module 10 is used to dissipate heat from the camera module 20 and the processing module 30.
  • the water-cooling heat dissipation module 10 is detachably connected to the camera module 20 and the processing module 30. In this way, when different heat dissipation methods are changed for heat dissipation according to the requirements of the user and the application scenario, the water-cooling heat dissipation module 10 for heat dissipation of the camera module 20 and the processing module 30 can be replaced as a whole, which is simple and convenient to operate, improves the structural flexibility of the industrial camera 100, and expands the audience group and application scenarios of the industrial camera 100.
  • the industrial camera can include: a camera module 20, a processing module 30, a detachable water-cooling heat dissipation module 10 and/or other heat dissipation modules according to user needs.
  • the first one includes a detachable water-cooling heat dissipation module 10, a camera module 20 and a processing module 30;
  • the second one includes detachable other heat dissipation modules, a camera module 20 and a processing module 30;
  • the third one includes a detachable water-cooling heat dissipation module 10, detachable other heat dissipation modules, a camera module 20 and a processing module 30;
  • the fourth one is that the industrial camera does not include a heat dissipation module and dissipates heat directly through the housing 101.
  • the first type of industrial camera namely the industrial camera including a detachable water-cooling heat dissipation module 10 , a camera module 20 and a processing module 30 , will be described in detail.
  • Figures 1 to 7 show the structure of a first specific embodiment of the first industrial camera.
  • Figures 8 to 10 show the structure of a second specific embodiment of the first industrial camera.
  • Figures 11 to 16 show the structure of a third specific embodiment of the first industrial camera.
  • the water-cooling heat dissipation module 10 of the first industrial camera, the camera module 20, and the processing module 30 may all include a housing.
  • the water-cooling heat dissipation module 10 of the first industrial camera, the camera module 20, and the processing module 30 may all include a housing.
  • the water-cooling heat dissipation module 10 includes a first housing 110, and both side walls of the first housing 110 located on the first side 10a and the second side 10b are provided with openings 111;
  • the camera module 20 includes a second housing 210, the second housing 210 is located on the first side 10a, and the edge of the second housing 210 is connected to the first housing 110 by a fastener;
  • the processing module 30 includes a third housing 310, the third housing 310 is located on the second side 10b, and the edge of the third housing 310 is connected to the first housing 110 by a fastener.
  • the first housing 110 can be used to detachably install the water-cooling heat sink 121; the second housing 210 can be used to accommodate various components of the camera module 20 such as an image sensor; the third housing 310 can be used to accommodate various components of the processing module 30 such as a processing module.
  • the detachably mounted water-cooled heat sink 121 in the first housing 110 can be removed and replaced with other heat sinks, such as fans, to achieve air cooling of industrial cameras.
  • the first housing 110 and the detachably mounted water-cooled heat sink 121 can be removed as a whole and replaced with other heat dissipation modules including a housing with the same structure as the first housing 110 and heat sinks such as fans.
  • the first shell 110 may be a rectangular frame shell surrounded by four side walls, or a rectangular shell with six side walls. On the rectangular shell, openings 111 are provided on two oppositely distributed side walls.
  • the second shell 210 may be the front shell of the industrial camera 100, and the edge of the second shell 210 may be connected to the first shell 110 by fasteners such as bolts.
  • the third shell 310 may be the rear shell of the industrial camera 100, and the edge of the third shell 310 may be connected to the first shell 110 by fasteners such as bolts.
  • four connecting blocks 140 are disposed on the side wall of the first housing 110.
  • the four connecting blocks 140 are distributed in a rectangular shape.
  • First mounting holes 150 are disposed on both surfaces of the connecting blocks 140 located on the first side 10a and the second side 10b.
  • Four first through holes 230 are disposed on the edge of the second housing 210.
  • the four first through holes 230 are connected to the four connecting blocks 140.
  • the position of the connecting block 140 corresponds to that of the connecting block 140, and the fastener passes through the first through hole 230 to cooperate with the first mounting hole 150 located on the first side 10a.
  • Four second through holes 330 are opened on the edge of the third shell 310, and the four second through holes 330 correspond to the positions of the four connecting blocks 140.
  • the fastener passes through the second through holes 330 to cooperate with the first mounting hole 150 located on the second side 10b, so that the second shell 210 and the third shell 310 can be conveniently and detachably installed on the first shell 110.
  • connection blocks 140 may be integrally formed with the first housing 110.
  • the first housing 110 may be rectangular, and the four connection blocks 140 are formed at the four corners of the first housing 110.
  • the four corners of the first housing 110 are arc transitions, and the four corners of the first housing 110 are thickened, and the thickened portions are the connection blocks 140.
  • the water-cooled heat sink module 10 further includes a water-cooled heat sink 121 detachably disposed in the first housing 110, and the water-cooled heat sink 121 is parallelly distributed between the camera module 20 and the processing module 30.
  • the water-cooled heat sink 121 has a heat dissipation channel 122 for the coolant to pass through.
  • the water-cooled heat sink 121 is parallelly distributed between the camera module 20 and the processing module 30, and the coolant passing through the heat dissipation channel 122 can be heat-exchanged synchronously with the camera module 20 and the processing module 30, so as to achieve synchronous heat dissipation of the camera module 20 and the processing module 30, with high heat dissipation efficiency, small vibration of the camera module 20, good stability, and low noise, and the coolant passing through the heat dissipation channel 122 can take away the heat generated by the camera module 20 and the processing module 30 in time, which can further improve the heat dissipation efficiency, and thus improve the imaging quality of the industrial camera 100.
  • the water-cooled heat sink 121 is disposed inside the first housing 110 , which does not change the overall structure and appearance of the industrial camera 100 , and is beneficial to the miniaturization design requirement of the industrial camera 100 .
  • a boss (not shown) is provided on the side walls of the first shell 110 except the side wall provided with the opening 111, and the water-cooling heat sink 121 can be placed on the boss and fixed on the boss by fasteners.
  • the water-cooled heat sink 121 may be a plate-like structure, and the heat dissipation channel 122 may be formed inside the plate-like structure.
  • the water-cooled heat sink 121 with a plate-like structure may be referred to as a heat sink.
  • the water-cooled heat sink 121 adopts a plate-like structure, which can reduce the overall volume of the water-cooled heat sink 121, thereby facilitating the miniaturization design of the industrial camera 100, and can increase the area of heat exchange between the water-cooled heat sink 121 and the camera module 20 and the processing module 30, thereby improving the heat dissipation efficiency;
  • the heat dissipation channel 122 may be a serpentine channel, or may be formed by a plurality of microchannels distributed in series, so that the heat dissipation surface of the coolant can be increased on the water-cooled heat sink 121 with a limited volume, greatly improving the heat dissipation efficiency, and facilitating the miniaturization design of the industrial camera 100.
  • the water-cooled heat sink 121 may be a tubular structure, and the heat dissipation channel 122 is the internal channel of the tubular structure.
  • the water-cooled heat sink 121 may also be a structural member combining a plate-like structure and a tubular structure, for example, the tubular structure is arranged on the plate-like structure, so that the structure of the water-cooled heat sink 121 is easier to process, the heat dissipation surface of the water-cooled heat sink 121 is larger, and the heat dissipation efficiency is higher.
  • the water-cooled heat sink 121 may also adopt other structures, and this application does not limit this.
  • the water-cooled heat sink 121 further includes a liquid inlet 123 and a liquid outlet 124, both of which are in communication with the heat dissipation channel 122, and the liquid inlet 123 and the liquid outlet 124 extend from a side wall of the first housing 110 other than the side wall provided with the opening 111.
  • Cooling liquid is introduced into the heat dissipation channel 122 through the liquid inlet 123, and the cooling liquid after heat exchange in the heat dissipation channel 122 can be discharged through the liquid outlet 124, so as to facilitate heat exchange between the water-cooled heat sink 121 and the camera module 20 and the processing module 30 for heat dissipation.
  • the liquid inlet end 123 and the liquid outlet end 124 extend from a side wall of the first shell 110 except the side wall with the opening 111.
  • the liquid inlet end 123 and the liquid outlet end 124 can be conveniently arranged downward, thereby facilitating the installation and fixation of the industrial camera 100; on the other hand, the liquid inlet end 123 and the liquid outlet end 124 can be conveniently connected to the external pipeline to facilitate the introduction of coolant into the heat dissipation channel 122 and the timely discharge of the coolant after heat exchange; the liquid inlet end 123 and the liquid outlet end 124 can also be connected to a circulation pipeline with a circulation pump and a cold row to facilitate the circulation of coolant into the heat dissipation channel 122 to improve the heat dissipation efficiency.
  • the liquid inlet 123 and the liquid outlet 124 both include a joint 1201 that is connected to the heat dissipation channel 122.
  • the joint 1201 can be connected to the heat dissipation channel 122 through a connecting pipe 1202, one end of which is disposed on the water-cooled heat sink 121 and connected to the heat dissipation channel 122.
  • the connector 1201 can be threadedly matched with the other end of the connecting pipe 1202 and extend out of the first housing 110, which can facilitate the disassembly and assembly of the liquid inlet end 123 and the liquid outlet end 124 with the external pipeline, thereby facilitating the disassembly and assembly of the industrial camera 100.
  • a notch 160 is provided on one side wall of the first housing 110 except for the side wall provided with the opening 111, and a step 170 is formed on the inner edge of the notch 160.
  • a second cover plate 180 is covered at the position of the notch 160, and the second cover plate 180 is placed on the step 170.
  • the second cover plate 180 is connected to the side wall provided with the notch 160 by fasteners.
  • the notch 160 can be provided on the side wall of the first housing 110 where the liquid inlet end 123 and the liquid outlet end 124 extend out, and two through holes for the liquid inlet end 123 and the liquid outlet end 124 to pass through are provided on the second cover plate 180, so as to facilitate the installation of the water-cooled heat sink 121 in the first housing 110.
  • the camera module 20 also includes a sensor module 220 and a lens assembly 40, the sensor module 220 is arranged in the second shell 210, and the lens assembly 40 is arranged outside the second shell 210, and the lens assembly 40 corresponds to the sensor module 220;
  • the processing module 30 also includes a processing module 320, the processing module 320 is arranged in the third shell 310, and the processing module 320 is electrically connected to the sensor module 220.
  • a receiving hole is disposed on the outer side of the second housing 210 , and the lens assembly 40 is installed in the receiving hole.
  • the sensor module 220 includes a control board 221 and an image sensor 222 that are electrically connected to each other.
  • the control board 221 is installed on the side wall inside the second shell 210.
  • the control board 221 can be arranged opposite to the lens assembly 40.
  • the image sensor 222 is arranged on a side of the control board 221 close to the lens assembly 40.
  • the image sensor 222 corresponds to the lens assembly 40, and the image sensor 222 can contact the water-cooled heat sink 121.
  • the processing module 320 includes a main control board 321 and a processing chip 322.
  • the main control board 321 is installed in the third shell 310 and is parallel to the control board 221.
  • the processing chip 322 is arranged on a side of the main control board 321 close to the control board 221.
  • the main control board 321 and the processing chip 322 can be in contact with the water-cooled heat sink 121.
  • the image sensor 222 may be a CCD (Charge-coupled Device) or a CMOS (Complementary Metal Oxide Semiconductor), which may be used to convert the optical signal collected by the lens assembly 40 into an analog electrical signal.
  • the processing chip 322 may be an FPGA (Field Programmable Gate Array), which may be used to partially process the image data collected by the image sensor 222. For example, the processing chip 322 may convert the analog electrical signal obtained from the image sensor 222 into a digital signal and then cache it, and further transmit the image data to other components.
  • the industrial camera 100 also includes a heat conductor 130, which is disposed in the first shell 110.
  • the heat conductor 130 is used to conduct the heat generated by the camera module 20 and the processing module 30 to the water-cooled heat dissipation module 10, which can increase the heat conduction rate and further improve the heat dissipation efficiency.
  • the heat conductive member 130 is located between the water-cooled heat sink 121 and the camera module 20, one end of the heat conductive member 130 is connected to the water-cooled heat sink 121, and the other end of the heat conductive member 130 is in contact with the camera module 20.
  • the water-cooled heat sink 121 is in contact with the camera module 20 through the heat conductive member 130, which improves the heat conduction rate and thus improves the heat dissipation efficiency.
  • the heat conductive member 130 may be in direct contact with the camera module 20 or indirect contact, preferably indirect contact. Specifically, as shown in FIG4 , an opening 223 corresponding to the image sensor 222 is provided on the control board 221 of the sensor module 220, the other end of the heat conductive member 130 is located at the opening 223, and a thermal pad is filled in the opening 223.
  • the periphery of one end of the heat conductive member 130 is fixed to the side wall of the first housing 110, one end of the heat conductive member 130 is in contact with the processing module 30, and the other end of the heat conductive member 130 is in contact with the camera module 20.
  • the heat generated by the processing module 30 and the camera module 20 is conducted to the first housing 110 through the heat conductive member 130, and then conducted to the fin heat dissipation assembly 121d disposed on the first housing 110, thereby improving the heat conduction rate and thus improving the heat dissipation efficiency.
  • the heat conducting member 130 and the processing module 30 and the camera module 20 may be It can be direct contact or indirect contact, preferably indirect contact.
  • a thermal pad is filled between one end of the heat conductor 130 and the main control board 321 and the processing chip 322, an opening 223 corresponding to the image sensor 222 is set on the control board 221 of the sensor module 220, and the other end of the heat conductor 130 is located at the opening 223, and a thermal pad is filled in the opening 223.
  • the heat generated on the main control board 321, the processing chip 322 and the image sensor 222 can be conducted to the first shell 110 through the thermal pad and the heat conductor 130, and then conducted to the first shell 110.
  • a fin heat dissipation assembly can also be provided on the first shell 110 to increase the heat conduction rate and thereby improve the heat dissipation efficiency.
  • the heat conductor 130 may include a base 131 and a boss 132 protruding from the central area of the base 131 toward the camera module 20, the boss 132 is located at the opening 223, the base 131 serves as the first end 130a of the heat conductor 130, and the boss 132 serves as the second end 130b of the heat conductor 130, and the boss 132 can pass through the opening 223 to contact the image sensor 222.
  • the heat conductive member 130 may be made of a metal material, such as aluminum, or copper, which is not limited in the present application.
  • second mounting holes 50 are provided on the side walls of the first housing 110 and the side walls of the second housing 210 except the side walls provided with the opening 111.
  • the industrial camera 100 can be applied to the assembly line section to monitor the operation conditions on the assembly line.
  • the second mounting hole 50 can cooperate with the mounting surface on the assembly line.
  • the mounting surface can be a mounting surface set on the mounting table on the assembly line, or a structure on the assembly line that can conveniently install the industrial camera 100.
  • the second mounting hole 50 on the first housing 110 or the second housing 210 can be selected to cooperate with the mounting surface, which increases the position where the industrial camera 100 can be connected to the mounting surface, and facilitates the fixing of the industrial camera 100.
  • the shooting direction of the industrial camera 100 on the assembly line can be conveniently adjusted to better monitor the operation conditions on the assembly line.
  • the water-cooled heat sink 121 may be a plate-like structure.
  • the water-cooled heat sink with a plate-like structure may be called a heat sink.
  • the water-cooled heat sink is a heat sink with a plate-like structure, and the heat sink is detachably installed in the first shell.
  • the first housing 110 may be a split structure, and the first housing 110 includes a detachably connected first frame member 112 and a second frame member 113.
  • the first frame member 112 and the second frame member 113 are butted against each other in the up-down direction, and an opening is provided on the second frame member 113 for the liquid inlet 123 and the liquid outlet 124 to pass through, so that the water-cooled heat sink 121 with the liquid inlet 123 and the liquid outlet 124 can be conveniently installed in the first housing 110, thereby improving assembly efficiency.
  • the shell structure of the connected first shell 110, second shell 210 and third shell 310 is defined as the housing 101.
  • the side of the third shell 310 facing the outside and the side of the second shell 210 facing the outside in the housing 101 are both defined as the first side wall 101a; the side of the housing 101 where the liquid inlet 123 and the liquid outlet 124 are installed and the other side opposite thereto are both defined as the second side wall 101b.
  • the direction parallel to the second side wall 101b is the first direction X
  • the direction parallel to the first side wall 101a is the second direction Y
  • the first direction X and the second direction Y are perpendicular.
  • the water-cooled heat sink 121 is installed in the first housing 110 .
  • the processing module 320 is installed in 310
  • the sensor module 220 is installed in 210 .
  • a heat dissipation channel 122 for the coolant to pass through is formed in the water-cooled heat sink 121 .
  • the position of the water-cooled heat sink 121 corresponds to the processing module 320 and the sensor module 220 , so that the processing module 320 and the sensor module 220 can exchange heat with the coolant passing through the heat dissipation channel 122 .
  • the processing module 320 of the industrial camera includes an interface adapter board 323, a main control board 321 and a processing chip 322 that are electrically connected to each other.
  • the processing chip 322 is arranged on a side of the main control board 321 close to the control board 221.
  • the main control board 321 and the processing chip 322 can be in contact with the water-cooled heat sink 121.
  • the interface adapter board 323 is installed in the first side wall 101a formed by the third shell 310 in the housing 101.
