WO2024055338A1 - 特种大型矿山专用输送带 - Google Patents
特种大型矿山专用输送带 Download PDFInfo
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- WO2024055338A1 WO2024055338A1 PCT/CN2022/119503 CN2022119503W WO2024055338A1 WO 2024055338 A1 WO2024055338 A1 WO 2024055338A1 CN 2022119503 W CN2022119503 W CN 2022119503W WO 2024055338 A1 WO2024055338 A1 WO 2024055338A1
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- WIPO (PCT)
- Prior art keywords
- parts
- add
- working surface
- surface covering
- rubber
- Prior art date
Links
- 229920001971 elastomer Polymers 0.000 claims abstract description 52
- 239000000945 filler Substances 0.000 claims abstract description 23
- 239000002131 composite material Substances 0.000 claims abstract description 21
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 7
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 7
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims abstract description 7
- 239000008116 calcium stearate Substances 0.000 claims abstract description 7
- 235000013539 calcium stearate Nutrition 0.000 claims abstract description 7
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 7
- 229920001194 natural rubber Polymers 0.000 claims abstract description 7
- 229920001084 poly(chloroprene) Polymers 0.000 claims abstract description 7
- 239000011593 sulfur Substances 0.000 claims abstract description 7
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 7
- 239000011787 zinc oxide Substances 0.000 claims abstract description 7
- 235000021355 Stearic acid Nutrition 0.000 claims abstract description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims abstract description 6
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000008117 stearic acid Substances 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 43
- 239000000839 emulsion Substances 0.000 claims description 31
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 30
- 239000000178 monomer Substances 0.000 claims description 29
- 239000003292 glue Substances 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 22
- VHYFNPMBLIVWCW-UHFFFAOYSA-N 4-Dimethylaminopyridine Chemical compound CN(C)C1=CC=NC=C1 VHYFNPMBLIVWCW-UHFFFAOYSA-N 0.000 claims description 20
- 239000008367 deionised water Substances 0.000 claims description 15
- 229910021641 deionized water Inorganic materials 0.000 claims description 15
- 229920005610 lignin Polymers 0.000 claims description 13
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 11
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 11
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000003999 initiator Substances 0.000 claims description 11
- YOCIJWAHRAJQFT-UHFFFAOYSA-N 2-bromo-2-methylpropanoyl bromide Chemical compound CC(C)(Br)C(Br)=O YOCIJWAHRAJQFT-UHFFFAOYSA-N 0.000 claims description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- ROFVEXUMMXZLPA-UHFFFAOYSA-N Bipyridyl Chemical compound N1=CC=CC=C1C1=CC=CC=N1 ROFVEXUMMXZLPA-UHFFFAOYSA-N 0.000 claims description 10
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 10
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 10
- 239000005457 ice water Substances 0.000 claims description 10
- 239000000376 reactant Substances 0.000 claims description 10
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 10
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 10
- 235000013162 Cocos nucifera Nutrition 0.000 claims description 8
- 244000060011 Cocos nucifera Species 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 8
- 230000003078 antioxidant effect Effects 0.000 claims description 8
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 claims description 5
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 5
- 239000003153 chemical reaction reagent Substances 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 5
- 239000011790 ferrous sulphate Substances 0.000 claims description 5
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 5
- 239000012065 filter cake Substances 0.000 claims description 5
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 5
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 5
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 4
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 claims description 3
- 238000013461 design Methods 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- ZZMVLMVFYMGSMY-UHFFFAOYSA-N 4-n-(4-methylpentan-2-yl)-1-n-phenylbenzene-1,4-diamine Chemical compound C1=CC(NC(C)CC(C)C)=CC=C1NC1=CC=CC=C1 ZZMVLMVFYMGSMY-UHFFFAOYSA-N 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims 1
- 229940071160 cocoate Drugs 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 8
- 230000003712 anti-aging effect Effects 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 3
- 230000032798 delamination Effects 0.000 abstract description 3
- 238000011161 development Methods 0.000 abstract description 3
- 239000004971 Cross linker Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 101710141544 Allatotropin-related peptide Proteins 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/18—Layered products comprising a layer of natural or synthetic rubber comprising butyl or halobutyl rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/043—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
- B65G15/34—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric
- B65G15/36—Belts or like endless load-carriers made of rubber or plastics with reinforcing layers, e.g. of fabric the layers incorporating ropes, chains, or rolled steel sections
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F289/00—Macromolecular compounds obtained by polymerising monomers on to macromolecular compounds not provided for in groups C08F251/00 - C08F287/00
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L11/00—Compositions of homopolymers or copolymers of chloroprene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Definitions
- the present invention relates to a rubber conveyor belt, and in particular to a special conveyor belt for large-scale mines.
