WO2024051493A1 - Semiconductor device and manufacturing method therefor - Google Patents

Semiconductor device and manufacturing method therefor Download PDF

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Publication number
WO2024051493A1
WO2024051493A1 PCT/CN2023/114358 CN2023114358W WO2024051493A1 WO 2024051493 A1 WO2024051493 A1 WO 2024051493A1 CN 2023114358 W CN2023114358 W CN 2023114358W WO 2024051493 A1 WO2024051493 A1 WO 2024051493A1
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Prior art keywords
polysilicon layer
layer
doped polysilicon
semiconductor device
gate oxide
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PCT/CN2023/114358
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French (fr)
Chinese (zh)
Inventor
彭志高
柴亚玲
顾子琨
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厦门市三安集成电路有限公司
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Publication of WO2024051493A1 publication Critical patent/WO2024051493A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/43Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/49Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
    • H01L29/4916Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen
    • H01L29/4925Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen with a multiple layer structure, e.g. several silicon layers with different crystal structure or grain arrangement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/283Deposition of conductive or insulating materials for electrodes conducting electric current
    • H01L21/285Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
    • H01L21/28506Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
    • H01L21/28512Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table
    • H01L21/28525Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic Table the conductive layers comprising semiconducting material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66053Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide
    • H01L29/66068Multistep manufacturing processes of devices having a semiconductor body comprising crystalline silicon carbide the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78684Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising semiconductor materials of Group IV not being silicon, or alloys including an element of the group IV, e.g. Ge, SiN alloys, SiC alloys

Definitions

  • the present application relates to the field of semiconductor technology, specifically, to a semiconductor device and a manufacturing method thereof.
  • silicon carbide As an important third-generation semiconductor material, silicon carbide has advantages such as high bandgap width, high critical breakdown electric field, and high thermal conductivity. Therefore, silicon carbide power devices have higher breakdown voltage than traditional silicon-based power devices, and switch With the advantages of faster speed and higher operating temperature, it has very broad application prospects in new energy vehicles, photovoltaic power generation, tram traction and other fields.
  • the polysilicon layer is an important component of SiC MOSFET devices. It mainly plays the role of connecting the gate oxide layer and the gate metal. Growing a high-quality doped polysilicon layer is the basis for preparing high-performance power devices.
  • Some embodiments of the present application provide a semiconductor device, which includes: a substrate. An epitaxial layer located on the surface of the substrate. A gate oxide layer located on a side of the epitaxial layer away from the substrate. A first doped polysilicon layer located on a side of the gate oxide layer away from the substrate. a second doped polysilicon layer located on a side of the first doped polysilicon layer away from the substrate. a third doped polysilicon layer located on a side of the second doped polysilicon layer away from the substrate.
  • the doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer include phosphorus, the gate oxide layer includes doping elements, and the doping elements Includes phosphorus.
  • Some embodiments of the present application also provide a method for manufacturing a semiconductor device.
  • the method includes the following steps: providing a substrate.
  • An epitaxial layer is formed on the substrate.
  • a gate oxide layer is formed on the epitaxial layer.
  • An intrinsic polysilicon gate layer is formed on the gate oxide layer.
  • a second polysilicon layer is formed on the intrinsic polysilicon gate layer.
  • a third polysilicon layer is formed on the second polysilicon layer; wherein the doping elements in the second polysilicon layer and the third polysilicon layer include phosphorus, and the second polysilicon layer
  • the doping concentration of phosphorus element in the crystalline silicon layer is greater than the doping concentration of phosphorus element in the third polysilicon layer.
  • the implementation of the present application can obtain a doped polysilicon layer with better quality, thereby promoting the improvement of power device performance.
  • FIG. 1 is a schematic diagram of the hierarchical structure of a semiconductor device in the prior art.
  • FIG. 2 is a first exemplary flow chart of a semiconductor device manufacturing method provided by some embodiments of the present application.
  • Figure 3 is a hierarchical structure diagram corresponding to S104 provided by some embodiments of the present application.
  • Figure 4 is a hierarchical structure diagram corresponding to S106 provided by some embodiments of the present application.
  • Figure 5 is a hierarchical structure diagram corresponding to S108 provided by some embodiments of the present application.
  • Figure 6 is a hierarchical structure diagram corresponding to S112 provided by some embodiments of the present application.
  • Figure 7 is a second exemplary flow chart of a semiconductor device manufacturing method provided by some embodiments of the present application.
  • Figure 8 is a corresponding hierarchical structure diagram after annealing provided by some embodiments of the present application.
  • the polysilicon layer is an important part of the SiC MOSFET device and mainly plays the role of connecting the gate oxide layer and the gate metal. Among them, the size of the polysilicon square resistor will seriously limit the switching speed of the power device, making it impossible to exert the high-frequency characteristics of the silicon carbide device.
  • Figure 1 shows a schematic diagram of the hierarchical structure of an existing MOSFET device, in which the substrate, epitaxial layer, gate oxide layer and polysilicon layer are connected layer by layer.
  • the polysilicon layer is also connected to other hierarchical structures, such as gate metal. layer, which will not be described in detail here.
  • Some embodiments of the present application provide a method for manufacturing a semiconductor device by first growing a thin layer of intrinsic polysilicon to change the surface characteristics, and then growing the polysilicon through an in-situ doping process to increase the overall growth rate of the polysilicon.
  • the semiconductor device manufacturing method provided by this application includes:
  • S104 form an epitaxial layer on the substrate.
  • S108 Form an intrinsic polysilicon gate layer on the gate oxide layer.
  • S112 form a third polysilicon layer on the second polysilicon layer; wherein, the doping elements in the second polysilicon layer and the third polysilicon layer include phosphorus, and the phosphorus element in the second polysilicon layer The doping concentration is greater than the doping concentration of phosphorus element in the third polysilicon layer.
  • forming layer B on layer A means that A includes two sides, the front and the back, with the back facing the substrate and the front facing the opposite direction of the substrate, and B connected to the front of A.
  • the doped polysilicon layer when growing the doped polysilicon layer, a thin layer of intrinsic polysilicon is first grown to change the surface properties. Therefore, when the doped polysilicon layer is grown, the growth of the in-situ doped polysilicon is improved. rate. And because the thickness of the first polysilicon is thinner and the thickness of the doped polysilicon layer is thicker, the growth rate of the polysilicon layer is strongly related to the growth rate of the doped polysilicon layer. When the growth rate of the doped polysilicon layer is increased, the polysilicon The overall growth rate of the layer is increased. On the other hand, this application still uses an in-situ doping process to grow the doped polysilicon layer, so the polysilicon doping has better uniformity and lower cost.
  • the substrate 110 can be SiC substrate 110, Si substrate 110, sapphire substrate 110, etc.
  • the epitaxial layer 120 can be homoepitaxial or epitaxial.
  • the epitaxial layer 120 adopts SiC epitaxy.
  • the structure after growing the epitaxial layer 120 is shown in Figure 3 . Since the epitaxial growth process is relatively mature, the epitaxial growth process will not be described in detail.
  • the epitaxial layer 120 may be grown using a vapor phase epitaxial process.
  • the gate oxide layer 130 is gate oxide, which may be a SiO 2 gate oxide layer.
  • the gate oxide layer 130 when growing the gate oxide layer 130, it can be thermally oxidized at a high temperature of 1300°C, then annealed at 1250°C in a nitrogen-doped atmosphere for 30 minutes, and annealed in an atmosphere of argon or other inert gases. In 90 minutes, SiO 2 gate oxide layer 130 is formed.
  • the nitrogen-doped atmosphere includes but is not limited to nitrogen, nitric oxide, dinitrogen oxide, etc., and the thickness of the gate oxide layer 130 ranges from 40 nm to 60 nm.
  • the nitrogen-doped atmosphere includes but is not limited to nitrogen, nitric oxide or dinitrogen oxide, etc., and the thickness ranges from 40nm to 60nm.
  • the SiO 2 dielectric film oxidized by wet oxygen is looser than high-temperature hot oxygen, which is more conducive to the diffusion of nitrogen or phosphorus.
  • intrinsic polysilicon is continued to be grown on the surface of the gate oxide layer 130 to form the intrinsic polysilicon gate layer 140 .
  • this application does not limit the growth process of the intrinsic polysilicon gate layer 140.
  • a non-doped layer can be grown by LPCVD (Low Pressure Chemical Vapor Deposition) under a high temperature condition of 620°C.
  • thin intrinsic polysilicon may also be used to grow the intrinsic polysilicon gate layer 140, for example, a CVD process or a molecular beam epitaxy process, which is not limited here.
  • the surface properties can be changed through the intrinsic polysilicon gate layer, and then when the doped polysilicon layer is grown, the growth rate of the in-situ doped polysilicon can be increased, making the doped polysilicon The growth rate of the layer is greatly increased.