  • the interface adapter board 323 is provided with a power circuit, and the power circuit has heating devices such as a voltage converter.
  • the main control board 321 is installed on the interface adapter board 323, and the main control board 321 is provided with a plurality of power devices.
  • the sensor module 220 includes a control board 221 and an image sensor 222 that are electrically connected to each other.
  • the control board 221 can be installed in another side wall 101a formed by the second shell 210 in the housing 101.
  • the image sensor 222 may be mounted on a side of the control board 221 away from the interface adapter board 323 .
  • the image sensor 222 can be a general photosensor or a photosensor with high precision and high resolution.
  • the processing module 320 and the sensor module 220 When the industrial camera 100 is working, the processing module 320 and the sensor module 220 generate heat, and coolant continuously flows through the heat dissipation channel 122. Since the water-cooled heat sink 121 corresponds to the position of the processing module 320 and the sensor module 220, the coolant passing through the heat dissipation channel 122 can perform heat exchange with the processing module 320 and the sensor module 220, thereby achieving heat dissipation of the heat generating components in the processing module 320 and the sensor module 220. For example, the voltage converter on the interface adapter board 323, the power device on the main control board 321, and the image sensor 222 are cooled.
  • processing module 320 and the sensor module 220 are respectively arranged on two opposite first side walls 101a, and the heat generated by the processing module 320 and the sensor module 220 corresponds to the water-cooled heat sink 121 of the processing module 320 and the sensor module 220, which can solve the problems of vibration and low heat dissipation efficiency of the image sensor 222 caused by air cooling technology and improve imaging quality.
  • the image quality is closely related to the temperature. The higher the temperature, the more image noise there is and the worse the image quality.
  • the coolant in the water-cooled heat sink 121 can take away the heat generated by the processing module 320 and the sensor module 220 in time, and the housing 101 can dissipate the heat generated by the processing module 320 and the sensor module 220.
  • the heat dissipation efficiency is high, and at the same time, the problem of poor imaging quality caused by high temperature is solved, and the imaging quality is further improved. It can be seen that the application scenarios of this application are very wide.
  • the water-cooled heat sink 121 is located in the housing 101, and the water-cooled heat sink 121 is distributed in parallel between the processing module 320 and the sensor module 220.
  • the edge of the water-cooled heat sink 121 is fixed on the second side wall 101b of the housing 101 distributed along the second direction Y, and the water-cooled heat sink 121 is in contact with the processing module 320 and the sensor module 220.
  • the interface adapter board 323 is mounted on the first side wall 101a in the housing 101
  • the main control board 321 is mounted on the interface adapter board 323
  • the control board 221 is mounted on the other first side wall 101a in the housing 101.
  • the image sensor 222 is mounted on the side of the control board 221 away from the interface adapter board 323, and the water-cooled heat sink 121 is distributed in parallel between the main control board 321 and the control board 221.
  • the main control board 321 can contact the water-cooled heat sink 121, and the image sensor 222 can contact the water-cooled heat sink 121.
  • the main path for heat exchange between the processing module 320 and the water-cooled heat sink 121 includes: interface adapter board 323 ⁇ first side wall 101a where the interface adapter board 323 is located ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, main control board 321 ⁇ water-cooled heat sink 121 ⁇ coolant is taken away.
  • the main ways of heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 ⁇ water-cooled heat sink 121 ⁇ coolant takes away.
  • the coolant passing through the heat dissipation channel 122 of the water-cooled heat sink 121 is used to heat the processing module 320 and the sensor module 220 through heat exchange, which can solve the vibration problem of the image sensor 222 caused by air-cooled heat dissipation technology.
  • the coolant can take away the heat of the processing module 320 and the sensor module 220 in time, and the heat dissipation efficiency is high, thereby improving the imaging quality of the industrial camera 100.
  • the water-cooled heat sink 121 is set in the housing 101, and the overall structure and appearance of the housing 101 can be maintained without changing, meeting the requirements of the miniaturized design of the industrial camera 100.
  • the processing module 320 and the sensor module 220 are filled with heat-conducting materials between the third housing 310 and the second housing 210, respectively.
  • the heat-conducting material can be filled in the gap between the interface adapter board 323 of the processing module 320 and the housing 101, and the heat-conducting material can be filled in the gap between the control board 221 of the sensor module 220 and the housing 101.
  • the heat on the processing module 320 and the sensor module 220 can be effectively conducted to the outside of the housing 101, and then taken away by the water-cooled heat sink 121, or directly dissipated to the outside through the housing 10, thereby increasing the heat conduction path, improving the heat transfer efficiency, and thus improving the heat dissipation efficiency.
  • a heat conductive material may be filled between the base 131 and the main control board 321 of the processing module 320.
  • the heat-conducting material is filled between the stage 132 and the image sensor 222 of the sensor module 220, and the opening 223 may be provided on the control board 221, and the heat-conducting material is filled in the opening 223.
  • the heat generated on the main control board 321 can be quickly transferred to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooling heat sink 121 through the heat-conducting member 130 and the second side wall 101b.
  • the heat generated on the image sensor 222 can be quickly transferred to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooling heat sink 121 through the heat-conducting member 130 and the second side wall 101b, thereby improving the heat transfer efficiency and thus improving the heat dissipation efficiency.
  • the heat-conducting material can avoid hard contact between the heat-conducting member 130 and the image sensor 222, thereby protecting the image sensor 222.
  • the thermally conductive material may be a thermally conductive interface material, such as thermally conductive silica gel or thermally conductive gel, etc., which is not limited in the present application.
  • the industrial camera 100 in this embodiment further includes a heat conductive member 130.
  • the heat conductive member 130 is located between the water-cooled heat sink 121 and the sensor module 220, the first end 130a of the heat conductive member 130 is connected to the water-cooled heat sink 121, and the second end 130b of the heat conductive member 130 is in contact with the image sensor 222 on the sensor module 220.
  • the main pathways for heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 ⁇ heat conductor 130 ⁇ water-cooled heat sink 121 ⁇ coolant carries away, which can increase the rate at which heat from the image sensor 222 is transferred to the water-cooled heat sink 121, improve the heat dissipation efficiency of the image sensor 222, reduce noise, and enhance imaging quality.
  • the structure of the heat conducting member 130 can be referred to above and will not be repeated here.
  • 11 to 13 show the structure of a third specific embodiment of the first industrial camera.
  • the water-cooling heat sink 121 is not limited to being disposed inside the first housing 110 . In the industrial cameras shown in FIGS. 11 to 13 , the water-cooling heat sink 121 may be disposed outside the housing 101 .
  • the housing 101 adopts a split structure, which can facilitate the assembly of the industrial camera 100.
  • the water-cooled heat dissipation module 10 also includes a water-cooled heat sink 121 that is detachably mounted on the outside of the casing 101, and the water-cooled heat sink 121 is distributed on the second side wall 101b of the casing 101 along the second direction Y, and the second direction Y is the direction from the first side 10a to the second side 10b.
  • the interface adapter board 323 is installed on the first side wall 101a in the casing 101
  • the main control board 321 is installed on the interface adapter board 323
  • the control board 221 is installed on the other first side wall 101a in the casing 101
  • the image sensor 222 is installed on the side of the control board 221 away from the interface adapter board 323
  • the interface adapter board 323 has multiple interfaces, and multiple openings are opened on the side wall of the casing 101 on which the interface adapter board 323 is installed, and the interfaces extend out of the casing 101 through the openings.
  • the sensor module 220 is generally coordinated with the lens assembly, and the lens assembly is generally installed on the outside of the first side wall 101a where the sensor module 220 is located.
  • the water-cooled heat sink 121 is fixed to the second side wall 101b of the casing 101 distributed along the second direction Y, and the second direction Y can be perpendicular to the first direction X.
  • the main paths for heat exchange between the processing module 320 and the water-cooled heat sink 121 include: interface adapter board 323 ⁇ first side wall 101a where the interface adapter board 323 is located ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, main control board 321 ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away;
  • the main paths for heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 ⁇ first side wall 101a where the control board 221 is located ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, image sensor 222 ⁇ control board 221 ⁇ second side wall 101b ⁇ water-cooled heat sink 121 - coolant is taken away, and the heat exchange paths between the water-cooled heat sink 121 and the processing module 320 and the sensor module 220 are increased as much as possible to solve the vibration problem of the image sensor 222 caused by the air-cooled heat dissi
  • the industrial camera 100 may further include a heat conductor 130.
  • the heat conductor 130 is located between the processing module 320 and the sensor module 220, and the outer periphery of the first end 130a of the heat conductor 130 is fixed to the housing.
  • the first end 130a of the heat conductive member 130 can contact the processing module 320, and the second end 130b of the heat conductive member 130 can contact the image sensor 222 on the sensor module 220.
  • the structure of the heat conductive member 130 can refer to the above, which will not be repeated here.
  • the main paths for heat exchange between the processing module 320 and the water-cooled heat sink 121 include: interface adapter board 323 ⁇ first side wall 101a where the interface adapter board 323 is located ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, main control board 321 ⁇ heat conductor 130 ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, main control board 321 ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ coolant is taken away, and the main paths for heat exchange between the sensor module 220 and the water-cooled heat sink 121 are as follows: The method comprises: image sensor 222 ⁇ heat conductor 130 ⁇ second side wall 101b ⁇ water-cooled heat sink 121 - the cooling liquid is carried away; image sensor 222 ⁇ first side wall 101a where control board 221 is located ⁇ second side wall 101b ⁇ water-cooled heat sink 121 ⁇ the cooling liquid is carried away; image sensor 222 ⁇ control board 2
  • heat-conducting materials can be filled between the processing module 320 and the sensor module 220 and the third shell 310 and the second shell 210, respectively. Please refer to the aforementioned for details, which will not be repeated here.
  • the heat generated on the main control board 321 can be quickly conducted to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooled heat sink 121 through the heat-conducting member 130 and the second side wall 101b.
  • the heat generated on the image sensor 222 can be quickly conducted to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooled heat sink 121 through the heat-conducting member 130 and the second side wall 101b, thereby improving the heat transfer efficiency and thus improving the heat dissipation efficiency.
  • the heat-conducting material can avoid hard contact between the heat-conducting member 130 and the image sensor 222, thereby protecting the image sensor 222.
  • the thermally conductive material may be a thermally conductive interface material, such as thermally conductive silica gel or thermally conductive gel, etc., which is not limited in the present application.
  • the heat conducting member 130 may be made of metal, such as aluminum, or copper.
  • the heat conducting member 130 and the water cooling member 121 may be separately or integrally arranged, and this application does not limit this.
  • FIG. 14 to 16 show the structure of a water-cooled heat sink, also called a heat sink, in an embodiment of the present application.
  • the water-cooled heat sink 121 includes a first base 121a and a first cover plate 121b disposed on the first base 121a, a heat dissipation groove 121c is formed on the first base 121a, and the heat dissipation groove 121c and the first cover plate 121b form a heat dissipation channel 122.
  • the first cover plate 121b and the first base 121a can be sealed and joined by welding, the coolant can be water, and the first cover plate 121b and the first base 121a are sealed and joined to prevent water leakage from affecting the use of the industrial camera 100.
  • the heat dissipation slot 121c may be a serpentine slot structure.
  • the heat dissipation slot 121c includes a plurality of first slot bodies 126 distributed in parallel along the third direction Z, and a plurality of second slot bodies 127 distributed in parallel along the fourth direction W. Each second slot body 127 is connected between the head and tail of two adjacent first slot bodies 126, and the third direction Z intersects with the fourth direction W.
  • the water-cooled heat sink 121 may adopt a rectangular structure, the third direction Z may be the length direction of the water-cooled heat sink 121, and the fourth direction W may be the width direction of the water-cooled heat sink 121.
  • the heat dissipation slot 121c is a serpentine slot structure, which can increase the length and tortuosity of the heat dissipation channel 122, increase the heat dissipation surface, and improve the heat dissipation efficiency.
  • the heat dissipation slots 121c may be a plurality of first slot bodies 126 distributed in parallel along the third direction Z and extending along the fourth direction W, or a plurality of second slot bodies 127 distributed in parallel along the fourth direction W and extending along the third direction Z.
  • the first slot bodies 126 and the second slot bodies 127 may be linear slot bodies or arc-shaped slot bodies.
  • the third direction Z and the fourth direction W may be understood as the long side direction and the short side direction of the water-cooled heat sink 121.
  • microchannels 129 are formed in the first trough body 126 and the second trough body 127. Specifically, a plurality of baffles 128 are disposed at the bottom of each of the first trough body 126 and the second trough body 127. A microchannel 129 is formed between the first and second grooves 126 and 127, and the microchannels 129 in each first groove 126 or second groove 127 are arranged in parallel or in series. In this way, the heat dissipation surface of the coolant can be increased on the water-cooled heat sink 121 with a limited volume, the heat dissipation efficiency is greatly improved, and the miniaturization design of the industrial camera 100 is facilitated.
  • a liquid inlet 123 and a liquid outlet 124 are provided on the water-cooled heat sink 121, one end of the liquid inlet 123 and the liquid outlet 124 are both connected to the heat dissipation channel 122, and the other ends of the liquid inlet 123 and the liquid outlet 124 are both located outside the housing 101.
  • the other ends of the liquid inlet 123 and the liquid outlet 124 can extend outside the housing 101, so that the liquid inlet 123 and the liquid outlet 124 can be conveniently connected to the external pipelines, and the cooling liquid can be conveniently introduced into the heat dissipation channel 122 through the external pipeline, and the cooling liquid after heat exchange can be discharged in time, thereby improving the heat dissipation efficiency.
  • the liquid inlet 123 and the liquid outlet 124 can be connected to an external pipeline with a circulation pump and a radiator.
  • the circulation pump drives the coolant to circulate in the heat dissipation channel 122 and the external pipeline.
  • the coolant enters the external pipeline after heat exchange in the heat dissipation channel 122, and then enters the heat dissipation channel 122 after being cooled by the radiator in the external pipeline. In this way, the coolant can be circulated into the heat dissipation channel 122 to improve the heat dissipation efficiency.
  • a liquid inlet 1251 and a liquid outlet 1252 connected to the heat dissipation channel 122 are opened on the third side wall 125 of the water-cooled heat sink 121, and the liquid inlet 1251 is correspondingly connected to the liquid inlet end 123, and the liquid outlet 1252 is correspondingly connected to the liquid outlet end 124.
  • the liquid inlet end 123 and the liquid outlet end 124 both include a connecting pipe 1202 arranged on the water-cooled heat sink 121 and connected to the heat dissipation channel 122, and a joint 1201 connected to the connecting pipe 1202.
  • the connecting pipe 1202 can be welded to a position of the third side wall 125 corresponding to the liquid inlet end 123 or the liquid outlet end 124.
  • the joint 1201 can be threadedly fitted or snap-fitted to the connecting pipe 1202.
  • the joint 1201 can be located on the outside of the housing 101.
  • the joint can be a water pipe joint or an air pump joint, and the present application does not impose any restrictions.
  • the second type of industrial camera that is, the industrial camera including other detachable heat dissipation modules, the camera module 20 and the processing module 30 is described in detail.
  • FIG. 17 and FIG. 18 show the structure of a second industrial camera, which is specifically an embodiment in which a fin heat sink assembly 121d replaces a water-cooled heat sink 121.
  • the industrial camera 100 further includes a fin heat dissipation assembly 121d located outside the first housing 110, and the fin heat dissipation assembly 121d is detachably disposed on a side wall of the first housing 110 other than the side wall provided with the opening 111.
  • the fin heat dissipation assembly 121d and the water-cooled heat sink 121 can be easily replaced, or the fin heat dissipation assembly 121d and the water-cooled heat sink 121 can be used together, which is simple and convenient to operate, improves the structural flexibility of the industrial camera 100, and expands the audience group and application scenarios of the industrial camera 100.
  • the heat generated by the camera module 20 and the processing module 30 can be conducted to the first housing 110.
  • the heat dissipation assembly 121d on the outer wall of the first housing 110, the heat dissipation surface of the first housing 110 can be increased, the heat dissipation efficiency can be improved, and the imaging quality of the industrial camera 100 can be improved.
  • the fin heat dissipation assembly 121d further includes a fin 1211 and a heat conducting plate 1212.
  • the heat conducting plate 1212 is detachably mounted on a side wall of the first housing 110 other than the side wall provided with the opening 111.
  • a plurality of fins 1211 are arranged in parallel on the heat conducting plate 1212.
  • the fins 1211 may be rectangular plates. In this way, the heat generated by the camera module 20 and the processing module 30 may be conducted to the first housing 110.
  • the heat dissipation surface of the first housing 110 may be increased, the heat dissipation efficiency may be improved, and the imaging quality of the industrial camera 100 may be improved.
  • the heat conducting plate 1212 can be fixed to the outer wall of the first housing 110 by bolts, thereby facilitating the disassembly and assembly of the fin heat dissipation assembly 121d, making the structure of the industrial camera 100 more flexible.
  • the third type of industrial camera namely an industrial camera including a detachable water-cooling heat dissipation module 10, a detachable other heat dissipation module, a camera module 20 and a processing module 30, is described.
  • the other heat dissipation module may be a fin heat dissipation assembly 121d.
