WO2024052946A1 - Machine automatique de traitement et de conversion du papier par compression avec moulage à chaud et matériau froid - Google Patents
Machine automatique de traitement et de conversion du papier par compression avec moulage à chaud et matériau froid Download PDFInfo
- Publication number
- WO2024052946A1 WO2024052946A1 PCT/IT2023/050157 IT2023050157W WO2024052946A1 WO 2024052946 A1 WO2024052946 A1 WO 2024052946A1 IT 2023050157 W IT2023050157 W IT 2023050157W WO 2024052946 A1 WO2024052946 A1 WO 2024052946A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- machine
- press
- paper
- drive system
- reel
- Prior art date
Links
- 239000000463 material Substances 0.000 title claims abstract description 23
- 230000006835 compression Effects 0.000 title claims abstract description 8
- 238000007906 compression Methods 0.000 title claims abstract description 8
- 238000000465 moulding Methods 0.000 title claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 230000009466 transformation Effects 0.000 claims abstract description 3
- 239000000047 product Substances 0.000 claims description 10
- 238000009966 trimming Methods 0.000 claims description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 3
- 235000011187 glycerol Nutrition 0.000 claims description 2
- 230000002045 lasting effect Effects 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/36—Moistening and heating webs to facilitate mechanical deformation and drying deformed webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/005—Making rigid or semi-rigid containers, e.g. boxes or cartons involving a particular layout of the machinery or relative arrangement of its subunits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/59—Shaping sheet material under pressure
- B31B50/592—Shaping sheet material under pressure using punches or dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/741—Moistening; Drying; Cooling; Heating; Sterilizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/0077—Shaping by methods analogous to moulding, e.g. deep drawing techniques
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
- B31B2100/002—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
- B31B2100/0024—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed having all side walls attached to the bottom
Definitions
- the present invention relates to an automatic machine for the treatment and transformation of paper by compression with hot moulding and cold material, in particular in which the paper is transformed into products with a common-use volume such as trays, transport packaging, technical components, etc. having a durable consistency and endowed with high mechanical properties of resistance to blows and torsion. For this reason, these products can often replace the same products made of plastic material by means of thermoforming and/or injection.
- Machines of this type which allow carrying out a process by which paper is transformed into mechanically resistant products, are not known from DE-A1-43 34 364, which discloses a machine according to the preamble of Claim 1.
- Object of the present invention is solving the aforesaid prior art problems by providing an automatic machine for treating and converting paper which allows to produce a commonly used final product, as indicated above, which is mechanically resistant and has a durable consistency.
- an automatic paper treatment and converting machine such as the one described in claim 1.
- Preferred embodiments and non-trivial variants of the present invention form the object of dependent claims. It is understood that all attached claims form an integral part of the present description. It will be immediately obvious that innumerable variations and modifications may be made to what is described (for example relating to shape, dimensions, arrangements and parts with equivalent functionality) without departing from the scope of protection of the invention as appears from the attached claims.
- the automatic machine 1 of the invention is used to process paper and convert it by hot moulding and cold material compression into products with a common-use volume such as trays, transport packaging, technical components, etc. having a durable consistency and endowed with high mechanical properties of resistance to blows and torsion.
- This machine 1 substantially comprises, in the direction from left to right with respect to the sheet, which is the direction of unwinding and processing: - at least one reel-unwinding element 3, which is a piece of equipment that supports and unrolls a reel or roll of paper 4; – at least one humidifier element 5, located downstream and operatively connected to the reel- unwinder element 3, this humidifier element 5 being an equipment equipped with sprinklers 6 which spray a solution of water and glycerine at each step onto the flat roll of paper 4 being dragged, moistening it and preparing it for moulding; – at least one first drive system 7, placed downstream and operatively connected to the humidifier element 5: this first drive system 7 is a preliminary drive system which moves the unrolled and humidified paper reel 4 from the humidification zone to the forming zone; – at least one forming press 9, placed downstream and operatively connected to the first driving system 7: this forming press 9 is an electromechanical press with horizontal movement which presses the two halves (male/female, not illustrated) of
- this system translates the semi-finished product up to the entrance of the two motorized point-guided chain guides 23 which constitute the third dragging system 22.