- the purpose of the present invention is to overcome the shortcomings of the existing technology and provide a special conveyor belt for large mines.
- the conveyor belt has the advantages of impact resistance, cutting resistance, wear resistance, etc., and the frame is not easy to be damaged or delaminated, and can be used for the development of large mines. , has the advantage of long service life, thereby improving work efficiency and economic benefits.
- the special conveyor belt for large mines includes a working surface covering rubber layer, a skeleton layer and a non-working surface covering rubber layer;
- the skeleton layer includes a spiral steel mesh belt core, and a core rubber compounded with the spiral steel mesh belt core;
- the proportion of the working surface covering rubber layer formula is as follows by weight: including 60 to 80 parts of chloroprene rubber, 40 to 50 parts of natural rubber, 2 to 7 parts of sulfur, 1 to 5 parts of cross-linking agent TAIC, 20 to 30 parts Zinc oxide, 1 to 5 parts of stearic acid, 1 to 2 parts of calcium stearate, 40 to 57 parts of modified composite filler, 1 to 5 parts of antioxidant.
- the formula proportion of the modified composite filler is as follows in parts by weight: 3 to 4 parts of 2-bromo-2-methylpropionyl bromide, 2 to 3 parts of 4-dimethylaminopyridine, and 20 to 25 parts of lignin. , 20 to 30 parts of acrylic acid monomer, 60 to 70 parts of acrylonitrile monomer, 130 to 150 parts of ethyl orthosilicate, 1 to 2 parts of 2,2'-bipyridine, 0.3 to 1 part of reactant, coconut oil 2-3 parts of diethanolamide and 2-3 parts of sodium carboxymethylcellulose.
- the reactants include potassium persulfate, sodium bisulfite, and ferrous sulfate in a weight ratio of 1:10-20:0.1-0.3.
- preparation method of the modified composite filler includes the following steps:
- the drying temperature may be 230-260°C.
- the antioxidant may be one or more of antioxidant RD, antioxidant 4020, antioxidant BLE, and antioxidant MB.
- the preparation method of the conveyor belt includes the following steps:
- the present invention uses a spiral steel mesh as the belt core. Compared with polyester and nylon-woven dipped canvas, the spiral steel mesh is an integral structure. It well solves the problem of easy breakage and delamination of the skeleton; 2)
- the working surface covering rubber is made of specific material formulas and processes, and has the characteristics of impact resistance, cutting resistance, wear resistance, etc., and the conveyor belt can be used in large-scale mining conditions. The service life is more than doubled.
- the specific performance is as follows: modified composite filler is added, which uses lignin as raw material to prepare cellulose-based ATRP.
- the initiator is then copolymerized with acrylic acid monomer to achieve effective grafting of lignin to the polymer.
- a sol water emulsion using ethyl orthosilicate as the precursor is introduced, and then copolymerized with acrylonitrile monomer.
- the present invention uses lignin and silica (ethyl orthosilicate hydrolyzate) as fillers, combined with organic polymerization material, forming a stable composite filler.
- the composite filler has high surface activity and good compatibility with rubber, which promotes its effective dispersion among rubber base materials.
- the composite filler of the present invention has high strength and toughness, and is resistant to It has strong impact resistance, good wear resistance, and has a good reinforcing effect on rubber, so that the rubber layer covering the working surface of the conveyor belt has excellent physical and mechanical properties; in addition, using fillers compounded by polyacrylonitrile, the working surface of the conveyor belt The corrosion resistance of rubber has also been significantly improved.
