WO2024066081A1 - 模头装置、涂布设备及涂布方法 - Google Patents

模头装置、涂布设备及涂布方法 Download PDF

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Publication number
WO2024066081A1
WO2024066081A1 PCT/CN2022/140033 CN2022140033W WO2024066081A1 WO 2024066081 A1 WO2024066081 A1 WO 2024066081A1 CN 2022140033 W CN2022140033 W CN 2022140033W WO 2024066081 A1 WO2024066081 A1 WO 2024066081A1
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Prior art keywords
die head
support
material strip
coating
along
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PCT/CN2022/140033
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English (en)
French (fr)
Inventor
黄国鹏
杨太列
沈炳贤
蔡海生
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广东利元亨智能装备股份有限公司
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Publication of WO2024066081A1 publication Critical patent/WO2024066081A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to the field of coating technology, and in particular to a die head device, coating equipment and a coating method.
  • Coating is a method of coating a paste polymer, a molten polymer or a polymer melt on paper, cloth, or a plastic film to obtain a composite material (film).
  • a paste polymer a molten polymer or a polymer melt on paper, cloth, or a plastic film
  • it is necessary to coat the slurry on the current collector, and then send it into an oven for drying. Finally, the dried electrode is rolled up.
  • Traditional coating and drying devices used in electrode production are mostly single-sided coating devices, that is, after coating one side, it needs to be dried before coating the other side, and then dried again. This increases the number of oven sections, increases costs, and reduces production efficiency.
  • a double-layer coating device can generally be used to coat both sides of the electrode, and the coated electrodes on both sides can be dried at the same time.
  • the die with the discharge slit facing upward is difficult to install and maintain compared with the die with the discharge slit facing horizontally. It can be manifested as follows: the die with the discharge slit facing horizontally can be set on one side of the material belt, and the operating space is larger. There is a coated material belt above the die with the discharge slit facing upward, and part of the operating space is occupied by the material belt, resulting in partial restriction of the activities of the staff.
  • the discharge slit of the die is facing horizontally, after the cover plate of the die is opened along the slit, the material cavity opening of the die is When the die head is facing upward, the residual slurry in the die head cavity is not easy to drip and is easy to clean.
  • the die head with the discharge slit facing upward is partially opened, the die head cavity opening faces sideways, and the residual slurry in the die head cavity will flow out from the cavity opening.
  • the die head discharge slit is facing horizontally, more parts will be installed on the upper surface of the cover plate above the die head. These parts can be installed on the die head from top to bottom. When the die head discharge slit is facing upward, these parts are installed on the die head cover plate from the side in a horizontal direction. During the installation process, the parts need to be continuously supported, which is not easy to install.
  • the present invention provides a die head device, a coating equipment and a coating method to solve at least one of the above technical problems.
  • An embodiment of the present invention provides a die head device, which includes:
  • a first support wherein the first support is slidably connected to the frame along a first direction so as to be displaced along a width direction of the material strip;
  • the second support being slidably connected to the first support along a second direction so as to be displaced in a thickness direction of the material strip, and the second support being rotatably connected to the first support;
  • a first die head is installed on the second support.
  • the second direction is perpendicular to the first direction, specifically, the first direction is horizontally distributed, and the second direction is vertically distributed.
  • the die head device further comprises a first lifting drive member, the first lifting drive member is mounted on the first support, and the first lifting drive member is drivingly connected to the second support;
  • the first lifting driving member is used to drive the second support to approach or move away from the frame along a second direction.
  • the die head device also includes a sliding plate body, which is slidably connected to the first support along a second direction, and the second support is rotatably connected to the sliding plate body, and the first lifting drive member is used to drive the sliding plate body to approach or move away from the first support.
  • the die head device further comprises a limit block, a slide groove is provided on the sliding plate body, and the limit block is slidably arranged in the slide groove along the first direction;
  • the second support is restricted from rotating.
  • the die head device further comprises a second lifting drive member, the second lifting drive member comprises a horizontal drive member and a matching block, the horizontal drive member is connected to the matching block, the horizontal drive member is mounted on the first support, and the horizontal drive member is used to drive the matching block to move along the first direction;
  • a wedge block is installed on the sliding plate body, and the wedge block is slidably connected to the matching block.
  • the horizontal driving member drives the matching block to move in the first direction
  • the matching block and the wedge block slide relative to each other, so that the sliding plate body slides in the second direction relative to the first support.
  • the wedge block has a wedge block plane and a sliding inclined surface
  • the wedge block plane and the sliding inclined surface are located on opposite sides of the wedge block
  • the matching block is provided with an inclined surface that slidably matches with the sliding inclined surface
  • the die head device further comprises a limit plate, wherein the limit plate is mounted on the frame, and when the first support slides to a preset sliding position along the first direction, the limit plate abuts against the first support.
  • a protrusion is provided on the limiting plate, and a groove is provided on the first support, and when the first support slides to a preset sliding position along the first direction, the protrusion and the groove cooperate with each other.
  • An embodiment of the present invention further provides a coating device, comprising a coating device body, a second die head and the above-mentioned die head device;
  • the second die head is installed on the coating equipment body, and the die head device is located on one side of the coating equipment body, wherein the second die head is used to coat the first surface of the material strip, and the first die head is used to coat the second surface of the material strip, and the first surface and the second surface are located on opposite sides of the material strip.
  • the coating device further comprises a deviation detection unit, wherein the deviation detection unit is mounted on the coating device body and is used to detect the deviation of the material strip along the first direction.
  • An embodiment of the present invention further provides a coating method, using the above-mentioned coating device, the coating method comprising:
  • the first support is controlled to move along the first direction.
  • the coating method further comprises: obtaining a bending state of the material strip at the first die head, wherein, when the first die head is coating the material strip, the material strip is located above the first die head, and a material discharge slit of the first die head faces upward;
  • the second support is controlled to move along the second direction so that the first die head is away from the second surface of the material strip
  • the second support is controlled to move along a second direction so that the first die head is close to a second surface of the material strip.
  • An embodiment of the present invention further provides a coating method, using the above-mentioned coating device, the coating method comprising:
  • the second support is controlled to move along a second direction so that the first die head is close to a second surface of the material strip.
