WO2024036660A1 - Track damping fastener - Google Patents

Track damping fastener Download PDF

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Publication number
WO2024036660A1
WO2024036660A1 PCT/CN2022/114769 CN2022114769W WO2024036660A1 WO 2024036660 A1 WO2024036660 A1 WO 2024036660A1 CN 2022114769 W CN2022114769 W CN 2022114769W WO 2024036660 A1 WO2024036660 A1 WO 2024036660A1
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WO
WIPO (PCT)
Prior art keywords
elastic
backing plate
pad
elastic pad
iron
Prior art date
Application number
PCT/CN2022/114769
Other languages
French (fr)
Chinese (zh)
Inventor
王阿利
严安宁
职涛
李文博
高尚君
Original Assignee
中铁宝桥集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中铁宝桥集团有限公司 filed Critical 中铁宝桥集团有限公司
Publication of WO2024036660A1 publication Critical patent/WO2024036660A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/68Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B9/00Fastening rails on sleepers, or the like
    • E01B9/68Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair
    • E01B9/681Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material
    • E01B9/683Pads or the like, e.g. of wood, rubber, placed under the rail, tie-plate, or chair characterised by the material layered or composite

Definitions

  • the embodiment of the present invention relates to the technical field of rail transportation, and in particular, to a rail vibration-absorbing fastener.
  • railway lines and switches use rail bottom buckle-type vibration-absorbing fasteners.
  • One is a double-layer nonlinear vibration-absorbing fastener, and the other is a vulcanized shock absorber.
  • Double-layer nonlinear vibration-damping fasteners achieve vibration-damping effects by reducing the stiffness of the fastener system.
  • the lower the support stiffness the lower the vibration isolation frequency of the track, and the better the initial vibration-damping effect.
  • the rails are prone to deflection and valgus during later stages of loading, resulting in wheel-rail mismatches and track stiffness changes, which aggravate track irregularities and rail corrugation, causing vehicle squealing and high-frequency Vibration not only fails to achieve the expected vibration reduction effect, but also shortens the life of the track.
  • the vulcanized shock absorber is a shear type fastener.
  • the rubber pad under the plate is bonded to the metal base through the vulcanization process, and the iron pad is installed on it.
  • the integrity of the fastener is better, but the installation height is relatively high. High, which reduces the lateral and torsional stiffness.
  • the rail is prone to deflection and corrugation, which affects the vibration damping effect and shortens the track life.
  • the entire fastener system needs to be replaced as a whole, and the maintenance cost is relatively high. high.
  • An object of embodiments of the present invention is to provide a rail vibration-damping fastener that can overcome, at least to a certain extent, one or more problems caused by limitations and deficiencies of the related technology.
  • a track vibration-absorbing fastener including:
  • Height-adjusting pads are arranged below the iron pads
  • the elastic pad is provided between the iron pad and the height-adjusting pad.
  • the elastic pad includes a first elastic pad and a second elastic pad, wherein the upper surface of the first elastic pad is The surface is in contact with the lower surface of the iron backing plate, the lower surface of the second elastic backing plate is in contact with the upper surface of the height-adjusting backing plate, and the stiffness of the first elastic backing plate is smaller than that of the third elastic backing plate. 2. The stiffness of the elastic pad;
  • Fasteners are inserted through the iron backing plate, the elastic backing plate and the height-adjusting backing plate in order to fasten the iron backing plate, the elastic backing plate and the height-adjusting backing plate to the Together.
  • the stiffness of the first elastic pad is 5kN/mm ⁇ 50kN/mm, and the stiffness of the second elastic pad is 100kN/mm ⁇ 1000kN/mm.
  • the first elastic pad is provided with one or more receiving holes, and each of the receiving holes accommodates one of the second elastic pads.
  • the first elastic pad has a concave cross-section along its length direction
  • the second elastic pad has a convex cross-section along its length direction
  • the first elastic pad has a concave cross-section along its length direction.
  • the track vibration damping fastener further includes an eccentric sleeve, wherein a first through hole is provided on the iron backing plate, a second through hole is provided on the elastic backing plate, and the eccentric The sleeve is provided in the first through hole and the second through hole, and the fastener passes through the eccentric sleeve.
  • the track vibration-absorbing fastener further includes a cover plate, which is assembled above the eccentric sleeve, and a third portion of the cover plate corresponding to the hole of the eccentric sleeve is provided. Through hole, the part where the cover plate and the eccentric sleeve are assembled is provided with an anti-rotation groove.
  • the cover plate includes an iron plate and an elastic washer
  • the third through hole and the anti-rotation groove are both provided on the iron plate
  • the elastic washer is embedded in the iron plate. and located on opposite sides of the anti-rotation groove.
  • the track damping fastener further includes a spring washer, and the spring washer is disposed above the cover plate, so that one end of the fixing member is located above the spring washer.
  • the track vibration-absorbing fastener further includes an elastic cushion layer under the rail.
  • the elastic cushion layer under the rail is disposed between the rail and the iron pad.
  • the stiffness of the elastic cushion layer under the rail is It is 150kN/mm ⁇ 300kN/mm.
  • another rail vibration-absorbing fastener including an elastic pad for being disposed between the rail and the turnout sleeper, the elastic pad including a first Elastic backing plate and second elastic backing plate, wherein the upper surface of the first elastic backing plate is in contact with the lower surface of the rail, and the lower surface of the second elastic backing plate is in contact with the upper surface of the turnout sleeper are in contact with each other, and the stiffness of the first elastic pad is smaller than the stiffness of the second elastic pad.
  • the elastic backing plate includes a first elastic backing plate and a second elastic backing plate.
  • the first elastic backing plate in contact with the lower surface of the iron backing plate has a lower stiffness and can provide lower stability for train operation. Stiffness ensures that the track system has sufficient damping elasticity and reduces wheel-rail impact vibration; while the second elastic pad in contact with the upper surface of the height-adjusting pad has a higher stiffness. On the one hand, it has a certain elasticity Avoid rigid contact with the iron backing plate to produce vibration noise. On the other hand, once the compression deformation of the first elastic backing plate reaches the design value, the second elastic backing plate can also contact the lower part of the iron backing plate to bear the load, so that it can be more accurate.
  • Figure 1 shows a schematic structural diagram of a track vibration-absorbing fastener in an exemplary embodiment of the present invention
  • Figure 2 shows a schematic top view of the structure of the first elastic pad in an exemplary embodiment of the present invention
  • Figure 3 shows a schematic top view of the structure when the second elastic pad is directly assembled in the first elastic pad in an exemplary embodiment of the present invention
  • Figure 4 shows a schematic diagram of the assembly structure of the first elastic pad and the second elastic pad in an exemplary embodiment of the present invention
  • Figure 5 shows a schematic top view of the structure when the second elastic pad is vulcanized and embedded in the first elastic pad in an exemplary embodiment of the present invention
  • Figure 6 shows a schematic diagram of the vulcanization inlay structure of the first elastic backing plate and the second elastic backing plate in an exemplary embodiment of the present invention
  • Figure 7 shows a schematic structural diagram of a rail vibration-damping fastener in which the first elastic backing plate and the second elastic backing plate are vulcanized and inlaid in an exemplary embodiment of the present invention
  • Figure 8 shows a schematic structural diagram of the concave and convex interlocking of the first elastic pad and the second elastic pad in an exemplary embodiment of the present invention
  • Figure 9 shows a schematic structural diagram of a track vibration-absorbing fastener in which the first elastic backing plate and the second elastic backing plate are concave and convex in an exemplary embodiment of the present invention
  • Figure 10 shows a schematic structural diagram of an iron backing plate in an exemplary embodiment of the present invention
  • Figure 11 shows a schematic structural diagram of the eccentric sleeve in an exemplary embodiment of the present invention
  • Figure 12 shows a schematic structural diagram of the cover plate in an exemplary embodiment of the present invention
  • Figure 13 shows a schematic structural diagram of the height-adjusting pad in an exemplary embodiment of the present invention
  • Figure 14 shows a schematic structural diagram of another track vibration-absorbing fastener in which the second elastic pad is directly assembled in the first elastic pad in an exemplary embodiment of the present invention
  • Figure 15 shows a schematic structural diagram of another track vibration damping fastener in which a second elastic pad is vulcanized and embedded in the first elastic pad in an exemplary embodiment of the present invention
  • Figure 16 shows a schematic structural diagram of another track vibration-absorbing fastener in which the first elastic pad and the second elastic pad are concave-convex in an exemplary embodiment of the present invention.
  • Iron backing plate 110. First through hole; 120. Bottom plate; 130. Iron base; 200. Height adjusting backing plate; 210. Fastener through hole; 300. Elastic backing plate; 310. First elastic backing plate ; 311. Accommodating hole; 320. Second elastic pad; 321. Limiting boss; 330. Second through hole; 400. Fastener; 500. Fork sleeper; 600. Rail; 700. Eccentric sleeve; 710. Upper body; 720, lower body; 730, step hole; 740, anti-rotation boss; 800, cover plate; 810, third through hole; 820, anti-rotation groove; 830, iron plate; 840, rubber gasket; 900, Spring washer; 1000, elastic cushion under the rail.
  • Example embodiments will now be described more fully with reference to the accompanying drawings.
  • Example embodiments may, however, be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art.
  • the described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
  • a track vibration-absorbing fastener is first provided.
  • the track vibration-absorbing fastener may include an iron backing plate 100 , a height-adjusting backing plate 200 , an elastic backing plate 300 and a fastener 400 .
  • the height-adjusting pad 200 is disposed below the iron pad 100 .
  • the elastic pad 300 is disposed between the iron pad 100 and the height-adjusting pad 200 .
  • the elastic pad 300 specifically includes a first elastic pad 310 and a second elastic pad 320 .
  • the upper surface of the first elastic backing plate 310 is in contact with the lower surface of the iron backing plate 100
  • the lower surface of the second elastic backing plate 320 is in contact with the upper surface of the height-adjusting backing plate 200
  • the stiffness of the first elastic backing plate 310 is less than the stiffness of the second elastic backing plate 320 .
  • the fasteners 400 are inserted through the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 in order to fasten the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 together.
  • the elastic backing plate 300 includes a first elastic backing plate 310 and a second elastic backing plate 320.
  • the first elastic backing plate 310 in contact with the lower surface of the iron backing plate 100 has a low stiffness and can be used for the train.