- the special conveyor belt for large mines includes a working surface covering rubber layer, a skeleton layer and a non-working surface covering rubber layer; the skeleton layer includes a spiral steel mesh belt core, and a core rubber compounded with the spiral steel mesh belt core.
- the formula ratio of the working surface covering rubber layer is as follows in parts by weight: 60 parts of chloroprene rubber, 40 parts of natural rubber, 2 parts of sulfur, 1 part of auxiliary cross-linking agent TAIC, 20 parts of zinc oxide, 1 part of 1 part stearic acid, 1 part calcium stearate, 40 parts modified composite filler, 1 part anti-aging agent RD.
- the formula proportion of the modified composite filler is as follows in parts by weight: 3 parts of 2-bromo-2-methylpropionyl bromide, 2 parts of 4-dimethylaminopyridine, 20 parts of lignin, acrylic acid monomer 20 parts of monomer, 60 parts of acrylonitrile monomer, 130 parts of ethyl orthosilicate, 1 part of 2,2'-bipyridine, 0.3 parts of reactant, 2 parts of coconut acid diethanolamide, 2 parts of sodium carboxymethylcellulose share.
- the reactant is composed of potassium persulfate, sodium bisulfite, and ferrous sulfate with a weight ratio of 1:10:0.1.
- the modified composite filler is prepared according to the following steps:
- the formula ratio of the working surface covering rubber layer is as follows in parts by weight: 80 parts of chloroprene rubber, 50 parts of natural rubber, 7 parts of sulfur, 5 parts of cross-linking agent TAIC, 30 parts of zinc oxide, 5 parts of Parts of stearic acid, 2 parts of calcium stearate, 57 parts of modified composite filler, 5 parts of anti-aging agent MB.
- the formula proportion of the modified composite filler is as follows in parts by weight: 4 parts of 2-bromo-2-methylpropionyl bromide, 3 parts of 4-dimethylaminopyridine, 25 parts of lignin, acrylic acid monomer 30 parts of monomer, 70 parts of acrylonitrile monomer, 150 parts of ethyl orthosilicate, 2 parts of 2,2'-bipyridine, 1 part of reactant, 3 parts of coconut acid diethanolamide, 3 parts of sodium carboxymethyl cellulose .
- the reactant is composed of potassium persulfate, sodium bisulfite, and ferrous sulfate with a weight ratio of 1:20:0.3.
- the modified composite filler is prepared according to the following steps:
- the formula ratio of the working surface covering rubber layer is as follows in parts by weight: 70 parts of chloroprene rubber, 40 parts of natural rubber, 5 parts of sulfur, 4 parts of cross-linking agent TAIC, 25 parts of zinc oxide, 3 parts of hard Fatty acid, 1 part calcium stearate, 50 parts modified composite filler, 3 parts anti-aging agent BLE;
- the formula proportion of the modified composite filler is as follows in parts by weight: 3 parts of 2-bromo-2-methylpropionyl bromide, 3 parts of 4-dimethylaminopyridine, 20 parts of lignin, acrylic acid monomer 30 parts of monomer, 65 parts of acrylonitrile monomer, 140 parts of ethyl orthosilicate, 1 part of 2,2'-bipyridine, 0.5 parts of reactant, 2 parts of coconut acid diethanolamide, 3 parts of sodium carboxymethylcellulose share.
- the reactant consists of potassium persulfate, sodium bisulfite, and ferrous sulfate with a weight ratio of 1:15:0.2.
- the modified composite filler is prepared according to the following steps:
- the formula ratio of the working surface covering rubber layer is as follows in parts by weight: 80 parts of chloroprene rubber, 50 parts of natural rubber, 7 parts of sulfur, 5 parts of auxiliary cross-linking agent TAIC, 30 parts parts of zinc oxide, 5 parts of stearic acid, 2 parts of calcium stearate, 50 parts of white carbon black, 5 parts of antioxidant MB.