  • the beneficial effects of the die head device, coating equipment and coating method of the embodiments of the present invention include, for example:
  • the cam is configured to move the first die head relative to the first support frame, the cam being configured to move the first die head relative to the first support frame, the second support being configured to move the first die head relative to the first support frame, and the second support being configured to move the first die head relative to the first support frame.
  • An embodiment of the present invention also provides a coating device, comprising a coating device body, a second die head and the above-mentioned die head device, wherein the second die head is installed on the coating device body, and the die head device is located on one side of the coating device body, wherein the second die head is used to coat the first surface of the material strip, and the first die head is used to coat the second surface of the material strip, and the first surface and the second surface are located on opposite sides of the material strip, thereby reducing the difficulty of maintenance and installation of the first die head with the discharge slit facing upward.
  • An embodiment of the present invention also provides a coating method, which uses the above-mentioned coating equipment.
  • the coating method includes: controlling the second die head to coat the first surface of the material strip, and controlling the first die head to coat the second surface of the material strip, wherein the material strip passes through the second die head and the first die head in sequence, and the offset of the material strip along the first direction after the first surface coating is completed is obtained. Based on the offset of the material strip along the first direction, the first support is controlled to move along the first direction.
  • the coating method can achieve that even if the material strip is not corrected, the first die head can also perform normal coating on the material strip.
  • FIG1 is a schematic diagram of a coating device provided in an embodiment of the present invention.
  • FIG2 is a schematic diagram of a die head device provided in an embodiment of the present invention at a first viewing angle
  • FIG3 is a schematic diagram of a die head device provided in an embodiment of the present invention from a second viewing angle
  • FIG4 is a schematic diagram of a second lifting drive member provided in an embodiment of the present invention.
  • FIG. 5 is a schematic diagram of a coating operation of a coating device provided in an embodiment of the present invention.
  • Icons 1000-die device; 100-frame; 200-first support; 300-second support; 400-first die; 500-first lifting drive member; 600-sliding plate; 601-slide groove; 700-limiting block; 800-second lifting drive member; 810-horizontal drive member; 820-matching block; 900-wedge block; 910-wedge block plane; 920-sliding inclined surface; 10-limiting plate; 20-bump; 30-frame slide rail; 40-material belt; 41-first surface; 42-second surface; 50-rotating drive member; 60-discharging gap; 2000-coating equipment; 2100-coating equipment body; 2200-second die; 2300-offset detection unit.
  • Coating is a method of applying a paste polymer, a molten polymer or a polymer melt onto paper, cloth or a plastic film to obtain a composite material (film). For example, in the production process of battery pole pieces, it is necessary to coat the slurry on the current collector, then send it into an oven for drying, and finally roll up the dried pole piece.
  • the coating and drying devices used in traditional electrode sheet production are mostly single-sided coating, that is, after one side is coated, it needs to be dried before coating the other side, and finally dried again, which increases the number of oven sections, increases costs, and reduces production efficiency.
  • a double-layer coating device can generally be used to coat both sides of the electrode and dry the coated electrode on both sides at the same time.
  • the die with the discharge slit facing upward is difficult to install and maintain compared to the die with the discharge slit facing horizontally. It can be manifested as follows: the die with the discharge slit facing horizontally can be set on one side of the material belt, and the operating space is larger. There is a coated material belt above the die with the discharge slit facing upward, and part of the operating space is occupied by the material belt, resulting in partial restriction of the staff's activities.
  • the discharge slit of the die when the discharge slit of the die is facing horizontally, after the cover plate of the die is opened along the slit, the material cavity of the die faces upward, and the residual slurry in the material cavity of the die is not easy to drip and is easy to clean. After the cover plate of the die with the discharge slit facing upward is opened, the The opening of the material cavity is facing sideways, and the residual slurry in the die cavity will flow out from the opening of the material cavity.
  • the discharge slit of the die when the discharge slit of the die is facing horizontally, more parts will be installed on the upper surface of the cover plate above the die. These parts can be installed on the die from top to bottom. When the discharge slit of the die is facing upward, these parts are installed on the die cover plate from the side in a horizontal direction. During the installation process, the parts need to be continuously supported, which is not easy to install.
  • This embodiment provides a die head device 1000, a coating device 2000 and a coating method to solve this problem, which will be described in detail below.
  • An embodiment of the present invention provides a coating device 2000, which is specifically a double-layer coating device, including a coating device body 2100, a second die head 2200 and a die head device 1000, wherein the second die head 2200 is installed on the coating device body 2100, and the die head device 1000 is located on one side of the coating device body 2100.
  • the second die head 2200 is used to coat the first surface 41 of the material strip 40, and the first die head 400 can coat the second surface 42 of the material strip 40.
  • the first surface 41 and the second surface 42 are located on opposite sides of the material strip 40.
  • the first surface 41 and the second surface 42 can be understood as the upper surface and the lower surface of the material strip 40, respectively.
  • the material strip 40 is a current collector.
  • the material strip 40 may also be a plastic film or paper.
  • the second die head 2200 first coats the first surface 41 , and then the first die head 400 coats the second surface 42 of the material strip 40 whose first surface 41 has been coated.
  • the die head device 1000 includes a frame 100, a first support 200, a second support 300 and a first die head 400.
  • the first support 200 is slidably connected to the frame 100 along a first direction so as to be displaced along the width direction of the material strip.
  • the second support 300 is slidably connected to the first support 200 along a second direction so as to be displaced along the thickness direction of the material strip.
  • the second support 300 is rotatably connected to the first support 200, and the first die head 400 is installed on the second support 300.
  • the second direction is perpendicular to the first direction.
  • the second direction here can be understood as the vertical direction, that is, the up and down direction, and the first direction can be understood as horizontal distribution.
  • the second support 300 can be first slid relative to the first support 200 to move the first die head 400 downward and away from the second surface 42 of the material strip 40. Then, the first support 200 can be slid relative to the frame 100 along the first direction to move away from the material strip 40 in the horizontal direction.
  • a frame slide rail 30 is provided on the frame 100, and the first support 200 is installed on the frame slide rail 30. At the same time, the first support 200 can slide along the first direction on the frame slide rail 30 under the drive of the motor.
  • the coating equipment 2000 also includes an offset detection unit 2300.
  • the offset detection unit 2300 is installed on the coating equipment body 2100 and is used to detect the offset of the material strip 40 along the first direction.
  • the offset detection unit 2300 can be an image sensor or a photoelectric sensor.