  • a fin heat dissipation assembly 121d may be provided on both sides of the industrial camera shown in FIG1 .
  • FIG19 is a simplified schematic diagram of the structure of a third industrial camera provided in some embodiments of the present application. As shown in FIG19 , the industrial camera includes: a detachable water-cooled heat dissipation module 10, a camera module 20, a processing module (blocked by the camera module 20 in the figure), and a fin heat dissipation assembly 121d.
  • the detachable water-cooled heat dissipation module 10 is provided between the camera module 20 and the processing module, and the specific connection method may be the same as that in FIG1 .
  • the two fin heat dissipation assemblies 121d may be respectively installed on the side through the second mounting holes 50 on the sides of the second shell 210 and the first shell 110 .
  • the industrial camera shown in FIG. 19 can dissipate heat through the water-cooling heat dissipation module 10 and can also dissipate heat through the fin heat dissipation component 121d, thereby further improving the heat dissipation performance.

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Abstract

An industrial camera, comprising a water-cooling heat dissipation module, a camera module and a processing module. The water-cooling heat dissipation module is detachably connected to the camera module and the processing module. The camera module is located at a first side of the water-cooling heat dissipation module, the processing module is located at a second side of the water-cooling heat dissipation module, and the second side is opposite to the first side. The water-cooling heat dissipation module is used for dissipating heat of the camera module and the processing module. In the embodiments of the present application, the water-cooling heat dissipation module is detachably connected to both the camera module and the processing module. Thus, when switching different heat dissipation modes for heat dissipation according to the demands of users and the requirements of application scenarios, only the water-cooling heat dissipation module for dissipating heat of the camera module and the processing module needs to be replaced as a whole. The present application has simple and convenient operations, improves the structural flexibility of industrial cameras, and expands user groups and application scenarios of industrial cameras.

Description

一种工业相机An industrial camera
本申请要求于2022年9月30日提交中国专利局、申请号为202222616857.9发明名称为“工业相机”以及于2022年9月30日提交中国专利局、申请号为202222615002.4发明名称为“工业相机”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on September 30, 2022, with application number 202222616857.9 and invention name “Industrial Camera”, and the Chinese patent application filed with the China Patent Office on September 30, 2022, with application number 202222615002.4 and invention name “Industrial Camera”, the entire contents of which are incorporated by reference into this application.
技术领域Technical Field
本申请涉及成像技术领域,特别是涉及一种工业相机。The present application relates to the field of imaging technology, and in particular to an industrial camera.
背景技术Background technique
随着工业应用场景的不断升级,工业相机的分辨率和性能在不断提高,工业相机的功耗也随之升高,散热需求亦不断增加。目前工业相机大多采用风冷散热技术,工业相机内设置风扇,风扇不断吹风散热。然而,风扇工作过程中会引起振动,导致图像传感器发生振动,而且风扇散热慢,散热效率低,造成工业相机的成像质量差。With the continuous upgrading of industrial application scenarios, the resolution and performance of industrial cameras are constantly improving, and the power consumption of industrial cameras is also increasing, and the heat dissipation demand is also increasing. At present, most industrial cameras use air cooling technology, and fans are installed in industrial cameras to continuously blow air to dissipate heat. However, the fan will cause vibration during operation, causing the image sensor to vibrate, and the fan dissipates heat slowly and has low heat dissipation efficiency, resulting in poor image quality of industrial cameras.
而且,目前工业相机采用的散热方式结构较为单一,无法根据用户需求替换为其他散热结构,限制了工业相机的受众群体和应用场景。Moreover, the heat dissipation structure currently used by industrial cameras is relatively simple and cannot be replaced with other heat dissipation structures according to user needs, which limits the audience and application scenarios of industrial cameras.
发明内容Summary of the invention
本申请实施例的目的在于提供一种工业相机,可实现不同散热方式的散热模组的替换,提高工业相机的结构灵活性,扩大工业相机的受众群体和应用场景。具体技术方案如下:The purpose of the embodiment of the present application is to provide an industrial camera that can realize the replacement of heat dissipation modules with different heat dissipation methods, improve the structural flexibility of the industrial camera, and expand the audience group and application scenarios of the industrial camera. The specific technical solution is as follows:
本申请实施例的第一方面提供了工业相机,包括水冷散热模组、摄像模组和处理模组;所述水冷散热模组可拆卸连接在所述摄像模组和处理模组上,所述摄像模组位于所述水冷散热模组的第一侧,所处理模组位于所述水冷散热模组的第二侧,所述第二侧与所述第一侧相对,所述水冷散热模组用于对所述摄像模组和所述处理模组进行散热。A first aspect of an embodiment of the present application provides an industrial camera, comprising a water-cooled heat dissipation module, a camera module and a processing module; the water-cooled heat dissipation module is detachably connected to the camera module and the processing module, the camera module is located on a first side of the water-cooled heat dissipation module, the processing module is located on a second side of the water-cooled heat dissipation module, the second side is opposite to the first side, and the water-cooled heat dissipation module is used to dissipate heat for the camera module and the processing module.
在本申请的一些实施例中,所述水冷散热模组包括第一壳体,所述第一壳体的位于所述第一侧和所述第二侧的两侧壁上均设有开口;所述摄像模组包括第二壳体,所述第二壳体位于第一侧,所述第二壳体的边缘通过紧固件与第一壳体连接;所述处理模组包括第三壳体,所述第三壳体位于第二侧,所述第三壳体的边缘通过紧固件与所述第一壳体连接。In some embodiments of the present application, the water-cooling heat dissipation module includes a first shell, and openings are provided on both side walls of the first shell located on the first side and the second side; the camera module includes a second shell, the second shell is located on the first side, and the edge of the second shell is connected to the first shell through fasteners; the processing module includes a third shell, the third shell is located on the second side, and the edge of the third shell is connected to the first shell through fasteners.
在本申请的一些实施例中,所述水冷散热模组还包括可拆卸地设置在所述第一壳体内部的水冷散热件,所述水冷散热件平行分布于所述摄像模组和处理模组之间,所述水冷散热件具有供冷却液通过的散热通道。In some embodiments of the present application, the water-cooled heat dissipation module also includes a water-cooled heat sink detachably disposed inside the first shell, the water-cooled heat sink is distributed in parallel between the camera module and the processing module, and the water-cooled heat sink has a heat dissipation channel for cooling liquid to pass through.
在本申请的一些实施例中,所述水冷散热件还包括进液端和出液端,所述进液端和所述出液端均与所述散热通道连通,且所述进液端和所述出液端从所述第一壳体的除设有所述开口的侧壁以外的一侧壁伸出。In some embodiments of the present application, the water-cooled heat sink also includes a liquid inlet and a liquid outlet, both of which are connected to the heat dissipation channel, and the liquid inlet and the liquid outlet extend from a side wall of the first shell other than the side wall where the opening is provided.
在本申请的一些实施例中,所述水冷散热模组还包括可拆卸地安装在机壳外部的水冷散热件,所述水冷散热件在所述工业相机沿第二方向分布的第二侧壁,所述第二方向为所述第一侧指向所述第二侧的方向,其中机壳包括第一壳体、第二壳体和第三壳体。In some embodiments of the present application, the water-cooled heat dissipation module also includes a water-cooled heat sink that is detachably mounted on the outside of the casing, and the water-cooled heat sink is distributed on the second side wall of the industrial camera along a second direction, and the second direction is the direction from the first side to the second side, wherein the casing includes a first shell, a second shell and a third shell.
在本申请的一些实施例中,所述水冷散热件包括第一基体以及设置在所述第一基体上的第一盖板,所述第一基体上形成散热槽,所述散热槽与所述第一盖板围成所述散热通道。In some embodiments of the present application, the water-cooled heat sink includes a first substrate and a first cover plate disposed on the first substrate, a heat dissipation groove is formed on the first substrate, and the heat dissipation groove and the first cover plate form the heat dissipation channel.
在本申请的一些实施例中,所述散热槽包括沿第三方向Z平行分布的多个第一槽体,所述第三方向Z与所述沿第四方向W平行分布的多个第二槽体,每一第二槽体连接在相邻的两个第一槽体的首尾之间,所述第三方向Z与所述第四方向W相交。In some embodiments of the present application, the heat dissipation slot includes a plurality of first slot bodies distributed in parallel along a third direction Z, the third direction Z and a plurality of second slot bodies distributed in parallel along a fourth direction W, each second slot body is connected between the head and tail of two adjacent first slot bodies, and the third direction Z intersects with the fourth direction W.
在本申请的一些实施例中,所述散热槽为沿第三方向Z平行分布的多个第一槽体,或者,为沿第四方向W平行分布的多个第二槽体。In some embodiments of the present application, the heat dissipation slots are a plurality of first slot bodies distributed in parallel along a third direction Z, or a plurality of second slot bodies distributed in parallel along a fourth direction W.
在本申请的一些实施例中,在所述第一槽体和所述第二槽体的槽底均设置多个隔水板,相邻两个所述隔水板之间形成微流道,每一所述第一槽体或所述第二槽体内的多个微流道 之间并行分布或串行分布。In some embodiments of the present application, a plurality of baffles are provided at the bottom of the first trough body and the second trough body, and a microchannel is formed between two adjacent baffles. Parallel distribution or serial distribution.
在本申请的一些实施例中,所述工业相机还包括位于所述第一壳体外部的翅片散热组件,所述翅片散热组件可拆卸地设置在所述第一壳体的除设有所述开口的侧壁以外的一侧壁上。In some embodiments of the present application, the industrial camera further includes a fin heat dissipation assembly located outside the first shell, and the fin heat dissipation assembly is detachably disposed on a side wall of the first shell other than the side wall where the opening is disposed.
在本申请的一些实施例中,所述翅片散热组件包括翅片和导热板,所述导热板可拆卸安装在所述第一壳体的除设有所述开口的侧壁以外的一侧壁上,多个所述翅片并列排布地设置在所述导热板。In some embodiments of the present application, the fin heat dissipation assembly includes fins and a heat conducting plate, the heat conducting plate is detachably mounted on a side wall of the first shell except for the side wall where the opening is provided, and a plurality of the fins are arranged in parallel on the heat conducting plate.
在本申请的一些实施例中,所述第一壳体内的侧壁上设置四个连接块,所述四个连接块呈矩形分布,所述连接块的位于第一侧和第二侧的两表面上均设置第一安装孔,所述第二壳体的边缘开设四个第一通孔,所述四个第一通孔与所述四个连接块的位置相应,所述紧固件穿过所述第一通孔与位于所述第一侧的所述第一安装孔配合,所述第三壳体的边缘开设四个第二通孔,所述四个第二通孔与所述四个连接块的位置相应,所述紧固件穿过所述第二通孔与位于所述第二侧的所述第一安装孔配合。In some embodiments of the present application, four connecting blocks are arranged on the side wall inside the first shell, and the four connecting blocks are distributed in a rectangular shape. First mounting holes are arranged on both surfaces of the connecting blocks located on the first side and the second side. Four first through holes are opened at the edge of the second shell, and the four first through holes correspond to the positions of the four connecting blocks. The fastener passes through the first through holes and cooperates with the first mounting hole located on the first side. Four second through holes are opened at the edge of the third shell, and the four second through holes correspond to the positions of the four connecting blocks. The fastener passes through the second through holes and cooperates with the first mounting hole located on the second side.
在本申请的一些实施例中,所述第一壳体的除设有所述开口的侧壁以外的一侧壁上开设缺口,所述缺口的内边缘形成台阶,在所述缺口位置盖合一第二盖板,所述第二盖板搭在所述台阶上,所述第二盖板通过紧固件连接于开设有所述缺口的侧壁上。In some embodiments of the present application, a notch is provided on one side wall of the first shell except for the side wall provided with the opening, and the inner edge of the notch forms a step. A second cover plate is covered at the position of the notch, and the second cover plate rests on the step. The second cover plate is connected to the side wall provided with the notch through fasteners.
在本申请的一些实施例中,所述工业相机还包括导热件,所述导热件位于所述水冷散热件和所述摄像模组之间,所述导热件的一端连接所述水冷散热件,所述导热件的另一端与所述摄像模组相接触。In some embodiments of the present application, the industrial camera also includes a heat conductor, which is located between the water-cooled heat sink and the camera module, one end of the heat conductor is connected to the water-cooled heat sink, and the other end of the heat conductor is in contact with the camera module.
在本申请的一些实施例中,所述工业相机还包括导热件,所述导热件的一端的周缘固定在第一壳体内的侧壁上,所述导热件的一端与所述处理模组相接触,所述导热件的另一端与所述摄像模组相接触。In some embodiments of the present application, the industrial camera also includes a heat conductor, a periphery of one end of the heat conductor is fixed to the side wall inside the first shell, one end of the heat conductor is in contact with the processing module, and the other end of the heat conductor is in contact with the camera module.
在本申请的一些实施例中,所述导热件包括基座以及从基座的中央区域朝向摄像模组方向凸出的凸台。In some embodiments of the present application, the heat conductive member includes a base and a boss protruding from a central area of the base toward the camera module.
在本申请的一些实施例中,所述第一壳体的除设有所述开口的侧壁以外的其他侧壁和所述第二壳体的侧壁上均开设第二安装孔。In some embodiments of the present application, second mounting holes are provided on the side walls of the first shell except the side wall provided with the opening and the side walls of the second shell.
在本申请的一些实施例中,所述处理模组包括处理模块,所述摄像模组包括传感器模块,所述处理模块与所述传感器模块分别与所述第三壳体和所述第二壳体之间均填充导热材料。In some embodiments of the present application, the processing module includes a processing module, the camera module includes a sensor module, and thermal conductive materials are filled between the processing module and the sensor module and the third shell and the second shell respectively.
本申请实施例提供的工业相机中,水冷散热模组与摄像模组以及处理模组均为可拆卸连接。这样,当根据用户的要求以及应用场景的需求,更换不同散热方式进行散热时,将对摄像模组以及处理模组进行散热的水冷散热模组整体替换即可,操作简单方便,提高工业相机的结构灵活性,扩大了工业相机的受众群体和应用场景。In the industrial camera provided in the embodiment of the present application, the water-cooling heat dissipation module is detachably connected to the camera module and the processing module. In this way, when different heat dissipation methods are changed for heat dissipation according to the requirements of the user and the application scenario, the water-cooling heat dissipation module for heat dissipation of the camera module and the processing module can be replaced as a whole, which is simple and convenient to operate, improves the structural flexibility of the industrial camera, and expands the audience group and application scenarios of the industrial camera.
当然,实施本申请的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present application does not necessarily need to achieve all of the advantages described above at the same time.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings described herein are used to provide further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.
图1为本申请一些实施例提供的第一种工业相机的第一种结构示意图;FIG1 is a first structural schematic diagram of a first industrial camera provided by some embodiments of the present application;
图2为图1所示工业相机的前视图;FIG2 is a front view of the industrial camera shown in FIG1 ;
图3为图1所示工业相机的俯视图;FIG3 is a top view of the industrial camera shown in FIG1 ;
图4为图1所示工业相机的剖视图;FIG4 is a cross-sectional view of the industrial camera shown in FIG1 ;
图5为图1所示工业相机的第一种分解结构示意图;FIG5 is a schematic diagram of a first exploded structure of the industrial camera shown in FIG1 ;
图6为图1所示工业相机的第二种分解结构示意图; FIG6 is a schematic diagram of a second exploded structure of the industrial camera shown in FIG1 ;
图7为图1所示工业相机的第三种分解结构示意图;FIG. 7 is a schematic diagram of a third exploded structure of the industrial camera shown in FIG. 1 ;
图8为本申请一些实施例提供的第一种工业相机的第二种结构示意图(散热板位于机壳的内部);FIG8 is a schematic diagram of a second structure of the first industrial camera provided in some embodiments of the present application (the heat sink is located inside the housing);
图9为图8所示工业相机的剖视图;FIG9 is a cross-sectional view of the industrial camera shown in FIG8 ;
图10为图8所示工业相机的分解结构示意图;FIG10 is a schematic diagram of the exploded structure of the industrial camera shown in FIG8 ;
图11为本申请一些实施例提供的第一种工业相机的第三种结构简化俯视图(散热板位于机壳的外部);FIG11 is a simplified top view of a third structure of the first industrial camera provided by some embodiments of the present application (the heat sink is located outside the housing);
图12为图11的左视图;FIG12 is a left side view of FIG11;
图13为图11的剖视图;FIG13 is a cross-sectional view of FIG11;
图14为本申请一些实施例中的水冷散热件(散热板)的分解结构示意图;FIG14 is a schematic diagram of the exploded structure of a water-cooled heat sink (heat sink) in some embodiments of the present application;
图15为本申请一些实施例中水冷散热件(散热板)的散热槽的第一种结构示意图;FIG15 is a schematic diagram of a first structure of a heat sink of a water-cooled heat sink (heat sink plate) in some embodiments of the present application;
图16为本申请一些实施例中水冷散热件(散热板)的散热槽的第二种结构示意图。FIG. 16 is a schematic diagram of a second structure of a heat sink of a water-cooled heat sink (heat sink plate) in some embodiments of the present application.