- the core glue and the non-working surface covering glue can be prepared using the formula process of the existing technology, or the same material as the working surface covering glue layer of the present invention can be used (in the above embodiment, the core glue and the non-working surface covering glue are
- the glue is made of the same material as the working surface covering glue, so only one kind of mixed glue needs to be prepared, and the preparation process is simple).
- it can also be designed to meet specific needs. For example, taking into account energy saving requirements, the formula of the non-working surface covering glue is designed to reduce rolling resistance as much as possible.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
本申请公开了一种特种大型矿山专用输送带，包括工作面覆盖胶层、骨架层和非工作面覆盖胶层；所述骨架层包括螺旋钢网带芯，以及与螺旋钢网带芯复合成整体的芯胶；所述工作面覆盖胶层的配方比例按重量份计如下：60～80份氯丁橡胶、40～50份天然橡胶、2～7份硫磺、1～5份助交联剂TAIC、20～30份氧化锌、1～5份硬脂酸、1～2份硬脂酸钙、40～57份改性复合填料、1～5份防老剂。该输送带具有耐磨、耐冲击、耐切割等优势，且骨架不易破损、脱层，用于大型矿山开发，具有使用寿命长优点，从而使得工作效益和经济效益得到提高。
Description
本发明涉及橡胶输送带，尤其涉及一种特种大型矿山专用输送带。
随着自动化和机械化程度的提高，国内外大型矿山开发逐年增加。由此对各种相关的配套设施也提出了更高更苛刻的要求，输送带运输是道路不方便的崎岖陡峭的矿山物料运输最经济的运输方式，但工况极其恶劣，主要表现为以下几个方面：物料直径大（大多在200～600mm）且尖锐无规则、物料落差大（大多落成2米以上），物料比重大等等。因此，对输送带也提出抗冲击、耐切割、不脱层等要求。
目前，国内外输送带产品在此工况下普遍存在使用寿命短的问题，使用1-2月后就出现各种损坏，导致不能继续使用严重影响工作效率和效益。其中，最常见的损坏形式有：①骨架材料冲击破损、脱层；②工作面覆盖层被冲击、切割掉块；③工作面覆盖层被磨损掉粉末。因此，有必要针对大型矿山工况研发长寿命的橡胶输送带。
本发明的目的在于克服现有技术的缺陷，提供一种特种大型矿山专用输送带，该输送带具有耐冲击、耐切割、耐磨等优势，且骨架不易破损、脱层，用于大型矿山开发，具有使用寿命长优点，从而使得工作效益和经济效益得到提高。
本发明所采用的技术方案如下：