  • the offset detection unit 2300 When the offset detection unit 2300 detects that the material strip 40 has offset, it can feed back the offset data containing the offset amount to the motor used to drive the first support 200 to slide, thereby causing the first support 200 to slide relative to the frame slide rail 30 in the offset direction according to the offset amount. In this way, even if the material strip 40 is not corrected, the first die head 400 can still coat the material strip 40 normally.
  • the mold head device 1000 also includes a first lifting drive member 500 and a sliding plate body 600.
  • the first lifting drive member 500 is installed on the first support 200, and the first lifting drive member 500 is drivingly connected to the second support 300.
  • the first lifting drive member 500 is used to drive the second support 300 to approach or move away from the frame 100 along the second direction.
  • the sliding plate 600 is slidably connected to the first support 200 along the second direction
  • the second support 300 is rotatably connected to the sliding plate 600
  • the first lifting drive member 500 is used to drive the sliding plate 600 to move closer to or away from the first support 200.
  • the first lifting drive member 500 is a cylinder, and the first lifting drive member 500 can drive the sliding plate 600 to move in the second direction, that is, drive the first die head 400 to move significantly in the up and down directions.
  • the die head device 1000 also includes two second lifting drive members 800, and the two second lifting drive members 800 are respectively installed on both sides of the first support 200, and the first support 200 is a U-shaped plate.
  • the second lifting drive member 800 includes a horizontal drive member 810 and a matching block 820.
  • the horizontal drive member 810 is installed on the first support 200.
  • the horizontal drive member 810 and the matching block 820 are connected.
  • the horizontal drive member 810 is used to drive the matching block 820 to move along the first direction.
  • the horizontal drive member 810 can be a cylinder.
  • a wedge block 900 is installed on the sliding plate body 600.
  • the wedge block 900 and the matching block 820 are slidingly connected.
  • the wedge block 900 has a wedge block plane 910 and a sliding inclined surface 920 , which are located on opposite sides of the wedge block 900 , and the matching block 820 is provided with an inclined surface that slidably matches with the sliding inclined surface 920 .
  • the wedge block plane 910 and the sliding slope 920 are located on the upper and lower sides of the wedge block 900, and the matching block 820 and the sliding slope 920 are slidably connected to achieve fine-tuning of the first die head 400 in the second direction, that is, the displacement of the first die head 400 in the up and down directions is more precise. It should be noted that when the first die head 400 needs to be fine-tuned upward in the second direction, the first lifting drive member 500 is also required to push the sliding plate body 600 upward.
  • the two sliding plate bodies 600 there are two sliding plate bodies 600, and the two sliding plate bodies 600 are slidably connected to the two sides of the first support 200, respectively.
  • the sliding plate bodies 600 can be connected to the first support 200 through a slide rail, and a rotating driving member 50 is installed on one of the sliding plate bodies 600.
  • the rotating driving member 50 is a driving motor.
  • the rotating driving member 50 is connected to the second support 300 to drive the second support 300 to rotate.
  • the die head device 1000 also includes a limit block 700, which is a rectangular structure.
  • a slide groove 601 is provided on the sliding plate body 600, and the slide groove 601 is adapted to the limit block 700.
  • the limit block 700 is slidably arranged in the slide groove 601 along the first direction, wherein the length of the limit block 700 in the first direction is greater than the length of the sliding plate body 600 in the first direction, so that the limit block 700 can extend out of the slide groove 601 and approach the side of the second support 300.
  • the second support 300 is a rectangular plate structure
  • the number of the limit blocks 700 is two
  • the number of the slide grooves 601 is also two
  • the two limit blocks 700 are located on both sides of the second support
  • the two limit blocks 700 jointly limit the rotation of the second support 300 when sliding to the preset position.
  • the preset position here can be understood as the limit block 700 moving in the direction close to the rotating drive member 50 until the end of the limit block 700 is located on the side of the second support 300, so as to be able to limit the second support 300.
  • the limit block 700 can be driven along the first direction by a cylinder (not shown), that is, the cylinder and the limit block 700 are connected to control the limit block 700 to approach or move away from the rotating drive member 50.
  • the limit block 700 can be driven by the cylinder to move away from the rotating drive member 50 until the end of the limit block 700 close to the rotating drive member 50 is retracted into the slide groove 601.
  • the coating equipment 2000 also includes an alarm system (not shown), which includes an alarm and a position detection sensor.
  • the position detection sensor and the alarm are electrically connected.
  • the position detection sensor can be installed on the sliding plate 600 to detect the position of the limit block 700.
  • the position detection sensor can be a photoelectric sensor or an image sensor.
  • the alarm can be installed on the frame 100 or the coating equipment body 2100. When the position detection sensor detects that the limit block 700 has not slid to the preset position, the position detection sensor can feed back data to the alarm, and the alarm will sound to remind the operator.
  • the die head device 1000 also includes a limit plate 10, which is fixedly mounted on one side of the frame 100. Specifically, the limit plate 10 is mounted on one end of the frame slide rail 30. When the first support 200 slides to a preset sliding position along the first direction, the limit plate 10 abuts against the first support 200.
  • the preset sliding position can be understood as the first die head 400 being in the coating station.
  • a protrusion 20 is provided on the side of the limiting plate 10 close to the first support 200, and a groove is provided on the side of the first support 200 close to the limiting plate 10.
  • the protrusion 20 and the groove cooperate to limit the first support 200.
  • An embodiment of the present invention further provides a coating method, using the above-mentioned coating device 2000, the coating method comprises:
  • the second die head 2200 is controlled to coat the first surface 41 of the material strip 40
  • the first die head 400 is controlled to coat the second surface 42 of the material strip 40 , wherein the material strip 40 passes through the second die head 2200 and the first die head 400 in sequence.
  • the second die head 2200 first coats the first surface 41 , and then the first die head 400 coats the second surface 42 of the material strip 40 whose first surface 41 has been coated.
  • the first die head 400 is at the coating station, the discharge slit 60 of the first die head 400 faces upward, and the discharge slit 60 of the second die head 2200 is in a horizontal direction, that is, the discharge slit 60 of the second die head 2200 faces leftward.
  • the offset of the material strip 40 along the first direction after coating the first surface 41 is obtained, and based on the offset of the material strip 40 along the first direction, the first support 200 is controlled to move along the first direction.