  • the operation provides lower stiffness, ensuring that the track system has sufficient damping elasticity and reducing wheel-rail impact vibration; while the second elastic pad 320 in contact with the upper surface of the height-adjusting pad 200 has a higher stiffness, which
  • having a certain elasticity can avoid vibration and noise caused by rigid contact with the iron backing plate 100.
  • the second elastic backing plate 320 can also contact the iron backing plate 100.
  • the lower part of 100 is in contact with the load, so that the compression deformation of the first elastic pad 310 can be controlled more accurately, ensuring that the sinking amount of the rail when bearing the train load is within the design range, and preventing the first elastic pad 310 from being damaged due to large deformation.
  • the corrugation diseases such as rail deflection and valgus caused by the rail ensure the stability of the rail, provide smooth running conditions for trains to pass the switch, alleviate the wheel-rail impact vibration, and further play a role in reducing vibration and noise.
  • the iron pad 100, the height-adjusting pad 200 and the elastic pad 300 are fastened together by the fasteners 400, when there is a problem with any component, you only need to loosen the fastener and replace the problematic component. Maintenance costs are also reduced to a certain extent.
  • the stiffness of the first elastic pad 310 can be maintained at 5 kN/mm to 50 kN/mm (including the two endpoint values).
  • the specific material of the first elastic backing plate 310 can be selected from various polymer materials such as rubber, EPDM rubber, and polyurethane.
  • the second elastic backing plate 320 not only needs to have a certain degree of elasticity, but also needs to bear the contact load of the lower part of the iron backing plate 100 when the compression deformation of the first elastic backing plate 310 reaches the design value.
  • the stiffness of the second elastic pad 320 is maintained at 100kN/mm ⁇ 1000kN/mm (including the two endpoint values)
  • the compression deformation of the first elastic pad 310 can be accurately controlled to ensure that the rail sinks when bearing the train load.
  • the quantity is within the design range.
  • the specific material of the second elastic backing plate 320 can be selected from various non-metallic materials such as polyethylene, rubber and plastic, polyamide, and glass-reinforced polyamide.
  • the first elastic pad 310 and the second elastic pad 320 may have various structural combinations.
  • the first elastic pad 310 is provided with one or more receiving holes 311 , and each receiving hole 311 can accommodate a second elastic pad 320 .
  • the present disclosure does not limit the shape of the receiving hole 311.
  • the receiving hole 311 can be a round hole as shown in Figure 2(a), or a square hole as shown in Figure 2(b). In other examples, Other shapes of holes are possible.
  • the shape of the second elastic pad 320 accommodated therein should match the shape of the receiving hole 311.
  • the shape of the second elastic pad 320 is a cylindrical shape as shown in Figure 3(a); when the receiving hole 311 is a circular hole as shown in Figure 2(b)
  • the shape of the second elastic pad 320 is a square column as shown in Figure 3(b).
  • the number of accommodating holes 311 can be at least one, and in this case, the accommodating hole 311 can be located in the middle of the first elastic pad 310; it can also be shown in Figure 2(a) and Figure 2(b) , a first elastic pad 310 is provided with two receiving holes, and the two receiving holes are distributed on both sides of the longitudinal centerline; as shown in Figure 2(c), a first elastic pad 310 is provided with 4 receiving holes, 4 receiving holes evenly distributed on both sides of the center line.
  • the height of the second elastic pad 320 is smaller than the height of the first elastic pad 310, and the height difference is the design value ⁇ h of the compression deformation of the first elastic pad 310.
  • the first elastic pad 310 can be When the compression deformation of the elastic backing plate 310 reaches the design value, it will bear the load caused by the contact of the lower part of the iron backing plate 100, so that the compression deformation of the first elastic backing plate 310 can be controlled more accurately to ensure that the rail subsidence is within the designed value when it bears the train load.
  • it avoids corrugation diseases such as rail deflection and valgus caused by large deformation of low-stiffness elastic pads, and ensures the stability of the rails.
  • the second elastic pad 320 may be directly assembled in the receiving hole 311, as shown in FIGS. 1 and 4 .
  • the second elastic backing plate 320 can also be vulcanized and embedded in the receiving hole 311, as shown in Figures 6 and 7.
  • an annular limiting boss 321 is provided on the side of the second elastic pad 320. The limiting boss 321 It can ensure that the two have sufficient bonding strength.
  • the first elastic backing plate 310 has a concave cross-section along its length direction
  • the second elastic backing plate 320 has a convex cross-section along its length direction
  • the first elastic backing plate 320 has a convex cross-section along its length direction.
  • the elastic backing plate 310 and the second elastic backing plate 320 are concave and convex, and the overall track vibration-absorbing fastener structure can be referred to Figure 9 .
  • the highest horizontal surface of the first elastic pad 310 and the highest horizontal surface of the second elastic pad 320 is the design value ⁇ h of the compression deformation of the first elastic backing plate 310.
  • This is also to ensure that when the compression deformation of the first elastic backing plate 310 reaches the design value, it can withstand the contact effect of the lower part of the iron backing plate 100. load, so that the compressive deformation amount of the first elastic pad 310 can be more accurately controlled, ensuring that the rail subsidence is within the design range when bearing the train load, and avoiding rail deflection and external stress caused by large deformation of the low-stiffness elastic pad. This prevents corrugation damage and ensures the stability of the rails.
  • the track vibration damping fastener also includes an eccentric sleeve 700.
  • the iron backing plate 100 is provided with a first through hole 110.
  • the elastic backing plate 300 is provided with a first through hole 110.
  • a second through hole 330 is provided.
  • the eccentric sleeve 700 is passed through the first through hole 110 and the second through hole 330 , and the fastener 400 passes through the eccentric sleeve 700 .
  • the iron backing plate 100 is formed by welding, casting or forging the bottom plate 120 and the iron base 130 .
  • the first through hole 110 is located on the bottom plate 120.
  • the first through hole 110 is an oblong hole.
  • the eccentric sleeve 700 includes an upper body part 710 and a lower body part 720 , and the internal hole is a step hole 730 .
  • the material of the upper body 710 can be selected according to the load of the train.
  • the upper body 710 can be made of glass fiber reinforced polyamide 66; for heavy load or high-speed trains, the upper body 710 can be made of steel sleeves and glass fiber reinforced polyamide.
  • the metal steel sleeve has strong load-bearing capacity.
  • the non-metallic glass fiber reinforced polyamide 66 can play an elastic buffering and insulating role between the iron backing plate 100 and the fastener 400 .
  • the lower body 720 of the eccentric sleeve 700 is a vulcanized rubber gasket with a thickness of 3 mm to 8 mm, which serves as a buffer and vibration damper.
  • the eccentric sleeve 700 has multiple functions.
  • the first function is to improve the stress state of the fastener 400.
  • the step hole 730 can reduce the height of the lateral force application point of the fastener 400, thereby avoiding or reducing the risk of shearing of the fastener 400.
  • the second function is to adjust the track gauge.
  • the hole in which the eccentric sleeve 700 is installed with the fastener 400 has an eccentric value relative to the straight section. Under the premise that the position of the fastener 400 remains unchanged, by rotating or changing the specifications of the eccentric sleeve, it can be horizontally Change the position of the pad to adjust the rail gauge.
  • the third function is that the eccentric sleeve 700 directly acts on the axial tightening force of the fastener 400 on the height-adjusting pad 200, avoiding the direct interaction between the fastener 400 and the elastic pad 300, and ensuring that the elastic pad 300 is in the position of the fastener. 400 is not compressed when tightened, and the elasticity can function normally when the train passes.
  • the track vibration damping fastener also includes a cover plate 800.
  • the cover plate 800 is assembled above the eccentric sleeve 700. Referring to Figures 11 and 12, the cover plate 800 is provided corresponding to part of the hole of the eccentric sleeve 700. There is a third through hole 810, and the part where the cover plate 800 is assembled with the eccentric sleeve 700 is provided with an anti-rotation groove 820. Correspondingly, the part where the eccentric sleeve 700 is assembled with the cover plate 800 is provided with an anti-rotation boss 740.
  • the cover plate 800 includes an iron plate 830 and a rubber gasket 840 .
  • the iron plate 830 directly bears the tightening pressure of the fastener 400.
  • the third through hole 810 is provided in the middle of the iron plate 830 .
  • the anti-rotation groove 820 is provided around the third through hole 810.
  • the shape of the anti-rotation groove 820 can be square or arc-shaped.
  • the shape of the anti-rotation boss 740 on the eccentric sleeve 700 is consistent with the shape of the anti-rotation groove 820. match.
  • Rubber washers 840 are embedded in the iron plate and are located on opposite sides of the anti-rotation groove 820.
  • the stiffness of the rubber washers is designed to be 0.5kN/mm ⁇ 5kN/mm to ensure The elastic backing plate 300 under the iron backing plate 100 is not compressed when the fastener 400 is tightened, thereby ensuring that the pretightening force of the fastener 400 does not affect the assembly stiffness of the fastener system.
  • the arc-shaped or square anti-rotation boss 740 on the eccentric sleeve 700 can be designed to match the height of the anti-rotation boss 740 and the eccentric sleeve 700 according to the compression amount of the cover plate 800 rubber gasket 840 when the fastener 400 is tightened.
  • the height of the upper body 710 is to ensure that after the fastener 400 is tightened, the anti-rotation boss 740 of the eccentric sleeve 700 cooperates with the anti-rotation groove 820 of the cover 800 to prevent rotation.
  • the track damping fastener further includes a spring washer 900 , which is disposed above the cover plate 800 so that one end of the fixing member 400 is located above the spring washer 900 .
  • the spring washer 900 adopts the standard part GB7244, which prevents the fastener 400 from loosening and absorbs vibration.
  • the fasteners 400 can be used to fix the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 on the turnout sleeper 500.
  • the fastener 400 can be a switch sleeper bolt.
  • the screw of the switch sleeper bolt passes through the iron pad 100, the elastic pad 300 and the height adjustment pad 200 in sequence and is screwed into the casing embedded in the switch sleeper, that is, The above three can be firmly fixed on the fork pillow 500.
  • two turnout sleeper bolts can be used to fix the two turnout sleeper bolts at the two opposite adjacent end portions.
  • the number of fasteners 400 may also be greater than 2. This disclosure does not limit the specific numerical value of the fasteners 400 as long as a stable effect can be achieved.