特种大型矿山专用输送带，包括工作面覆盖胶层、骨架层和非工作面覆盖胶层；所述骨架层包括螺旋钢网带芯，以及与螺旋钢网带芯复合成整体的芯胶；所述工作面覆盖胶层配方比例按重量份计如下：包括60～80份氯丁橡胶、40～50份天然橡胶、2～7份硫磺、1～5份助交联剂 TAIC、20～30份氧化锌、1～5份硬脂酸、1～2份硬脂酸钙、40～57份改性复合填料、1～5 份防老剂。
进一步，所述改性复合填料的配方比例按重量份计如下：2-溴-2-甲基丙酰溴3～4份、4-二甲氨基吡啶2～3份、木质素20～25份、丙烯酸单体20～30份、丙烯腈单体60～70份、正硅酸乙酯130～150份、2,2'-联吡啶1～2份、反应剂0.3～1份、椰油酸二乙醇酰胺2～3份、羧甲基纤维素钠2-3。
进一步，所述的反应剂包括重量比为1:10-20:0.1-0.3的过硫酸钾、亚硫酸氢钠、硫酸亚铁。
进一步，所述改性复合填料的制备方法，包括以下步骤：
（1）取木质素，加入到其重量50-80倍的N,N-二甲基甲酰胺中，搅拌条件下加入4-二甲氨基吡啶，搅拌均匀，送入到冰水浴中，加入2-溴-2-甲基丙酰溴，静止1-2小时，出料，常温搅拌18-20小时，真空抽滤，将滤饼水洗，55℃下真空干燥，得引发剂；
（2）取羧甲基纤维素钠，加入到其重量300-500倍的去离子水中，搅拌均匀，加入丙烯腈单体，搅拌均匀，得单体水乳液a；
（3）取丙烯酸、椰油酸二乙醇酰胺混合，加入到混合料重量20-30倍的去离子水中，搅拌均匀，得单体水乳液b；
（4）取正硅酸乙酯，加入到其重量60-100倍的去离子水中，加入乙二胺，搅拌3-5小时，得溶胶水乳液；
（5）取上述引发剂，加入到其重量30-40倍的N,N-二甲基甲酰胺中，加入2,2'-联吡啶，搅拌均匀，与上述单体水乳液b、溶胶水乳液混合，搅拌均匀，在1-2℃的冰水浴中搅拌1-2小时，出料，与上述单体水乳液a混合，搅拌均匀，送入到反应釜中，通入氮气，在45-50℃下反应1-2小时，滴加反应剂，滴加完毕后继续保温反应80-100分钟，出料，水洗，真空干燥，即得。
进一步，所述步骤（5）中，干燥温度可以为230-260℃。
进一步，所述防老剂可以为防老剂 RD、防老剂 4020、防老剂 BLE、防老剂 MB 中的一种或多种。
进一步，所述输送带的制备方法，包括以下步骤：
（1）使用密炼机按照配方制备工作面覆盖胶、芯胶、非工作面覆盖胶的混炼胶；
（2）用压延机将芯胶的混炼胶压入螺旋钢网中，制得骨架层；
（3）用压延机按照设计厚度要求将工作面覆盖胶和非工作面覆盖胶的混炼胶制成工作面覆盖胶层和非工作面覆盖胶层；
（4）用成型机将上述步骤制得的工作面覆盖胶层、骨架层、非工作面覆盖胶层复合成带胚；
（5）用平板硫化机将带胚硫化成型，制得输送带产品。
与现有技术相比，本发明的上述技术方案取得了如下显著的进步：1）本发明以螺旋钢网为带芯，相比涤纶、锦纶编织的浸胶帆布，螺旋钢网为整体结构，很好的解决了骨架易破损和脱层的问题；2）工作面覆盖层橡胶采用特定的材料配方和工艺制得，具有抗冲击、耐切割、耐磨等特性，输送带在大型矿山工况下使用寿命延长一倍以上，具体表现为：加入了改性复合填料，其以木质素为原料，制备纤维素基 ATRP
引发剂，然后与丙烯酸单体共聚，实现了木质素对聚合物的有效接枝，在聚合过程中，引入了以正硅酸乙酯为前驱体的溶胶水乳液，之后与丙烯腈单体共混反应，得到了多元复合填料，其中聚丙烯腈可以有效的提高成品的抗日晒和耐老化性能，本发明以木质素和二氧化硅（正硅酸乙酯水解产物）为填料，配合有机聚合物，形成了稳定的复合填料，该复合填料的表面活性高，与橡胶的相容性好，促进了其在橡胶基料间的有效分散，且本发明的复合填料，强度和韧性高、抗冲击性强，耐磨性好，对橡胶具有很好的补强作用，从而使得输送带工作面覆盖胶层具有优异的物理机械性能；此外，采用通过聚丙烯腈复合的填料，输送带工作面橡胶的耐腐性能也有了明显提升。