  • the offset detection unit 2300 can obtain the offset of the material strip 40 coated on the first surface 41 along the first direction, and control the first support 200 to move along the first direction according to the offset.
  • the offset detection unit 2300 detects that the material strip 40 has offset, it can feed back the offset data recording the offset amount to the motor used to drive the first support 200 to slide, thereby causing the first support 200 to slide relative to the frame slide rail 30 in the offset direction according to the offset amount. In this way, even if the material strip 40 is not corrected, the first die head 400 can still perform normal coating on the material strip 40.
  • the bending state of the material strip 40 located at the first die head 400 can be obtained.
  • the second support 300 can be controlled to move along the second direction to make the first die head 400 approach or move away from the second surface 42 of the material strip 40.
  • the bending state here can be understood as the material strip 40 above the first die head 400 convexing upward or concave downward.
  • the fluid on the first surface 41 will press down the material strip 40, causing the material strip 40 to sag, causing the material strip 40 to shake when the first die head 400 coats the second surface 42, affecting the coating quality.
  • a bending state sensor (not shown) may be installed at the first die head 400 , for example, the bending state sensor may be installed on the frame 100 , and the bending state sensor is used to detect the bending state of the material strip 40 above the first die head 400 .
  • the bending state sensor feeds back data to the horizontal driving member 810 to perform fine adjustment on the sliding plate body 600 in the second direction.
  • the first die head 400 is driven to perform fine adjustment in the up and down directions to change the pressure on the material strip 40 above the first die head 400 .
  • the second support 300 is controlled to move along the second direction so that the first die 400 is away from the second surface 42 of the material strip 40; when the material strip 40 of the first die 400 protrudes in a direction close to the first die 400, the second support 300 is controlled to move along the second direction so that the first die 400 is close to the second surface 42 of the material strip 40.
  • the pressure of the fluid coming out of the discharge gap 60 of the first die head 400 on the material strip 40 above the first die head 400 can be made equal to the gravity of the fluid on the first surface 41 of the material strip 40 above the first die head 400, thereby maintaining the horizontal state of the material strip 40 above the first die head 400.

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Abstract

本发明提供了一种模头装置、涂布设备及涂布方法,涉及涂布技术领域,该模头装置包括架体、第一支座、第二支座以及第一模头,第一支座沿第一方向可滑动地连接于架体,以沿料带的宽度方向上发生位移,第二支座沿第二方向可滑动地连接于第一支座,以在沿所述料带的厚度方向上发生位移,且第二支座可转动地连接于第一支座,第一模头安装于第二支座,该模头装置能够降低出料狭缝朝上的第一模头的维护安装难度。