图17为本申请一些实施例提供的第二种工业相机的结构示意图;FIG17 is a schematic diagram of the structure of a second industrial camera provided by some embodiments of the present application;
图18为本申请一些实施例提供的第二种工业相机的分解结构示意图;FIG18 is a schematic diagram of the exploded structure of a second industrial camera provided in some embodiments of the present application;
图19为本申请一些实施例提供的第三种工业相机的结构简化主视图。FIG19 is a simplified front view of the structure of a third industrial camera provided in some embodiments of the present application.
附图标记说明:
工业相机100;机壳101,第一侧壁101a,第二侧壁101b;
水冷散热模组10,第一侧10a,第二侧10b;
第一壳体110,开口111;第一框件112;第二框件113;
水冷散热件121,第一基体121a,第一盖板121b,散热槽121c,散热通道122,进液
端123,出液端124,接头1201,连接管1202,第三侧壁125,进液口1251;出液口1252;第一槽体126,第二槽体127,隔水板128,微流道129;
翅片散热组件121d,翅片1211,导热板1212;
导热件130,第一端130a,第二端130b,基座131,凸台132;
连接块140,第一安装孔150,缺口160,台阶170,第二盖板180;
摄像模组20;
第二壳体210,传感器模块220,控制板221,图像传感器222,开孔223,第一通孔
230;
处理模组30;
第三壳体310,处理模块320,主控板321,处理芯片322,接口转接板323,第二通
孔330;
镜头组件40;
第二安装孔50。
Description of reference numerals:
Industrial camera 100; housing 101, first side wall 101a, second side wall 101b;
Water cooling heat dissipation module 10, first side 10a, second side 10b;
First housing 110, opening 111; first frame member 112; second frame member 113;
Water-cooled heat sink 121, first base 121a, first cover plate 121b, heat dissipation groove 121c, heat dissipation channel 122, liquid inlet end 123, liquid outlet end 124, joint 1201, connecting pipe 1202, third side wall 125, liquid inlet 1251; liquid outlet 1252; first tank body 126, second tank body 127, water baffle 128, microchannel 129;
Fin heat dissipation assembly 121d, fin 1211, heat conducting plate 1212;
Heat conducting member 130, first end 130a, second end 130b, base 131, boss 132;
A connecting block 140, a first mounting hole 150, a notch 160, a step 170, and a second cover plate 180;
Camera module 20;
Second housing 210, sensor module 220, control board 221, image sensor 222, opening 223, first through hole
230;
Processing module 30;
A third housing 310 , a processing module 320 , a main control board 321 , a processing chip 322 , an interface adapter board 323 , and a second through hole 330 ;
Lens assembly 40;
The second mounting hole 50 .
具体实施方式Detailed ways
为使本申请的目的、技术方案、及优点更加清楚明白,以下参照附图并举实施例,对本申请进一步详细说明。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solution, and advantages of the present application more clearly understood, the present application is further described in detail with reference to the accompanying drawings and examples. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field belong to the scope of protection of the present application.
相关技术中,工业相机仅采用风冷方式散热效率低,结构单一,无法根据用户需求替换为其他散热结构,限制了工业相机的受众群体和应用场景。In the related art, industrial cameras only use air cooling, which has low heat dissipation efficiency and a single structure. It cannot be replaced with other heat dissipation structures according to user needs, which limits the audience and application scenarios of industrial cameras.
本申请发明人考虑到水冷散热方式因具有散热效率高、不会引起图像传感器振动等优点,提出了能够将水冷散热模组可拆卸安装的工业相机。 The inventor of the present application has considered the advantages of water cooling, such as high heat dissipation efficiency and no vibration of the image sensor, and proposed an industrial camera in which a water cooling module can be detachably installed.
如图1~图5所示,本申请实施例提供了一种工业相机100,包括水冷散热模组10、摄像模组20和处理模组30,水冷散热模组10可拆卸连接在摄像模组20和处理模组30上,摄像模组20位于水冷散热模组10的第一侧10a,处理模组30位于水冷散热模组10的第二侧10b,第二侧10b与第一侧10a相对,水冷散热模组10用于对摄像模组20和处理模组30进行散热。As shown in Figures 1 to 5, an embodiment of the present application provides an industrial camera 100, including a water-cooling heat dissipation module 10, a camera module 20 and a processing module 30. The water-cooling heat dissipation module 10 is detachably connected to the camera module 20 and the processing module 30. The camera module 20 is located on a first side 10a of the water-cooling heat dissipation module 10, and the processing module 30 is located on a second side 10b of the water-cooling heat dissipation module 10. The second side 10b is opposite to the first side 10a. The water-cooling heat dissipation module 10 is used to dissipate heat from the camera module 20 and the processing module 30.
本申请实施例提供的工业相机100中,水冷散热模组10与摄像模组20以及处理模组30均为可拆卸连接。这样,当根据用户的要求以及应用场景的需求,更换不同散热方式进行散热时,将对摄像模组20以及处理模组30进行散热的水冷散热模组10整体替换即可,操作简单方便,提高工业相机100的结构灵活性,扩大了工业相机100的受众群体和应用场景。In the industrial camera 100 provided in the embodiment of the present application, the water-cooling heat dissipation module 10 is detachably connected to the camera module 20 and the processing module 30. In this way, when different heat dissipation methods are changed for heat dissipation according to the requirements of the user and the application scenario, the water-cooling heat dissipation module 10 for heat dissipation of the camera module 20 and the processing module 30 can be replaced as a whole, which is simple and convenient to operate, improves the structural flexibility of the industrial camera 100, and expands the audience group and application scenarios of the industrial camera 100.
由于水冷散热模组10能够可拆卸地安装在工业相机中,因此,根据用户的需求,工业相机可以包括:摄像模组20、处理模组30、可拆卸的水冷散热模组10和/或其他散热模组。具体的,可以有四种产品形态:第一种,包含可拆卸的水冷散热模组10、摄像模组20以及处理模组30;第二种,包含可拆卸的其他散热模组、摄像模组20以及处理模组30;第三种,包含可拆卸的水冷散热模组10、可拆卸的其他散热模组、摄像模组20以及处理模组30;第四种,工业相机不包括散热模组,直接通过机壳101散热。Since the water-cooling heat dissipation module 10 can be detachably installed in the industrial camera, the industrial camera can include: a camera module 20, a processing module 30, a detachable water-cooling heat dissipation module 10 and/or other heat dissipation modules according to user needs. Specifically, there can be four product forms: the first one includes a detachable water-cooling heat dissipation module 10, a camera module 20 and a processing module 30; the second one includes detachable other heat dissipation modules, a camera module 20 and a processing module 30; the third one includes a detachable water-cooling heat dissipation module 10, detachable other heat dissipation modules, a camera module 20 and a processing module 30; the fourth one is that the industrial camera does not include a heat dissipation module and dissipates heat directly through the housing 101.
以下,先对第一种工业相机,即包含了可拆卸的水冷散热模组10、摄像模组20以及处理模组30的工业相机进行详细说明。Hereinafter, the first type of industrial camera, namely the industrial camera including a detachable water-cooling heat dissipation module 10 , a camera module 20 and a processing module 30 , will be described in detail.
具体的,图1~图7示出了第一种工业相机的第一种具体实施例的结构。图8~图10示出了第一种工业相机的第二种具体实施例的结构;图11~图16示出了第一种工业相机的第三种具体实施例的结构。Specifically, Figures 1 to 7 show the structure of a first specific embodiment of the first industrial camera. Figures 8 to 10 show the structure of a second specific embodiment of the first industrial camera. Figures 11 to 16 show the structure of a third specific embodiment of the first industrial camera.
参见图1~图7,为了更方便可拆卸连接,第一种工业相机的水冷散热模组10与摄像模组20以及处理模组30均可以包括一个壳体。在本申请的一些实施例中,如图1~图5所示,水冷散热模组10包括第一壳体110,第一壳体110的位于第一侧10a和第二侧10b的两侧壁上均设有开口111;摄像模组20包括第二壳体210,第二壳体210位于第一侧10a,第二壳体210的边缘通过紧固件与第一壳体110连接;处理模组30包括第三壳体310,第三壳体310位于第二侧10b,第三壳体310的边缘通过紧固件与第一壳体110连接。其中,第一壳体110可以用于可拆卸地安装水冷散热件121;第二壳体210可以用于容纳图像传感器等摄像模组20的各个部件;第三壳体310可以用于容纳处理模块等处理模组30的各个部件。Referring to FIG. 1 to FIG. 7 , in order to facilitate the detachable connection, the water-cooling heat dissipation module 10 of the first industrial camera, the camera module 20, and the processing module 30 may all include a housing. In some embodiments of the present application, as shown in FIG. 1 to FIG. 5 , the water-cooling heat dissipation module 10 includes a first housing 110, and both side walls of the first housing 110 located on the first side 10a and the second side 10b are provided with openings 111; the camera module 20 includes a second housing 210, the second housing 210 is located on the first side 10a, and the edge of the second housing 210 is connected to the first housing 110 by a fastener; the processing module 30 includes a third housing 310, the third housing 310 is located on the second side 10b, and the edge of the third housing 310 is connected to the first housing 110 by a fastener. Among them, the first housing 110 can be used to detachably install the water-cooling heat sink 121; the second housing 210 can be used to accommodate various components of the camera module 20 such as an image sensor; the third housing 310 can be used to accommodate various components of the processing module 30 such as a processing module.
由此可方便实现水冷散热模组10与摄像模组20及处理模组30之间的可拆卸连接。This makes it easy to realize the detachable connection between the water cooling module 10 and the camera module 20 and the processing module 30 .
在其他实施例中,第一壳体110中的可拆卸地安装水冷散热件121可以被拆下来替换为其他散热件,例如可以换成风扇等散热件,实现工业相机的风冷散热。还有的实施例中,可以将第一壳体110和可拆卸地安装水冷散热件121整体拆下来,用包括与第一壳体110相同结构的壳体和风扇等散热件构成的其他散热模组替代。In other embodiments, the detachably mounted water-cooled heat sink 121 in the first housing 110 can be removed and replaced with other heat sinks, such as fans, to achieve air cooling of industrial cameras. In other embodiments, the first housing 110 and the detachably mounted water-cooled heat sink 121 can be removed as a whole and replaced with other heat dissipation modules including a housing with the same structure as the first housing 110 and heat sinks such as fans.
一些实施例中,如图5、图6和图7所示,第一壳体110可为四个侧壁围成的矩形框壳,也可为具有六个侧壁的矩形壳体,在矩形壳体上,其中一对相对分布的两个侧壁上均设置开口111,第二壳体210可为工业相机100的前壳,第二壳体210的边缘可通过螺栓等紧固件与第一壳体110连接,第三壳体310可为工业相机100的后壳,第三壳体310的边缘可通过螺栓等紧固件与第一壳体110连接。In some embodiments, as shown in Figures 5, 6 and 7, the first shell 110 may be a rectangular frame shell surrounded by four side walls, or a rectangular shell with six side walls. On the rectangular shell, openings 111 are provided on two oppositely distributed side walls. The second shell 210 may be the front shell of the industrial camera 100, and the edge of the second shell 210 may be connected to the first shell 110 by fasteners such as bolts. The third shell 310 may be the rear shell of the industrial camera 100, and the edge of the third shell 310 may be connected to the first shell 110 by fasteners such as bolts.
在一些实施例中,如图6所示,第一壳体110内的侧壁上设置四个连接块140,四个连接块140呈矩形分布,连接块140的位于第一侧10a和第二侧10b的两表面上均设置第一安装孔150,第二壳体210的边缘开设四个第一通孔230,四个第一通孔230与四个连 接块140的位置相应,紧固件穿过第一通孔230与位于第一侧10a的第一安装孔150配合,第三壳体310的边缘开设四个第二通孔330,四个第二通孔330与四个连接块140的位置相应,紧固件通过第二通孔330与位于第二侧10b的第一安装孔150配合,从而可方便将第二壳体210和第三壳体310可拆卸地安装在第一壳体110上。In some embodiments, as shown in FIG. 6 , four connecting blocks 140 are disposed on the side wall of the first housing 110. The four connecting blocks 140 are distributed in a rectangular shape. First mounting holes 150 are disposed on both surfaces of the connecting blocks 140 located on the first side 10a and the second side 10b. Four first through holes 230 are disposed on the edge of the second housing 210. The four first through holes 230 are connected to the four connecting blocks 140. The position of the connecting block 140 corresponds to that of the connecting block 140, and the fastener passes through the first through hole 230 to cooperate with the first mounting hole 150 located on the first side 10a. Four second through holes 330 are opened on the edge of the third shell 310, and the four second through holes 330 correspond to the positions of the four connecting blocks 140. The fastener passes through the second through holes 330 to cooperate with the first mounting hole 150 located on the second side 10b, so that the second shell 210 and the third shell 310 can be conveniently and detachably installed on the first shell 110.
在一些实施例中,如图6所示,四个连接块140可与第一壳体110一体成型。具体地,第一壳体110可为矩形,四个连接块140形成在第一壳体110内的四角处。例如,第一壳体110内的四角位置处为圆弧过渡,将第一壳体110内的四角位置作加厚处理,加厚部分即为连接块140。In some embodiments, as shown in FIG6 , four connection blocks 140 may be integrally formed with the first housing 110. Specifically, the first housing 110 may be rectangular, and the four connection blocks 140 are formed at the four corners of the first housing 110. For example, the four corners of the first housing 110 are arc transitions, and the four corners of the first housing 110 are thickened, and the thickened portions are the connection blocks 140.
在本申请的一些实施例中,如图4~图7所示,水冷散热模组10还包括可拆卸地设置在第一壳体110内的水冷散热件121,水冷散热件121平行分布于摄像模组20和处理模组30之间。如图4所示,水冷散热件121具有供冷却液通过的散热通道122。水冷散热件121平行分布于摄像模组20和处理模组30之间,散热通道122内通过的冷却液可与摄像模组20和处理模组30同步进行热交换,实现对摄像模组20和处理模组30的同步散热,散热效率高,引起摄像模组20的振动小,稳定性好,噪音小,而且散热通道122内通过的冷却液可将摄像模组20和处理模组30上产生的热量及时带走,可进一步提高散热效率,进而可提升工业相机100的成像品质。另外,水冷散热件121设置在第一壳体110的内部,不改变工业相机100的整体结构和外形,有利于工业相机100的小型化设计需求。In some embodiments of the present application, as shown in FIGS. 4 to 7 , the water-cooled heat sink module 10 further includes a water-cooled heat sink 121 detachably disposed in the first housing 110, and the water-cooled heat sink 121 is parallelly distributed between the camera module 20 and the processing module 30. As shown in FIG. 4 , the water-cooled heat sink 121 has a heat dissipation channel 122 for the coolant to pass through. The water-cooled heat sink 121 is parallelly distributed between the camera module 20 and the processing module 30, and the coolant passing through the heat dissipation channel 122 can be heat-exchanged synchronously with the camera module 20 and the processing module 30, so as to achieve synchronous heat dissipation of the camera module 20 and the processing module 30, with high heat dissipation efficiency, small vibration of the camera module 20, good stability, and low noise, and the coolant passing through the heat dissipation channel 122 can take away the heat generated by the camera module 20 and the processing module 30 in time, which can further improve the heat dissipation efficiency, and thus improve the imaging quality of the industrial camera 100. In addition, the water-cooled heat sink 121 is disposed inside the first housing 110 , which does not change the overall structure and appearance of the industrial camera 100 , and is beneficial to the miniaturization design requirement of the industrial camera 100 .
在一些实施例中,在第一壳体110的除设有所述开口111的侧壁以外的其他侧壁上设置凸台(图中未示出),水冷散热件121可搭设在凸台上,并通过紧固件固定在凸台上。In some embodiments, a boss (not shown) is provided on the side walls of the first shell 110 except the side wall provided with the opening 111, and the water-cooling heat sink 121 can be placed on the boss and fixed on the boss by fasteners.
在一些实施例中,如图6和图7所示,水冷散热件121可为板状结构,散热通道122可形成于板状结构的内部。板状结构的水冷散热件121可以被称为散热板。水冷散热件121采用板状结构,可减小水冷散热件121的整体体积,进而有利于工业相机100的小型化设计,而且,可增加水冷散热件121与摄像模组20以及处理模组30热交换的面积,提高散热效率;另外,散热通道122可为蛇形通道,也可为由多个微流道串行分布形成,这样,可在有限体积的水冷散热件121上,增大冷却液的散热面,大大提高散热效率,并有利于工业相机100的小型化设计。In some embodiments, as shown in FIG6 and FIG7, the water-cooled heat sink 121 may be a plate-like structure, and the heat dissipation channel 122 may be formed inside the plate-like structure. The water-cooled heat sink 121 with a plate-like structure may be referred to as a heat sink. The water-cooled heat sink 121 adopts a plate-like structure, which can reduce the overall volume of the water-cooled heat sink 121, thereby facilitating the miniaturization design of the industrial camera 100, and can increase the area of heat exchange between the water-cooled heat sink 121 and the camera module 20 and the processing module 30, thereby improving the heat dissipation efficiency; in addition, the heat dissipation channel 122 may be a serpentine channel, or may be formed by a plurality of microchannels distributed in series, so that the heat dissipation surface of the coolant can be increased on the water-cooled heat sink 121 with a limited volume, greatly improving the heat dissipation efficiency, and facilitating the miniaturization design of the industrial camera 100.