  • the intrinsic polysilicon gate layer 140 In order to ensure that the intrinsic polysilicon gate layer 140 does not affect the growth rate and does not affect the performance of the device, it is necessary to ensure that the thickness of the intrinsic polysilicon gate layer 140 is relatively thin. In some embodiments, the intrinsic polysilicon gate layer 140 The thickness range is 10 ⁇ 30nm.
  • impurity elements may also be injected through an ion implantation process to form doped polysilicon, for example, P elements or B elements may be implanted. A layer of doped polysilicon is then grown.
  • the doped polysilicon layer includes a second polysilicon layer 152 and a third polysilicon layer 153, and the doping of the second polysilicon layer 152 is The concentration is greater than the doping concentration of the third polysilicon layer 153 .
  • the impurity source doped in the second polysilicon layer 152 and the third polysilicon layer 153 can be a P source or a B source. Of course, it can also be other impurity sources. , no limitation is made here. Taking the P source as an example, PH 3 can be used as the P source. On this basis, the second polysilicon layer 152 can be deposited by in-situ doping with PH 3 through LPCVD at 620°C, and the gas atmosphere is SiH 4 .
  • the flow ratio of SiH 4 and PH 3 is 2:1, so that the phosphorus doping concentration reaches 3E20cm-1 to 1E21cm-1, and the resistivity reaches 5E-4 ⁇ cm to 1E-3 ⁇ cm.
  • the second polysilicon layer 152 and the third polysilicon layer 153 are doped with P and N impurity sources.
  • the process can also adopt CVD, molecular beam epitaxy and other processes, and there is no limitation on this.
  • other gases may also be used for the gas separation, such as inert gases, which are not limited.
  • the thickness of the second polysilicon layer 152 is relatively thin.
  • the thickness of the second polysilicon layer ranges from 10 to 30 nm. .
  • the flow rate of PH 3 can be reduced, and the third polysilicon layer 153 can be deposited by in-situ doping with PH 3 at 620° C. through LPCVD.
  • the competition between surface PH3 and SiH4 can be reduced, thereby further increasing the growth rate and obtaining a polysilicon layer that meets the thickness requirements.
  • this application does not limit the specific value of reducing the flow rate of PH 3.
  • the flow ratio of SiH 4 and PH 3 is 2:1
  • the flow ratio of SiH 4 to PH 3 is 2:1
  • the flow ratio of SiH 4 and PH 3 is 4:1, thus reducing the flow rate of PH 3 .
  • the sum of the thicknesses of the intrinsic polysilicon gate layer 140 and the doped polysilicon layer (ie, 1 includes the first doped polysilicon layer and the second doped polysilicon layer) is 400 ⁇ 800 nm.
  • the thickness of the third polysilicon layer 153 is relatively large. By increasing the growth rate of the third polysilicon layer 153 , which can greatly increase the growth rate of the entire polysilicon layer.
  • the total thickness of the polysilicon layer is 400 nm
  • the thickness of the intrinsic polysilicon gate layer 140 is 30 nm
  • the thickness of the second polysilicon layer 152 is 30 nm
  • the thickness of the third polysilicon layer 153 is 340 nm. Since the intrinsic polysilicon gate layer 140 is made using a traditional process, its growth rate is relatively low, which is consistent with the growth rate of the polysilicon layer in the prior art. When the second polysilicon layer 152 is grown, the surface characteristics are changed due to the action of the intrinsic polysilicon gate layer 140, so that the growth efficiency of the second polysilicon layer 152 is improved.
  • the growth rate is maximized by changing the surface characteristics and reducing the flow rate of PH 3. Therefore, the fastest growth rate is used to grow the thickest third polysilicon layer 153.
  • the crystalline silicon layer 153 takes the shortest time to grow among the three, thereby increasing the growth rate of the entire polysilicon layer.
  • the manufacturing method also includes:
  • the intrinsic polysilicon gate layer is transformed into a first doped polysilicon layer
  • the second polysilicon layer is transformed into a second doped polysilicon layer
  • the third polysilicon layer 153 may be renamed the third Doped polysilicon layer.
  • the doping elements in the second polysilicon layer 152 can be pushed into the interface between the gate oxide layer 130 and the epitaxial layer 120.
  • the doping element is P
  • P is removed through the annealing process.
  • the elements are pushed into the gate oxide layer 130 .
  • diffusion occurs to the interface between the gate oxide layer 130 and the epitaxial layer 120 .
  • the structure after annealing is shown in Figure 8.
  • the semiconductor device can be annealed at a high temperature of 1000°C for 90 minutes. It should be noted that when wet oxygen oxidation is used to form the gate oxide layer 130, wet oxygen oxidation is more conducive to the diffusion of nitrogen or phosphorus, and when high-temperature annealing is performed, the high-temperature annealing process can further reduce the humidity. Defects in the oxygen oxidation process, thereby improving gate oxide quality.
  • the barrier distribution first increases and then decreases. This barrier distribution method is more conducive to the diffusion of impurity elements.
  • the doping element P is added to the interface between the gate oxide layer 130 and the epitaxial layer 120 to improve the performance of the device. Channel mobility.
  • the concentration of phosphorus doping in the first doped polysilicon layer gradually decreases.
  • the interface with the gate oxide layer and the epitaxial layer contains phosphorus element, and the epitaxial layer is a silicon carbide epitaxial layer.
  • the thickness of the gate oxide layer is 40nm-60nm.
  • the doping concentration of phosphorus in the gate oxide layer is 5E15/cm 2 ⁇ 1E17/cm 2 ; the doping concentration of phosphorus in the first doped polysilicon layer is 1E17/cm 2 ⁇ 1E18/cm 2 ; the second doping polysilicon
  • the doping concentration of phosphorus element in the layer is 1E20/cm 2 ⁇ 1E21/cm 2 ; the doping concentration of phosphorus element in the third polysilicon layer is 1E18/cm 2 ⁇ 1E20/cm 2 .
  • the intrinsic polysilicon gate layer 140 is intrinsic polysilicon, it can change the surface characteristics and increase the growth rate of in-situ doped polysilicon. Of course, an in-situ doping process may also be used to form the third doped polysilicon layer on the second doped polysilicon layer.
  • the present application also provides a semiconductor device, which is characterized in that the semiconductor device includes a substrate; an epitaxial layer located on the surface of the substrate; and an epitaxial layer located far away from the substrate.
  • a gate oxide layer on one side, the gate oxide layer includes doping elements, and the doping elements include phosphorus; an intrinsic polysilicon layer located on the side of the gate oxide layer away from the substrate; a third layer of the intrinsic polysilicon layer located on the side away from the substrate A sub-polysilicon layer and a second sub-polysilicon layer located on the side of the first sub-crystalline silicon layer away from the substrate, the first sub-crystalline silicon layer and the second sub-crystalline silicon layer include doping elements, and the doping elements include phosphorus; wherein , the doping concentration of the first sub-polysilicon layer is greater than the doping concentration of the second sub-polysilicon layer.
  • the doping concentration of phosphorus in the first sub-polysilicon layer is 1E20/cm 2 ⁇ 1E21/cm 2 ; the doping concentration of phosphorus in the second sub-polysilicon layer is 1E18/cm 2 ⁇ 1E20/cm 2 .
  • the thickness of the second sub-polysilicon layer is greater than the thickness of the first sub-polysilicon layer.
  • the thickness of the gate oxide layer is 40nm-60nm.
  • some embodiments of the present application also provide another semiconductor device, which includes: a substrate; an epitaxial layer located on the surface of the substrate; a gate oxide layer located on the side of the epitaxial layer away from the substrate; The first doped polysilicon layer located on the side of the gate oxide layer away from the substrate; the second doped polysilicon layer located on the side of the first doped polysilicon layer away from the substrate; the second doped polysilicon layer located on the side away from the substrate
  • the third doped polysilicon layer on one side; the doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer include phosphorus, the gate oxide layer includes doping elements, and the doping elements Including phosphorus; wherein the doping concentration of phosphorus element in the second doped polysilicon layer is greater than the doping concentration of phosphorus element in the third doped polysilicon layer.
  • the thickness of the third doped polysilicon layer is greater than the thickness of the second doped polysilicon layer.
  • the thickness of the first doped polysilicon layer is 10 ⁇ 30nm; the thickness of the second doped polysilicon layer is 10 ⁇ 30nm; and the thickness of the third doped polysilicon layer is 350nm-750nm.
  • the phosphorus element doping concentration in the second doped polysilicon layer is greater than the phosphorus element doping concentration in the first doped polysilicon layer.
  • the doping concentration of the second doped polysilicon layer 152 is greater than the doping concentration of the third doped polysilicon layer 153 .
  • the flow rate of the impurity source of the third doped polysilicon layer 153 can be reduced during the manufacturing process, thereby increasing the growth rate.
  • the potential barrier distribution first increases and then decreases. This barrier distribution method is more conducive to the diffusion of impurity elements and the improvement of the overall performance of the polysilicon layer.
  • the concentration of phosphorus doping in the first doped polysilicon layer gradually decreases.