Description

模头装置、涂布设备及涂布方法 技术领域
本发明涉及涂布技术领域,具体而言,涉及一种模头装置、涂布设备及涂布方法。
背景技术
涂布,是将糊状聚合物、熔融态聚合物或聚合物熔液涂布于纸、布、塑料薄膜上制得复合材料(膜)的方法,例如在电池极片的生产工艺中,需要在集流体上涂布浆料,再送入烘箱进行烘干,最后将烘干完成的极片进行收卷,传统电极片生产用的涂布烘干装置多为单面涂布,即完成单面的涂布之后,需要进行干燥后再进行另一面的涂布,最后再进行干燥,增加了烘箱的节数,提高了成本,且降低了生产效率,为解决了上述问题,一般可以采用双层涂布设备可通过对极片两面进行涂布,将两面涂布后的极片同时进行干燥。
现有技术中,由于部分采用双层涂布设备中的其中一个模头的出料狭缝需要朝上,相较于出料狭缝朝向水平的模头,该出料狭缝朝上的模头难以实现安装维护,可表现为,出料狭缝朝向水平的模头可以设置在料带的一侧,操作空间较大,出料狭缝需要朝上的模头的上方存在有被涂覆的料带,部分操作空间被料带占用,导致工作人员部分活动受限,或者,且在模头的出料狭缝朝向水平的情况下,模头的盖板部分沿狭缝为开口翻开后,模头的料腔开口朝上,模头料腔内的残余浆料不易滴落,易于清理,而出料狭缝朝上的模头在盖板部分翻开后,模头的料腔开口朝向侧方,模头料腔内的残余浆料会从料腔开口流落,又或者,在模头的出料狭缝朝向水平的情况下,模头上方的盖板上表面会安装有较多的零部件,这些零部件以自上而下的方式安装于模头即可,而在模头的出料狭缝朝上的情况下,这些零部件则是从侧方沿水平方向安装于模头盖板,在安装过程中需持续对零部件进行托举,不易安装。
发明内容
本发明提供了一种模头装置、涂布设备及涂布方法,以解决上述至少一个技术问题。
本发明的实施例可以这样实现:
本发明的实施例提供了一种模头装置,其包括:
架体;
第一支座,所述第一支座沿第一方向可滑动地连接于所述架体,以沿料带的宽度方向上 发生位移;
第二支座,所述第二支座沿第二方向可滑动地连接于所述第一支座,以在沿所述料带的厚度方向上发生位移,且所述第二支座可转动地连接于所述第一支座;以及
第一模头,所述第一模头安装于所述第二支座。
可选地,其中,所述第二方向和所述第一方向垂直,具体地,第一方向为水平分布,第二方向为竖直方向。
可选地,所述模头装置还包括第一升降驱动件,所述第一升降驱动件安装于所述第一支座,且所述第一升降驱动件与所述第二支座驱动连接;
所述第一升降驱动件用于驱使所述第二支座沿第二方向靠近或远离所述架体。
可选地,所述模头装置还包括滑动板体,所述滑动板体沿第二方向可滑动地连接于所述第一支座,所述第二支座可转动地连接于所述滑动板体,所述第一升降驱动件用于驱使所述滑动板体靠近或远离所述第一支座。
可选地,所述模头装置还包括限位块,所述滑动板体上设有滑槽,所述限位块沿第一方向可滑动地设置于所述滑槽;
所述限位块在滑动至预设位置的情况下,限制所述第二支座转动。
可选地,所述模头装置还包括第二升降驱动件,所述第二升降驱动件包括水平驱动件以及配合块,所述水平驱动件和所述配合块连接,所述水平驱动件安装于所述第一支座,所述水平驱动件用于驱使所述配合块沿第一方向移动;
所述滑动板体上安装有楔块,所述楔块和所述配合块滑动连接,所述水平驱动件在驱使所述配合块沿第一方向移动的情况下,所述配合块和所述楔块相对滑动,以使所述滑动板体相对于所述第一支座沿第二方向滑动。
可选地,所述楔块具有楔块平面和滑动斜面,所述楔块平面和所述滑动斜面位于所述楔块的相对两侧,所述配合块设有与所述滑动斜面滑动配合的斜面。
可选地,所述模头装置还包括限位板,所述限位板安装于所述架体上,所述第一支座在沿第一方向滑动至预设滑动位置的情况下,所述限位板对所述第一支座抵接。
可选地,所述限位板上设有凸块,所述第一支座上设有凹槽,所述第一支座在沿第一方向滑动至预设滑动位置的情况下,所述凸块和所述凹槽配合。
本发明的实施例还提供了一种涂布设备,包括涂布设备本体、第二模头以及上述的模头装置;
所述第二模头安装于所述涂布设备本体上,所述模头装置位于所述涂布设备本体的一侧, 其中,所述第二模头用于对料带的第一表面进行涂布,所述第一模头用于对所述料带的第二表面进行涂布,所述第一表面和所述第二表面位于所述料带的相对两侧。
可选地,所述涂布设备还包括偏移检测单元,所述偏移检测单元安装于所述涂布设备本体上,且用于检测所述料带沿所述第一方向上的偏移。
本发明的实施例还提供了一种涂布方法,采用上述的涂布设备,所述涂布方法包括:
控制所述第二模头对料带的第一表面进行涂布,控制所述第一模头对料带的第二表面进行涂布,其中,所述料带依次经过所述第二模头和所述第一模头;
获取完成第一表面涂布的料带沿第一方向的偏移量;
基于所述料带沿第一方向的偏移量,控制所述第一支座沿第一方向移动。
可选地,所述涂布方法还包括:获取位于第一模头处的料带弯曲状态,其中,在第一模头对料带进行涂覆的状态下,料带位于第一模头的上方,且第一模头的出料夹缝朝上;
控制第二支座沿第二方向移动,以使所述第一模头靠近或远离料带的第二表面;
具体地,在所述第一模头的料带朝远离所述第一模头的方向凸出的情况下,控制第二支座沿第二方向移动,以使所述第一模头远离料带的第二表面;
在所述第一模头的料带朝靠近所述第一模头的方向凸出的情况下,控制第二支座沿第二方向移动,以使所述第一模头靠近料带的第二表面。
本发明的实施例还提供了一种涂布方法,采用上述的涂布设备,所述涂布方法包括:
获取位于第一模头处的料带弯曲状态,其中,在第一模头对料带进行涂覆的状态下,料带位于第一模头的上方,且第一模头的出料夹缝朝上;
在所述第一模头的料带朝远离所述第一模头的方向凸出的情况下,控制第二支座沿第二方向移动,以使所述第一模头远离料带的第二表面;
在所述第一模头的料带朝靠近所述第一模头的方向凸出的情况下,控制第二支座沿第二方向移动,以使所述第一模头靠近料带的第二表面。
本发明实施例的模头装置、涂布设备及涂布方法的有益效果包括,例如:
本发明的实施例提供了一种模头装置,其包括架体、第一支座、第二支座以及第一模头,第一支座沿第一方向可滑动地连接于架体,以沿料带的宽度方向上发生位移,第二支座沿第二方向可滑动地连接于第一支座,且第二支座可转动地连接于第一支座,以在沿所述料带的厚度方向上发生位移,第一模头安装于第二支座,该模头装置能在需要进行安装维护的情况下,能通过使第一模头朝极片的厚度方向远离极片并经第一方向将模头从极片的下方空间抽出,避免在对模头进行维护安装的过程中因极片占用活动空间而导致活动受限,能够降低出 料狭缝朝上的第一模头的维护安装难度,且通过转动第二支座的方式即可将第一模头从处于出料夹缝朝上的状态转变为出料夹缝朝向水平的状态,避免模头处于出料夹缝朝上的情况而导致的维护安装难度问题。