  • the length and width of the elastic backing plate 300 are the same as the iron backing plate 100 .
  • the length and width of the height-adjusting pad 200 can be consistent with or slightly larger than the elastic pad 300 , and the material of the height-adjusting pad 200 can be high-density polyethylene or rubber plastic.
  • a fastener through hole 210 can also be provided on the height-adjusting pad 200 for the fastener 400 to pass through.
  • the fastener through hole 210 can be an oblong shape with a radius ratio of The fastener radius is 0.5mm ⁇ 2mm larger, and the thickness is determined according to the on-site height adjustment application requirements.
  • the height-adjusting pad 200 can be used in the turnout area to adjust the height between the elastic pad 300 and the turnout sleeper 500 .
  • the switch height adjustment is realized by adding, removing or replacing the height adjustment pads 200 of different thicknesses.
  • the rail vibration-absorbing fastener also includes an elastic cushion layer 1000 under the rail, which is disposed between the rail 600 and the iron backing plate 100.
  • the stiffness of the elastic cushion layer 1000 under the rail is 150kN/mm ⁇ 300kN/mm.
  • non-metallic materials such as rubber and polyurethane can be used.
  • the under-rail elastic cushion 1000 made of non-metallic materials has a certain elasticity and can improve the rigid contact between the rail 600 and the iron backing plate 100, but the elasticity is not too large.
  • the track vibration-absorbing fastener can still buckle it stably to prevent the elastic cushion layer 1000 under the rail from weakening the rail due to the large compression sinkage due to the small stiffness.
  • the withholding effect is relatively hard to ensure that when the train passes the branch rail and the rail is loaded, the track vibration-absorbing fastener can still buckle it stably to prevent the elastic cushion layer 1000 under the rail from weakening the rail due to the large compression sinkage due to the small stiffness. The withholding effect.
  • the track vibration damping fastener includes an elastic backing plate 300 .
  • the elastic backing plate 300 is used to be disposed between the rail 600 and the turnout sleeper 500 .
  • the elastic pad 300 includes a first elastic pad 310 and a second elastic pad 320.
  • the upper surface of the first elastic pad 310 is in contact with the lower surface of the rail 600, and the lower surface of the second elastic pad 320 is in contact with the lower surface of the rail 600. It is in contact with the upper surface of the fork pillow 500 , and the stiffness of the first elastic pad 310 is smaller than the stiffness of the second elastic pad 320 .
  • the elastic backing plate 300 includes a first elastic backing plate 310 and a second elastic backing plate 320.
  • the first elastic backing plate 310 in contact with the lower surface of the rail 600 has a lower stiffness and can provide better support for train operation.
  • the lower stiffness ensures that the track system has sufficient damping elasticity and reduces the wheel-rail impact vibration; while the second elastic pad 320 in contact with the upper surface of the turnout sleeper 500 has a higher stiffness.
  • it has a certain The elasticity of the elastic pad 320 can avoid vibration and noise caused by rigid contact with the rail 600.
  • the second elastic pad 320 can also contact the lower part of the rail 600 to bear the load, thereby
  • the compressive deformation amount of the first elastic pad 310 can be controlled more accurately to ensure that the subsidence of the rail when bearing the train load is within the design range, and to avoid rail deflection, valgus, etc. caused by large deformation of the first elastic pad 310.
  • Corrugation disease ensures the stability of the rails, provides smooth operating conditions for trains to cross the switch, alleviates the wheel-rail impact vibration, and further plays a role in reducing vibration and noise.
  • the structure, material, stiffness and other physical properties of the first elastic pad 310 and the second elastic pad 320 are the same as those in the previous embodiment, and will not be described again here.
  • first elastic pad 310 and the second elastic pad 320 is also the same as in the previous embodiment.
  • Figure 14 shows a schematic diagram of the track vibration damping fastener in which the second elastic pad 320 is directly assembled in the receiving hole of the first elastic pad 310;
  • Figure 15 shows that the second elastic pad 320 is vulcanized
  • Figure 16 shows a schematic diagram of the track vibration damping fastener in which the first elastic pad 310 and the second elastic pad 320 are concave and convex.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features.
  • “plurality” means two or more than two, unless otherwise explicitly and specifically limited.
  • the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense.
  • it can be a fixed connection or a removable connection.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • the term “above” or “below” the second feature of a first feature may include direct contact between the first and second features, or may include direct contact between the first and second features. Two features are not in direct contact but are in contact through another feature between them. Furthermore, the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • references to the terms “one embodiment,” “some embodiments,” “an example,” “specific examples,” or “some examples” or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may join and combine the different embodiments or examples described in this specification.

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Railway Tracks (AREA)

Abstract

A track damping fastener, comprising an iron pad (100), a height adjustment pad (200), an elastic pad (300) and fastening members (400). The height adjustment pad (200) is arranged below the iron pad (100); the elastic pad (300) is arranged between the iron pad (100) and the height adjustment pad (200); the elastic pad (300) comprises a first elastic pad (310) and a second elastic pad (320); the upper surface of the first elastic pad (310) is in contact with the lower surface of the iron pad (100); the lower surface of the second elastic pad (320) is in contact with the upper surface of the height adjustment pad (200); the rigidity of the first elastic pad (310) is less than that of the second elastic pad (320); the fastening members (400) sequentially pass through the iron pad (100), the elastic pad (300) and the height adjustment pad (200) so as to fasten the three together. The track damping fastener can avoid rail corrugation diseases such as deflection and outward turning of a steel rail (600) to a certain extent, and guarantees the stability of the steel rail (600), thereby providing smooth operation conditions for switch crossing of a train, relieving wheel rail shock and vibration, further achieving the vibration and noise reduction effect, and reducing the maintenance costs.

Description

一种轨道减振扣件A kind of rail vibration damping fastener
相关申请的交叉引用Cross-references to related applications
本申请要求在2022年8月17日提交的,申请号为202210990391.0,名称为“一种轨道减振扣件”的中国专利申请的优先权,上述申请的全部内容通过引用并入本申请中。This application claims priority to the Chinese patent application titled "A Rail Vibration-Absorbing Fastener" with application number 202210990391.0 and submitted on August 17, 2022. The entire content of the above application is incorporated into this application by reference.
技术领域Technical field
本发明实施例涉及轨道交通技术领域,尤其涉及一种轨道减振扣件。The embodiment of the present invention relates to the technical field of rail transportation, and in particular, to a rail vibration-absorbing fastener.
背景技术Background technique
相关技术中,铁路线路和道岔采用的轨底扣压型减振扣件,一种是双层非线性减振扣件,另一种是硫化型减振器。In the related technology, railway lines and switches use rail bottom buckle-type vibration-absorbing fasteners. One is a double-layer nonlinear vibration-absorbing fastener, and the other is a vulcanized shock absorber.
双层非线性减振扣件,通过降低扣件系统的刚度实现减振效果,支承刚度越低,轨道的隔振频率也越低,初期减振效果也越好。然而,因轨道支承刚度的下降,后期钢轨承载时容易偏转、外翻,导致出现轮轨关系不匹配、轨道刚度变化,从而加剧了轨道的不平顺和钢轨波磨,出现车辆啸叫和高频振动,不仅达不到预期的减振效果,而且缩短了轨道的寿命。Double-layer nonlinear vibration-damping fasteners achieve vibration-damping effects by reducing the stiffness of the fastener system. The lower the support stiffness, the lower the vibration isolation frequency of the track, and the better the initial vibration-damping effect. However, due to the decrease in track support stiffness, the rails are prone to deflection and valgus during later stages of loading, resulting in wheel-rail mismatches and track stiffness changes, which aggravate track irregularities and rail corrugation, causing vehicle squealing and high-frequency Vibration not only fails to achieve the expected vibration reduction effect, but also shortens the life of the track.
硫化型减振器属于剪切型扣件,通过硫化工艺将板下橡胶垫板与金属底座粘接在一起,铁垫板再安装于其上,扣件的整体性较好,但安装高度较高,降低了横向及扭转刚度,钢轨容易偏转波磨,影响了减振效果并缩短了轨道寿命,此外,在应用过过程中橡胶元件一旦老化失效,需整体更换整个扣件系统,维护成本较高。The vulcanized shock absorber is a shear type fastener. The rubber pad under the plate is bonded to the metal base through the vulcanization process, and the iron pad is installed on it. The integrity of the fastener is better, but the installation height is relatively high. High, which reduces the lateral and torsional stiffness. The rail is prone to deflection and corrugation, which affects the vibration damping effect and shortens the track life. In addition, once the rubber components age and fail during the application process, the entire fastener system needs to be replaced as a whole, and the maintenance cost is relatively high. high.
因此,有必要改善上述相关技术方案中存在的一个或者多个问题。Therefore, it is necessary to improve one or more problems existing in the above related technical solutions.
需要注意的是,本部分旨在为权利要求书中陈述的本发明的实施方式提供背景或上下文。此处的描述不因为包括在本部分中就承认是现有技术。It is noted that this section is intended to provide background or context for the embodiments of the invention set forth in the claims. The description herein is not admitted to be prior art by inclusion in this section.
发明内容Contents of the invention
本发明实施例的目的在于提供一种轨道减振扣件,进而至少在一定程度上克服由于相关技术的限制和缺陷而导致的一个或者多个问题。An object of embodiments of the present invention is to provide a rail vibration-damping fastener that can overcome, at least to a certain extent, one or more problems caused by limitations and deficiencies of the related technology.
根据本发明实施例的第一方面,提供一种轨道减振扣件,包括:According to a first aspect of the embodiment of the present invention, a track vibration-absorbing fastener is provided, including:
铁垫板;iron backing plate;
调高垫板,设置于所述铁垫板的下方;Height-adjusting pads are arranged below the iron pads;
弹性垫板,设置于所述铁垫板以及所述调高垫板之间,所述弹性垫板包括第一弹性垫板和第二弹性垫板,其中,所述第一弹性垫板的上表面与所述铁垫板的下表面相接触,所述第二弹性垫板的下表面与所述调高垫板的上表面相接触,且所述第一弹性垫板的刚度小于所述第二弹性垫板的刚度;An elastic pad is provided between the iron pad and the height-adjusting pad. The elastic pad includes a first elastic pad and a second elastic pad, wherein the upper surface of the first elastic pad is The surface is in contact with the lower surface of the iron backing plate, the lower surface of the second elastic backing plate is in contact with the upper surface of the height-adjusting backing plate, and the stiffness of the first elastic backing plate is smaller than that of the third elastic backing plate. 2. The stiffness of the elastic pad;
紧固件,依次穿设于所述铁垫板、所述弹性垫板以及所述调高垫板,以将所述铁垫板、所述弹性垫板以及所述调高垫板紧固在一起。Fasteners are inserted through the iron backing plate, the elastic backing plate and the height-adjusting backing plate in order to fasten the iron backing plate, the elastic backing plate and the height-adjusting backing plate to the Together.