  • the interface with the gate oxide layer and the epitaxial layer contains phosphorus element to improve the channel mobility of the device.
  • the epitaxial layer material is preferably a silicon carbide epitaxial layer. The thickness of the gate oxide layer is 40nm-60nm.
  • the doping concentration of phosphorus in the gate oxide layer is 5E15/cm 2 ⁇ 1E17/cm 2 ; the doping concentration of phosphorus in the first doped polysilicon layer is 1E17/cm 2 ⁇ 1E18/cm 2 ; the second doping polysilicon The doping concentration of phosphorus element in the layer is 1E20/cm 2 ⁇ 1E21/cm 2 ; the doping concentration of phosphorus element in the third doped polysilicon layer is 1E18/cm 2 ⁇ 1E20/cm 2 .
  • the thickness of the second doped polysilicon layer 152 is 10 ⁇ 30 nm
  • the thickness of the intrinsic polysilicon gate layer 140 is 10 ⁇ 30 nm
  • the sum of the thicknesses of the intrinsic polysilicon gate layer 140 and the doped polysilicon layer is 400 ⁇ 800nm.
  • the thickness of the intrinsic polysilicon gate layer 140 and the second doped polysilicon layer 152 is relatively thin, while the thickness of the third doped polysilicon layer 153 is thicker, and the growth of the third doped polysilicon layer 153 The fastest speed, thus increasing the overall speed of the polysilicon layer.

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Abstract

The present application relates to the technical field of semiconductors, and provides a semiconductor device and a manufacturing method therefor. The semiconductor device comprises: a substrate; an epitaxial layer located on a surface of the substrate; a gate oxide layer located on the side of the epitaxial layer distant from the substrate; a first doped polysilicon layer located on the side of the gate oxide layer distant from the substrate; a second doped polysilicon layer located on the side of the first doped polysilicon layer distant from the substrate; and a third doped polysilicon layer located on the side of the second doped polysilicon layer distant from the substrate. Doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer comprise phosphorus; the gate oxide layer comprises a doping element, and the doping element comprises phosphorus.

Description

一种半导体器件及其制作方法Semiconductor device and manufacturing method thereof 技术领域Technical field
本申请涉及半导体技术领域,具体而言,涉及一种半导体器件及其制作方法。The present application relates to the field of semiconductor technology, specifically, to a semiconductor device and a manufacturing method thereof.
背景技术Background technique
碳化硅作为重要的第三代半导体材料具有高禁带宽度、高临界击穿电场、高热导率等优势,因此碳化硅功率器件相比于传统的硅基功率器件具有击穿电压更高,开关速度更快,工作温度更高等优势,在新能源汽车、光伏发电、电车牵引等领域有着非常广阔的应用前景。As an important third-generation semiconductor material, silicon carbide has advantages such as high bandgap width, high critical breakdown electric field, and high thermal conductivity. Therefore, silicon carbide power devices have higher breakdown voltage than traditional silicon-based power devices, and switch With the advantages of faster speed and higher operating temperature, it has very broad application prospects in new energy vehicles, photovoltaic power generation, tram traction and other fields.
多晶硅层是SiC MOSFET器件的重要组成部分,主要起着连接栅栅氧层和栅极金属的作用,生长一层质量优异的掺杂多晶硅层是制备高性能功率器件的基础。The polysilicon layer is an important component of SiC MOSFET devices. It mainly plays the role of connecting the gate oxide layer and the gate metal. Growing a high-quality doped polysilicon layer is the basis for preparing high-performance power devices.
发明内容Contents of the invention
本申请一些实施例提供了一种半导体器件,所述半导体器件包括:衬底。位于所述衬底表面的外延层。位于所述外延层的远离所述衬底一侧的栅氧层。位于所述栅氧层的远离所述衬底一侧的第一掺杂多晶硅层。位于所述第一掺杂多晶硅层的远离衬底一侧的第二掺杂多晶硅层。位于所述第二掺杂多晶硅层的远离所述衬底一侧的第三掺杂多晶硅层。所述第一掺杂多晶硅层、所述第二掺杂多晶硅层和所述第三掺杂多晶硅层中的掺杂元素包括磷,所述栅氧层中包括掺杂元素,所述掺杂元素包括磷。Some embodiments of the present application provide a semiconductor device, which includes: a substrate. An epitaxial layer located on the surface of the substrate. A gate oxide layer located on a side of the epitaxial layer away from the substrate. A first doped polysilicon layer located on a side of the gate oxide layer away from the substrate. a second doped polysilicon layer located on a side of the first doped polysilicon layer away from the substrate. a third doped polysilicon layer located on a side of the second doped polysilicon layer away from the substrate. The doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer include phosphorus, the gate oxide layer includes doping elements, and the doping elements Includes phosphorus.
本申请一些实施例还提供了一种半导体器件制作方法,所述方法包括如下步骤:提供一衬底。在所述衬底上形成外延层。在所述外延层上形成栅氧层。在所述栅氧层上形成本征多晶硅栅极层。在所述本征多晶硅栅极层上形成第二多晶硅层。在所述第二多晶硅层上形成第三多晶硅层;其中,所述第二多晶硅层和所述第三多晶硅层中的掺杂元素包括磷,所述第二多晶硅层中磷元素的掺杂浓度大于所述第三多晶硅层中磷元素的掺杂浓度。Some embodiments of the present application also provide a method for manufacturing a semiconductor device. The method includes the following steps: providing a substrate. An epitaxial layer is formed on the substrate. A gate oxide layer is formed on the epitaxial layer. An intrinsic polysilicon gate layer is formed on the gate oxide layer. A second polysilicon layer is formed on the intrinsic polysilicon gate layer. A third polysilicon layer is formed on the second polysilicon layer; wherein the doping elements in the second polysilicon layer and the third polysilicon layer include phosphorus, and the second polysilicon layer The doping concentration of phosphorus element in the crystalline silicon layer is greater than the doping concentration of phosphorus element in the third polysilicon layer.
本申请的实施方式可以获得质量较好的掺杂多晶硅层,从而促进功率器件性能的提升。The implementation of the present application can obtain a doped polysilicon layer with better quality, thereby promoting the improvement of power device performance.
附图说明Description of the drawings
为了更清楚地说明本申请一些实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它相关的附图。In order to more clearly illustrate the technical solutions of some embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present application, therefore This should not be regarded as limiting the scope. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为现有技术中半导体器件的层级结构示意图。FIG. 1 is a schematic diagram of the hierarchical structure of a semiconductor device in the prior art.
图2为本申请一些实施例提供的半导体器件制作方法的第一种示例性流程图。FIG. 2 is a first exemplary flow chart of a semiconductor device manufacturing method provided by some embodiments of the present application.
图3为本申请一些实施例提供的S104对应的层级结构图。Figure 3 is a hierarchical structure diagram corresponding to S104 provided by some embodiments of the present application.
图4为本申请一些实施例提供的S106对应的层级结构图。Figure 4 is a hierarchical structure diagram corresponding to S106 provided by some embodiments of the present application.
图5为本申请一些实施例提供的S108对应的层级结构图。Figure 5 is a hierarchical structure diagram corresponding to S108 provided by some embodiments of the present application.
图6为本申请一些实施例提供的S112对应的层级结构图。Figure 6 is a hierarchical structure diagram corresponding to S112 provided by some embodiments of the present application.
图7为本申请一些实施例提供的半导体器件制作方法的第二种示例性流程图。Figure 7 is a second exemplary flow chart of a semiconductor device manufacturing method provided by some embodiments of the present application.
图8为本申请一些实施例提供的退火后对应的层级结构图。Figure 8 is a corresponding hierarchical structure diagram after annealing provided by some embodiments of the present application.
图中:In the picture:
110-衬底;120-外延层;130-栅氧层;140-本征多晶硅栅极层;151-第一掺杂多晶硅层;152-第二掺杂多晶硅层。153-第三掺杂多晶硅层。。110-substrate; 120-epitaxial layer; 130-gate oxide layer; 140-intrinsic polysilicon gate layer; 151-first doped polysilicon layer; 152-second doped polysilicon layer. 153-Third doped polysilicon layer. .
本发明的实施方式Embodiments of the invention
为使本申请一些实施例的目的、技术方案和优点更加清楚,下面将结合本申请一些实施例中的附图,对本申请一些实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请一些实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of some embodiments of the present application clearer, the technical solutions in some embodiments of the present application will be clearly and completely described below in conjunction with the drawings in some embodiments of the present application. Obviously, the description The embodiments are part of the embodiments of this application, rather than all the embodiments. The components of some embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。Therefore, the following detailed description of the embodiments of the application provided in the appended drawings is not intended to limit the scope of the claimed application, but rather to represent selected embodiments of the application. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。同时,在本申请的描述中,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures. Meanwhile, in the description of the present application, the terms "first", "second", etc. are only used to differentiate the description and cannot be understood as indicating or implying relative importance.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations are mutually exclusive. any such actual relationship or sequence exists between them.