在一些实施例中,水冷散热件121可为管状结构,散热通道122即为管状结构的内部通道。水冷散热件121也可为板状结构和管状结构相结合的结构件,例如管状结构设置在板状结构上,这样,水冷散热件121的结构更好加工,水冷散热件121的散热面更大,散热效率更高。当然,水冷散热件121也可采用其他结构,本申请对此不做限制。In some embodiments, the water-cooled heat sink 121 may be a tubular structure, and the heat dissipation channel 122 is the internal channel of the tubular structure. The water-cooled heat sink 121 may also be a structural member combining a plate-like structure and a tubular structure, for example, the tubular structure is arranged on the plate-like structure, so that the structure of the water-cooled heat sink 121 is easier to process, the heat dissipation surface of the water-cooled heat sink 121 is larger, and the heat dissipation efficiency is higher. Of course, the water-cooled heat sink 121 may also adopt other structures, and this application does not limit this.
在本申请的一些实施例中,如图1、图2、图5至图7所示,水冷散热件121还包括进液端123和出液端124,进液端123和出液端124均与散热通道122连通,且进液端123和出液端124从第一壳体110的除设有开口111的侧壁以外的一侧壁伸出。通过进液端123向散热通道122内通入冷却液,通过出液端124可将散热通道122内换热后的冷却液排出,以方便水冷散热件121与摄像模组20及处理模组30热交换进行散热。进液端123和出液端124从第一壳体110的除设有开口111的侧壁以外的一侧壁伸出,一方面,可方便将进液端123和出液端124朝下布置,进而便于工业相机100的安装固定;另一方面,可方便进液端123和出液端124与外部管路的连接,以方便向散热通122内通入冷却液并将换热后的冷却液及时排出;进液端123和出液端124也可与带有循环泵和冷排的循环管路连接,以方便向散热通道122内循环通入冷却液,提高散热效率。In some embodiments of the present application, as shown in FIG. 1 , FIG. 2 , and FIG. 5 to FIG. 7 , the water-cooled heat sink 121 further includes a liquid inlet 123 and a liquid outlet 124, both of which are in communication with the heat dissipation channel 122, and the liquid inlet 123 and the liquid outlet 124 extend from a side wall of the first housing 110 other than the side wall provided with the opening 111. Cooling liquid is introduced into the heat dissipation channel 122 through the liquid inlet 123, and the cooling liquid after heat exchange in the heat dissipation channel 122 can be discharged through the liquid outlet 124, so as to facilitate heat exchange between the water-cooled heat sink 121 and the camera module 20 and the processing module 30 for heat dissipation. The liquid inlet end 123 and the liquid outlet end 124 extend from a side wall of the first shell 110 except the side wall with the opening 111. On the one hand, the liquid inlet end 123 and the liquid outlet end 124 can be conveniently arranged downward, thereby facilitating the installation and fixation of the industrial camera 100; on the other hand, the liquid inlet end 123 and the liquid outlet end 124 can be conveniently connected to the external pipeline to facilitate the introduction of coolant into the heat dissipation channel 122 and the timely discharge of the coolant after heat exchange; the liquid inlet end 123 and the liquid outlet end 124 can also be connected to a circulation pipeline with a circulation pump and a cold row to facilitate the circulation of coolant into the heat dissipation channel 122 to improve the heat dissipation efficiency.
在一些实施例中,如图5、图7所示,进液端123和出液端124均包括与散热通道122连通的接头1201。具体地,接头1201可通过连接管1202与散热通道122连通,连接管1202的一端设置在水冷散热件121上并与散热通道122连通,接头1201连接在连接管1202 的另一端上,接头1201可螺纹配合于连接管1202的另一端,并伸出第一壳体110,可方便进液端123和出液端124与外部管路拆装,从而方便工业相机100的拆装。In some embodiments, as shown in FIG. 5 and FIG. 7 , the liquid inlet 123 and the liquid outlet 124 both include a joint 1201 that is connected to the heat dissipation channel 122. Specifically, the joint 1201 can be connected to the heat dissipation channel 122 through a connecting pipe 1202, one end of which is disposed on the water-cooled heat sink 121 and connected to the heat dissipation channel 122. On the other end, the connector 1201 can be threadedly matched with the other end of the connecting pipe 1202 and extend out of the first housing 110, which can facilitate the disassembly and assembly of the liquid inlet end 123 and the liquid outlet end 124 with the external pipeline, thereby facilitating the disassembly and assembly of the industrial camera 100.
在本申请的一些实施例中,如图6、图7所示,第一壳体110的除设有开口111的侧壁以外的一侧壁上开设缺口160,缺口160的内边缘形成台阶170,在缺口160位置盖合一第二盖板180,第二盖板180搭在台阶170上,第二盖板180通过紧固件连接于开设有缺口160的侧壁上。具体地,缺口160可设置在第一壳体110的有进液端123和出液端124伸出的侧壁上,第二盖板180上开设供进液端123和出液端124通过的两个过孔,从而可方便水冷散热件121在第一壳体110内的安装。In some embodiments of the present application, as shown in FIG. 6 and FIG. 7 , a notch 160 is provided on one side wall of the first housing 110 except for the side wall provided with the opening 111, and a step 170 is formed on the inner edge of the notch 160. A second cover plate 180 is covered at the position of the notch 160, and the second cover plate 180 is placed on the step 170. The second cover plate 180 is connected to the side wall provided with the notch 160 by fasteners. Specifically, the notch 160 can be provided on the side wall of the first housing 110 where the liquid inlet end 123 and the liquid outlet end 124 extend out, and two through holes for the liquid inlet end 123 and the liquid outlet end 124 to pass through are provided on the second cover plate 180, so as to facilitate the installation of the water-cooled heat sink 121 in the first housing 110.
在本申请的一些实施例中,如图1、图2、图4和图7所示,摄像模组20还包括传感器模块220和镜头组件40,传感器模块220设置在所述第二壳体210内,镜头组件40设置在第二壳体210的外部,镜头组件40与传感器模块220对应配合;处理模组30还包括处理模块320,处理模块320设置在第三壳体310内,处理模块320与传感器模块220电连接。In some embodiments of the present application, as shown in Figures 1, 2, 4 and 7, the camera module 20 also includes a sensor module 220 and a lens assembly 40, the sensor module 220 is arranged in the second shell 210, and the lens assembly 40 is arranged outside the second shell 210, and the lens assembly 40 corresponds to the sensor module 220; the processing module 30 also includes a processing module 320, the processing module 320 is arranged in the third shell 310, and the processing module 320 is electrically connected to the sensor module 220.
在有的实施例中,如图1所示第二壳体210外侧设置有容置孔,镜头组件40安装在容置孔内。In some embodiments, as shown in FIG. 1 , a receiving hole is disposed on the outer side of the second housing 210 , and the lens assembly 40 is installed in the receiving hole.
在一些实施例中,如图4、图7所示,传感器模块220包括相互电性连接的控制板221和图像传感器222,控制板221安装在第二壳体210内的侧壁上,控制板221可与镜头组件40相对设置,图像传感器222设置在控制板221的靠近镜头组件40的一侧,图像传感器222与镜头组件40对应配合,图像传感器222可与水冷散热件121相接触。In some embodiments, as shown in Figures 4 and 7, the sensor module 220 includes a control board 221 and an image sensor 222 that are electrically connected to each other. The control board 221 is installed on the side wall inside the second shell 210. The control board 221 can be arranged opposite to the lens assembly 40. The image sensor 222 is arranged on a side of the control board 221 close to the lens assembly 40. The image sensor 222 corresponds to the lens assembly 40, and the image sensor 222 can contact the water-cooled heat sink 121.
在一些实施例中,如图4、图7所示,处理模块320包括主控板321和处理芯片322,主控板321安装在第三壳体310内且与控制板221平行,处理芯片322设置在主控板321的靠近控制板221的一侧,主控板321和处理芯片322可与水冷散热件121相接触。In some embodiments, as shown in Figures 4 and 7, the processing module 320 includes a main control board 321 and a processing chip 322. The main control board 321 is installed in the third shell 310 and is parallel to the control board 221. The processing chip 322 is arranged on a side of the main control board 321 close to the control board 221. The main control board 321 and the processing chip 322 can be in contact with the water-cooled heat sink 121.
在一些实施例中,图像传感器222可为CCD(Charge-coupled Device,电荷耦合元件)或CMOS(Complementary Metal Oxide Semiconductor,互补金属氧化物半导体),可用于实现将镜头组件40采集的光信号转换成模拟电信号。处理芯片322可为FPGA(Field Programmable Gate Array,现场可编程逻辑门阵列),可用于对图像传感器222采集的图像数据进行部分处理。例如,该处理芯片322可将从图像传感器222获取的模拟电信号转换成数字信号后缓存,并进一步向其他部件传输图像数据。In some embodiments, the image sensor 222 may be a CCD (Charge-coupled Device) or a CMOS (Complementary Metal Oxide Semiconductor), which may be used to convert the optical signal collected by the lens assembly 40 into an analog electrical signal. The processing chip 322 may be an FPGA (Field Programmable Gate Array), which may be used to partially process the image data collected by the image sensor 222. For example, the processing chip 322 may convert the analog electrical signal obtained from the image sensor 222 into a digital signal and then cache it, and further transmit the image data to other components.
在本申请的一些实施例中,如图4、图7所示,工业相机100还包括导热件130,导热件130设置在第一壳体110内,导热件130用于将摄像模组20和处理模组30上产生的热量传导至水冷散热模组10,可提高热量传导速率,进而可提高散热效率。In some embodiments of the present application, as shown in Figures 4 and 7, the industrial camera 100 also includes a heat conductor 130, which is disposed in the first shell 110. The heat conductor 130 is used to conduct the heat generated by the camera module 20 and the processing module 30 to the water-cooled heat dissipation module 10, which can increase the heat conduction rate and further improve the heat dissipation efficiency.
在本申请的一些实施例中,如图4、图7所示,导热件130位于水冷散热件121和摄像模组20之间,导热件130的一端连接水冷散热件121,导热件130的另一端与摄像模组20相接触。水冷散热件121通过导热件130与摄像模组20接触,提高热量传导速率,继而提高散热效率。In some embodiments of the present application, as shown in FIG. 4 and FIG. 7 , the heat conductive member 130 is located between the water-cooled heat sink 121 and the camera module 20, one end of the heat conductive member 130 is connected to the water-cooled heat sink 121, and the other end of the heat conductive member 130 is in contact with the camera module 20. The water-cooled heat sink 121 is in contact with the camera module 20 through the heat conductive member 130, which improves the heat conduction rate and thus improves the heat dissipation efficiency.
在一些实施例中,导热件130可与摄像模组20直接接触,也可为间接接触,优选为间接接触。具体地,如图4所示,在传感器模块220的控制板221上设置与图像传感器222对应的开孔223,在导热件130的另一端位于开孔223处,在开孔223内填充导热垫。In some embodiments, the heat conductive member 130 may be in direct contact with the camera module 20 or indirect contact, preferably indirect contact. Specifically, as shown in FIG4 , an opening 223 corresponding to the image sensor 222 is provided on the control board 221 of the sensor module 220, the other end of the heat conductive member 130 is located at the opening 223, and a thermal pad is filled in the opening 223.
在本申请的一些实施例中,导热件130的一端的周缘固定在第一壳体110的侧壁上,导热件130的一端与处理模组30相接触,导热件130的另一端与摄像模组20相接触。通过导热件130将处理模组30和摄像模组20上产生的热量传导至第一壳体110,然后传导至设置在第一壳体110上的翅片散热组件121d,提高热量传导速率,继而提高散热效率。In some embodiments of the present application, the periphery of one end of the heat conductive member 130 is fixed to the side wall of the first housing 110, one end of the heat conductive member 130 is in contact with the processing module 30, and the other end of the heat conductive member 130 is in contact with the camera module 20. The heat generated by the processing module 30 and the camera module 20 is conducted to the first housing 110 through the heat conductive member 130, and then conducted to the fin heat dissipation assembly 121d disposed on the first housing 110, thereby improving the heat conduction rate and thus improving the heat dissipation efficiency.
在一些实施例中,如图4、图7所示,导热件130与处理模组30、摄像模组20均可 为直接接触,也可为间接接触,优选为间接接触。具体地,在导热件130的一端与主控板321以及处理芯片322之间填充导热垫,在传感器模块220的控制板221上设置与图像传感器222对应的开孔223,在导热件130的另一端位于开孔223处,在开孔223内填充导热垫。进而使得主控板321、处理芯片322以及图像传感器222上产生的热量可通过导热垫和导热件130传导至第一壳体110,然后传导至设置在第一壳体110上。在有的实施例中,在第一壳体110上还可以设置翅片散热组件,提高热量传导速率,继而提高散热效率。In some embodiments, as shown in FIG. 4 and FIG. 7 , the heat conducting member 130 and the processing module 30 and the camera module 20 may be It can be direct contact or indirect contact, preferably indirect contact. Specifically, a thermal pad is filled between one end of the heat conductor 130 and the main control board 321 and the processing chip 322, an opening 223 corresponding to the image sensor 222 is set on the control board 221 of the sensor module 220, and the other end of the heat conductor 130 is located at the opening 223, and a thermal pad is filled in the opening 223. In this way, the heat generated on the main control board 321, the processing chip 322 and the image sensor 222 can be conducted to the first shell 110 through the thermal pad and the heat conductor 130, and then conducted to the first shell 110. In some embodiments, a fin heat dissipation assembly can also be provided on the first shell 110 to increase the heat conduction rate and thereby improve the heat dissipation efficiency.
在一些实施例中,如图4和图7所示,导热件130可包括基座131以及从基座131的中央区域朝向摄像模组20方向凸出的凸台132,凸台132位于开孔223处,基座131作为导热件130的第一端130a,凸台132作为导热件130的第二端130b,凸台132可穿过开孔223与图像传感器222接触。In some embodiments, as shown in Figures 4 and 7, the heat conductor 130 may include a base 131 and a boss 132 protruding from the central area of the base 131 toward the camera module 20, the boss 132 is located at the opening 223, the base 131 serves as the first end 130a of the heat conductor 130, and the boss 132 serves as the second end 130b of the heat conductor 130, and the boss 132 can pass through the opening 223 to contact the image sensor 222.
在一些实施例中,导热件130可采用金属材质制成,例如铝材质,也可为铜材质,本申请不做限制。In some embodiments, the heat conductive member 130 may be made of a metal material, such as aluminum, or copper, which is not limited in the present application.
在本申请的一些实施例中,如图1至图3所示,在第一壳体110的除设有开口111的侧壁以外的其他侧壁和第二壳体210的侧壁上均开设第二安装孔50。工业相机100可应用于流水线工段上,以监控流水线上的作业情况,第二安装孔50可与流水线上的安装面配合,安装面可为设置在流水线上的安装台上的某一安装面,也可为流水线上的可方便安装工业相机100的结构,当需要将工业相机100固定在流水线上的安装面时,可选择第一壳体110或第二壳体210上的第二安装孔50与安装面配合,增加了工业相机100可与安装面连接的位置,方便工业相机100的固定,另外,可方便调整工业相机100的拍摄方向在流水线上的朝向,以更好地监控流水线上的作业情况。In some embodiments of the present application, as shown in FIG. 1 to FIG. 3, second mounting holes 50 are provided on the side walls of the first housing 110 and the side walls of the second housing 210 except the side walls provided with the opening 111. The industrial camera 100 can be applied to the assembly line section to monitor the operation conditions on the assembly line. The second mounting hole 50 can cooperate with the mounting surface on the assembly line. The mounting surface can be a mounting surface set on the mounting table on the assembly line, or a structure on the assembly line that can conveniently install the industrial camera 100. When the industrial camera 100 needs to be fixed on the mounting surface on the assembly line, the second mounting hole 50 on the first housing 110 or the second housing 210 can be selected to cooperate with the mounting surface, which increases the position where the industrial camera 100 can be connected to the mounting surface, and facilitates the fixing of the industrial camera 100. In addition, the shooting direction of the industrial camera 100 on the assembly line can be conveniently adjusted to better monitor the operation conditions on the assembly line.
图8~图10示出了第一种工业相机的第二种具体实施例的结构。8 to 10 show the structure of a second specific embodiment of the first industrial camera.
如前所述,水冷散热件121可为板状结构,板状结构的水冷散热件可以被称为散热板,本实施例中水冷散热件是板状结构的散热板,且散热板可拆卸地安装在第一壳体中。As mentioned above, the water-cooled heat sink 121 may be a plate-like structure. The water-cooled heat sink with a plate-like structure may be called a heat sink. In this embodiment, the water-cooled heat sink is a heat sink with a plate-like structure, and the heat sink is detachably installed in the first shell.