本发明的一实施例中,所述第一弹性垫板的刚度为5kN/mm~50kN/mm,所述第二弹性垫板的刚度为100kN/mm~1000kN/mm。In an embodiment of the present invention, the stiffness of the first elastic pad is 5kN/mm~50kN/mm, and the stiffness of the second elastic pad is 100kN/mm~1000kN/mm.
本发明的一实施例中,所述第一弹性垫板上设置有一个或多个容纳孔,每一个所述容纳孔中分别容纳一个所述第二弹性垫板。In an embodiment of the present invention, the first elastic pad is provided with one or more receiving holes, and each of the receiving holes accommodates one of the second elastic pads.
本发明的一实施例中,所述第一弹性垫板沿其长度方向的横截面呈凹状,所述第二弹性垫板沿其长度方向的横截面呈凸状,且所述第一弹性垫板与所述第二弹性垫板凹凸扣合。In one embodiment of the present invention, the first elastic pad has a concave cross-section along its length direction, the second elastic pad has a convex cross-section along its length direction, and the first elastic pad has a concave cross-section along its length direction. The plate is engaged with the second elastic backing plate concavely and convexly.
本发明的一实施例中,该轨道减振扣件还包括偏心套,其中,所述铁垫板上设有第一通孔,所述弹性垫板上设有第二通孔,所述偏心套穿设于所述第一通孔和所述第二通孔中,且所述紧固件从所述偏心套中穿过。In one embodiment of the present invention, the track vibration damping fastener further includes an eccentric sleeve, wherein a first through hole is provided on the iron backing plate, a second through hole is provided on the elastic backing plate, and the eccentric The sleeve is provided in the first through hole and the second through hole, and the fastener passes through the eccentric sleeve.
本发明的一实施例中,该轨道减振扣件还包括盖板,所述盖板装配于所述偏心套上方,所述盖板对应于所述偏心套的套孔的部分设置有第三通孔,所述盖板与所述偏心套装配的部分设置有防转槽。In one embodiment of the present invention, the track vibration-absorbing fastener further includes a cover plate, which is assembled above the eccentric sleeve, and a third portion of the cover plate corresponding to the hole of the eccentric sleeve is provided. Through hole, the part where the cover plate and the eccentric sleeve are assembled is provided with an anti-rotation groove.
本发明的一实施例中,所述盖板包括铁板和弹性垫圈,所述第三通孔以及所述防转槽均设置于所述铁板上,所述弹性垫圈镶嵌于所述铁板中并位于所述防转槽相对的两侧。In one embodiment of the present invention, the cover plate includes an iron plate and an elastic washer, the third through hole and the anti-rotation groove are both provided on the iron plate, and the elastic washer is embedded in the iron plate. and located on opposite sides of the anti-rotation groove.
本发明的一实施例中,该轨道减振扣件还包括弹簧垫圈,所述弹簧垫圈设置于所述盖板的上方,以使所述固定件的一个端部位于所述弹簧垫圈的上方。In one embodiment of the present invention, the track damping fastener further includes a spring washer, and the spring washer is disposed above the cover plate, so that one end of the fixing member is located above the spring washer.
本发明的一实施例中,该轨道减振扣件还包括轨下弹性垫层,所述轨下弹性垫层设置于钢轨和所述铁垫板之间,所述轨下弹性垫层的刚度为150kN/mm~300kN/mm。In one embodiment of the present invention, the track vibration-absorbing fastener further includes an elastic cushion layer under the rail. The elastic cushion layer under the rail is disposed between the rail and the iron pad. The stiffness of the elastic cushion layer under the rail is It is 150kN/mm~300kN/mm.
根据本发明实施例的第二方面,提供了另一种轨道减振扣件,包括弹性垫板,所述弹性垫板用于设置于钢轨和岔枕之间,所述弹性垫板包括第一弹性垫板和第二弹性垫板,其中,所述第一弹性垫板的上表面与所述钢轨的下表面相接触,所述第二弹性垫板的下表面与所述岔枕的上表面相接触,且所述第一弹性垫板的刚度小于所述第二弹性垫板的刚度。According to a second aspect of the embodiment of the present invention, another rail vibration-absorbing fastener is provided, including an elastic pad for being disposed between the rail and the turnout sleeper, the elastic pad including a first Elastic backing plate and second elastic backing plate, wherein the upper surface of the first elastic backing plate is in contact with the lower surface of the rail, and the lower surface of the second elastic backing plate is in contact with the upper surface of the turnout sleeper are in contact with each other, and the stiffness of the first elastic pad is smaller than the stiffness of the second elastic pad.
本发明的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present invention may include the following beneficial effects:
本发明的实施例中,弹性垫板包括第一弹性垫板和第二弹性垫板,与铁垫板下表面相接触的第一弹性垫板的刚度较低,能够为列车运行提供较低的刚度,确保轨道系统具有足够的减振弹性,减小了轮轨冲击振动;而与调高垫板的上表面相接触的第二弹性垫板的刚度较高,一方面,具有一定的弹性能够避免其与铁垫板刚性接触产生振动噪声,另一方面,一旦第一弹性垫板压缩变形量达到设计值,第二弹性垫板还可以与铁垫板下部接触作用承受荷载,从而能够较精确的控制第一弹性垫板的压缩变形量,确保钢轨承受列车荷载时下沉量在设计范围内,避免第一弹性垫板因产生较大变形而引起的钢轨偏转、外翻等波磨病害,保障了钢轨的稳定性,为列车过岔提供了平顺的运行条件,缓解了轮轨冲击振动,进一步起到减振降噪作用。此外,由于铁垫板、调高垫板以及弹性垫板是由紧固件紧固在一起,当任意部件出现问题,只需松开紧固件针对问题部件进行更换,在一定程度上也减低了维护成本。In the embodiment of the present invention, the elastic backing plate includes a first elastic backing plate and a second elastic backing plate. The first elastic backing plate in contact with the lower surface of the iron backing plate has a lower stiffness and can provide lower stability for train operation. Stiffness ensures that the track system has sufficient damping elasticity and reduces wheel-rail impact vibration; while the second elastic pad in contact with the upper surface of the height-adjusting pad has a higher stiffness. On the one hand, it has a certain elasticity Avoid rigid contact with the iron backing plate to produce vibration noise. On the other hand, once the compression deformation of the first elastic backing plate reaches the design value, the second elastic backing plate can also contact the lower part of the iron backing plate to bear the load, so that it can be more accurate. Control the compression deformation of the first elastic pad to ensure that the rail subsidence is within the design range when the rail is subjected to train load, avoid rail deflection, valgus and other corrugation diseases caused by large deformation of the first elastic pad, and ensure It improves the stability of the rails, provides smooth running conditions for trains crossing the switch, alleviates the impact vibration of the wheel rails, and further plays a role in reducing vibration and noise. In addition, since the iron pad, height-adjusting pad and elastic pad are fastened together by fasteners, when there is a problem with any component, you only need to loosen the fastener and replace the problematic component, which also reduces the cost to a certain extent. maintenance costs.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本发明的实施例,并与说明书一起用于解释本发明的原理。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人 员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description serve to explain the principles of the invention. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1示出本发明示例性实施例中一种轨道减振扣件结构示意图;Figure 1 shows a schematic structural diagram of a track vibration-absorbing fastener in an exemplary embodiment of the present invention;
图2示出本发明示例性实施例中第一弹性垫板俯视结构示意图;Figure 2 shows a schematic top view of the structure of the first elastic pad in an exemplary embodiment of the present invention;
图3示出本发明示例性实施例中第二弹性垫板直接装配在第一弹性垫板中时的俯视结构示意图;Figure 3 shows a schematic top view of the structure when the second elastic pad is directly assembled in the first elastic pad in an exemplary embodiment of the present invention;
图4示出本发明示例性实施例中第一弹性垫板和第二弹性垫板的装配结构示意图;Figure 4 shows a schematic diagram of the assembly structure of the first elastic pad and the second elastic pad in an exemplary embodiment of the present invention;
图5示出本发明示例性实施例中第二弹性垫板硫化镶嵌在第一弹性垫板中时的俯视结构示意图;Figure 5 shows a schematic top view of the structure when the second elastic pad is vulcanized and embedded in the first elastic pad in an exemplary embodiment of the present invention;
图6示出本发明示例性实施例中第一弹性垫板和第二弹性垫板的硫化镶嵌结构示意图;Figure 6 shows a schematic diagram of the vulcanization inlay structure of the first elastic backing plate and the second elastic backing plate in an exemplary embodiment of the present invention;
图7示出本发明示例性实施例中第一弹性垫板和第二弹性垫板硫化镶嵌的轨道减振扣件结构示意图;Figure 7 shows a schematic structural diagram of a rail vibration-damping fastener in which the first elastic backing plate and the second elastic backing plate are vulcanized and inlaid in an exemplary embodiment of the present invention;
图8示出本发明示例性实施例中第一弹性垫板与第二弹性垫板凹凸扣合的结构示意图;Figure 8 shows a schematic structural diagram of the concave and convex interlocking of the first elastic pad and the second elastic pad in an exemplary embodiment of the present invention;
图9示出本发明示例性实施例中第一弹性垫板与第二弹性垫板凹凸扣合的轨道减振扣件结构示意图;Figure 9 shows a schematic structural diagram of a track vibration-absorbing fastener in which the first elastic backing plate and the second elastic backing plate are concave and convex in an exemplary embodiment of the present invention;
图10示出本发明示例性实施例中铁垫板的结构示意图;Figure 10 shows a schematic structural diagram of an iron backing plate in an exemplary embodiment of the present invention;
图11示出本发明示例性实施例中偏心套的结构示意图;Figure 11 shows a schematic structural diagram of the eccentric sleeve in an exemplary embodiment of the present invention;
图12示出本发明示例性实施例中盖板的结构示意图;Figure 12 shows a schematic structural diagram of the cover plate in an exemplary embodiment of the present invention;
图13示出本发明示例性实施例中调高垫板的结构示意图;Figure 13 shows a schematic structural diagram of the height-adjusting pad in an exemplary embodiment of the present invention;
图14示出本发明示例性实施例中另一种第二弹性垫板直接装配在第一弹性垫板中的轨道减振扣件结构示意图;Figure 14 shows a schematic structural diagram of another track vibration-absorbing fastener in which the second elastic pad is directly assembled in the first elastic pad in an exemplary embodiment of the present invention;
图15示出本发明示例性实施例中另一种第二弹性垫板硫化镶嵌于第一弹性垫板中的轨道减振扣件结构示意图;Figure 15 shows a schematic structural diagram of another track vibration damping fastener in which a second elastic pad is vulcanized and embedded in the first elastic pad in an exemplary embodiment of the present invention;
图16示出本发明示例性实施例中另一种第一弹性垫板与第二弹性垫板凹凸扣合的轨道减振扣件结构示意图。Figure 16 shows a schematic structural diagram of another track vibration-absorbing fastener in which the first elastic pad and the second elastic pad are concave-convex in an exemplary embodiment of the present invention.