下面结合附图,对本申请的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. The following embodiments and features in the embodiments may be combined with each other without conflict.
正如背景技术中所述,多晶硅层是SiC MOSFET器件的重要组成部分,主要起着连接栅栅氧层和栅极金属的作用。其中,多晶硅方阻的大小会严重限制功率器件的开关速度,从而不能发挥碳化硅器件的高频特性。As mentioned in the background art, the polysilicon layer is an important part of the SiC MOSFET device and mainly plays the role of connecting the gate oxide layer and the gate metal. Among them, the size of the polysilicon square resistor will seriously limit the switching speed of the power device, making it impossible to exert the high-frequency characteristics of the silicon carbide device.
图1示出了现有的MOSFET器件的层级结构示意图,其中,衬底、外延层、栅氧层以及多晶硅层逐层相连,当然地,多晶硅层上还连接有其他层级结构,例如栅极金属层,在此不做赘述。Figure 1 shows a schematic diagram of the hierarchical structure of an existing MOSFET device, in which the substrate, epitaxial layer, gate oxide layer and polysilicon layer are connected layer by layer. Of course, the polysilicon layer is also connected to other hierarchical structures, such as gate metal. layer, which will not be described in detail here.
本申请一些实施例提供了一种半导体器件制作方法,通过先生长一层薄的本征多晶硅,改变表面特性,然后再进行通过原位掺杂工艺生长多晶硅,提升多晶硅的整体生长速率。Some embodiments of the present application provide a method for manufacturing a semiconductor device by first growing a thin layer of intrinsic polysilicon to change the surface characteristics, and then growing the polysilicon through an in-situ doping process to increase the overall growth rate of the polysilicon.
下面对本申请提供的半导体器件制作方法进行示例性说明:The following is an exemplary description of the semiconductor device manufacturing method provided by this application:
作为一些可选的实现方式,请参阅图2,本申请提供的半导体器件制作方法包括:As some optional implementation methods, please refer to Figure 2. The semiconductor device manufacturing method provided by this application includes:
S102,提供一衬底;S102, provide a substrate;
S104,在衬底上形成外延层。S104, form an epitaxial layer on the substrate.
S106,在外延层上形成栅氧层。S106: Form a gate oxide layer on the epitaxial layer.
S108,在栅氧层上形成本征多晶硅栅极层。S108: Form an intrinsic polysilicon gate layer on the gate oxide layer.
S110,在本征多晶硅栅极层上形成第二多晶硅层。S110: Form a second polysilicon layer on the intrinsic polysilicon gate layer.
S112,在第二多晶硅层上形成第三多晶硅层;其中,第二多晶硅层和第三多晶硅层中的掺杂元素包括磷,第二多晶硅层中磷元素的掺杂浓度大于第三多晶硅层中磷元素的掺杂浓度。S112, form a third polysilicon layer on the second polysilicon layer; wherein, the doping elements in the second polysilicon layer and the third polysilicon layer include phosphorus, and the phosphorus element in the second polysilicon layer The doping concentration is greater than the doping concentration of phosphorus element in the third polysilicon layer.
其中,术语“在A层上形成B层”,指对于A而言,包括两面,分别为正面与背面,且背面朝向衬底,正面朝向衬底的反方向,B与A的正面相连。The term "forming layer B on layer A" means that A includes two sides, the front and the back, with the back facing the substrate and the front facing the opposite direction of the substrate, and B connected to the front of A.
例如,结合图1,对于氧化层而言,其背面朝向衬底,且与外延层相连,正面朝向衬底的反方向,且正面与多晶硅层相连,则可以通过术语“基于栅氧层的远离衬底一侧生长多晶硅”进行描述。For example, with reference to Figure 1, for the oxide layer, its back side faces the substrate and is connected to the epitaxial layer, and its front side faces the opposite direction of the substrate, and its front side is connected to the polysilicon layer. Polysilicon grown on one side of the substrate" is described.
通过该实现方式,一方面,由于在生长掺杂多晶硅层时,先生长了一层薄的本征多晶硅,改变表面特性,因此在生长掺杂多晶硅层时,提高了原位掺杂多晶硅的生长速率。且由于第一多晶硅的厚度较薄,掺杂多晶硅层的厚度较厚,因此多晶硅层的生长速率与掺杂多晶硅层的生长速率强关联,当提升掺杂多晶硅层的生长速率后,多晶硅层的整体生长速率得以提升。另一方面,本申请仍采用原位掺杂工艺生长掺杂多晶硅层,因此多晶硅掺杂的均匀性更好,成本也更低。Through this implementation, on the one hand, when growing the doped polysilicon layer, a thin layer of intrinsic polysilicon is first grown to change the surface properties. Therefore, when the doped polysilicon layer is grown, the growth of the in-situ doped polysilicon is improved. rate. And because the thickness of the first polysilicon is thinner and the thickness of the doped polysilicon layer is thicker, the growth rate of the polysilicon layer is strongly related to the growth rate of the doped polysilicon layer. When the growth rate of the doped polysilicon layer is increased, the polysilicon The overall growth rate of the layer is increased. On the other hand, this application still uses an in-situ doping process to grow the doped polysilicon layer, so the polysilicon doping has better uniformity and lower cost.
其中,本申请并不对衬底110与外延层120的材料进行限定,例如,衬底110可以采用SiC衬底110、Si衬底110、蓝宝石衬底110等,外延层120可以采用同质外延或异质外延,例如,外延层120采用SiC外延。生长外延层120后的结构如图3所示。由于外延生长工艺相对成熟,因此不再对外延生长工艺进行赘述,例如,可以采用气相外延工艺生长外延层120。The present application does not limit the materials of the substrate 110 and the epitaxial layer 120. For example, the substrate 110 can be SiC substrate 110, Si substrate 110, sapphire substrate 110, etc., and the epitaxial layer 120 can be homoepitaxial or epitaxial. In heteroepitaxy, for example, the epitaxial layer 120 adopts SiC epitaxy. The structure after growing the epitaxial layer 120 is shown in Figure 3 . Since the epitaxial growth process is relatively mature, the epitaxial growth process will not be described in detail. For example, the epitaxial layer 120 may be grown using a vapor phase epitaxial process.
在生长目标厚度的外延层120后,请参阅图4,需要在外延层120的表面继续生长栅氧层130。一些实施方式中,为了去除外延层120表面的杂质,在生长外延层120后,需要对外延层120进行标准RCA清洗工艺。并且,本申请提供的栅氧层130即为栅氧,其可以为SiO 2栅氧层。 After growing the epitaxial layer 120 with a target thickness, please refer to FIG. 4 . It is necessary to continue growing the gate oxide layer 130 on the surface of the epitaxial layer 120 . In some embodiments, in order to remove impurities on the surface of the epitaxial layer 120, after growing the epitaxial layer 120, a standard RCA cleaning process needs to be performed on the epitaxial layer 120. Moreover, the gate oxide layer 130 provided in this application is gate oxide, which may be a SiO 2 gate oxide layer.
在此基础上,作为一些实现方式,生长栅氧层130时,可以在1300℃的高温条件下热氧化,然后在1250℃掺氮的氛围下退火30min,在氩气或其它惰性气体的氛围退火90min,形成SiO 2栅氧层130。其中,掺氮氛围包括但不限于氮气、一氧化氮或氧化二氮等,且栅氧层130的厚度范围在40nm-60nm。 On this basis, as some implementation methods, when growing the gate oxide layer 130, it can be thermally oxidized at a high temperature of 1300°C, then annealed at 1250°C in a nitrogen-doped atmosphere for 30 minutes, and annealed in an atmosphere of argon or other inert gases. In 90 minutes, SiO 2 gate oxide layer 130 is formed. The nitrogen-doped atmosphere includes but is not limited to nitrogen, nitric oxide, dinitrogen oxide, etc., and the thickness of the gate oxide layer 130 ranges from 40 nm to 60 nm.
作为另一种实现方式,也可以在950℃-1100℃的高温条件下湿氧(例如水汽)氧化90min,后1250℃掺氮的氛围退火30min,在氩气等惰性气体的氛围退火90min,形成SiO 2栅氧层130,当然地,掺氮氛围包括但不限于氮气、一氧化氮或氧化二氮等,厚度范围在40nm-60nm。湿氧氧化成的SiO 2介质膜相对高温热氧疏松,更加有利于氮元素或者磷元素的扩散。 As another implementation method, it is also possible to oxidize wet oxygen (such as water vapor) for 90 minutes under high temperature conditions of 950°C-1100°C, and then anneal in a nitrogen-doped atmosphere at 1250°C for 30 minutes, and then anneal in an inert gas atmosphere such as argon for 90 minutes to form For the SiO 2 gate oxide layer 130, the nitrogen-doped atmosphere includes but is not limited to nitrogen, nitric oxide or dinitrogen oxide, etc., and the thickness ranges from 40nm to 60nm. The SiO 2 dielectric film oxidized by wet oxygen is looser than high-temperature hot oxygen, which is more conducive to the diffusion of nitrogen or phosphorus.