本发明的实施例还提供了一种涂布设备,包括涂布设备本体、第二模头以及上述的模头装置,第二模头安装于涂布设备本体上,模头装置位于涂布设备本体的一侧,其中,第二模头用于对料带的第一表面进行涂布,第一模头用于对料带的第二表面进行涂布,第一表面和第二表面位于料带的相对两侧,降低了出料狭缝朝上的第一模头的维护安装难度。
本发明的实施例还提供了一种涂布方法,采用上述的涂布设备,涂布方法包括:控制第二模头对料带的第一表面进行涂布,控制第一模头对料带的第二表面进行涂布,其中,料带依次经过第二模头和第一模头,获取完成第一表面涂布的料带沿第一方向的偏移量,基于料带沿第一方向的偏移量,控制第一支座沿第一方向移动,该涂布方法能够实现,即使料带未进行纠偏,也可以实现第一模头对料带进行正常涂布。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。
图1为本发明的实施例中提供的涂布设备的示意图;
图2为本发明的实施例中提供的模头装置的第一视角下的示意图;
图3为本发明的实施例中提供的模头装置的第二视角下的示意图;
图4为本发明的实施例中提供的第二升降驱动件的示意图;
图5为本发明的实施例中提供的涂布设备的涂布作业示意图。
图标:1000-模头装置;100-架体;200-第一支座;300-第二支座;400-第一模头;500-第一升降驱动件;600-滑动板体;601-滑槽;700-限位块;800-第二升降驱动件;810-水平驱动件;820-配合块;900-楔块;910-楔块平面;920-滑动斜面;10-限位板;20-凸块;30-架体滑轨;40-料带;41-第一表面;42-第二表面;50-旋转驱动件;60-出料夹缝;2000-涂布设备;2100-涂布设备本体;2200-第二模头;2300-偏移检测单元。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。
涂布,是将糊状聚合物、熔融态聚合物或聚合物熔液涂布于纸、布、塑料薄膜上制得复合材料(膜)的方法,例如在电池极片的生产工艺中,需要在集流体上涂布浆料,再送入烘箱进行烘干,最后将烘干完成的极片进行收卷。
传统电极片生产用的涂布烘干装置多为单面涂布,即完成单面的涂布之后,需要进行干燥后再进行另一面的涂布,最后再进行干燥,增加了烘箱的节数,提高了成本,且降低了生产效率。
为解决了上述问题,一般可以采用双层涂布设备可通过对极片两面进行涂布,将两面涂布后的极片同时进行干燥。
但由于部分采用双层涂布设备中的其中一个模头的出料狭缝需要朝上,相较于出料狭缝朝向水平的模头,该出料狭缝朝上的模头难以实现安装维护,可表现为,出料狭缝朝向水平的模头可以设置在料带的一侧,操作空间较大,出料狭缝需要朝上的模头的上方存在有被涂覆的料带,部分操作空间被料带占用,导致工作人员部分活动受限,或者,且在模头的出料狭缝朝向水平的情况下,模头的盖板部分沿狭缝为开口翻开后,模头的料腔开口朝上,模头料腔内的残余浆料不易滴落,易于清理,而出料狭缝朝上的模头在盖板部分翻开后,模头的 料腔开口朝向侧方,模头料腔内的残余浆料会从料腔开口流落,又或者,在模头的出料狭缝朝向水平的情况下,模头上方的盖板上表面会安装有较多的零部件,这些零部件以自上而下的方式安装于模头即可,而在模头的出料狭缝朝上的情况下,这些零部件则是从侧方沿水平方向安装于模头盖板,在安装过程中需持续对零部件进行托举,不易安装。
有鉴于此,请参考图1-图5,本实施例提供了一种模头装置1000、涂布设备2000及涂布方法可以解决这一问题,接下来将对其进行详细的描述。
本发明的实施例提供了一种涂布设备2000,该涂布设备2000具体为一种双层涂布设备,其包括涂布设备本体2100、第二模头2200以及模头装置1000,第二模头2200安装于涂布设备本体2100上,模头装置1000位于涂布设备本体2100的一侧。
具体来说,第二模头2200用于对料带40的第一表面41进行涂布,第一模头400能够对料带40的第二表面42进行涂布,第一表面41和第二表面42位于料带40的相对两侧,第一表面41和第二表面42分别可以理解为料带40的上表面和下表面。
在本实施例中,料带40为集流体,当然了,在其他实施例中,料带40也可以为塑料薄膜或纸等。
需要说明的是,在涂布设备2000作业过程中,第二模头2200先对第一表面41进行涂布,然后第一模头400对已经完成第一表面41涂布的料带40进行第二表面42涂布。
该模头装置1000包括架体100、第一支座200、第二支座300以及第一模头400,第一支座200沿第一方向可滑动地连接于架体100,以沿料带的宽度方向上发生位移,第二支座300沿第二方向可滑动地连接于第一支座200,以在沿料带的厚度方向上发生位移。
其中,第二支座300可转动地连接于第一支座200,第一模头400安装于第二支座300,在本实施例中,第二方向和第一方向垂直,此处的第二方向可以理解为竖直方向,即,上下方向,第一方向可以理解为水平分布。
在需要对第一模头400进行安装维护时,可以首先使第二支座300相对于第一支座200滑动,使第一模头400向下移动并远离料带40的第二表面42,然后,将第一支座200相对于架体100沿第一方向滑动,在水平方向上远离料带40。
然后旋转第二支座300九十度,将第一模头400的出料夹缝60也朝水平方向,即,第一模头400的盖板位于料腔上方,此时,再进行安装维护,可以避免第一模头400内的零部件掉落,降低了安装维护难度。
具体来说,为了方便第一支座200的滑动,架体100上设有架体滑轨30,第一支座200安装在架体滑轨30上,同时,第一支座200可以在电机的驱动下,在架体滑轨30上沿第一 方向滑动。
需要说明的是,为了提高第一模头400涂布的精准度,涂布设备2000还包括偏移检测单元2300,偏移检测单元2300安装于涂布设备本体2100上,且用于检测料带40沿第一方向上的偏移,该偏移检测单元2300可以为图像传感器或者光电传感器。
偏移检测单元2300在检测到料带40发生偏移的情况下,可以将记载有偏移量的偏移数据反馈到用于驱动第一支座200滑动的电机,进而使第一支座200根据偏移量朝偏移方向相对于架体滑轨30滑动,这样,即使料带40未进行纠偏,也可以实现第一模头400对料带40进行正常涂布。
在本实施例中,模头装置1000还包括第一升降驱动件500以及滑动板体600,第一升降驱动件500安装于第一支座200,且第一升降驱动件500与第二支座300驱动连接,第一升降驱动件500用于驱使第二支座300沿第二方向靠近或远离架体100。
具体来说,其中,滑动板体600沿第二方向可滑动地连接于第一支座200,第二支座300可转动地连接于滑动板体600,第一升降驱动件500用于驱使滑动板体600靠近或远离第一支座200。
具体来说,该第一升降驱动件500为气缸,第一升降驱动件500可以带动滑动板体600在第二方向上移动,即,驱使第一模头400在上下方向大幅度移动。
为了实现第一模头400在第二方向上更加精准地移动,即控制第一模头400的出料夹缝60到料带40的第二表面42之间的距离,该模头装置1000还包括两个第二升降驱动件800,两个第二升降驱动件800分别安装在第一支座200的两侧,该第一支座200为U形板体。