下面结合具体实施方式（实施例）对本发明作进一步的说明，但并不作为对本发明限制的依据。以下实施例中没有详细说明的内容均为本领域技术常识或常规技术手段（例如混炼工艺、压延工艺、硫化工艺）。
实施例1
特种大型矿山专用输送带，包括工作面覆盖胶层、骨架层和非工作面覆盖胶层；所述骨架层包括螺旋钢网带芯，以及与螺旋钢网带芯复合成整体的芯胶。
本实施例的输送带按照以下步骤制得：
（1）使用密炼机按照配方制备工作面覆盖胶、芯胶、非工作面覆盖胶的混炼胶；
（2）用压延机将芯胶的混炼胶压入螺旋钢网中，制得骨架层；
（3）用压延机按照设计厚度要求将工作面覆盖胶和非工作面覆盖胶的混炼胶制成工作面覆盖胶层和非工作面覆盖胶层；
（4）用成型机将上述步骤制得的工作面覆盖胶层、骨架层、非工作面覆盖胶层复合成带胚；
（5）用平板硫化机将带胚硫化成型，制得输送带产品。
本实施例中，所述工作面覆盖胶层的配方比例按重量份计如下：60份氯丁橡胶、40份天然橡胶、2份硫磺、1份助交联剂 TAIC、20份氧化锌、1份硬脂酸、1份硬脂酸钙、40份改性复合填料、1份防老剂RD。
本实施例中，所述改性复合填料的配方比例按重量份计如下：2-溴-2-甲基丙酰溴3份、4-二甲氨基吡啶2份、木质素20份、丙烯酸单体20份、丙烯腈单体60份、正硅酸乙酯130份、2,2'-联吡啶1份、反应剂0.3份、椰油酸二乙醇酰胺2份、羧甲基纤维素钠2份。
本实施例中，所述的反应剂由重量比为1:10:0.1的过硫酸钾、亚硫酸氢钠、硫酸亚铁组成。
本实施例中，所述改性复合填料按照以下步骤制得：
（1）取木质素，加入到其重量50倍的N,N-二甲基甲酰胺中，搅拌条件下加入4-二甲氨基吡啶，搅拌均匀，送入到冰水浴中，加入2-溴-2-甲基丙酰溴，静止1小时，出料，常温搅拌18小时，真空抽滤，将滤饼水洗，55℃下真空干燥，得引发剂；
（2）取羧甲基纤维素钠，加入到其重量300倍的去离子水中，搅拌均匀，加入丙烯腈单体，搅拌均匀，得单体水乳液a；
（3）取丙烯酸、椰油酸二乙醇酰胺混合，加入到混合料重量20倍的去离子水中，搅拌均匀，得单体水乳液b；
（4）取正硅酸乙酯，加入到其重量60倍的去离子水中，加入乙二胺，搅拌3-5小时，得溶胶水乳液；
（5）取上述引发剂，加入到其重量30倍的N,N-二甲基甲酰胺中，加入2,2'-联吡啶，搅拌均匀，与上述单体水乳液b、溶胶水乳液混合，搅拌均匀，在1℃的冰水浴中搅拌1小时，出料，与上述单体水乳液a混合，搅拌均匀，送入到反应釜中，通入氮气，在45℃下反应1小时，滴加反应剂，滴加完毕后继续保温反应80分钟，出料，水洗，真空干燥（干燥温度为230℃），即得。
实施例2
与实施例1不同的是：
本实施例中，所述工作面覆盖胶层的配方比例按重量份计如下：80份氯丁橡胶、50份天然橡胶、7份硫磺、5份助交联剂 TAIC、30份氧化锌、5份硬脂酸、2份硬脂酸钙、57份改性复合填料、5 份防老剂MB。
本实施例中，所述改性复合填料的配方比例按重量份计如下：2-溴-2-甲基丙酰溴4份、4-二甲氨基吡啶3份、木质素25份、丙烯酸单体30份、丙烯腈单体70份、正硅酸乙酯150份、2,2'-联吡啶2份、反应剂1份、椰油酸二乙醇酰胺3份、羧甲基纤维素钠3。
本实施例中，所述的反应剂由重量比为1:20:0.3的过硫酸钾、亚硫酸氢钠、硫酸亚铁组成。