请参阅图5,在生长栅氧层130后,继续在栅氧层130的表层生长本征多晶硅,形成本征多晶硅栅极层140。其中,本申请并不对本征多晶硅栅极层140的生长工艺进行限定,例如,可以通过LPCVD(Low Pressure Chemical Vapor Deposition,低压力化学气相沉积)在620℃的高温条件下生长一层非掺杂且较薄的本征多晶硅。当然地,也可采用其他工艺生长本征多晶硅栅极层140,例如,采用CVD工艺或分子束外延等工艺,在此不做限定。Referring to FIG. 5 , after the gate oxide layer 130 is grown, intrinsic polysilicon is continued to be grown on the surface of the gate oxide layer 130 to form the intrinsic polysilicon gate layer 140 . Among them, this application does not limit the growth process of the intrinsic polysilicon gate layer 140. For example, a non-doped layer can be grown by LPCVD (Low Pressure Chemical Vapor Deposition) under a high temperature condition of 620°C. And thin intrinsic polysilicon. Of course, other processes may also be used to grow the intrinsic polysilicon gate layer 140, for example, a CVD process or a molecular beam epitaxy process, which is not limited here.
通过在氧化硅层上生长本征多晶硅栅极层,可以通过本征多晶硅栅极层改变表面特性,进而在生长掺杂多晶硅层时,能够提高原位掺杂多晶硅的生长速率,使得掺杂多晶硅层的生长速率得以大幅提升。By growing the intrinsic polysilicon gate layer on the silicon oxide layer, the surface properties can be changed through the intrinsic polysilicon gate layer, and then when the doped polysilicon layer is grown, the growth rate of the in-situ doped polysilicon can be increased, making the doped polysilicon The growth rate of the layer is greatly increased.
为了保证本征多晶硅栅极层140不会影响生长速率,且不会影响器件的性能,需要保证本征多晶硅栅极层140的厚度相对较薄,一些实施方式中,本征多晶硅栅极层140的厚度范围为10~30nm。In order to ensure that the intrinsic polysilicon gate layer 140 does not affect the growth rate and does not affect the performance of the device, it is necessary to ensure that the thickness of the intrinsic polysilicon gate layer 140 is relatively thin. In some embodiments, the intrinsic polysilicon gate layer 140 The thickness range is 10~30nm.
当然地,在一种可选的实现方式中,在本征多晶硅栅极层140生长完成后,也可通过离子注入工艺注入杂质元素,形成掺杂的多晶硅,例如,注入P元素或B元素,然后再生长掺杂多晶硅层。Of course, in an optional implementation, after the growth of the intrinsic polysilicon gate layer 140 is completed, impurity elements may also be injected through an ion implantation process to form doped polysilicon, for example, P elements or B elements may be implanted. A layer of doped polysilicon is then grown.
其中,为了进一步提升掺杂多晶硅层的生长速率,请参阅图6,掺杂多晶硅层包括第二多晶硅层152与第三多晶硅层153,且第二多晶硅层152的掺杂浓度大于第三多晶硅层153的掺杂浓度。Among them, in order to further improve the growth rate of the doped polysilicon layer, please refer to FIG. 6. The doped polysilicon layer includes a second polysilicon layer 152 and a third polysilicon layer 153, and the doping of the second polysilicon layer 152 is The concentration is greater than the doping concentration of the third polysilicon layer 153 .
其中,在一种可选的实现方式中,第二多晶硅层152与第三多晶硅层153,掺杂的杂质源可以为P源或B源,当然地,也可以为其它杂质源,在此不做限定。以P源为例,可以采用PH 3作为P源,在此基础上,可以先通过LPCVD在620℃原位掺杂PH 3的方式沉积第二多晶硅层152,且气体氛围是SiH 4,PH 3以及N 2的混合气体,SiH 4和PH 3的流量比是2:1,使磷掺杂的浓度到3E20cm-1到1E21cm-1,电阻率达到5E-4Ω·cm到1E-3Ω·cm。在这种实现方式中,第二多晶硅层152与第三多晶硅层153,掺杂的杂质源为P和N。 In an optional implementation manner, the impurity source doped in the second polysilicon layer 152 and the third polysilicon layer 153 can be a P source or a B source. Of course, it can also be other impurity sources. , no limitation is made here. Taking the P source as an example, PH 3 can be used as the P source. On this basis, the second polysilicon layer 152 can be deposited by in-situ doping with PH 3 through LPCVD at 620°C, and the gas atmosphere is SiH 4 . Mixed gas of PH 3 and N 2 , the flow ratio of SiH 4 and PH 3 is 2:1, so that the phosphorus doping concentration reaches 3E20cm-1 to 1E21cm-1, and the resistivity reaches 5E-4Ω·cm to 1E-3Ω· cm. In this implementation, the second polysilicon layer 152 and the third polysilicon layer 153 are doped with P and N impurity sources.
当然地,其工艺也可以采用CVD、分子束外延等工艺,对此不做限定。同时,气体分为也可以采用其他气体,例如使用惰性气体,对此也并不做限定。Of course, the process can also adopt CVD, molecular beam epitaxy and other processes, and there is no limitation on this. At the same time, other gases may also be used for the gas separation, such as inert gases, which are not limited.
需要说明的是,为了满足扩散工艺需求,同时能够进一步提升多晶硅层的生长速率,第二多晶硅层152的厚度相对较薄,可选的,第二多晶硅的厚度范围为10~30nm。It should be noted that in order to meet the requirements of the diffusion process and further increase the growth rate of the polysilicon layer, the thickness of the second polysilicon layer 152 is relatively thin. Optional, the thickness of the second polysilicon layer ranges from 10 to 30 nm. .
在一种可选的实现方式中,在生长第二多晶硅层152后,可以降低PH 3的流量,通过LPCVD在620℃原位掺杂PH 3的方式沉积第三多晶硅层153。通过降低PH3流量,可以减小表面PH 3和SiH 4的竞争,进而进一步提高生长速率,且能得到满足厚度要求的多晶硅层。 In an optional implementation, after the second polysilicon layer 152 is grown, the flow rate of PH 3 can be reduced, and the third polysilicon layer 153 can be deposited by in-situ doping with PH 3 at 620° C. through LPCVD. By reducing the PH3 flow rate, the competition between surface PH3 and SiH4 can be reduced, thereby further increasing the growth rate and obtaining a polysilicon layer that meets the thickness requirements.
其中,本申请对降低PH 3的流量的具体数值并不做限定,例如,当生长第二多晶硅层152时,SiH 4和PH 3的流量比是2:1,而当生长第三多晶硅层153时,SiH 4和PH 3的流量比是4:1,进而降低了PH 3的流量。 Among them, this application does not limit the specific value of reducing the flow rate of PH 3. For example, when growing the second polysilicon layer 152, the flow ratio of SiH 4 and PH 3 is 2:1, and when growing the third polysilicon layer 152, the flow ratio of SiH 4 to PH 3 is 2:1. When the crystalline silicon layer is 153, the flow ratio of SiH 4 and PH 3 is 4:1, thus reducing the flow rate of PH 3 .
同时,一些实施方式中,本征多晶硅栅极层140与掺杂多晶硅层(即1包含第一掺杂多晶硅层与第二掺杂多晶硅层)的厚度之和为400~800nm,在此基础上,由于本征多晶硅栅极层140与第二多晶硅层152的厚度的均较薄,因此第三多晶硅层153的厚度相对较大,通过提升第三多晶硅层153的生长速率,可以大幅度提升整个多晶硅层的生长速率。At the same time, in some embodiments, the sum of the thicknesses of the intrinsic polysilicon gate layer 140 and the doped polysilicon layer (ie, 1 includes the first doped polysilicon layer and the second doped polysilicon layer) is 400~800 nm. On this basis , since the thicknesses of the intrinsic polysilicon gate layer 140 and the second polysilicon layer 152 are both relatively thin, the thickness of the third polysilicon layer 153 is relatively large. By increasing the growth rate of the third polysilicon layer 153 , which can greatly increase the growth rate of the entire polysilicon layer.