其中,第二升降驱动件800包括水平驱动件810以及配合块820,水平驱动件810安装于第一支座200,水平驱动件810和配合块820连接,水平驱动件810用于驱使配合块820沿第一方向移动,该水平驱动件810可以是气缸,滑动板体600上安装有楔块900,楔块900和配合块820滑动连接,水平驱动件810在驱使配合块820沿第一方向移动的情况下,配合块820和楔块900相对滑动,以使滑动板体600相对于第一支座200沿第二方向滑动。
具体来说,楔块900具有楔块平面910和滑动斜面920,楔块平面910和滑动斜面920位于楔块900的相对两侧,且配合块820设有与和滑动斜面920滑动配合的斜面。
即,楔块平面910和滑动斜面920位于楔块900的上下两侧,配合块820和滑动斜面920滑动连接,以实现第一模头400在第二方向上的微调,即,第一模头400在上下方向的位移更加精确,需要说明的是,第一模头400在第二方向上的需要向上微调时,同时,也需要第一升降驱动件500对滑动板体600向上推动。
此外,在本实施例中,滑动板体600的数目两个,两个滑动板体600分别可滑动地连接在第一支座200的两侧,具体来说,滑动板体600可以通过滑轨与第一支座200连接,其中一个滑动板体600上安装有旋转驱动件50,该旋转驱动件50为驱动电机,旋转驱动件50和第二支座300连接,以用于驱动第二支座300转动。
在对第一模头400进行安装维护的过程中,为了避免第一支座200发生转动,影响安装维护,该模头装置1000还包括限位块700,限位块700为长方体结构,滑动板体600上设有滑槽601,该滑槽601和限位块700适配,限位块700沿第一方向可滑动地设置于滑槽601,其中,限位块700在第一方向上的长度大于滑动板体600在第一方向上的长度,以便于限位块700可以伸出滑槽601,且靠近第二支座300的侧面。
需要说明的是,该第二支座300为矩形板体结构,限位块700的数目为两个,滑槽601的数目也为两个,两个限位块700位于第二支的两侧,两个限位块700在滑动至预设位置的情况下,共同限制第二支座300转动,此处的预设位置可以理解为限位块700靠近旋转驱动件50的方向移动,直至限位块700的端部位于第二支座300的侧面,以能够对第二支座300进行限位。
为了方便限位块700的滑动,可以通过气缸(图未示)对限位块700沿第一方向驱动,即气缸和限位块700连接,以控制限位块700靠近或远离旋转驱动件50,在需要对第二支座300旋转,以进行第一模头400进行安装维护时,可以通过气缸带动限位块700远离旋转驱动件50,直至限位块700靠近旋转驱动件50的一端缩回滑槽601内。
此外,该涂布设备2000还包括报警系统(图未示),该报警系统包括警报器以及位置检测传感器,位置检测传感器和报警器电连接,位置检测传感器可以安装在滑动板体600上,以对限位块700的位置进行检测,该位置检测传感器可以为光电传感器或图像传感器,报警器可以安装在架体100上或涂布设备本体2100上,当位置检测传感器检测到限位块700未滑动至预设位置的情况下,位置检测传感器可以将数据反馈给报警器,报警器报警,以提醒作业人员。
为了保证第一模头400位于料带40的下方,准确进行涂布作业,模头装置1000还包括限位板10,限位板10固定安装于架体100的一侧,具体来说,限位板10安装在架体滑轨30的一端,第一支座200在沿第一方向滑动至预设滑动位置的情况下,限位板10对第一支座200抵接,该预设滑动位置可以理解为第一模头400处于涂布工位。
其中,限位板10靠近第一支座200的一侧上设有凸块20,第一支座200靠近限位板10的一侧上设有凹槽,第一支座200在沿第一方向滑动至预设滑动位置的情况下,凸块20和凹 槽配合,以对第一支座200进行限位。
本发明的实施例还提供了一种涂布方法,采用上述的涂布设备2000,涂布方法包括:
控制第二模头2200对料带40的第一表面41进行涂布,控制第一模头400对料带40的第二表面42进行涂布,其中,料带40依次经过第二模头2200和第一模头400。
具体来说,在涂布设备2000作业过程中,第二模头2200先对第一表面41进行涂布,然后第一模头400对已经完成第一表面41涂布的料带40进行第二表面42涂布。
此时,第一模头400处于涂布工位,第一模头400的出料夹缝60朝上,第二模头2200的出料夹缝60为水平方向,即,第二模头2200的出料夹缝60朝左。
获取完成第一表面41涂布的料带40沿第一方向的偏移量,基于料带40沿第一方向的偏移量,控制所述第一支座200沿第一方向移动。
具体来说,在涂布设备2000进行涂布作业过程中,可以通过偏移检测单元2300获取完成第一表面41涂布的料带40沿第一方向的偏移量,并根据该偏移量控制第一支座200沿第一方向移动。
容易理解的是,偏移检测单元2300在检测到料带40发生偏移的情况下,可以将记载有偏移量的偏移数据反馈到用于驱动第一支座200滑动的电机,进而使第一支座200根据偏移量朝偏移方向相对于架体滑轨30滑动,这样,即使料带40未进行纠偏,也可以实现第一模头400对料带40进行正常涂布。
此外,在涂布设备2000进行涂布作业过程中,还可以通过获取位于第一模头400处的料带40弯曲状态,在第一模头400对料带40进行涂覆的状态下,控制第二支座300沿第二方向移动,以使第一模头400靠近或远离料带40的第二表面42。
具体来说,此处的弯曲状态可以理解为第一模头400上方的料带40向上凸起或向下凹陷。
需要说明的是,由于料带40的第一表面41先进行涂布,因此,位于第一表面41上的流体会下压料带40,使料带40凹陷,造成第一模头400在对第二表面42进行涂布时,出现料带40抖动问题,影响涂布质量。
因此,为了克服这一问题,需要使第一模头400的出料夹缝60出来的流体对第一模头400上方料带40的压力等于第一模头400上方料带40的第一表面41上流体的重力,进而使第一模头400上方料带40始终维持水平状态,即,第一模头400上方料带40既不上凸,也不凹陷,避免出现料带40抖动问题。
此处,可以通过在第一模头400处安装弯曲状态传感器(图未示),例如将弯曲状态传感器安装在架体100上,弯曲状态传感器用于检测第一模头400上方的料带40弯曲状态。
然后,弯曲状态传感器将数据反馈至水平驱动件810,进行对滑动板体600在第二方向上的细微调节。
具体来说,驱使第一模头400在上下方向进行微调,以改变对第一模头400上方料带40的压力。
在第一模头400的料带40朝远离第一模头400的方向凸出的情况下,控制第二支座300沿第二方向移动,以使第一模头400远离料带40的第二表面42;在第一模头400的料带40朝靠近第一模头400的方向凸出的情况下,控制第二支座300沿第二方向移动,以使第一模头400靠近料带40的第二表面42。