其中,如图8~图10所示,第一壳体110可为分体式结构,第一壳体110包括可拆卸连接的第一框件112和第二框件113两部分。其中,第一框件112和第二框件113沿上下方向相互对接,第二框件113上开设供进液端123和出液端124穿过的开口,从而可方便带有进液端123和出液端124的水冷散热件121安装于第一壳体110内,提高组装效率。As shown in Fig. 8 to Fig. 10, the first housing 110 may be a split structure, and the first housing 110 includes a detachably connected first frame member 112 and a second frame member 113. The first frame member 112 and the second frame member 113 are butted against each other in the up-down direction, and an opening is provided on the second frame member 113 for the liquid inlet 123 and the liquid outlet 124 to pass through, so that the water-cooled heat sink 121 with the liquid inlet 123 and the liquid outlet 124 can be conveniently installed in the first housing 110, thereby improving assembly efficiency.
为了方便理解,以下将连接后的第一壳体110、第二壳体210和第三壳体310的壳体结构定义为机壳101。如图9所示,机壳101中第三壳体310朝向外部的一侧和第二壳体210朝向外部的一侧均定义为第一侧壁101a;机壳101安装有进液端123和出液端124的一侧和与其相对的另一侧,均定义为第二侧壁101b。与第二侧壁101b平行的方向为第一方向X,与第一侧壁101a平行的方向为第二方向Y,第一方向X和第二方向Y垂直。For ease of understanding, the shell structure of the connected first shell 110, second shell 210 and third shell 310 is defined as the housing 101. As shown in FIG9, the side of the third shell 310 facing the outside and the side of the second shell 210 facing the outside in the housing 101 are both defined as the first side wall 101a; the side of the housing 101 where the liquid inlet 123 and the liquid outlet 124 are installed and the other side opposite thereto are both defined as the second side wall 101b. The direction parallel to the second side wall 101b is the first direction X, and the direction parallel to the first side wall 101a is the second direction Y, and the first direction X and the second direction Y are perpendicular.
如图8~图10所示,本实施例的工业相机,水冷散热件121安装在第一壳体110内。处理模块320安装在310中,传感器模块220安装在210中。水冷散热件121内形成有供冷却液通过的散热通道122,水冷散热件121位置对应于处理模块320和传感器模块220,以使处理模块320和传感器模块220与散热通道122内通过的冷却液进行热交换。As shown in FIGS. 8 to 10 , in the industrial camera of this embodiment, the water-cooled heat sink 121 is installed in the first housing 110 . The processing module 320 is installed in 310 , and the sensor module 220 is installed in 210 . A heat dissipation channel 122 for the coolant to pass through is formed in the water-cooled heat sink 121 . The position of the water-cooled heat sink 121 corresponds to the processing module 320 and the sensor module 220 , so that the processing module 320 and the sensor module 220 can exchange heat with the coolant passing through the heat dissipation channel 122 .
如图8~图10所示,该工业相机的处理模块320包括相互电性连接的接口转接板323、主控板321和处理芯片322,处理芯片322设置在主控板321的靠近控制板221的一侧,主控板321和处理芯片322可与水冷散热件121相接触。As shown in Figures 8 to 10, the processing module 320 of the industrial camera includes an interface adapter board 323, a main control board 321 and a processing chip 322 that are electrically connected to each other. The processing chip 322 is arranged on a side of the main control board 321 close to the control board 221. The main control board 321 and the processing chip 322 can be in contact with the water-cooled heat sink 121.
接口转接板323安装在机壳101内第三壳体310形成的第一侧壁101a内,接口转接板323上设置有电源电路,电源电路上具有电压转换器等发热器件,主控板321安装在接口转接板323上,主控板321上设置有多个功率器件。传感器模块220包括相互电性连接的控制板221和图像传感器222,控制板221可安装在机壳101内第二壳体210形成的另一 第一侧壁101a上,图像传感器222可安装在控制板221的背离接口转接板323的一侧。The interface adapter board 323 is installed in the first side wall 101a formed by the third shell 310 in the housing 101. The interface adapter board 323 is provided with a power circuit, and the power circuit has heating devices such as a voltage converter. The main control board 321 is installed on the interface adapter board 323, and the main control board 321 is provided with a plurality of power devices. The sensor module 220 includes a control board 221 and an image sensor 222 that are electrically connected to each other. The control board 221 can be installed in another side wall 101a formed by the second shell 210 in the housing 101. On the first side wall 101 a , the image sensor 222 may be mounted on a side of the control board 221 away from the interface adapter board 323 .
本实施例中,图像传感器222既可以是一般的感光传感器,也可以是高精度和高分辨率的感光传感器。In this embodiment, the image sensor 222 can be a general photosensor or a photosensor with high precision and high resolution.
当工业相机100工作时,处理模块320和传感器模块220发热,散热通道122内不断有冷却液通过,由于水冷散热件121与处理模块320以及传感器模块220的位置对应,散热通道122内通过的冷却液可与处理模块320以及传感器模块220进行热交换,实现对处理模块320以及传感器模块220中的发热器件的散热。例如,对接口转接板323上的电压转换器、主控板321上的功率器件、图像传感器222等进行散热。When the industrial camera 100 is working, the processing module 320 and the sensor module 220 generate heat, and coolant continuously flows through the heat dissipation channel 122. Since the water-cooled heat sink 121 corresponds to the position of the processing module 320 and the sensor module 220, the coolant passing through the heat dissipation channel 122 can perform heat exchange with the processing module 320 and the sensor module 220, thereby achieving heat dissipation of the heat generating components in the processing module 320 and the sensor module 220. For example, the voltage converter on the interface adapter board 323, the power device on the main control board 321, and the image sensor 222 are cooled.
另外,处理模块320和传感器模块220分别设置在相对的两个第一侧壁101a上,处理模块320和传感器模块220产生的热量则对应于处理模块320以及传感器模块220的水冷散热件121,可解决风冷散热技术带来的图像传感器222振动、散热效率低的问题,提升成像品质。In addition, the processing module 320 and the sensor module 220 are respectively arranged on two opposite first side walls 101a, and the heat generated by the processing module 320 and the sensor module 220 corresponds to the water-cooled heat sink 121 of the processing module 320 and the sensor module 220, which can solve the problems of vibration and low heat dissipation efficiency of the image sensor 222 caused by air cooling technology and improve imaging quality.
在一些高要求的应用场景,例如,图像传感器222采用高精度和高分辨率的感光传感器时,其出图质量与温度有较大关系,温度越高,图像噪点越多,成像质量越差,而应用本实施例,水冷散热件121内的冷却液可将处理模块320以及传感器模块220上产生的热量及时带走,机壳101可将处理模块320以及传感器模块220上产生的热量散出,散热效率高,同时解决了由于温度高而导致的成像品质差的问题,进一步提升了成像品质,可见,本申请的应用场景十分广泛。In some high-demand application scenarios, for example, when the image sensor 222 adopts a high-precision and high-resolution photosensitive sensor, the image quality is closely related to the temperature. The higher the temperature, the more image noise there is and the worse the image quality. By applying this embodiment, the coolant in the water-cooled heat sink 121 can take away the heat generated by the processing module 320 and the sensor module 220 in time, and the housing 101 can dissipate the heat generated by the processing module 320 and the sensor module 220. The heat dissipation efficiency is high, and at the same time, the problem of poor imaging quality caused by high temperature is solved, and the imaging quality is further improved. It can be seen that the application scenarios of this application are very wide.
在本实施例中,如图8至图10所示,水冷散热件121位于机壳101内,水冷散热件121平行分布于处理模块320和传感器模块220之间,水冷散热件121的边缘固定在机壳101的沿第二方向Y分布的第二侧壁101b上,水冷散热件121与处理模块320以及传感器模块220相接触。In this embodiment, as shown in Figures 8 to 10, the water-cooled heat sink 121 is located in the housing 101, and the water-cooled heat sink 121 is distributed in parallel between the processing module 320 and the sensor module 220. The edge of the water-cooled heat sink 121 is fixed on the second side wall 101b of the housing 101 distributed along the second direction Y, and the water-cooled heat sink 121 is in contact with the processing module 320 and the sensor module 220.
具体地,接口转接板323安装在机壳101内的第一侧壁101a上,主控板321安装在接口转接板323上,控制板221安装在机壳101内的另一第一侧壁101a上。图像传感器222安装在控制板221的背离接口转接板323的一侧,水冷散热件121平行分布于主控板321和控制板221之间,主控板321可与水冷散热件121相接触,图像传感器222可与水冷散热件121相接触。这样,处理模块320与水冷散热件121之间进行热交换的主要途径包括:接口转接板323→接口转接板323所在的第一侧壁101a→第二侧壁101b→水冷散热件121→冷却液带走,主控板321→水冷散热件121→冷却液带走。Specifically, the interface adapter board 323 is mounted on the first side wall 101a in the housing 101, the main control board 321 is mounted on the interface adapter board 323, and the control board 221 is mounted on the other first side wall 101a in the housing 101. The image sensor 222 is mounted on the side of the control board 221 away from the interface adapter board 323, and the water-cooled heat sink 121 is distributed in parallel between the main control board 321 and the control board 221. The main control board 321 can contact the water-cooled heat sink 121, and the image sensor 222 can contact the water-cooled heat sink 121. In this way, the main path for heat exchange between the processing module 320 and the water-cooled heat sink 121 includes: interface adapter board 323 → first side wall 101a where the interface adapter board 323 is located → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, main control board 321 → water-cooled heat sink 121 → coolant is taken away.
传感器模块220与水冷散热件121之间进行热交换的主要途径包括:图像传感器222→水冷散热件121→冷却液带走。相较于风冷散热技术,利用水冷散热件121的散热通道122内通过的冷却液与处理模块320、传感器模块220热交换进行散热,可解决风冷散热技术带来的图像传感器222振动问题,而且冷却液可将处理模块320、传感器模块220的热量及时带走,散热效率高,进而提升工业相机100的成像品质。另外,水冷散热件121设置在机壳101内,可不改变机壳101的整体结构和外形,满足工业相机100小型化设计的需求。The main ways of heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 → water-cooled heat sink 121 → coolant takes away. Compared with air-cooled heat dissipation technology, the coolant passing through the heat dissipation channel 122 of the water-cooled heat sink 121 is used to heat the processing module 320 and the sensor module 220 through heat exchange, which can solve the vibration problem of the image sensor 222 caused by air-cooled heat dissipation technology. In addition, the coolant can take away the heat of the processing module 320 and the sensor module 220 in time, and the heat dissipation efficiency is high, thereby improving the imaging quality of the industrial camera 100. In addition, the water-cooled heat sink 121 is set in the housing 101, and the overall structure and appearance of the housing 101 can be maintained without changing, meeting the requirements of the miniaturized design of the industrial camera 100.
在一些实施例中,处理模块320与传感器模块220分别与第三壳体310和第二壳体210之间均填充导热材料。具体地,导热材料可填充在处理模块320的接口转接板323和机壳101之间的间隙,导热材料可填充在传感器模块220的控制板221和机壳101之间的间隙。使得处理模块320和传感器模块220上的热量可有效导至机壳101外部,再通过水冷散热件121带走热量,也可通过外壳10直接散至外界,增加导热路径,提高热传递效率,进而提高散热效率。In some embodiments, the processing module 320 and the sensor module 220 are filled with heat-conducting materials between the third housing 310 and the second housing 210, respectively. Specifically, the heat-conducting material can be filled in the gap between the interface adapter board 323 of the processing module 320 and the housing 101, and the heat-conducting material can be filled in the gap between the control board 221 of the sensor module 220 and the housing 101. The heat on the processing module 320 and the sensor module 220 can be effectively conducted to the outside of the housing 101, and then taken away by the water-cooled heat sink 121, or directly dissipated to the outside through the housing 10, thereby increasing the heat conduction path, improving the heat transfer efficiency, and thus improving the heat dissipation efficiency.
在一些实施例中,基座131和处理模块320的主控板321之间可填充导热材料,在凸 台132与传感器模块220的图像传感器222之间填充导热材料,控制板221上可开设开孔223,导热材料填充在开孔223内。这样,主控板321上产生的热量可通过导热材料快速传导至导热件130,再通过导热件130、第二侧壁101b传至水冷散热件121,图像传感器222上产生的热量可通过导热材料快速传导至导热件130,再通过导热件130、第二侧壁101b传导至水冷散热件121,提高热传递效率,进而提高散热效率。另外,导热材料可避免导热件130与图像传感器222之间的硬接触,起到保护图像传感器222作用。In some embodiments, a heat conductive material may be filled between the base 131 and the main control board 321 of the processing module 320. The heat-conducting material is filled between the stage 132 and the image sensor 222 of the sensor module 220, and the opening 223 may be provided on the control board 221, and the heat-conducting material is filled in the opening 223. In this way, the heat generated on the main control board 321 can be quickly transferred to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooling heat sink 121 through the heat-conducting member 130 and the second side wall 101b. The heat generated on the image sensor 222 can be quickly transferred to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooling heat sink 121 through the heat-conducting member 130 and the second side wall 101b, thereby improving the heat transfer efficiency and thus improving the heat dissipation efficiency. In addition, the heat-conducting material can avoid hard contact between the heat-conducting member 130 and the image sensor 222, thereby protecting the image sensor 222.
在一些实施例中,导热材料可为导热界面材料,例如,导热硅胶或导热凝胶等,本申请不做限制。In some embodiments, the thermally conductive material may be a thermally conductive interface material, such as thermally conductive silica gel or thermally conductive gel, etc., which is not limited in the present application.
与前述实施例相似,如图8~图10所示,本实施例中业相机100还包括导热件130。导热件130位于水冷散热件121与传感器模块220之间,导热件130的第一端130a连接于水冷散热件121,导热件130的第二端130b与传感器模块220上的图像传感器222接触。Similar to the above-mentioned embodiment, as shown in FIGS. 8 to 10 , the industrial camera 100 in this embodiment further includes a heat conductive member 130. The heat conductive member 130 is located between the water-cooled heat sink 121 and the sensor module 220, the first end 130a of the heat conductive member 130 is connected to the water-cooled heat sink 121, and the second end 130b of the heat conductive member 130 is in contact with the image sensor 222 on the sensor module 220.
这样,传感器模块220与水冷散热件121之间进行热交换的主要途径包括:图像传感器222→导热件130→水冷散热件121→冷却液带走,可提高图像传感器222的热量传导至水冷散热件121的速率,改善图像传感器222的散热效率,减少噪点,提升成像品质。In this way, the main pathways for heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 → heat conductor 130 → water-cooled heat sink 121 → coolant carries away, which can increase the rate at which heat from the image sensor 222 is transferred to the water-cooled heat sink 121, improve the heat dissipation efficiency of the image sensor 222, reduce noise, and enhance imaging quality.
具体地,导热件130的结构可以参见前述,这里不再重复。Specifically, the structure of the heat conducting member 130 can be referred to above and will not be repeated here.
图11~图13示出了第一种工业相机的第三种具体实施例的结构。11 to 13 show the structure of a third specific embodiment of the first industrial camera.
与上述图8~图10所示实施例不同,水冷散热件121不局限于设置在第一壳体110的内部,图11~图13所示工业相机中,水冷散热件121可以设置在机壳101的外部。Different from the embodiments shown in FIGS. 8 to 10 , the water-cooling heat sink 121 is not limited to being disposed inside the first housing 110 . In the industrial cameras shown in FIGS. 11 to 13 , the water-cooling heat sink 121 may be disposed outside the housing 101 .
当水冷散热件121位于机壳101的外部时,水冷散热件121与第一框体112的侧壁相贴,并固定在第一框体112的侧壁上。本申请实施例中,机壳101采用分体结构,可方便工业相机100的组装。When the water cooling heat sink 121 is located outside the housing 101, the water cooling heat sink 121 is attached to and fixed on the side wall of the first frame 112. In the embodiment of the present application, the housing 101 adopts a split structure, which can facilitate the assembly of the industrial camera 100.
具体的,在本申请的一些实施例中,如图11至图13所示,水冷散热模组10还包括可拆卸地安装在机壳101外部的水冷散热件121,水冷散热件121在机壳101沿第二方向Y分布的第二侧壁101b,第二方向Y为第一侧10a指向第二侧10b的方向。具体地,接口转接板323安装在机壳101内的第一侧壁101a上,主控板321安装在接口转接板323上,控制板221安装在机壳101内的另一第一侧壁101a上,图像传感器222安装在控制板221的背离接口转接板323的一侧,接口转接板323上具有多个接口,机壳101上的安装接口转接板323的侧壁上开设多个开口,接口通过开口伸出机壳101的外部,传感器模块220一般与镜头组件配合,镜头组件一般安装在传感器模块220所在的第一侧壁101a的外部,水冷散热件121固定在机壳101的沿第二方向Y分布的第二侧壁101b,第二方向Y可与第一方向X相互垂直。Specifically, in some embodiments of the present application, as shown in Figures 11 to 13, the water-cooled heat dissipation module 10 also includes a water-cooled heat sink 121 that is detachably mounted on the outside of the casing 101, and the water-cooled heat sink 121 is distributed on the second side wall 101b of the casing 101 along the second direction Y, and the second direction Y is the direction from the first side 10a to the second side 10b. Specifically, the interface adapter board 323 is installed on the first side wall 101a in the casing 101, the main control board 321 is installed on the interface adapter board 323, the control board 221 is installed on the other first side wall 101a in the casing 101, the image sensor 222 is installed on the side of the control board 221 away from the interface adapter board 323, the interface adapter board 323 has multiple interfaces, and multiple openings are opened on the side wall of the casing 101 on which the interface adapter board 323 is installed, and the interfaces extend out of the casing 101 through the openings. The sensor module 220 is generally coordinated with the lens assembly, and the lens assembly is generally installed on the outside of the first side wall 101a where the sensor module 220 is located. The water-cooled heat sink 121 is fixed to the second side wall 101b of the casing 101 distributed along the second direction Y, and the second direction Y can be perpendicular to the first direction X.