例如,多晶硅层的总厚度为400nm,且本征多晶硅栅极层140的厚度为30nm,第二多晶硅层152的厚度为30nm,第三多晶硅层153为340nm为例进行说明。由于本征多晶硅栅极层140采用传统工艺制作,因此其生长速率相对较低,与现有技术中多晶硅层的生长速率一致。而在生长第二多晶硅层152时,由于经过本征多晶硅栅极层140的作用,改变了表面特性,使得第二多晶硅层152的生长效率得以提升。而在生长第三多晶硅层153时,通过改变表面特性的作用以及降低PH 3的流量的方式,使得生长速率达到最大,因此,实现了利用最快的生长速率生长最厚的第三多晶硅层153,使得三者生长所用时间最短,提升了整个多晶硅层的生长速率。 For example, the total thickness of the polysilicon layer is 400 nm, the thickness of the intrinsic polysilicon gate layer 140 is 30 nm, the thickness of the second polysilicon layer 152 is 30 nm, and the thickness of the third polysilicon layer 153 is 340 nm. Since the intrinsic polysilicon gate layer 140 is made using a traditional process, its growth rate is relatively low, which is consistent with the growth rate of the polysilicon layer in the prior art. When the second polysilicon layer 152 is grown, the surface characteristics are changed due to the action of the intrinsic polysilicon gate layer 140, so that the growth efficiency of the second polysilicon layer 152 is improved. When growing the third polysilicon layer 153, the growth rate is maximized by changing the surface characteristics and reducing the flow rate of PH 3. Therefore, the fastest growth rate is used to grow the thickest third polysilicon layer 153. The crystalline silicon layer 153 takes the shortest time to grow among the three, thereby increasing the growth rate of the entire polysilicon layer.
一些实施方式中,在S112之后,为了提升半导体器件的性能,请参阅图7,该制作方法还包括:In some embodiments, after S112, in order to improve the performance of the semiconductor device, please refer to Figure 7. The manufacturing method also includes:
S112,对半导体器件进行退火,以使杂质元素扩散至栅氧层。使所述本征多晶硅栅极层转变为第一掺杂多晶硅层,使所述第二多晶硅层转变为第二掺杂多晶硅层,第三多晶硅层153可被重新命名为第三掺杂多晶硅层。S112, anneal the semiconductor device to diffuse impurity elements into the gate oxide layer. The intrinsic polysilicon gate layer is transformed into a first doped polysilicon layer, the second polysilicon layer is transformed into a second doped polysilicon layer, and the third polysilicon layer 153 may be renamed the third Doped polysilicon layer.
其中,通过高温退火的方式,可以将第二多晶硅层152中的掺杂元素推进栅氧层130与外延层120的界面,例如,当掺杂元素为P时,则通过退火工艺将P元素推进栅氧层130中。一些实施方式中,扩散至栅氧层130与外延层120的界面。提升半导体器件的沟道迁移率。退火后的结构如图8所示。Among them, through high-temperature annealing, the doping elements in the second polysilicon layer 152 can be pushed into the interface between the gate oxide layer 130 and the epitaxial layer 120. For example, when the doping element is P, P is removed through the annealing process. The elements are pushed into the gate oxide layer 130 . In some embodiments, diffusion occurs to the interface between the gate oxide layer 130 and the epitaxial layer 120 . Improve the channel mobility of semiconductor devices. The structure after annealing is shown in Figure 8.
作为一些实现方式,可以采用在1000℃的高温条件对半导体器件退火90min。需要说明的是,当采用湿氧氧化方式制作栅氧层130时,湿氧氧化更加有利于氮元素或者磷元素的扩散,并且,在进行高温退火时,高温退火的过程又可以进一步减小湿氧氧化过程中的缺陷,进而提高栅氧质量。As some implementation methods, the semiconductor device can be annealed at a high temperature of 1000°C for 90 minutes. It should be noted that when wet oxygen oxidation is used to form the gate oxide layer 130, wet oxygen oxidation is more conducive to the diffusion of nitrogen or phosphorus, and when high-temperature annealing is performed, the high-temperature annealing process can further reduce the humidity. Defects in the oxygen oxidation process, thereby improving gate oxide quality.
此外,还需要说明的是,由于本征多晶硅栅极层140采用本征多晶硅,而第二掺杂多晶硅层152的掺杂浓度大于第三掺杂多晶硅层153的掺杂浓度,因此对于整个多晶硅层而言,势垒分布为先升高后降低,通过该势垒分布的方式,更有利于杂质元素的扩散,掺杂元素P至栅氧层130与外延层120的界面处,提升器件的沟道迁移率。In addition, it should be noted that since the intrinsic polysilicon gate layer 140 uses intrinsic polysilicon, and the doping concentration of the second doped polysilicon layer 152 is greater than the doping concentration of the third doped polysilicon layer 153, for the entire polysilicon For each layer, the barrier distribution first increases and then decreases. This barrier distribution method is more conducive to the diffusion of impurity elements. The doping element P is added to the interface between the gate oxide layer 130 and the epitaxial layer 120 to improve the performance of the device. Channel mobility.
一些实施方式中,沿第三掺杂多晶硅层至栅氧层的方向上,第一掺杂多晶硅层中,磷掺杂的浓度逐渐降低。一些实施方式中,在与栅氧层和外延层的界面处含有磷元素,外延层为碳化硅外延层。栅氧层的厚度为40nm-60nm。栅氧层中磷元素的掺杂浓度为5E15/cm 2~1E17/cm 2;第一掺杂多晶硅层中磷元素的掺杂浓度为1E17/cm 2~1E18/cm 2;第二掺杂多晶硅层中磷元素的掺杂浓度为1E20/cm 2~1E21/cm 2;第三多晶硅层中磷元素的掺杂浓度为1E18/cm 2~1E20/cm 2。由于本征多晶硅栅极层140为本征多晶硅,因此可以改变表面特性,提高原位掺杂多晶硅的生长速率。当然地,也的采用原位掺杂工艺在第二掺杂多晶硅层上形成第三掺杂多晶硅层。 In some embodiments, along the direction from the third doped polysilicon layer to the gate oxide layer, the concentration of phosphorus doping in the first doped polysilicon layer gradually decreases. In some embodiments, the interface with the gate oxide layer and the epitaxial layer contains phosphorus element, and the epitaxial layer is a silicon carbide epitaxial layer. The thickness of the gate oxide layer is 40nm-60nm. The doping concentration of phosphorus in the gate oxide layer is 5E15/cm 2 ~1E17/cm 2 ; the doping concentration of phosphorus in the first doped polysilicon layer is 1E17/cm 2 ~1E18/cm 2 ; the second doping polysilicon The doping concentration of phosphorus element in the layer is 1E20/cm 2 ~1E21/cm 2 ; the doping concentration of phosphorus element in the third polysilicon layer is 1E18/cm 2 ~1E20/cm 2 . Since the intrinsic polysilicon gate layer 140 is intrinsic polysilicon, it can change the surface characteristics and increase the growth rate of in-situ doped polysilicon. Of course, an in-situ doping process may also be used to form the third doped polysilicon layer on the second doped polysilicon layer.
一些实施方式中,基于上述实现方式,请参阅图6,本申请还提供了一种半导体器件,其特征在于,半导体器件包括衬底;位于衬底表面的外延层;位于外延层的远离衬底一侧的栅氧层,栅氧层中包括掺杂元素,掺杂元素包括磷;位于栅氧层的远离衬底一侧的本征多晶硅层;位于本征多晶硅层远离衬底一侧的第一子多晶硅层和位于第一子晶硅层远离衬底一侧的第二子多晶硅层,第一子晶硅层和第二子晶硅层中包括掺杂元素,掺杂元素包括磷;其中,第一子多晶硅层的掺杂浓度大于第二子多晶硅层的掺杂浓度。通过浓度和厚度的调控,得到了质量较好的掺杂多晶硅层,从而促进功率器件性能的提升。In some embodiments, based on the above implementation, please refer to FIG. 6. The present application also provides a semiconductor device, which is characterized in that the semiconductor device includes a substrate; an epitaxial layer located on the surface of the substrate; and an epitaxial layer located far away from the substrate. A gate oxide layer on one side, the gate oxide layer includes doping elements, and the doping elements include phosphorus; an intrinsic polysilicon layer located on the side of the gate oxide layer away from the substrate; a third layer of the intrinsic polysilicon layer located on the side away from the substrate A sub-polysilicon layer and a second sub-polysilicon layer located on the side of the first sub-crystalline silicon layer away from the substrate, the first sub-crystalline silicon layer and the second sub-crystalline silicon layer include doping elements, and the doping elements include phosphorus; wherein , the doping concentration of the first sub-polysilicon layer is greater than the doping concentration of the second sub-polysilicon layer. By controlling the concentration and thickness, a better quality doped polysilicon layer is obtained, thereby promoting the improvement of power device performance.
一些实施方式中,第一子多晶硅层中磷元素的掺杂浓度为1E20/cm 2~1E21/cm 2;第二子多晶硅层中磷元素的掺杂浓度为1E18/cm 2~1E20/cm 2In some embodiments, the doping concentration of phosphorus in the first sub-polysilicon layer is 1E20/cm 2 ~1E21/cm 2 ; the doping concentration of phosphorus in the second sub-polysilicon layer is 1E18/cm 2 ~1E20/cm 2 .
一些实施方式中,第二子多晶硅层的厚度大于第一子多晶硅层的厚度。In some embodiments, the thickness of the second sub-polysilicon layer is greater than the thickness of the first sub-polysilicon layer.
一些实施方式中,栅氧层的厚度为40nm-60nm。In some embodiments, the thickness of the gate oxide layer is 40nm-60nm.