本实施例中，所述改性复合填料按照以下步骤制得：
（1）取木质素，加入到其重量80倍的N,N-二甲基甲酰胺中，搅拌条件下加入4-二甲氨基吡啶，搅拌均匀，送入到冰水浴中，加入2-溴-2-甲基丙酰溴，静止2小时，出料，常温搅拌18-20小时，真空抽滤，将滤饼水洗，55℃下真空干燥，得引发剂；
（2）取羧甲基纤维素钠，加入到其重量500倍的去离子水中，搅拌均匀，加入丙烯腈单体，搅拌均匀，得单体水乳液a；
（3）取丙烯酸、椰油酸二乙醇酰胺混合，加入到混合料重量30倍的去离子水中，搅拌均匀，得单体水乳液b；
（4）取正硅酸乙酯，加入到其重量100倍的去离子水中，加入乙二胺，搅拌3-5小时，得溶胶水乳液；
（5）取上述引发剂，加入到其重量40倍的N,N-二甲基甲酰胺中，加入2,2'-联吡啶，搅拌均匀，与上述单体水乳液b、溶胶水乳液混合，搅拌均匀，在2℃的冰水浴中搅拌2小时，出料，与上述单体水乳液a混合，搅拌均匀，送入到反应釜中，通入氮气，在50℃下反应2小时，滴加反应剂，滴加完毕后继续保温反应100分钟，出料，水洗，真空干燥（干燥温度为260℃），即得。
实施例3
与实施例1不同的是：
本实施例中，工作面覆盖胶层的配方比例按重量份计如下：70份氯丁橡胶、40份天然橡胶、5份硫磺、4份助交联剂 TAIC、25份氧化锌、3份硬脂酸、1份硬脂酸钙、50份改性复合填料、3份防老剂BLE；
本实施例中，所述改性复合填料的配方比例按重量份计如下：2-溴-2-甲基丙酰溴3份、4-二甲氨基吡啶3份、木质素20份、丙烯酸单体30份、丙烯腈单体65份、正硅酸乙酯140份、2,2'-联吡啶1份、反应剂0.5份、椰油酸二乙醇酰胺2份、羧甲基纤维素钠3份。
本实施例中，反应剂由重量比为1:15:0.2的过硫酸钾、亚硫酸氢钠、硫酸亚铁组成。
本实施例中，改性复合填料按照以下步骤制得：
（1）取木质素，加入到其重量70倍的N,N-二甲基甲酰胺中，搅拌条件下加入4-二甲氨基吡啶，搅拌均匀，送入到冰水浴中，加入2-溴-2-甲基丙酰溴，静止2小时，出料，常温搅拌18小时，真空抽滤，将滤饼水洗，55℃下真空干燥，得引发剂；
（2）取羧甲基纤维素钠，加入到其重量400倍的去离子水中，搅拌均匀，加入丙烯腈单体，搅拌均匀，得单体水乳液a；
（3）取丙烯酸、椰油酸二乙醇酰胺混合，加入到混合料重量20-30倍的去离子水中，搅拌均匀，得单体水乳液b；
（4）取正硅酸乙酯，加入到其重量80倍的去离子水中，加入乙二胺，搅拌4小时，得溶胶水乳液；
（5）取上述引发剂，加入到其重量35倍的N,N-二甲基甲酰胺中，加入2,2'-联吡啶，搅拌均匀，与上述单体水乳液b、溶胶水乳液混合，搅拌均匀，在2℃的冰水浴中搅拌1小时，出料，与上述单体水乳液a混合，搅拌均匀，送入到反应釜中，通入氮气，在50℃下反应2小时，滴加反应剂，滴加完毕后继续保温反应90分钟，出料，水洗，真空干燥（干燥温度为250℃），即得。
对比例
与实施例1不同的是，对比例中，配方比例工作面覆盖胶层的按重量份计如下：80份氯丁橡胶、50份天然橡胶、7份硫磺、5份助交联剂 TAIC、30份氧化锌、5份硬脂酸、2份硬脂酸钙、50份白炭黑、5 份防老剂MB。
对实施例1、实施例2、实施例3及对比例的工作面覆盖胶层的橡胶进行测试，结果如下表。
性能测试结果：
实施本发明方案时，芯胶和非工作面覆盖胶可以采用现有技术的配方工艺制备，也可以采用本发明工作面覆盖胶层相同的材料（上述实施例中，芯胶、非工作面覆盖胶与工作面覆盖胶材料相同，这样只需制备一种混炼胶，制备工艺简单）。当然，也可以针对特定需求进行设计，如：考虑到节能需求，非工作面覆盖胶的配方设计因尽量降低滚动阻力。