附图标记:Reference signs:
100、铁垫板;110、第一通孔;120、底板;130、铁座;200、调高 垫板;210、紧固件通孔;300、弹性垫板;310、第一弹性垫板;311、容纳孔;320、第二弹性垫板;321、限位凸台;330、第二通孔;400、紧固件;500、岔枕;600、钢轨;700、偏心套;710、上身部;720、下身部;730、台阶孔;740、防转凸台;800、盖板;810、第三通孔;820、防转槽;830、铁板;840、橡胶垫圈;900、弹簧垫圈;1000、轨下弹性垫层。100. Iron backing plate; 110. First through hole; 120. Bottom plate; 130. Iron base; 200. Height adjusting backing plate; 210. Fastener through hole; 300. Elastic backing plate; 310. First elastic backing plate ; 311. Accommodating hole; 320. Second elastic pad; 321. Limiting boss; 330. Second through hole; 400. Fastener; 500. Fork sleeper; 600. Rail; 700. Eccentric sleeve; 710. Upper body; 720, lower body; 730, step hole; 740, anti-rotation boss; 800, cover plate; 810, third through hole; 820, anti-rotation groove; 830, iron plate; 840, rubber gasket; 900, Spring washer; 1000, elastic cushion under the rail.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本发明将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of the example embodiments. To those skilled in the art. The described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
此外,附图仅为本发明实施例的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。附图中所示的一些方框图是功能实体,不一定必须与物理或逻辑上独立的实体相对应。In addition, the accompanying drawings are only schematic illustrations of embodiments of the present invention and are not necessarily drawn to scale. The same reference numerals in the drawings represent the same or similar parts, and thus their repeated description will be omitted. Some of the block diagrams shown in the figures are functional entities and do not necessarily correspond to physically or logically separate entities.
本示例实施方式中首先提供了一种轨道减振扣件。参考图1中所示,该轨道减振扣件可以包括铁垫板100、调高垫板200、弹性垫板300以及紧固件400。其中,调高垫板200设置于铁垫板100的下方。弹性垫板300设置于铁垫板100以及调高垫板200之间,弹性垫板300具体包括第一弹性垫板310和第二弹性垫板320。第一弹性垫板310的上表面与铁垫板100的下表面相接触,第二弹性垫板320的下表面与调高垫板200的上表面相接触,且第一弹性垫板310的刚度小于第二弹性垫板320的刚度。紧固件400依次穿设于铁垫板100、弹性垫板300以及调高垫板200,以将上述铁垫板100、弹性垫板300以及调高垫板200紧固在一起。In this exemplary embodiment, a track vibration-absorbing fastener is first provided. Referring to FIG. 1 , the track vibration-absorbing fastener may include an iron backing plate 100 , a height-adjusting backing plate 200 , an elastic backing plate 300 and a fastener 400 . Among them, the height-adjusting pad 200 is disposed below the iron pad 100 . The elastic pad 300 is disposed between the iron pad 100 and the height-adjusting pad 200 . The elastic pad 300 specifically includes a first elastic pad 310 and a second elastic pad 320 . The upper surface of the first elastic backing plate 310 is in contact with the lower surface of the iron backing plate 100 , the lower surface of the second elastic backing plate 320 is in contact with the upper surface of the height-adjusting backing plate 200 , and the stiffness of the first elastic backing plate 310 is less than the stiffness of the second elastic backing plate 320 . The fasteners 400 are inserted through the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 in order to fasten the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 together.
本发明的实施例中,弹性垫板300包括第一弹性垫板310和第二弹性垫板320,与铁垫板100下表面相接触的第一弹性垫板310的刚度较低,能够为列车运行提供较低的刚度,确保轨道系统具有足够的减振弹性,减小了轮轨冲击振动;而与调高垫板200的上表面相接触的第二弹性垫 板320的刚度较高,一方面,具有一定的弹性能够避免其与铁垫板100刚性接触产生振动噪声,另一方面,一旦第一弹性垫板310压缩变形量达到设计值,第二弹性垫板320还可以与铁垫板100下部接触作用承受荷载,从而能够较精确的控制第一弹性垫板310的压缩变形量,确保钢轨承受列车荷载时下沉量在设计范围内,避免第一弹性垫板310因产生较大变形而引起的钢轨偏转、外翻等波磨病害,保障了钢轨的稳定性,为列车过岔提供了平顺的运行条件,缓解了轮轨冲击振动,进一步起到减振降噪作用。此外,由于铁垫板100、调高垫板200以及弹性垫板300是由紧固件400紧固在一起,当任意部件出现问题,只需松开紧固件针对问题部件进行更换,在一定程度上也减低了维护成本。In the embodiment of the present invention, the elastic backing plate 300 includes a first elastic backing plate 310 and a second elastic backing plate 320. The first elastic backing plate 310 in contact with the lower surface of the iron backing plate 100 has a low stiffness and can be used for the train. The operation provides lower stiffness, ensuring that the track system has sufficient damping elasticity and reducing wheel-rail impact vibration; while the second elastic pad 320 in contact with the upper surface of the height-adjusting pad 200 has a higher stiffness, which On the one hand, having a certain elasticity can avoid vibration and noise caused by rigid contact with the iron backing plate 100. On the other hand, once the compression deformation of the first elastic backing plate 310 reaches the design value, the second elastic backing plate 320 can also contact the iron backing plate 100. The lower part of 100 is in contact with the load, so that the compression deformation of the first elastic pad 310 can be controlled more accurately, ensuring that the sinking amount of the rail when bearing the train load is within the design range, and preventing the first elastic pad 310 from being damaged due to large deformation. The corrugation diseases such as rail deflection and valgus caused by the rail ensure the stability of the rail, provide smooth running conditions for trains to pass the switch, alleviate the wheel-rail impact vibration, and further play a role in reducing vibration and noise. In addition, since the iron pad 100, the height-adjusting pad 200 and the elastic pad 300 are fastened together by the fasteners 400, when there is a problem with any component, you only need to loosen the fastener and replace the problematic component. Maintenance costs are also reduced to a certain extent.
下面,将参考图1至图13对本示例实施方式中的上述轨道减振扣件的各个部分进行更详细的说明。In the following, various parts of the above-mentioned rail vibration damping fastener in this exemplary embodiment will be described in more detail with reference to FIGS. 1 to 13 .
为了确保轨道系统具有足够的减振弹性,并减小轮轨冲击振动,第一弹性垫板310的刚度可以保持在5kN/mm~50kN/mm(包括两个端点值)。第一弹性垫板310的具体材质可选择橡胶或三元乙丙橡胶、聚氨酯等多种高分子材料。In order to ensure that the track system has sufficient damping elasticity and reduce wheel-rail impact vibration, the stiffness of the first elastic pad 310 can be maintained at 5 kN/mm to 50 kN/mm (including the two endpoint values). The specific material of the first elastic backing plate 310 can be selected from various polymer materials such as rubber, EPDM rubber, and polyurethane.
第二弹性垫板320既需要有一定的弹性,又要在第一弹性垫板310压缩变形量达到设计值时,承受铁垫板100下部接触作用的荷载。当第二弹性垫板320的刚度保持在100kN/mm~1000kN/mm(包括两个端点值)时,恰好可以精准的控制第一弹性垫板310的压缩变形量,确保钢轨承受列车荷载时下沉量在设计范围内。而第二弹性垫板320的具体材质可以选择聚乙烯、橡塑、聚酰胺、玻璃增强聚酰胺等多种非金属材料。The second elastic backing plate 320 not only needs to have a certain degree of elasticity, but also needs to bear the contact load of the lower part of the iron backing plate 100 when the compression deformation of the first elastic backing plate 310 reaches the design value. When the stiffness of the second elastic pad 320 is maintained at 100kN/mm~1000kN/mm (including the two endpoint values), the compression deformation of the first elastic pad 310 can be accurately controlled to ensure that the rail sinks when bearing the train load. The quantity is within the design range. The specific material of the second elastic backing plate 320 can be selected from various non-metallic materials such as polyethylene, rubber and plastic, polyamide, and glass-reinforced polyamide.
在上述示例的基础上,第一弹性垫板310和第二弹性垫板320可以有多种结构的组合方式。Based on the above examples, the first elastic pad 310 and the second elastic pad 320 may have various structural combinations.
在一个实施例中,参考图2所示,第一弹性垫板310上设置有一个或多个容纳孔311,每一个容纳孔311中可分别容纳一个第二弹性垫板320。In one embodiment, as shown in FIG. 2 , the first elastic pad 310 is provided with one or more receiving holes 311 , and each receiving hole 311 can accommodate a second elastic pad 320 .