作为另一些实现方式,本申请一些实施例还提供了另一种半导体器件,该半导体器件包括:衬底;位于衬底表面的外延层;位于外延层的远离衬底一侧的栅氧层;位于栅氧层的远离衬底一侧的第一掺杂多晶硅层;位于第一掺杂多晶硅层的远离衬底一侧的第二掺杂多晶硅层;位于第二掺杂多晶硅层的远离衬底一侧的第三掺杂多晶硅层;第一掺杂多晶硅层、第二掺杂多晶硅层和第三掺杂多晶硅层中的掺杂元素包括磷,栅氧层中包括掺杂元素,掺杂元素包括磷;其中,第二掺杂多晶硅层中磷元素的掺杂浓度大于第三掺杂多晶硅层中磷元素的掺杂浓度。通过浓度和厚度的调控,得到了质量较好的掺杂多晶硅层,从而促进功率器件性能的提升。As another implementation manner, some embodiments of the present application also provide another semiconductor device, which includes: a substrate; an epitaxial layer located on the surface of the substrate; a gate oxide layer located on the side of the epitaxial layer away from the substrate; The first doped polysilicon layer located on the side of the gate oxide layer away from the substrate; the second doped polysilicon layer located on the side of the first doped polysilicon layer away from the substrate; the second doped polysilicon layer located on the side away from the substrate The third doped polysilicon layer on one side; the doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer include phosphorus, the gate oxide layer includes doping elements, and the doping elements Including phosphorus; wherein the doping concentration of phosphorus element in the second doped polysilicon layer is greater than the doping concentration of phosphorus element in the third doped polysilicon layer. By controlling the concentration and thickness, a better quality doped polysilicon layer is obtained, thereby promoting the improvement of power device performance.
一些实施方式中,第三掺杂多晶硅层的厚度大于第二掺杂多晶硅层的厚度。In some embodiments, the thickness of the third doped polysilicon layer is greater than the thickness of the second doped polysilicon layer.
一些实施方式中,第一掺杂多晶硅层的厚度为10~30nm;第二掺杂多晶硅层的厚度为10~30nm;第三掺杂多晶硅层的厚度为350nm-750nm。In some embodiments, the thickness of the first doped polysilicon layer is 10~30nm; the thickness of the second doped polysilicon layer is 10~30nm; and the thickness of the third doped polysilicon layer is 350nm-750nm.
一些实施方式中,第二掺杂多晶硅层的中磷元素掺杂浓度大于第一掺杂多晶硅层中磷元素的掺杂浓度。In some embodiments, the phosphorus element doping concentration in the second doped polysilicon layer is greater than the phosphorus element doping concentration in the first doped polysilicon layer.
一些实施方式中,第二掺杂多晶硅层152的掺杂浓度大于第三掺杂多晶硅层153的掺杂浓度。In some embodiments, the doping concentration of the second doped polysilicon layer 152 is greater than the doping concentration of the third doped polysilicon layer 153 .
通过设置第二掺杂多晶硅层152与第三掺杂多晶硅层153的方式,可以在制作过程中降低第三掺杂多晶硅层153的杂质源的流量,进而提升生长速率。对于整个多晶硅层而言,势垒分布为先升高后降低,通过该势垒分布的方式,更有利于杂质元素的扩散和多晶硅层整体性能的提升。By arranging the second doped polysilicon layer 152 and the third doped polysilicon layer 153, the flow rate of the impurity source of the third doped polysilicon layer 153 can be reduced during the manufacturing process, thereby increasing the growth rate. For the entire polysilicon layer, the potential barrier distribution first increases and then decreases. This barrier distribution method is more conducive to the diffusion of impurity elements and the improvement of the overall performance of the polysilicon layer.
一些实施方式中,沿第三掺杂多晶硅层至栅氧层的方向上,第一掺杂多晶硅层中,磷掺杂的浓度逐渐降低。一些实施方式中,在与栅氧层和外延层的界面处含有磷元素,提高器件的沟道迁移率,一些实施方式中,外延层材料优选为碳化硅外延层。栅氧层的厚度为40nm-60nm。栅氧层中磷元素的掺杂浓度为5E15/cm 2~1E17/cm 2;第一掺杂多晶硅层中磷元素的掺杂浓度为1E17/cm 2~1E18/cm 2;第二掺杂多晶硅层中磷元素的掺杂浓度为1E20/cm 2~1E21/cm 2;第三掺杂多晶硅层中磷元素的掺杂浓度为1E18/cm 2~1E20/cm 2In some embodiments, along the direction from the third doped polysilicon layer to the gate oxide layer, the concentration of phosphorus doping in the first doped polysilicon layer gradually decreases. In some embodiments, the interface with the gate oxide layer and the epitaxial layer contains phosphorus element to improve the channel mobility of the device. In some embodiments, the epitaxial layer material is preferably a silicon carbide epitaxial layer. The thickness of the gate oxide layer is 40nm-60nm. The doping concentration of phosphorus in the gate oxide layer is 5E15/cm 2 ~1E17/cm 2 ; the doping concentration of phosphorus in the first doped polysilicon layer is 1E17/cm 2 ~1E18/cm 2 ; the second doping polysilicon The doping concentration of phosphorus element in the layer is 1E20/cm 2 ~1E21/cm 2 ; the doping concentration of phosphorus element in the third doped polysilicon layer is 1E18/cm 2 ~1E20/cm 2 .
一些实施方式中,第二掺杂多晶硅层152的厚度为10~30nm,本征多晶硅栅极层140的厚度为10~30nm,本征多晶硅栅极层140与掺杂多晶硅层的厚度之和为400~800nm。In some embodiments, the thickness of the second doped polysilicon layer 152 is 10~30 nm, the thickness of the intrinsic polysilicon gate layer 140 is 10~30 nm, and the sum of the thicknesses of the intrinsic polysilicon gate layer 140 and the doped polysilicon layer is 400~800nm.
通过上述厚度设置,使得本征多晶硅栅极层140与第二掺杂多晶硅层152的厚度相对较薄,而第三掺杂多晶硅层153的厚度较厚,且第三掺杂多晶硅层153的生长速率最快,因此提升了多晶硅层的整体速率。Through the above thickness setting, the thickness of the intrinsic polysilicon gate layer 140 and the second doped polysilicon layer 152 is relatively thin, while the thickness of the third doped polysilicon layer 153 is thicker, and the growth of the third doped polysilicon layer 153 The fastest speed, thus increasing the overall speed of the polysilicon layer.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included in the protection scope of this application.
对于本领域技术人员而言,显然本申请不限于上述示范性实施例的细节,而且在不背离本申请的精神或基本特征的情况下,能够以其它的具体形式实现本申请。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本申请的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本申请内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the application is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of the equivalent elements are included in this application. Any reference signs in the claims shall not be construed as limiting the claim in question.

Claims (20)

  1. 一种半导体器件,其特征在于,所述半导体器件包括:A semiconductor device, characterized in that the semiconductor device includes:
    衬底;substrate;
    位于所述衬底表面的外延层;an epitaxial layer located on the surface of the substrate;
    位于所述外延层的远离所述衬底一侧的栅氧层;a gate oxide layer located on the side of the epitaxial layer away from the substrate;
    位于所述栅氧层的远离所述衬底一侧的第一掺杂多晶硅层;a first doped polysilicon layer located on the side of the gate oxide layer away from the substrate;
    位于所述第一掺杂多晶硅层的远离衬底一侧的第二掺杂多晶硅层;位于所述第二掺杂多晶硅层的远离所述衬底一侧的第三掺杂多晶硅层;a second doped polysilicon layer located on the side of the first doped polysilicon layer away from the substrate; a third doped polysilicon layer located on the side of the second doped polysilicon layer away from the substrate;
    所述第一掺杂多晶硅层、所述第二掺杂多晶硅层和所述第三掺杂多晶硅层中的掺杂元素包括磷,所述栅氧层中包括掺杂元素,所述掺杂元素包括磷。The doping elements in the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer include phosphorus, the gate oxide layer includes doping elements, and the doping elements Includes phosphorus.
  2. 如权利要求1所述的半导体器件,其特征在于,所述第二掺杂多晶硅层中磷元素的掺杂浓度大于所述第三掺杂多晶硅层中磷元素的掺杂浓度。The semiconductor device according to claim 1, wherein the doping concentration of phosphorus element in the second doped polysilicon layer is greater than the doping concentration of phosphorus element in the third doped polysilicon layer.
  3. 如权利要求1所述的半导体器件,其特征在于,所述第二掺杂多晶硅层的中磷元素掺杂浓度大于所述第一掺杂多晶硅层中磷元素的掺杂浓度。The semiconductor device according to claim 1, wherein the doping concentration of phosphorus element in the second doped polysilicon layer is greater than the doping concentration of phosphorus element in the first doped polysilicon layer.