容易理解的是,当第一模头400越远离料带40第二表面42,对第一模头400上方料带40的压力越小,当第一模头400越靠近料带40第二表面42,对第一模头400上方料带40的压力越大,因此,可以根据弯曲状态传感器获取的反馈数据,实现第一模头400的出料夹缝60出来的流体对第一模头400上方料带40的压力等于第一模头400上方料带40的第一表面41上流体的重力,维持第一模头400上方料带40的水平状态。
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。

Claims (13)

  1. 一种模头装置,其特征在于,包括:
    架体(100);
    第一支座(200),所述第一支座(200)沿第一方向可滑动地连接于所述架体(100),以沿料带的宽度方向上发生位移;
    第二支座(300),所述第二支座(300)沿第二方向可滑动地连接于所述第一支座(200),以在沿所述料带的厚度方向上发生位移,且所述第二支座(300)可转动地连接于所述第一支座(200);以及
    第一模头(400),所述第一模头(400)安装于所述第二支座(300)。
  2. 根据权利要求1所述的模头装置,其特征在于,所述模头装置还包括第一升降驱动件(500),所述第一升降驱动件(500)安装于所述第一支座(200),且所述第一升降驱动件(500)与所述第二支座(300)驱动连接;
    所述第一升降驱动件(500)用于驱使所述第二支座(300)沿第二方向靠近或远离所述架体(100)。
  3. 根据权利要求2所述的模头装置,其特征在于,所述模头装置还包括滑动板体(600),所述滑动板体(600)沿第二方向可滑动地连接于所述第一支座(200),所述第二支座(300)可转动地连接于所述滑动板体(600),所述第一升降驱动件(500)用于驱使所述滑动板体(600)靠近或远离所述第一支座(200)。
  4. 根据权利要求3所述的模头装置,其特征在于,所述模头装置还包括限位块(700),所述滑动板体(600)上设有滑槽(601),所述限位块(700)沿第一方向可滑动地设置于所述滑槽(601);
    所述限位块(700)在滑动至预设位置的情况下,限制所述第二支座(300)转动。
  5. 根据权利要求3所述的模头装置,其特征在于,所述模头装置还包括第二升降驱动件(800),所述第二升降驱动件(800)包括水平驱动件(810)以及配合块(820),所述水平驱动件(810)安装于所述第一支座(200),所述水平驱动件(810)和所述配合块(820)连接,所述水平驱动件(810)用于驱使所述配合块(820)沿第一方向移动;
    所述滑动板体(600)上安装有楔块(900),所述楔块(900)和所述配合块(820)滑动连接,所述水平驱动件(810)在驱使所述配合块(820)沿第一方向移动的情况下,所述配合块(820)和所述楔块(900)相对滑动,以使所述滑动板体(600)相对于所述第一支座(200)沿第二方向滑动。
  6. 根据权利要求5所述的模头装置,其特征在于,所述楔块(900)具有楔块平面(910)和滑动斜面(920),所述楔块平面(910)和所述滑动斜面(920)位于所述楔块(900)的相对两侧,所述配合块(820)设有与所述滑动斜面(920)滑动配合的斜面。
  7. 根据权利要求1所述的模头装置,其特征在于,所述模头装置还包括限位板(10),所述限位板(10)安装于所述架体(100)上,所述第一支座(200)在沿第一方向滑动至预设滑动位置的情况下,所述限位板(10)对所述第一支座(200)抵接。
  8. 根据权利要求7所述的模头装置,其特征在于,所述限位板(10)上设有凸块(20),所述第一支座(200)上设有凹槽,所述第一支座(200)在沿第一方向滑动至预设滑动位置的情况下,所述凸块(20)和所述凹槽配合。
  9. 一种涂布设备,其特征在于,包括涂布设备本体(2100)、第二模头(2200)以及权利要求1-8任一项所述的模头装置;
    所述第二模头(2200)安装于所述涂布设备本体(2100)上,所述模头装置位于所述涂布设备本体(2100)的一侧,其中,所述第二模头(2200)用于对料带(40)的第一表面(41)进行涂布,所述第一模头(400)用于对所述料带(40)的第二表面(42)进行涂布,所述第一表面(41)和所述第二表面(42)位于所述料带(40)的相对两侧。
  10. 根据权利要求9所述的涂布设备,其特征在于,所述涂布设备还包括偏移检测单元(2300),所述偏移检测单元(2300)安装于所述涂布设备本体(2100)上,且用于检测所述料带(40)沿所述第一方向上的偏移。
  11. 一种涂布方法,其特征在于,采用权利要求9或10所述的涂布设备,所述涂布方法包括:
    控制所述第二模头(2200)对料带(40)的第一表面(41)进行涂布,控制所述第一模头(400)对料带(40)的第二表面(42)进行涂布,其中,所述料带(40)依次经过所述第二模头(2200)和所述第一模头(400);
    获取完成第一表面(41)涂布的所述料带(40)沿第一方向的偏移量;
    基于所述料带(40)沿第一方向的偏移量,控制所述第一支座(200)沿第一方向移动。
  12. 根据权利要求11所述的涂布方法,其特征在于,所述涂布方法还包括:
    获取位于第一模头(400)处的料带(40)弯曲状态,在第一模头(400)对料带(40)进行涂覆的状态下,料带(40)位于第一模头(400)的上方,且第一模头(400)的出料夹缝(70)朝上;
    在所述第一模头(400)的料带(40)朝远离所述第一模头的方向凸出的情况下,控制第 二支座(300)沿第二方向移动,以使所述第一模头(400)远离料带(40)的第二表面(42);
    在所述第一模头(400)的料带(40)朝靠近所述第一模头的方向凸出的情况下,控制第二支座(300)沿第二方向移动,以使所述第一模头(400)靠近料带(40)的第二表面(42)。
  13. 一种涂布方法,其特征在于,采用权利要求9或10所述的涂布设备,所述涂布方法包括:
    获取位于第一模头(400)处的料带(40)弯曲状态,其中,在第一模头(400)对料带(40)进行涂覆的状态下,料带(40)位于第一模头(400)的上方,且第一模头(400)的出料夹缝(70)朝上;
    在所述第一模头(400)的料带(40)朝远离所述第一模头的方向凸出的情况下,控制第二支座(300)沿第二方向移动,以使所述第一模头(400)远离料带(40)的第二表面(42);
    在所述第一模头(400)的料带(40)朝靠近所述第一模头的方向凸出的情况下,控制第二支座(300)沿第二方向移动,以使所述第一模头(400)靠近料带(40)的第二表面(42)。
PCT/CN2022/140033 2022-09-30 2022-12-19 模头装置、涂布设备及涂布方法 WO2024066081A1 (zh)

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