处理模块320与水冷散热件121之间进行热交换的主要途径包括:接口转接板323→接口转接板323所在的第一侧壁101a→第二侧壁101b→水冷散热件121→冷却液带走,主控板321→第二侧壁101b→水冷散热件121→冷却液带走;传感器模块220与水冷散热件121之间进行热交换的主要途径包括:图像传感器222→控制板221所在的第一侧壁101a→第二侧壁101b→水冷散热件121→冷却液带走,图像传感器222→控制板221→第二侧壁101b→水冷散热件121-冷却液带走,尽可能地增加水冷散热件121与处理模块320和传感器模块220之间的热交换途径,解决风冷散热技术带来的图像传感器222振动问题,提高散热效率,进而提升工业相机100的成像品质。另外,水冷散热件121设置在机壳101的外部,无需改动相机内部结构,安装方便。The main paths for heat exchange between the processing module 320 and the water-cooled heat sink 121 include: interface adapter board 323 → first side wall 101a where the interface adapter board 323 is located → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, main control board 321 → second side wall 101b → water-cooled heat sink 121 → coolant is taken away; the main paths for heat exchange between the sensor module 220 and the water-cooled heat sink 121 include: image sensor 222 → first side wall 101a where the control board 221 is located → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, image sensor 222 → control board 221 → second side wall 101b → water-cooled heat sink 121 - coolant is taken away, and the heat exchange paths between the water-cooled heat sink 121 and the processing module 320 and the sensor module 220 are increased as much as possible to solve the vibration problem of the image sensor 222 caused by the air-cooled heat dissipation technology, improve the heat dissipation efficiency, and thus improve the imaging quality of the industrial camera 100. In addition, the water-cooling heat sink 121 is disposed outside the housing 101 , and there is no need to modify the internal structure of the camera, which is convenient for installation.
在本申请的一些实施例中,如图13所示,水冷散热件121位于机壳101的外部,并固定在机壳101的第二侧壁101b时,工业相机100还可以包括导热件130。导热件130位于处理模块320与传感器模块220之间,导热件130的第一端130a的外周缘固定在机壳 101的第二侧壁101b上,导热件130的第一端130a可与处理模块320接触,导热件130的第二端130b与传感器模块220上的图像传感器222接触。具体地,导热件130的结构可以参见前述,这里不再重复。In some embodiments of the present application, as shown in FIG. 13 , when the water-cooled heat sink 121 is located outside the housing 101 and fixed to the second side wall 101b of the housing 101, the industrial camera 100 may further include a heat conductor 130. The heat conductor 130 is located between the processing module 320 and the sensor module 220, and the outer periphery of the first end 130a of the heat conductor 130 is fixed to the housing. On the second side wall 101b of the device 101, the first end 130a of the heat conductive member 130 can contact the processing module 320, and the second end 130b of the heat conductive member 130 can contact the image sensor 222 on the sensor module 220. Specifically, the structure of the heat conductive member 130 can refer to the above, which will not be repeated here.
这样,处理模块320与水冷散热件121之间进行热交换的主要途径包括:接口转接板323→接口转接板323所在的第一侧壁101a→第二侧壁101b→水冷散热件121→冷却液带走,主控板321→导热件130→第二侧壁101b→水冷散热件121→冷却液带走,主控板321→第二侧壁101b→水冷散热件121→冷却液带走,传感器模块220与水冷散热件121之间进行热交换的主要途径包括:图像传感器222→导热件130→第二侧壁101b→水冷散热件121-冷却液带走,图像传感器222→控制板221所在的第一侧壁101a→第二侧壁101b→水冷散热件121→冷却液带走,图像传感器222→控制板221→第二侧壁101b→水冷散热件121-冷却液带走,增加水冷散热件121与处理模块320以及传感器模块220之间的热交换途径,提高散热效率,提升成像品质。In this way, the main paths for heat exchange between the processing module 320 and the water-cooled heat sink 121 include: interface adapter board 323 → first side wall 101a where the interface adapter board 323 is located → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, main control board 321 → heat conductor 130 → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, main control board 321 → second side wall 101b → water-cooled heat sink 121 → coolant is taken away, and the main paths for heat exchange between the sensor module 220 and the water-cooled heat sink 121 are as follows: The method comprises: image sensor 222 → heat conductor 130 → second side wall 101b → water-cooled heat sink 121 - the cooling liquid is carried away; image sensor 222 → first side wall 101a where control board 221 is located → second side wall 101b → water-cooled heat sink 121 → the cooling liquid is carried away; image sensor 222 → control board 221 → second side wall 101b → water-cooled heat sink 121 - the cooling liquid is carried away, thereby increasing the heat exchange path between the water-cooled heat sink 121 and the processing module 320 and the sensor module 220, improving the heat dissipation efficiency and enhancing the imaging quality.
与前述实施例相似,本实施例中处理模块320与传感器模块220分别与第三壳体310和第二壳体210之间均可以填充导热材料。具体请参见前述,这里不再重复。这样,主控板321上产生的热量可通过导热材料快速传导至导热件130,再通过导热件130、第二侧壁101b传至水冷散热件121,图像传感器222上产生的热量可通过导热材料快速传导至导热件130,再通过导热件130、第二侧壁101b传导至水冷散热件121,提高热传递效率,进而提高散热效率。另外,导热材料可避免导热件130与图像传感器222之间的硬接触,起到保护图像传感器222作用。Similar to the aforementioned embodiment, in this embodiment, heat-conducting materials can be filled between the processing module 320 and the sensor module 220 and the third shell 310 and the second shell 210, respectively. Please refer to the aforementioned for details, which will not be repeated here. In this way, the heat generated on the main control board 321 can be quickly conducted to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooled heat sink 121 through the heat-conducting member 130 and the second side wall 101b. The heat generated on the image sensor 222 can be quickly conducted to the heat-conducting member 130 through the heat-conducting material, and then transferred to the water-cooled heat sink 121 through the heat-conducting member 130 and the second side wall 101b, thereby improving the heat transfer efficiency and thus improving the heat dissipation efficiency. In addition, the heat-conducting material can avoid hard contact between the heat-conducting member 130 and the image sensor 222, thereby protecting the image sensor 222.
在一些实施例中,导热材料可为导热界面材料,例如,导热硅胶或导热凝胶等,本申请不做限制。In some embodiments, the thermally conductive material may be a thermally conductive interface material, such as thermally conductive silica gel or thermally conductive gel, etc., which is not limited in the present application.
在一些实施例中,导热件130可采用金属材质制成,例如铝材质,也可为铜材质。当导热件130与水冷散热件121连接时,导热件130与水冷散热件121可为分体设置,也可为一体设置,本申请不做限制。In some embodiments, the heat conducting member 130 may be made of metal, such as aluminum, or copper. When the heat conducting member 130 is connected to the water cooling member 121, the heat conducting member 130 and the water cooling member 121 may be separately or integrally arranged, and this application does not limit this.
图14~图16示出了本申请实施例中水冷散热件,也称散热板的结构。14 to 16 show the structure of a water-cooled heat sink, also called a heat sink, in an embodiment of the present application.
在本申请的一些实施例中,如图14至图16所示,水冷散热件121包括第一基体121a以及设置在第一基体121a上的第一盖板121b,第一基体121a上形成散热槽121c,散热槽121c与第一盖板121b围成散热通道122。第一盖板121b和第一基体121a可通过焊接方式密封接合,冷却液可为水,第一盖板121b和第一基体121a之间密封接合,可避免漏水影响工业相机100的使用。In some embodiments of the present application, as shown in FIGS. 14 to 16 , the water-cooled heat sink 121 includes a first base 121a and a first cover plate 121b disposed on the first base 121a, a heat dissipation groove 121c is formed on the first base 121a, and the heat dissipation groove 121c and the first cover plate 121b form a heat dissipation channel 122. The first cover plate 121b and the first base 121a can be sealed and joined by welding, the coolant can be water, and the first cover plate 121b and the first base 121a are sealed and joined to prevent water leakage from affecting the use of the industrial camera 100.
在本申请的一些实施例中,如图14所示,散热槽121c可呈蛇形槽结构,具体地,散热槽121c包括沿第三方向Z平行分布的多个第一槽体126,沿第四方向W平行分布的多个第二槽体127,每一第二槽体127连接在相邻的两个第一槽体126的首尾之间,第三方向Z与第四方向W相交。水冷散热件121可采用矩形结构,第三方向Z可为水冷散热件121的长度方向,第四方向W可为水冷散热件121的宽度方向。散热槽121c呈蛇形槽结构,可增加散热通道122的长度和曲折程度,增大散热面,提高散热效率。In some embodiments of the present application, as shown in FIG. 14 , the heat dissipation slot 121c may be a serpentine slot structure. Specifically, the heat dissipation slot 121c includes a plurality of first slot bodies 126 distributed in parallel along the third direction Z, and a plurality of second slot bodies 127 distributed in parallel along the fourth direction W. Each second slot body 127 is connected between the head and tail of two adjacent first slot bodies 126, and the third direction Z intersects with the fourth direction W. The water-cooled heat sink 121 may adopt a rectangular structure, the third direction Z may be the length direction of the water-cooled heat sink 121, and the fourth direction W may be the width direction of the water-cooled heat sink 121. The heat dissipation slot 121c is a serpentine slot structure, which can increase the length and tortuosity of the heat dissipation channel 122, increase the heat dissipation surface, and improve the heat dissipation efficiency.
在本申请的一些实施例中,如图15和图16所示,散热槽121c可为沿第三方向Z平行分布且沿第四方向W延伸的多个第一槽体126,或者,为沿第四方向W平行分布且沿第三方向Z延伸的多个第二槽体127。具体地,第一槽体126和第二槽体127可为直线型槽体,也可为弧线型槽体。其中,第三方向Z和第四方向W可以理解为水冷散热件121的长边方向和短边方向。In some embodiments of the present application, as shown in FIG. 15 and FIG. 16 , the heat dissipation slots 121c may be a plurality of first slot bodies 126 distributed in parallel along the third direction Z and extending along the fourth direction W, or a plurality of second slot bodies 127 distributed in parallel along the fourth direction W and extending along the third direction Z. Specifically, the first slot bodies 126 and the second slot bodies 127 may be linear slot bodies or arc-shaped slot bodies. The third direction Z and the fourth direction W may be understood as the long side direction and the short side direction of the water-cooled heat sink 121.
在本申请的一些实施例中,第一槽体126和第二槽体127内形成有微流道129。具体地,在第一槽体126和第二槽体127的槽底均设置多个隔水板128,相邻两个隔水板128 之间形成微流道129,每一第一槽体126或第二槽体127内的多个微流道129之间并行分布或串行分布。这样,可在有限体积的水冷散热件121上,增大冷却液的散热面,大大提高散热效率,并有利于工业相机100的小型化设计。In some embodiments of the present application, microchannels 129 are formed in the first trough body 126 and the second trough body 127. Specifically, a plurality of baffles 128 are disposed at the bottom of each of the first trough body 126 and the second trough body 127. A microchannel 129 is formed between the first and second grooves 126 and 127, and the microchannels 129 in each first groove 126 or second groove 127 are arranged in parallel or in series. In this way, the heat dissipation surface of the coolant can be increased on the water-cooled heat sink 121 with a limited volume, the heat dissipation efficiency is greatly improved, and the miniaturization design of the industrial camera 100 is facilitated.
在本申请的一些实施例中,如图8和图11所示,水冷散热件121上设置有进液端123和出液端124,进液端123和出液端124的一端均与散热通道122连通,进液端123和出液端124的另一端均位于机壳101的外部。具体地,当水冷散热件121位于机壳101内时,进液端123和出液端124的另一端可伸出机壳101的外部,从而可方便进液端123和出液端124分别与外部管路的连接,通过外部管路可方便地向散热通道122内通入冷却液,将换热后的冷却液及时排出,提高散热效率。In some embodiments of the present application, as shown in FIG8 and FIG11, a liquid inlet 123 and a liquid outlet 124 are provided on the water-cooled heat sink 121, one end of the liquid inlet 123 and the liquid outlet 124 are both connected to the heat dissipation channel 122, and the other ends of the liquid inlet 123 and the liquid outlet 124 are both located outside the housing 101. Specifically, when the water-cooled heat sink 121 is located inside the housing 101, the other ends of the liquid inlet 123 and the liquid outlet 124 can extend outside the housing 101, so that the liquid inlet 123 and the liquid outlet 124 can be conveniently connected to the external pipelines, and the cooling liquid can be conveniently introduced into the heat dissipation channel 122 through the external pipeline, and the cooling liquid after heat exchange can be discharged in time, thereby improving the heat dissipation efficiency.
在一些实施例中,进液端123和出液端124可与带有循环泵和冷排的外部管路连接,循环泵驱动冷却液在散热通道122和外部管路内循环流动,冷却液在散热通道122内换热后进入外部管路,在外部管路中经冷排降温后再进入散热通道122内,从而可向散热通道122循环通入冷却液,提高散热效率。In some embodiments, the liquid inlet 123 and the liquid outlet 124 can be connected to an external pipeline with a circulation pump and a radiator. The circulation pump drives the coolant to circulate in the heat dissipation channel 122 and the external pipeline. The coolant enters the external pipeline after heat exchange in the heat dissipation channel 122, and then enters the heat dissipation channel 122 after being cooled by the radiator in the external pipeline. In this way, the coolant can be circulated into the heat dissipation channel 122 to improve the heat dissipation efficiency.
在本申请的一些实施例中,如图14所示,在水冷散热件121的第三侧壁125上开设与所述散热通道122连通的进液口1251和出液口1252,进液口1251与进液端123对应连通,出液口1252与出液端124对应连通。In some embodiments of the present application, as shown in Figure 14, a liquid inlet 1251 and a liquid outlet 1252 connected to the heat dissipation channel 122 are opened on the third side wall 125 of the water-cooled heat sink 121, and the liquid inlet 1251 is correspondingly connected to the liquid inlet end 123, and the liquid outlet 1252 is correspondingly connected to the liquid outlet end 124.
在本申请的一些实施例中,如图14所示,进液端123和出液端124均包括设置在水冷散热件121上并与散热通道122连通的连接管1202,以及与连接管1202连接的接头1201,连接管1202可焊接连接在第三侧壁125的与进液端123或出液端124对应的位置,接头1201可螺纹配合或卡扣配合于连接管1202上,接头1201可位于机壳101的外部,接头可为水管接头,也可为气泵接头,本申请不做限制。In some embodiments of the present application, as shown in Figure 14, the liquid inlet end 123 and the liquid outlet end 124 both include a connecting pipe 1202 arranged on the water-cooled heat sink 121 and connected to the heat dissipation channel 122, and a joint 1201 connected to the connecting pipe 1202. The connecting pipe 1202 can be welded to a position of the third side wall 125 corresponding to the liquid inlet end 123 or the liquid outlet end 124. The joint 1201 can be threadedly fitted or snap-fitted to the connecting pipe 1202. The joint 1201 can be located on the outside of the housing 101. The joint can be a water pipe joint or an air pump joint, and the present application does not impose any restrictions.
然后,对第二种工业相机,即包含可拆卸的其他散热模组、摄像模组20以及处理模组30的工业相机进行详细说明。Then, the second type of industrial camera, that is, the industrial camera including other detachable heat dissipation modules, the camera module 20 and the processing module 30 is described in detail.
具体的,图17~图18示出了第二种工业相机的结构,具体为翅片散热组件121d替换了水冷散热件121的实施例。Specifically, FIG. 17 and FIG. 18 show the structure of a second industrial camera, which is specifically an embodiment in which a fin heat sink assembly 121d replaces a water-cooled heat sink 121.
在本申请的一些实施例中,如图17和图18所示,工业相机100还包括位于第一壳体110外部的翅片散热组件121d,翅片散热组件121d可拆卸地设置在第一壳体110的除设有开口111的侧壁以外的一侧壁上。这样,可方便翅片散热组件121d和水冷散热件121之间的替换,或者将翅片散热组件121d与水冷散热件121配合使用,操作简单方便,提高工业相机100的结构灵活性,扩大了工业相机100的受众群体和应用场景。摄像模组20和处理模组30上产生的热量可传导至第一壳体110上,通过在第一壳体110的外壁上设置翅片散热组件121d,可增加第一壳体110的散热面,提高散热效率,进而提升工业相机100的成像品质。In some embodiments of the present application, as shown in FIG. 17 and FIG. 18 , the industrial camera 100 further includes a fin heat dissipation assembly 121d located outside the first housing 110, and the fin heat dissipation assembly 121d is detachably disposed on a side wall of the first housing 110 other than the side wall provided with the opening 111. In this way, the fin heat dissipation assembly 121d and the water-cooled heat sink 121 can be easily replaced, or the fin heat dissipation assembly 121d and the water-cooled heat sink 121 can be used together, which is simple and convenient to operate, improves the structural flexibility of the industrial camera 100, and expands the audience group and application scenarios of the industrial camera 100. The heat generated by the camera module 20 and the processing module 30 can be conducted to the first housing 110. By arranging the fin heat dissipation assembly 121d on the outer wall of the first housing 110, the heat dissipation surface of the first housing 110 can be increased, the heat dissipation efficiency can be improved, and the imaging quality of the industrial camera 100 can be improved.