  4. 如权利要求1所述的半导体器件,其特征在于,沿所述第三掺杂多晶硅层至所述栅氧层的方向上,所述第一掺杂多晶硅层中,磷掺杂的浓度逐渐降低。The semiconductor device according to claim 1, wherein along the direction from the third doped polysilicon layer to the gate oxide layer, the concentration of phosphorus doping in the first doped polysilicon layer gradually decreases. .
  5. 如权利要求4所述的半导体器件,其特征在于,所述栅氧层中,在与所述栅氧层和外延层的界面处含有磷元素,所述外延层材料为碳化硅。The semiconductor device according to claim 4, wherein the gate oxide layer contains phosphorus at an interface with the gate oxide layer and the epitaxial layer, and the epitaxial layer material is silicon carbide.
  6. 如权利要求1所述的半导体器件,其特征在于,所述栅氧层中磷元素的掺杂浓度为5E15/cm 2~1E17/cm 2,所述第一掺杂多晶硅层中磷元素的掺杂浓度为1E17/cm 2~1E18/cm 2,所述第二掺杂多晶硅层中磷元素的掺杂浓度为1E20/cm 2~1E21/cm 2,所述第三掺杂多晶硅层中磷元素的掺杂浓度为1E18/cm 2~1E20/cm 2The semiconductor device according to claim 1, wherein the doping concentration of phosphorus element in the gate oxide layer is 5E15/cm 2 ~1E17/cm 2 , and the doping concentration of phosphorus element in the first doped polysilicon layer is The impurity concentration is 1E17/cm 2 ~1E18/cm 2 , the doping concentration of phosphorus element in the second doped polysilicon layer is 1E20/cm 2 ~1E21/cm 2 , the phosphorus element in the third doped polysilicon layer The doping concentration is 1E18/cm 2 ~1E20/cm 2 .
  7. 如权利要求1所述的半导体器件,其特征在于,所述栅氧层、所述第一掺杂多晶硅层、所述第二掺杂多晶硅层和所述第三掺杂多晶硅层中的掺杂元素包括磷和氮。The semiconductor device according to claim 1, wherein the doping in the gate oxide layer, the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer Elements include phosphorus and nitrogen.
  8. 如权利要求7所述的半导体器件,其特征在于,所述栅氧层、所述第一掺杂多晶硅层、所述第二掺杂多晶硅层和所述第三掺杂多晶硅层中的掺杂元素为磷和氮。The semiconductor device according to claim 7, wherein the doping in the gate oxide layer, the first doped polysilicon layer, the second doped polysilicon layer and the third doped polysilicon layer The elements are phosphorus and nitrogen.
  9. 如权利要求1所述的半导体器件,其特征在于,所述第三掺杂多晶硅层的厚度大于所述第二掺杂多晶硅层的厚度。The semiconductor device of claim 1, wherein the thickness of the third doped polysilicon layer is greater than the thickness of the second doped polysilicon layer.
  10. 如权利要求9所述的半导体器件,其特征在于,所述第一掺杂多晶硅层的厚度为10~30nm,The semiconductor device according to claim 9, wherein the thickness of the first doped polysilicon layer is 10~30nm,
    所述第二掺杂多晶硅层的厚度为10~30nm,The thickness of the second doped polysilicon layer is 10~30nm,
    所述第三掺杂多晶硅层的厚度为350nm-750nm。The thickness of the third doped polysilicon layer is 350nm-750nm.
  11. 如权利要求1所述的半导体器件,其特征在于,所述第二掺杂多晶硅层是通过原位掺杂工艺制作而成。The semiconductor device of claim 1, wherein the second doped polysilicon layer is fabricated through an in-situ doping process.
  12. 一种半导体器件制作方法,其特征在于,所述方法包括如下步骤:A method for manufacturing a semiconductor device, characterized in that the method includes the following steps:
    提供一衬底;provide a substrate;
    在所述衬底上形成外延层;forming an epitaxial layer on the substrate;
    在所述外延层上形成栅氧层;forming a gate oxide layer on the epitaxial layer;
    在所述栅氧层上形成本征多晶硅栅极层;forming an intrinsic polysilicon gate layer on the gate oxide layer;
    在所述本征多晶硅栅极层上形成第二多晶硅层;forming a second polysilicon layer on the intrinsic polysilicon gate layer;
    在所述第二多晶硅层上形成第三多晶硅层;其中,所述第二多晶硅层和所述第三多晶硅层中的掺杂元素包括磷,所述第二多晶硅层中磷元素的掺杂浓度大于所述第三多晶硅层中磷元素的掺杂浓度;A third polysilicon layer is formed on the second polysilicon layer; wherein the doping elements in the second polysilicon layer and the third polysilicon layer include phosphorus, and the second polysilicon layer The doping concentration of phosphorus element in the crystalline silicon layer is greater than the doping concentration of phosphorus element in the third polysilicon layer;
    将第二多晶硅层中的磷元素扩散至所述本征多晶硅层和栅氧层中,使所述本征多晶硅栅极层转变为第一掺杂多晶硅层,使所述第二多晶硅层转变为第二掺杂多晶硅层。The phosphorus element in the second polysilicon layer is diffused into the intrinsic polysilicon layer and the gate oxide layer, so that the intrinsic polysilicon gate layer is transformed into a first doped polysilicon layer, and the second polysilicon layer is The silicon layer transforms into a second doped polysilicon layer.
  13. 如权利要求12所述的半导体器件制作方法,其特征在于,所述第三多晶硅层的厚度大于所述第二多晶硅层的厚度。The method of manufacturing a semiconductor device according to claim 12, wherein the thickness of the third polysilicon layer is greater than the thickness of the second polysilicon layer.
  14. 如权利要求12所述的半导体器件制作方法,其特征在于,所述本征多晶硅层的厚度为10~30nm。The method of manufacturing a semiconductor device according to claim 12, wherein the thickness of the intrinsic polysilicon layer is 10 to 30 nm.
  15. 如权利要求13所述的半导体器件制作方法,其特征在于,The semiconductor device manufacturing method according to claim 13, characterized in that:
    所述第二多晶硅层的厚度为10~30nm,The thickness of the second polysilicon layer is 10~30nm,
    所述第三多晶硅层的厚度为350nm-750nm。The thickness of the third polysilicon layer is 350nm-750nm.
  16. 如权利要求12所述的半导体器件制作方法,其特征在于,所述栅氧层中磷元素的掺杂浓度为5E15/cm 2~1E17/cm 2,所述第一掺杂多晶硅层中磷元素的掺杂浓度为1E17/cm 2~1E18/cm 2,所述第二掺杂多晶硅层中磷元素的掺杂浓度为1E20/cm 2~1E21/cm 2,所述第三多晶硅层中磷元素的掺杂浓度为1E18/cm 2~1E20/cm 2The method of manufacturing a semiconductor device according to claim 12, wherein the doping concentration of phosphorus element in the gate oxide layer is 5E15/cm 2 ~1E17/cm 2 , and the phosphorus element in the first doped polysilicon layer The doping concentration of the phosphorus element in the second doped polysilicon layer is 1E17/cm 2 ~1E18/cm 2 , the doping concentration of the phosphorus element in the second doped polysilicon layer is 1E20/cm 2 ~1E21/cm 2 , and the doping concentration of the phosphorus element in the third polysilicon layer The doping concentration of phosphorus element is 1E18/cm 2 ~1E20/cm 2 .
  17. 如权利要求12所述的半导体器件制作方法,其特征在于, The semiconductor device manufacturing method as claimed in claim 12, characterized in that,
    采用原位掺杂工艺在所述本征多晶硅栅极层上形成所述第二多晶硅层, 采用原位掺杂工艺在所述第二掺杂多晶硅层上形成第三多晶硅层。An in-situ doping process is used to form the second polysilicon layer on the intrinsic polysilicon gate layer, and an in-situ doping process is used to form a third polysilicon layer on the second doped polysilicon layer.
  18. 如权利要求12所述的半导体器件制作方法,其特征在于,The semiconductor device manufacturing method according to claim 12, characterized in that:
    采用退火工艺将第二掺杂多晶硅层中的磷元素扩散至所述本征多晶硅层和栅氧层中。An annealing process is used to diffuse the phosphorus element in the second doped polysilicon layer into the intrinsic polysilicon layer and the gate oxide layer.
  19. 如权利要求12所述的半导体器件制作方法,其特征在于, 采用湿氧氧化工艺在所述外延层上形成所述栅氧层。The method of manufacturing a semiconductor device according to claim 12, wherein a wet oxygen oxidation process is used to form the gate oxide layer on the epitaxial layer.
  20. 如权利要求12所述的半导体器件制作方法,其特征在于,所述栅氧层中,在与所述栅氧层和外延层的界面处含有磷元素,所述外延层材料为碳化硅。The method of manufacturing a semiconductor device according to claim 12, wherein the gate oxide layer contains phosphorus at an interface with the gate oxide layer and the epitaxial layer, and the epitaxial layer material is silicon carbide.
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