本公开对容纳孔311的形状不做限制,该容纳孔311可以是如图2(a)所示的圆孔,也可以是如图2(b)所示的方孔,在其他示例中还可以是其他形状的孔。当然,不管容纳孔311是何形状,容纳于其中的第 二弹性垫板320的外形应该与该容纳孔311的形状相匹配。例如,当容纳孔311是图2(a)所示的圆孔时,第二弹性垫板320的形状是图3(a)所示的圆柱形;当容纳孔311是图2(b)所示的方孔时,第二弹性垫板320的形状是图3(b)所示的方柱形。The present disclosure does not limit the shape of the receiving hole 311. The receiving hole 311 can be a round hole as shown in Figure 2(a), or a square hole as shown in Figure 2(b). In other examples, Other shapes of holes are possible. Of course, no matter what shape the receiving hole 311 is, the shape of the second elastic pad 320 accommodated therein should match the shape of the receiving hole 311. For example, when the receiving hole 311 is a circular hole as shown in Figure 2(a), the shape of the second elastic pad 320 is a cylindrical shape as shown in Figure 3(a); when the receiving hole 311 is a circular hole as shown in Figure 2(b) When the square hole is shown, the shape of the second elastic pad 320 is a square column as shown in Figure 3(b).
在具体的示例中,容纳孔311的数量最少可以是1个,此时容纳孔311可以位于第一弹性垫板310的最中间;也可以如图2(a)、图2(b)所示,一个第一弹性垫板310上设有2个容纳孔,2个容纳孔分布在纵向中心线的两侧;还可以如图2(c)所示,一个第一弹性垫板310上设有4个容纳孔,4个容纳孔均匀分布在中心线的两侧。In a specific example, the number of accommodating holes 311 can be at least one, and in this case, the accommodating hole 311 can be located in the middle of the first elastic pad 310; it can also be shown in Figure 2(a) and Figure 2(b) , a first elastic pad 310 is provided with two receiving holes, and the two receiving holes are distributed on both sides of the longitudinal centerline; as shown in Figure 2(c), a first elastic pad 310 is provided with 4 receiving holes, 4 receiving holes evenly distributed on both sides of the center line.
在一个实施例中,第二弹性垫板320的高度要小于第一弹性垫板310的高度,且高度差为第一弹性垫板310压缩变形量的设计值△h,如此,可以在第一弹性垫板310压缩变形量达到设计值时,承受铁垫板100下部接触作用的荷载,从而能够较精确的控制第一弹性垫板310的压缩变形量,确保钢轨承受列车荷载时下沉量在设计范围内,避免低刚度弹性垫板因产生较大变形而引起的钢轨偏转、外翻等波磨病害,保障了钢轨的稳定性。In one embodiment, the height of the second elastic pad 320 is smaller than the height of the first elastic pad 310, and the height difference is the design value Δh of the compression deformation of the first elastic pad 310. In this way, the first elastic pad 310 can be When the compression deformation of the elastic backing plate 310 reaches the design value, it will bear the load caused by the contact of the lower part of the iron backing plate 100, so that the compression deformation of the first elastic backing plate 310 can be controlled more accurately to ensure that the rail subsidence is within the designed value when it bears the train load. Within the scope, it avoids corrugation diseases such as rail deflection and valgus caused by large deformation of low-stiffness elastic pads, and ensures the stability of the rails.
基于上述示例,第二弹性垫板320可以是直接装配在容纳孔311中,如图1和图4所示。当然,第二弹性垫板320也可以是硫化镶嵌于容纳孔311中,如图6和图7所示。具体的,当第二弹性垫板320是硫化镶嵌于容纳孔311中时,参考图5所示,在第二弹性垫板320的侧面设置环状的限位凸台321,限位凸台321可以确保两者具有足够的结合强度。Based on the above example, the second elastic pad 320 may be directly assembled in the receiving hole 311, as shown in FIGS. 1 and 4 . Of course, the second elastic backing plate 320 can also be vulcanized and embedded in the receiving hole 311, as shown in Figures 6 and 7. Specifically, when the second elastic pad 320 is vulcanized and embedded in the receiving hole 311, as shown in FIG. 5, an annular limiting boss 321 is provided on the side of the second elastic pad 320. The limiting boss 321 It can ensure that the two have sufficient bonding strength.
在一个实施例中,参考图8所示,第一弹性垫板310沿其长度方向的横截面呈凹状,所述第二弹性垫板320沿其长度方向的横截面呈凸状,且第一弹性垫板310与第二弹性垫板320凹凸扣合,其整体的轨道减振扣件结构可参考图9。在本示例中,当第一弹性垫板310与第二弹性垫板320凹凸扣合,且二者不承压时,第一弹性垫板310最高的水平面与第二弹性垫板320最高的水平面之间的差值为第一弹性垫板310压缩变形量的设计值△h,如此,也是为了保证在第一弹性垫板310压缩变形量达到设计值时,承受铁垫板100下部接触作用的荷载,从而能够较精确的控制第一弹性垫板310的压缩变形量,确保钢轨承受列车荷载时下沉量在 设计范围内,避免低刚度弹性垫板因产生较大变形而引起的钢轨偏转、外翻等波磨病害,保障了钢轨的稳定性。In one embodiment, as shown in FIG. 8 , the first elastic backing plate 310 has a concave cross-section along its length direction, the second elastic backing plate 320 has a convex cross-section along its length direction, and the first elastic backing plate 320 has a convex cross-section along its length direction. The elastic backing plate 310 and the second elastic backing plate 320 are concave and convex, and the overall track vibration-absorbing fastener structure can be referred to Figure 9 . In this example, when the first elastic pad 310 and the second elastic pad 320 are recessed and not under pressure, the highest horizontal surface of the first elastic pad 310 and the highest horizontal surface of the second elastic pad 320 The difference between them is the design value Δh of the compression deformation of the first elastic backing plate 310. This is also to ensure that when the compression deformation of the first elastic backing plate 310 reaches the design value, it can withstand the contact effect of the lower part of the iron backing plate 100. load, so that the compressive deformation amount of the first elastic pad 310 can be more accurately controlled, ensuring that the rail subsidence is within the design range when bearing the train load, and avoiding rail deflection and external stress caused by large deformation of the low-stiffness elastic pad. This prevents corrugation damage and ensures the stability of the rails.
在一个实施例中,该轨道减振扣件还包括偏心套700,其中,如图10所示,铁垫板100上设有第一通孔110,如图2所示,弹性垫板300上设有第二通孔330,如图1所示,偏心套700穿设于第一通孔110和第二通孔330中,且紧固件400从偏心套700中穿过。In one embodiment, the track vibration damping fastener also includes an eccentric sleeve 700. As shown in Figure 10, the iron backing plate 100 is provided with a first through hole 110. As shown in Figure 2, the elastic backing plate 300 is provided with a first through hole 110. A second through hole 330 is provided. As shown in FIG. 1 , the eccentric sleeve 700 is passed through the first through hole 110 and the second through hole 330 , and the fastener 400 passes through the eccentric sleeve 700 .
具体的,如图10所示,铁垫板100由底板120和铁座130焊接、铸造或锻造而成。第一通孔110位于所述底板120上,为了便于偏心套700调距,该第一通孔110为长圆孔。Specifically, as shown in FIG. 10 , the iron backing plate 100 is formed by welding, casting or forging the bottom plate 120 and the iron base 130 . The first through hole 110 is located on the bottom plate 120. In order to facilitate the distance adjustment of the eccentric sleeve 700, the first through hole 110 is an oblong hole.
参考图11所示,偏心套700包括上身部710以及下身部720,且内部孔洞为台阶孔730。上身部710的材质可以根据列车荷载大小来选择,对于小轴重、低速列车,上身部710可用玻璃纤维增强聚酰胺66;对于重载或高速列车,上身部710用钢套和玻璃纤维增强聚酰胺66硫化而成,金属钢套具有较强承载能力,非金属玻璃纤维增强聚酰胺66能在铁垫板100和紧固件400之间起到弹性缓冲和绝缘作用。偏心套700的下身部720为硫化厚度为3mm~8mm的橡胶垫圈,起缓冲减振作用。Referring to FIG. 11 , the eccentric sleeve 700 includes an upper body part 710 and a lower body part 720 , and the internal hole is a step hole 730 . The material of the upper body 710 can be selected according to the load of the train. For small axle load and low-speed trains, the upper body 710 can be made of glass fiber reinforced polyamide 66; for heavy load or high-speed trains, the upper body 710 can be made of steel sleeves and glass fiber reinforced polyamide. Made of vulcanized amide 66, the metal steel sleeve has strong load-bearing capacity. The non-metallic glass fiber reinforced polyamide 66 can play an elastic buffering and insulating role between the iron backing plate 100 and the fastener 400 . The lower body 720 of the eccentric sleeve 700 is a vulcanized rubber gasket with a thickness of 3 mm to 8 mm, which serves as a buffer and vibration damper.
偏心套700有多个功能,第一个功能是改善紧固件400受力状态,台阶孔730能够降低紧固件400横向力作用点高度,避免或减小了紧固件400受剪风险。第二个功能是调整轨距,偏心套700安装紧固件400的孔相对平直段具有偏心值,在紧固件400位置保持不变的前提下,通过旋转或更换偏心套规格,能够横向改变垫板位置,从而起到调整钢轨轨距的作用。第三个功能是偏心套700将紧固件400轴向紧固力直接作用于调高垫板200,避免了紧固件400直接与弹性垫板300作用,保证弹性垫板300在紧固件400紧固时不被压缩,列车通过时弹性能正常发挥。The eccentric sleeve 700 has multiple functions. The first function is to improve the stress state of the fastener 400. The step hole 730 can reduce the height of the lateral force application point of the fastener 400, thereby avoiding or reducing the risk of shearing of the fastener 400. The second function is to adjust the track gauge. The hole in which the eccentric sleeve 700 is installed with the fastener 400 has an eccentric value relative to the straight section. Under the premise that the position of the fastener 400 remains unchanged, by rotating or changing the specifications of the eccentric sleeve, it can be horizontally Change the position of the pad to adjust the rail gauge. The third function is that the eccentric sleeve 700 directly acts on the axial tightening force of the fastener 400 on the height-adjusting pad 200, avoiding the direct interaction between the fastener 400 and the elastic pad 300, and ensuring that the elastic pad 300 is in the position of the fastener. 400 is not compressed when tightened, and the elasticity can function normally when the train passes.