上述对本申请中涉及的发明的一般性描述和对其具体实施例的描述不应理解为是对该发明技术方案构成的限制。本领域所属技术人员根据本申请的公开，可以在不违背所涉及的发明构成要素的前提下，对上述一般性描述或/和实施例中的公开技术特征进行增加、减少或组合，形成属于本申请保护范围之内的其它的技术方案。
Claims (6)
- 特种大型矿山专用输送带，包括工作面覆盖胶层、骨架层和非工作面覆盖胶层；其特征在于：所述骨架层包括螺旋钢网带芯，以及与螺旋钢网带芯复合成整体的芯胶；所述工作面覆盖胶层的配方比例按重量份计如下：60～80份氯丁橡胶、40～50份天然橡胶、2～7份硫磺、1～5份助交联剂 TAIC、20～30份氧化锌、1～5份硬脂酸、1～2份硬脂酸钙、40～57份改性复合填料、1～5 份防老剂；所述改性复合填料的配方比例按重量份计如下：2-溴-2-甲基丙酰溴3～4份、4-二甲氨基吡啶2～3份、木质素20～25份、丙烯酸单体20～30份、丙烯腈单体60～70份、正硅酸乙酯130～150份、2,2'-联吡啶1～2份、反应剂0.3～1份、椰油酸二乙醇酰胺2～3份、羧甲基纤维素钠2～3份。
- 根据权利要求1所述的特种大型矿山专用输送带，其特征在于：所述反应剂包括重量比为1:10-20:0.1-0.3的过硫酸钾、亚硫酸氢钠、硫酸亚铁。
- 根据权利要求1或2所述的特种大型矿山专用输送带，其特征在于，所述改性复合填料的制备方法，包括以下步骤：（1）取木质素，加入到其重量50-80倍的N,N-二甲基甲酰胺中，搅拌条件下加入4-二甲氨基吡啶，搅拌均匀，送入到冰水浴中，加入2-溴-2-甲基丙酰溴，静止1-2小时，出料，常温搅拌18-20小时，真空抽滤，将滤饼水洗，55℃下真空干燥，得引发剂；（2）取羧甲基纤维素钠，加入到其重量300-500倍的去离子水中，搅拌均匀，加入丙烯腈单体，搅拌均匀，得单体水乳液a；（3）取丙烯酸、椰油酸二乙醇酰胺混合，加入到混合料重量20-30倍的去离子水中，搅拌均匀，得单体水乳液b；（4）取正硅酸乙酯，加入到其重量60-100倍的去离子水中，加入乙二胺，搅拌3-5小时，得溶胶水乳液；（5）取上述引发剂，加入到其重量30-40倍的N,N-二甲基甲酰胺中，加入2,2'-联吡啶，搅拌均匀，与上述单体水乳液b、溶胶水乳液混合，搅拌均匀，在1-2℃的冰水浴中搅拌1-2小时，出料，与上述单体水乳液a混合，搅拌均匀，送入到反应釜中，通入氮气，在45-50℃下反应1-2小时，滴加反应剂，滴加完毕后继续保温反应80-100分钟，出料，水洗，真空干燥，即得。
- 根据权利要求3所述的特种大型矿山专用输送带，其特征在于：所述步骤（5）中，干燥温度为230-260℃。
- 根据权利要求1所述的特种大型矿山专用输送带，其特征在于：所述防老剂为防老剂 RD、防老剂 4020、防老剂 BLE、防老剂 MB 中的一种或多种。
- 根据权利要求1所述的特种大型矿山专用输送带，其特征在于，所述输送带的制备方法，包括以下步骤：（1）使用密炼机按照配方制备工作面覆盖胶、芯胶、非工作面覆盖胶的混炼胶；（2）用压延机将芯胶的混炼胶压入螺旋钢网中，制得骨架层；（3）用压延机按照设计厚度要求将工作面覆盖胶和非工作面覆盖胶的混炼胶制成工作面覆盖胶层和非工作面覆盖胶层；（4）用成型机将上述步骤制得的工作面覆盖胶层、骨架层、非工作面覆盖胶层复合成带胚；（5）用平板硫化机将带胚硫化成型，制得输送带产品。
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