在本申请的一些实施例中,如图17、图18所示,翅片散热组件121d还包括翅片1211和导热板1212,导热板1212可拆卸安装在第一壳体110的除设有开口111的侧壁以外的一侧壁上,多个翅片1211并列排布地设置在导热板1212,翅片1211可为矩形板。这样,摄像模组20和处理模组30上产生的热量可传导至第一壳体110上,通过在第一壳体110的外壁上设置翅片1211,可增加第一壳体110的散热面,提高散热效率,进而提升工业相机100的成像品质。In some embodiments of the present application, as shown in FIG. 17 and FIG. 18 , the fin heat dissipation assembly 121d further includes a fin 1211 and a heat conducting plate 1212. The heat conducting plate 1212 is detachably mounted on a side wall of the first housing 110 other than the side wall provided with the opening 111. A plurality of fins 1211 are arranged in parallel on the heat conducting plate 1212. The fins 1211 may be rectangular plates. In this way, the heat generated by the camera module 20 and the processing module 30 may be conducted to the first housing 110. By providing the fins 1211 on the outer wall of the first housing 110, the heat dissipation surface of the first housing 110 may be increased, the heat dissipation efficiency may be improved, and the imaging quality of the industrial camera 100 may be improved.
具体地,导热板1212可通过螺栓固定在第一壳体110的外壁上,由此可方便翅片散热组件121d的拆装,使得工业相机100的结构更加灵活。Specifically, the heat conducting plate 1212 can be fixed to the outer wall of the first housing 110 by bolts, thereby facilitating the disassembly and assembly of the fin heat dissipation assembly 121d, making the structure of the industrial camera 100 more flexible.
最后,对第三种工业相机,即包含了可拆卸的水冷散热模组10、可拆卸的其他散热模组、摄像模组20以及处理模组30的工业相机进行说明。 Finally, the third type of industrial camera, namely an industrial camera including a detachable water-cooling heat dissipation module 10, a detachable other heat dissipation module, a camera module 20 and a processing module 30, is described.
在一种具体的实施例中,其他散热模组可以是翅片散热组件121d。例如:可以在图1所示的工业相机的两个侧面设置翅片散热组件121d。参见图19,图19为本申请一些实施例提供的第三种工业相机的结构简化示意图。如图19所示,该工业相机包括:可拆卸的水冷散热模组10、摄像模组20、处理模组(图中被摄像模组20遮挡),以及翅片散热组件121d。其中,可拆卸的水冷散热模组10设置在摄像模组20和处理模组之间,具体的连接方式可以与图1相同。两个翅片散热组件121d可以通过第二壳体210和第一壳体110侧面上的第二安装孔50分别安装在侧面。In a specific embodiment, the other heat dissipation module may be a fin heat dissipation assembly 121d. For example, a fin heat dissipation assembly 121d may be provided on both sides of the industrial camera shown in FIG1 . Referring to FIG19 , FIG19 is a simplified schematic diagram of the structure of a third industrial camera provided in some embodiments of the present application. As shown in FIG19 , the industrial camera includes: a detachable water-cooled heat dissipation module 10, a camera module 20, a processing module (blocked by the camera module 20 in the figure), and a fin heat dissipation assembly 121d. Among them, the detachable water-cooled heat dissipation module 10 is provided between the camera module 20 and the processing module, and the specific connection method may be the same as that in FIG1 . The two fin heat dissipation assemblies 121d may be respectively installed on the side through the second mounting holes 50 on the sides of the second shell 210 and the first shell 110 .
图19所示的工业相机即可以通过水冷散热模组10进行散热,又可以通过翅片散热组件121d进行散热,进一步提高了散热性能。The industrial camera shown in FIG. 19 can dissipate heat through the water-cooling heat dissipation module 10 and can also dissipate heat through the fin heat dissipation component 121d, thereby further improving the heat dissipation performance.
以上所述仅为本申请的较佳实施例,并不用以限制本申请,凡在本申请的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本申请保护的范围之内。 The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.

Claims (18)

  1. 一种工业相机(100),其特征在于,包括:An industrial camera (100), characterized by comprising:
    摄像模组(20);Camera module (20);
    处理模组(30);Processing module (30);
    可拆卸连接在所述摄像模组(20)和处理模组(30)上的水冷散热模组(10);A water cooling module (10) detachably connected to the camera module (20) and the processing module (30);
    所述摄像模组(20)位于所述水冷散热模组(10)的第一侧(10a),所处理模组(30)位于所述水冷散热模组(10)的第二侧(10b),所述第二侧(10b)与所述第一侧(10a)相对,所述水冷散热模组(10)用于对所述摄像模组(20)和所述处理模组(30)进行散热。The camera module (20) is located on a first side (10a) of the water-cooling heat dissipation module (10), and the processing module (30) is located on a second side (10b) of the water-cooling heat dissipation module (10), wherein the second side (10b) is opposite to the first side (10a), and the water-cooling heat dissipation module (10) is used to dissipate heat for the camera module (20) and the processing module (30).
  2. 根据权利要求1所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 1, characterized in that
    所述水冷散热模组(10)包括第一壳体(110),所述第一壳体(110)的位于所述第一侧(10a)和所述第二侧(10b)的两侧壁上均设有开口(111);The water-cooling heat dissipation module (10) comprises a first shell (110), and openings (111) are provided on both side walls of the first shell (110) located on the first side (10a) and the second side (10b);
    所述摄像模组(20)包括第二壳体(210),所述第二壳体(210)位于第一侧(10a),所述第二壳体(210)的边缘通过紧固件与第一壳体(110)连接;The camera module (20) comprises a second shell (210), the second shell (210) is located on the first side (10a), and an edge of the second shell (210) is connected to the first shell (110) via a fastener;
    所述处理模组(30)包括第三壳体(310),所述第三壳体(310)位于第二侧(10b),所述第三壳体(310)的边缘通过紧固件与所述第一壳体(110)连接。The processing module (30) comprises a third shell (310), wherein the third shell (310) is located on the second side (10b), and an edge of the third shell (310) is connected to the first shell (110) via a fastener.
  3. 根据权利要求2所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 2, characterized in that
    所述水冷散热模组(10)还包括可拆卸地安装在所述第一壳体(110)内部的水冷散热件(121),所述水冷散热件(121)平行分布于所述摄像模组(20)和处理模组(30)之间,所述水冷散热件(121)具有供冷却液通过的散热通道(122)。The water-cooled heat dissipation module (10) further comprises a water-cooled heat dissipation element (121) detachably mounted inside the first shell (110), the water-cooled heat dissipation element (121) being distributed in parallel between the camera module (20) and the processing module (30), and the water-cooled heat dissipation element (121) having a heat dissipation channel (122) for cooling liquid to pass through.
  4. 根据权利要求3所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 3, characterized in that
    所述水冷散热件(121)还包括进液端(123)和出液端(124),所述进液端(123)和所述出液端(124)均与所述散热通道(122)连通,且所述进液端(123)和所述出液端(124)从所述第一壳体(110)的除设有所述开口(111)的侧壁以外的一侧壁伸出。The water-cooled heat sink (121) further comprises a liquid inlet end (123) and a liquid outlet end (124), wherein the liquid inlet end (123) and the liquid outlet end (124) are both connected to the heat dissipation channel (122), and the liquid inlet end (123) and the liquid outlet end (124) extend from a side wall of the first shell (110) other than the side wall where the opening (111) is provided.
  5. 根据权利要求2所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 2, characterized in that
    所述水冷散热模组(10)还包括可拆卸地安装在机壳(101)外部的水冷散热件(121),所述水冷散热件(121)在所述工业相机(100)沿第二方向(Y)分布的第二侧壁(101b),所述第二方向(Y)为所述第一侧(10a)指向所述第二侧(10b)的方向,其中机壳(101)包括第一壳体(110)、第二壳体(210)和第三壳体(310)。The water-cooling heat dissipation module (10) further comprises a water-cooling heat dissipation element (121) detachably mounted on the outside of the housing (101), wherein the water-cooling heat dissipation element (121) is disposed on a second side wall (101b) of the industrial camera (100) along a second direction (Y), wherein the second direction (Y) is a direction from the first side (10a) to the second side (10b), wherein the housing (101) comprises a first shell (110), a second shell (210) and a third shell (310).
  6. 根据权利要求3或5所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 3 or 5, characterized in that:
    所述水冷散热件(121)包括第一基体(121a)以及设置在所述第一基体(121a)上的第一盖板(121b),所述第一基体(121a)上形成散热槽(121c),所述散热槽(121c)与所述第一盖板(121b)围成所述散热通道(122)。The water-cooling heat sink (121) comprises a first base (121a) and a first cover plate (121b) arranged on the first base (121a); a heat dissipation groove (121c) is formed on the first base (121a); the heat dissipation groove (121c) and the first cover plate (121b) form the heat dissipation channel (122).
  7. 根据权利要求6所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 6, characterized in that
    所述散热槽(121c)包括沿第三方向(Z)平行分布的多个第一槽体(126),所述第三方向(Z)与所述沿第四方向(W)平行分布的多个第二槽体(127),每一第二槽体(127)连接在相邻的两个第一槽体(126)的首尾之间,所述第三方向(Z)与所述第四方向(W)相交。The heat dissipation slot (121c) comprises a plurality of first slot bodies (126) distributed in parallel along a third direction (Z), the third direction (Z) and the plurality of second slot bodies (127) distributed in parallel along a fourth direction (W), each second slot body (127) being connected between the head and tail of two adjacent first slot bodies (126), and the third direction (Z) intersects with the fourth direction (W).
  8. 根据权利要求6所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 6, characterized in that
    所述散热槽(121c)为沿第三方向(Z)平行分布的多个第一槽体(126),或者,为沿第四方向(W)平行分布的多个第二槽体(127)。The heat dissipation grooves (121c) are a plurality of first groove bodies (126) distributed in parallel along a third direction (Z), or a plurality of second groove bodies (127) distributed in parallel along a fourth direction (W).
  9. 根据权利要求7或8所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 7 or 8, characterized in that:
    在所述第一槽体(126)和所述第二槽体(127)的槽底均设置多个隔水板(128),相 邻两个所述隔水板(128)之间形成微流道(129),每一所述第一槽体(126)或所述第二槽体(127)内的多个微流道(129)之间并行分布或串行分布。A plurality of water blocking plates (128) are disposed at the bottom of the first tank body (126) and the second tank body (127). A microchannel (129) is formed between two adjacent baffles (128), and the multiple microchannels (129) in each of the first trough body (126) or the second trough body (127) are distributed in parallel or in series.
  10. 根据权利要求2所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 2, characterized in that
    所述工业相机(100)还包括位于所述第一壳体(110)外部的翅片散热组件(121a),所述翅片散热组件(121a)可拆卸地连接在所述第一壳体(110)的除设有所述开口(111)的侧壁以外的一侧壁上。The industrial camera (100) further comprises a fin heat dissipation assembly (121a) located outside the first housing (110), wherein the fin heat dissipation assembly (121a) is detachably connected to a side wall of the first housing (110) other than the side wall on which the opening (111) is provided.
  11. 根据权利要求10所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 10, characterized in that
    翅片散热组件(121a)包括翅片(1211)和导热板(1212),所述导热板(1212)可拆卸安装在所述第一壳体(110)的除设有所述开口(111)的侧壁以外的一侧壁上,多个所述翅片(1211)并列排布地设置在所述导热板(1212)。The fin heat dissipation assembly (121a) comprises a fin (1211) and a heat conducting plate (1212); the heat conducting plate (1212) is detachably mounted on a side wall of the first shell (110) other than a side wall provided with the opening (111); a plurality of the fins (1211) are arranged in parallel on the heat conducting plate (1212).
  12. 根据权利要求2至4以及10-11任一项所述的工业相机(100),其特征在于,The industrial camera (100) according to any one of claims 2 to 4 and 10 to 11, characterized in that:
    所述第一壳体(110)内的侧壁上设置四个连接块(140),所述四个连接块(140)呈矩形分布,所述连接块(140)的位于第一侧(10a)和第二侧(10b)的两表面上均设置第一安装孔(150),所述第二壳体(210)的边缘开设四个第一通孔(230),所述四个第一通孔(230)与所述四个连接块(140)的位置相应,所述紧固件穿过所述第一通孔(230)与位于所述第一侧(10a)的所述第一安装孔(150)配合,所述第三壳体(310)的边缘开设四个第二通孔(330),所述四个第二通孔(330)与所述四个连接块(140)的位置相应,所述紧固件穿过所述第二通孔(330)与位于所述第二侧(10b)的所述第一安装孔(150)配合。Four connecting blocks (140) are arranged on the side wall inside the first shell (110), and the four connecting blocks (140) are distributed in a rectangular shape. First mounting holes (150) are arranged on both surfaces of the connecting blocks (140) located on the first side (10a) and the second side (10b). Four first through holes (230) are provided on the edge of the second shell (210), and the four first through holes (230) correspond to the positions of the four connecting blocks (140). The fastener passes through the first through holes (230) and cooperates with the first mounting holes (150) located on the first side (10a). Four second through holes (330) are provided on the edge of the third shell (310), and the four second through holes (330) correspond to the positions of the four connecting blocks (140). The fastener passes through the second through holes (330) and cooperates with the first mounting holes (150) located on the second side (10b).
  13. 根据权利要求2至4任一项所述的工业相机(100),其特征在于,The industrial camera (100) according to any one of claims 2 to 4, characterized in that:
    所述第一壳体(110)的除设有所述开口(111)的侧壁以外的一侧壁上开设缺口(160),所述缺口(160)的内边缘形成台阶(170),在所述缺口(160)位置盖合一第二盖板(180),所述第二盖板(180)搭在所述台阶(170)上,所述第二盖板(180)通过紧固件连接于开设有所述缺口(160)的侧壁上。A notch (160) is provided on one side wall of the first shell (110) other than the side wall provided with the opening (111); an inner edge of the notch (160) forms a step (170); a second cover plate (180) is covered at the position of the notch (160); the second cover plate (180) rests on the step (170); and the second cover plate (180) is connected to the side wall provided with the notch (160) via a fastener.
  14. 根据权利要求3所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 3, characterized in that
    所述工业相机(100)还包括导热件(130),所述导热件(130)位于所述水冷散热件(121)和所述摄像模组(20)之间,所述导热件(130)的一端连接所述水冷散热件(121),所述导热件(130)的另一端与所述摄像模组(20)相接触。The industrial camera (100) further comprises a heat conductor (130), wherein the heat conductor (130) is located between the water-cooled heat sink (121) and the camera module (20), one end of the heat conductor (130) is connected to the water-cooled heat sink (121), and the other end of the heat conductor (130) is in contact with the camera module (20).
  15. 根据权利要求10所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 10, characterized in that
    所述工业相机(100)还包括导热件(130),所述导热件(130)的一端的周缘固定在第一壳体(110)内的侧壁上,所述导热件(130)的一端与所述处理模组(30)相接触,所述导热件(130)的另一端与所述摄像模组(20)相接触。The industrial camera (100) further comprises a heat conductor (130), wherein the periphery of one end of the heat conductor (130) is fixed to the side wall inside the first shell (110), one end of the heat conductor (130) is in contact with the processing module (30), and the other end of the heat conductor (130) is in contact with the camera module (20).
  16. 根据权利要求14或15所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 14 or 15, characterized in that
    所述导热件(130)包括基座(131)以及从基座(131)的中央区域朝向摄像模组(20)方向凸出的凸台(132)。The heat conducting member (130) comprises a base (131) and a boss (132) protruding from a central area of the base (131) toward the camera module (20).
  17. 根据权利要求2至4以及10至11任一项所述的工业相机(100),其特征在于,The industrial camera (100) according to any one of claims 2 to 4 and 10 to 11, characterized in that:
    所述第一壳体(110)的除设有所述开口(111)的侧壁以外的其他侧壁和所述第二壳体(210)的侧壁上均开设第二安装孔(50)。Second mounting holes (50) are provided on the side walls of the first shell (110) other than the side wall provided with the opening (111) and the side walls of the second shell (210).
  18. 根据权利要求2所述的工业相机(100),其特征在于,The industrial camera (100) according to claim 2, characterized in that
    所述处理模组(30)包括处理模块(320),所述摄像模组(20)包括传感器模块(220),所述处理模块(320)与所述传感器模块(220)分别与所述第三壳体(310)和所述第二壳体(210)之间均填充导热材料。 The processing module (30) includes a processing module (320), and the camera module (20) includes a sensor module (220). Heat-conducting materials are filled between the processing module (320) and the sensor module (220) and the third shell (310) and the second shell (210), respectively.
PCT/CN2023/118608 2022-09-30 2023-09-13 Industrial camera WO2024067099A1 (en)

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CN202222616857.9U CN218243693U (en) 2022-09-30 2022-09-30 Industrial camera
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