- the movement described above takes place through the use of a small pneumatic press 14 which clamps the material formed by milled shapes (which copy the geometry of the formed parts) and performs advance steps programmed by means of a brushless motor 15; – at least one cutting press 16, placed downstream and operatively connected to the second driving system 13: this is an electromechanical press assigned to the perimeter cutting of the previously formed objects.
- the machine 1 of the invention is also equipped with a control panel 18, consisting of a man/machine video interface which allows the setting, programming and control of the line during the various steps of the production process.
- the machine 1 described above is the first machine capable of transforming a dry reel of paper into a functional, stable, pleasing to the eye and durable product.
- the most innovative parts are those in which the dragging of the material takes place, in which the material is moistened and in which the mould works by thermocompression in order to create the desired shapes/geometries.
- the translation of the dragging material takes place by means of the pneumatic press/plier 14 which crushes the paper material on an "idle" rubber belt: the propelled with a brushless motor programmed to perform a pre-programmed amount of travel.
- the sprinklers 6 are placed both below and above the roll of paper 4. Furthermore, when the roll consists of a large number of layers, these layers are divided before being humidified to ensure that the paper 4 is also moistened in its deeper layers.
- a vacuum is applied in the two halves of the mould (upper and lower) to eliminate excess humidity.
- the mould is heated to about 280°C and the press 9 compresses the material 4 with variable pressure up to a maximum of 250 tons.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paper (AREA)
Abstract
Une machine automatique (1) est prévue pour le traitement et la transformation du papier par compression avec un moulage à chaud et un matériau froid, la machine (1) comprenant : un élément de déroulement de bobine (3), pour une bobine ou un rouleau de papier (4) ; un élément humidificateur (5) du rouleau de papier (4) ; un premier système d'entraînement (7) ; une presse de formage (9) ; une presse de découpage (16) pour le découpage du périmètre des objets formés précédemment ; un élément d'empilement (20) pour détacher les produits des déchets et les empiler sous forme d'une pile ; et un élément d'enroulement de déchets (24) qui enroule les déchets de production et les rembobine pour les préparer à leur retrait.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT102022000018213 | 2022-09-06 | ||
IT202200018213 | 2022-09-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2024052946A1 true WO2024052946A1 (fr) | 2024-03-14 |
Family
ID=84359908
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IT2023/050157 WO2024052946A1 (fr) | 2022-09-06 | 2023-06-30 | Machine automatique de traitement et de conversion du papier par compression avec moulage à chaud et matériau froid |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2024052946A1 (fr) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4334364A1 (de) | 1992-11-06 | 1994-05-11 | Lmg Rotopack Gmbh | Anlage zur Herstellung von Formkörpern aus einem verformbaren Folienmaterial o. dgl. |
US20160176145A1 (en) * | 2014-12-22 | 2016-06-23 | Dixie Consumer Products Llc | Systems for producing pressware |
WO2020261198A1 (fr) * | 2019-06-27 | 2020-12-30 | Qwarzo Italia S.R.L. | Machine et procédé pour produire des cuillères ou des bâtonnets d'agitation de boisson |
CN113400714A (zh) * | 2021-07-12 | 2021-09-17 | 温州欧博机械有限公司 | 一种纸质餐具加工设备 |
US20220251785A1 (en) * | 2019-07-02 | 2022-08-11 | PuIPac AB | A method for producing a cellulose product and a cellulose product |
-
2023
- 2023-06-30 WO PCT/IT2023/050157 patent/WO2024052946A1/fr unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4334364A1 (de) | 1992-11-06 | 1994-05-11 | Lmg Rotopack Gmbh | Anlage zur Herstellung von Formkörpern aus einem verformbaren Folienmaterial o. dgl. |
US20160176145A1 (en) * | 2014-12-22 | 2016-06-23 | Dixie Consumer Products Llc | Systems for producing pressware |
WO2020261198A1 (fr) * | 2019-06-27 | 2020-12-30 | Qwarzo Italia S.R.L. | Machine et procédé pour produire des cuillères ou des bâtonnets d'agitation de boisson |
US20220251785A1 (en) * | 2019-07-02 | 2022-08-11 | PuIPac AB | A method for producing a cellulose product and a cellulose product |
CN113400714A (zh) * | 2021-07-12 | 2021-09-17 | 温州欧博机械有限公司 | 一种纸质餐具加工设备 |
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