在一个实施例中,该轨道减振扣件还包括盖板800,盖板800装配于偏心套700的上方,参考图11及图12,盖板800对应于偏心套700的套孔的部分设置有第三通孔810,且盖板800与偏心套700装配的部分设置有防转槽820,相应的,偏心套700与盖板800装配的部分设置有防转凸台740。In one embodiment, the track vibration damping fastener also includes a cover plate 800. The cover plate 800 is assembled above the eccentric sleeve 700. Referring to Figures 11 and 12, the cover plate 800 is provided corresponding to part of the hole of the eccentric sleeve 700. There is a third through hole 810, and the part where the cover plate 800 is assembled with the eccentric sleeve 700 is provided with an anti-rotation groove 820. Correspondingly, the part where the eccentric sleeve 700 is assembled with the cover plate 800 is provided with an anti-rotation boss 740.
具体的,如图12所示,盖板800包括铁板830和橡胶垫圈840。铁 板830作为金属件,直接承受紧固件400的紧固压力。第三通孔810设置在铁板830的中间。防转槽820设置在第三通孔810的周边,防转槽820的形状可以是方形也可以是弧形,当然偏心套700上的防转凸台740的形状与防转槽820的形状相匹配。橡胶垫圈840镶嵌于铁板中并位于防转槽820相对的两侧,起弹性缓冲和均布紧固件400预紧力作用,橡胶垫圈刚度设计为0.5kN/mm~5kN/mm,以保证铁垫板100下的弹性垫板300在紧固件400紧固时不被压缩,从而确保紧固件400预紧力不影响扣件系统组装刚度。此外,偏心套700上的弧形或方形防转凸台740,可以根据紧固件400紧固时盖板800橡胶垫圈840的压缩量,来配合设计防转凸台740的高度以及偏心套700上身部710的高度,以确保紧固件400紧固后能够通过偏心套700防转凸台740与盖板800的防转槽820配合而起到防转作用。Specifically, as shown in FIG. 12 , the cover plate 800 includes an iron plate 830 and a rubber gasket 840 . As a metal part, the iron plate 830 directly bears the tightening pressure of the fastener 400. The third through hole 810 is provided in the middle of the iron plate 830 . The anti-rotation groove 820 is provided around the third through hole 810. The shape of the anti-rotation groove 820 can be square or arc-shaped. Of course, the shape of the anti-rotation boss 740 on the eccentric sleeve 700 is consistent with the shape of the anti-rotation groove 820. match. Rubber washers 840 are embedded in the iron plate and are located on opposite sides of the anti-rotation groove 820. They function as elastic buffers and evenly distributed fasteners 400 pre-tightening force. The stiffness of the rubber washers is designed to be 0.5kN/mm~5kN/mm to ensure The elastic backing plate 300 under the iron backing plate 100 is not compressed when the fastener 400 is tightened, thereby ensuring that the pretightening force of the fastener 400 does not affect the assembly stiffness of the fastener system. In addition, the arc-shaped or square anti-rotation boss 740 on the eccentric sleeve 700 can be designed to match the height of the anti-rotation boss 740 and the eccentric sleeve 700 according to the compression amount of the cover plate 800 rubber gasket 840 when the fastener 400 is tightened. The height of the upper body 710 is to ensure that after the fastener 400 is tightened, the anti-rotation boss 740 of the eccentric sleeve 700 cooperates with the anti-rotation groove 820 of the cover 800 to prevent rotation.
在一个实施例中,该轨道减振扣件还包括弹簧垫圈900,弹簧垫圈900设置于盖板800的上方,以使固定件400的一个端部位于该弹簧垫圈900的上方。弹簧垫圈900采用标准件GB7244,对紧固件400起防松和吸收振动的作用。In one embodiment, the track damping fastener further includes a spring washer 900 , which is disposed above the cover plate 800 so that one end of the fixing member 400 is located above the spring washer 900 . The spring washer 900 adopts the standard part GB7244, which prevents the fastener 400 from loosening and absorbs vibration.
本实施例提供的轨道减振扣件,在应用时,可以使用紧固件400将铁垫板100、弹性垫板300以及调高垫板200固定在岔枕500上。具体的,紧固件400可以是岔枕螺栓,岔枕螺栓的螺杆依次穿过铁垫板100、弹性垫板300以及调高垫板200并旋入岔枕里预埋的套管中,即可将上述三者牢牢固定在岔枕500上。为了使轨道减振扣件在岔枕500上进一步保持稳固,可以如图1所示的那样,使用2个岔枕螺栓分别在相对的两个临近端部分进行固定。当然,在其他示例中,紧固件400的数量也可以大于2,本公开对紧固件400的具体数值不做限定,只要能达到稳固的效果即可。When the track vibration-absorbing fastener provided in this embodiment is applied, the fasteners 400 can be used to fix the iron backing plate 100, the elastic backing plate 300 and the height-adjusting backing plate 200 on the turnout sleeper 500. Specifically, the fastener 400 can be a switch sleeper bolt. The screw of the switch sleeper bolt passes through the iron pad 100, the elastic pad 300 and the height adjustment pad 200 in sequence and is screwed into the casing embedded in the switch sleeper, that is, The above three can be firmly fixed on the fork pillow 500. In order to further maintain the stability of the track vibration damping fastener on the turnout sleeper 500, as shown in Figure 1, two turnout sleeper bolts can be used to fix the two turnout sleeper bolts at the two opposite adjacent end portions. Of course, in other examples, the number of fasteners 400 may also be greater than 2. This disclosure does not limit the specific numerical value of the fasteners 400 as long as a stable effect can be achieved.
可以理解的是,为了进一步保证轨道减振扣件整体的稳固性,弹性垫板300的长度、宽度与铁垫板100相同。调高垫板200的长度、宽度可以与弹性垫板300保持一致或者略大一些,而调高垫板200的材质可以采用高密度聚乙烯或橡塑。此外,如图13所示,调高垫板200上也可以设置紧固件通孔210,以供紧固件400穿过,具体的该紧固件通孔210 可以是长圆形,半径比紧固件半径大0.5mm~2mm,厚度根据现场调高应用需求给定。为方便道岔施工时钢轨高度的调整和解决后期道床不均匀沉降问题,岔区可采用调高垫板200在弹性垫板300与岔枕500之间调高。根据调高要求,通过增减或更换不同厚度的调高垫板200实现道岔调高。It can be understood that, in order to further ensure the overall stability of the track vibration damping fastener, the length and width of the elastic backing plate 300 are the same as the iron backing plate 100 . The length and width of the height-adjusting pad 200 can be consistent with or slightly larger than the elastic pad 300 , and the material of the height-adjusting pad 200 can be high-density polyethylene or rubber plastic. In addition, as shown in Figure 13, a fastener through hole 210 can also be provided on the height-adjusting pad 200 for the fastener 400 to pass through. Specifically, the fastener through hole 210 can be an oblong shape with a radius ratio of The fastener radius is 0.5mm~2mm larger, and the thickness is determined according to the on-site height adjustment application requirements. In order to facilitate the adjustment of the rail height during turnout construction and solve the problem of uneven settlement of the track bed in the later stage, the height-adjusting pad 200 can be used in the turnout area to adjust the height between the elastic pad 300 and the turnout sleeper 500 . According to the height adjustment requirements, the switch height adjustment is realized by adding, removing or replacing the height adjustment pads 200 of different thicknesses.
在一个实施例中,如图1、图7以及图9所示,该轨道减振扣件还包括轨下弹性垫层1000,该轨下弹性垫层1000设置于钢轨600和铁垫板100之间,且轨下弹性垫层1000的刚度为150kN/mm~300kN/mm,具体可以采用橡胶、聚氨酯等非金属材料。相比于金属材料来说,非金属材料制成的轨下弹性垫层1000,具有一定的弹性,能够改善钢轨600与铁垫板100之间的刚性接触,但该弹性又不至于过大,相对硬一些,以确保列车过岔钢轨受载时,轨道减振扣件依然能够对其稳定的扣压,避免轨下弹性垫层1000因刚度较小产生较大的压缩下沉量而减弱对钢轨的扣压作用。In one embodiment, as shown in Figures 1, 7 and 9, the rail vibration-absorbing fastener also includes an elastic cushion layer 1000 under the rail, which is disposed between the rail 600 and the iron backing plate 100. time, and the stiffness of the elastic cushion layer 1000 under the rail is 150kN/mm~300kN/mm. Specifically, non-metallic materials such as rubber and polyurethane can be used. Compared with metal materials, the under-rail elastic cushion 1000 made of non-metallic materials has a certain elasticity and can improve the rigid contact between the rail 600 and the iron backing plate 100, but the elasticity is not too large. It is relatively hard to ensure that when the train passes the branch rail and the rail is loaded, the track vibration-absorbing fastener can still buckle it stably to prevent the elastic cushion layer 1000 under the rail from weakening the rail due to the large compression sinkage due to the small stiffness. The withholding effect.
本示例实施方式中还提供了一种轨道减振扣件,参考图14所示,该轨道减振扣件包括弹性垫板300,弹性垫板300用于设置于钢轨600和岔枕500之间。弹性垫板300包括第一弹性垫板310和第二弹性垫板320,其中,所述第一弹性垫板310的上表面与钢轨600的下表面相接触,第二弹性垫板320的下表面与岔枕500的上表面相接触,且第一弹性垫板310的刚度小于第二弹性垫板320的刚度。This exemplary embodiment also provides a track vibration damping fastener. As shown in FIG. 14 , the track vibration damping fastener includes an elastic backing plate 300 . The elastic backing plate 300 is used to be disposed between the rail 600 and the turnout sleeper 500 . The elastic pad 300 includes a first elastic pad 310 and a second elastic pad 320. The upper surface of the first elastic pad 310 is in contact with the lower surface of the rail 600, and the lower surface of the second elastic pad 320 is in contact with the lower surface of the rail 600. It is in contact with the upper surface of the fork pillow 500 , and the stiffness of the first elastic pad 310 is smaller than the stiffness of the second elastic pad 320 .
本申请的实施例中,弹性垫板300包括第一弹性垫板310和第二弹性垫板320,与钢轨600下表面相接触的第一弹性垫板310的刚度较低,能够为列车运行提供较低的刚度,确保轨道系统具有足够的减振弹性,减小了轮轨冲击振动;而与岔枕500的上表面相接触的第二弹性垫板320的刚度较高,一方面,具有一定的弹性能够避免其与钢轨600刚性接触产生振动噪声,另一方面,一旦第一弹性垫板310压缩变形量达到设计值,第二弹性垫板320还可以与钢轨600下部接触作用承受荷载,从而能够较精确的控制第一弹性垫板310的压缩变形量,确保钢轨承受列车荷载时下沉量在设计范围内,避免第一弹性垫板310因产生较大变形而引起的钢轨偏转、外翻等波磨病害,保障了钢轨的稳定性,为列车过岔 提供了平顺的运行条件,缓解了轮轨冲击振动,进一步起到减振降噪作用。In the embodiment of the present application, the elastic backing plate 300 includes a first elastic backing plate 310 and a second elastic backing plate 320. The first elastic backing plate 310 in contact with the lower surface of the rail 600 has a lower stiffness and can provide better support for train operation. The lower stiffness ensures that the track system has sufficient damping elasticity and reduces the wheel-rail impact vibration; while the second elastic pad 320 in contact with the upper surface of the turnout sleeper 500 has a higher stiffness. On the one hand, it has a certain The elasticity of the elastic pad 320 can avoid vibration and noise caused by rigid contact with the rail 600. On the other hand, once the compression deformation of the first elastic pad 310 reaches the design value, the second elastic pad 320 can also contact the lower part of the rail 600 to bear the load, thereby The compressive deformation amount of the first elastic pad 310 can be controlled more accurately to ensure that the subsidence of the rail when bearing the train load is within the design range, and to avoid rail deflection, valgus, etc. caused by large deformation of the first elastic pad 310. Corrugation disease ensures the stability of the rails, provides smooth operating conditions for trains to cross the switch, alleviates the wheel-rail impact vibration, and further plays a role in reducing vibration and noise.
本示例提供的轨道减振扣件中,第一弹性垫板310以及第二弹性垫板320的结构、材料以及刚度等物理性质均与前述实施例中的相同,在此不再赘述。In the track damping fastener provided in this example, the structure, material, stiffness and other physical properties of the first elastic pad 310 and the second elastic pad 320 are the same as those in the previous embodiment, and will not be described again here.
此外,第一弹性垫板310和第二弹性垫板320的组合方式也同前述实施例。例如,图14示出的是,第二弹性垫板320直接装配在第一弹性垫板310的容纳孔中的轨道减振扣件示意图;图15示出的是,第二弹性垫板320硫化镶嵌于第一弹性垫板310的容纳孔中的轨道减振扣件示意图;图16示出的是,第一弹性垫板310与第二弹性垫板320凹凸扣合的轨道减振扣件示意图。上述3种组合方式的具体结构可参考前述实施例,在此不再赘述。In addition, the combination of the first elastic pad 310 and the second elastic pad 320 is also the same as in the previous embodiment. For example, Figure 14 shows a schematic diagram of the track vibration damping fastener in which the second elastic pad 320 is directly assembled in the receiving hole of the first elastic pad 310; Figure 15 shows that the second elastic pad 320 is vulcanized A schematic diagram of the track vibration damping fastener embedded in the receiving hole of the first elastic pad 310; Figure 16 shows a schematic diagram of the track vibration damping fastener in which the first elastic pad 310 and the second elastic pad 320 are concave and convex. . The specific structures of the above three combination methods may refer to the foregoing embodiments and will not be described again here.
需要理解的是,上述描述中的术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明实施例的限制。It should be understood that in the above description, the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "back", The directions or positional relationships indicated by "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are The orientations or positional relationships shown in the drawings are only for convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as limiting the embodiments of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms “first” and “second” are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the embodiments of the present invention, "plurality" means two or more than two, unless otherwise explicitly and specifically limited.
在本发明实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the embodiments of the present invention, unless otherwise expressly stipulated and limited, the terms "installation", "connection", "connection", "fixing" and other terms should be understood in a broad sense. For example, it can be a fixed connection or a removable connection. Disassembly and connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
在本发明实施例中,除非另有明确的规定和限定,第一特征在第二特 征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the embodiments of the present invention, unless otherwise clearly stated and limited, the term "above" or "below" the second feature of a first feature may include direct contact between the first and second features, or may include direct contact between the first and second features. Two features are not in direct contact but are in contact through another feature between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。此外,本领域的技术人员可以将本说明书中描述的不同实施例或示例进行接合和组合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "an example," "specific examples," or "some examples" or the like means that specific features are described in connection with the embodiment or example. , structures, materials or features are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may join and combine the different embodiments or examples described in this specification.
本领域技术人员在考虑说明书及实践这里发明的内容后,将容易想到本发明的其它实施方案。本申请旨在涵盖本发明的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本发明的一般性原理并包括本发明未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本发明的真正范围和精神由所附的权利要求指出。Other embodiments of the invention will be readily apparent to those skilled in the art from consideration of the specification and practice of the invention herein. This application is intended to cover any variations, uses, or adaptations of the invention that follow the general principles of the invention and include common knowledge or customary technical means in the technical field that are not disclosed in the invention. . It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.

Claims (10)

  1. 一种轨道减振扣件,其特征在于,包括:A track vibration-absorbing fastener, characterized by including:
    铁垫板;iron backing plate;
    调高垫板,设置于所述铁垫板的下方;Height-adjusting pads are arranged below the iron pads;
    弹性垫板,设置于所述铁垫板以及所述调高垫板之间,所述弹性垫板包括第一弹性垫板和第二弹性垫板,其中,所述第一弹性垫板的上表面与所述铁垫板的下表面相接触,所述第二弹性垫板的下表面与所述调高垫板的上表面相接触,且所述第一弹性垫板的刚度小于所述第二弹性垫板的刚度;An elastic pad is provided between the iron pad and the height-adjusting pad. The elastic pad includes a first elastic pad and a second elastic pad, wherein the upper surface of the first elastic pad is The surface is in contact with the lower surface of the iron backing plate, the lower surface of the second elastic backing plate is in contact with the upper surface of the height-adjusting backing plate, and the stiffness of the first elastic backing plate is smaller than that of the third elastic backing plate. 2. The stiffness of the elastic pad;
    紧固件,依次穿设于所述铁垫板、所述弹性垫板以及所述调高垫板,以将所述铁垫板、所述弹性垫板以及所述调高垫板紧固在一起。Fasteners are inserted through the iron backing plate, the elastic backing plate and the height-adjusting backing plate in order to fasten the iron backing plate, the elastic backing plate and the height-adjusting backing plate to the Together.
  2. 根据权利要求1所述轨道减振扣件,其特征在于,所述第一弹性垫板的刚度为5kN/mm~50kN/mm,所述第二弹性垫板的刚度为100kN/mm~1000kN/mm。The track vibration damping fastener according to claim 1, characterized in that the stiffness of the first elastic pad is 5kN/mm~50kN/mm, and the stiffness of the second elastic pad is 100kN/mm~1000kN/ mm.
  3. 根据权利要求1所述轨道减振扣件,其特征在于,所述第一弹性垫板上设置有一个或多个容纳孔,每一个所述容纳孔中分别容纳一个所述第二弹性垫板。The track vibration damping fastener according to claim 1, characterized in that the first elastic pad is provided with one or more receiving holes, and each of the receiving holes accommodates one of the second elastic pads. .
  4. 根据权利要求1所述轨道减振扣件,其特征在于,所述第一弹性垫板沿其长度方向的横截面呈凹状,所述第二弹性垫板沿其长度方向的横截面呈凸状,且所述第一弹性垫板与所述第二弹性垫板凹凸扣合。The rail vibration-absorbing fastener according to claim 1, wherein the first elastic pad has a concave cross-section along its length direction, and the second elastic pad has a convex cross-section along its length direction. , and the first elastic pad and the second elastic pad are concave and convex.
  5. 根据权利要求1所述轨道减振扣件,其特征在于,还包括偏心套,其中,所述铁垫板上设有第一通孔,所述弹性垫板上设有第二通孔,所述偏心套穿设于所述第一通孔和所述第二通孔中,且所述紧固件从所述偏心套中穿过。The track vibration damping fastener according to claim 1, further comprising an eccentric sleeve, wherein a first through hole is provided on the iron backing plate, and a second through hole is provided on the elastic backing plate. The eccentric sleeve is disposed in the first through hole and the second through hole, and the fastener passes through the eccentric sleeve.
  6. 根据权利要求6所述轨道减振扣件,其特征在于,还包括盖板,所述盖板装配于所述偏心套上方,所述盖板对应于所述偏心套的套孔的部分设置有第三通孔,所述盖板与所述偏心套装配的部分设置有防转槽。The track vibration damping fastener according to claim 6, further comprising a cover plate, the cover plate is assembled above the eccentric sleeve, and the cover plate is provided with a portion corresponding to the hole of the eccentric sleeve. In the third through hole, the part where the cover plate is assembled with the eccentric sleeve is provided with an anti-rotation groove.
  7. 根据权利要求6所述轨道减振扣件,其特征在于,所述盖板包括铁板和弹性垫圈,所述第三通孔以及所述防转槽均设置于所述铁板上,所述 弹性垫圈镶嵌于所述铁板中并位于所述防转槽相对的两侧。The track vibration damping fastener according to claim 6, wherein the cover plate includes an iron plate and an elastic washer, the third through hole and the anti-rotation groove are both provided on the iron plate, and the Elastic washers are embedded in the iron plate and located on opposite sides of the anti-rotation groove.
  8. 根据权利要求6所述轨道减振扣件,其特征在于,还包括弹簧垫圈,所述弹簧垫圈设置于所述盖板的上方,以使所述固定件的一个端部位于所述弹簧垫圈的上方。The track vibration damping fastener according to claim 6, further comprising a spring washer, the spring washer is arranged above the cover plate, so that one end of the fixing member is located on the spring washer. above.
  9. 根据权利要求1所述轨道减振扣件,其特征在于,还包括轨下弹性垫层,所述轨下弹性垫层设置于钢轨和所述铁垫板之间,所述轨下弹性垫层的刚度为150kN/mm~300kN/mm。The rail vibration-absorbing fastener according to claim 1, further comprising an elastic cushion layer under the rail, the elastic cushion layer under the rail being disposed between the rail and the iron pad, the elastic cushion layer under the rail being The stiffness is 150kN/mm~300kN/mm.
  10. 一种轨道减振扣件,其特征在于,包括弹性垫板,所述弹性垫板用于设置于钢轨和岔枕之间,所述弹性垫板包括第一弹性垫板和第二弹性垫板,其中,所述第一弹性垫板的上表面与所述钢轨的下表面相接触,所述第二弹性垫板的下表面与所述岔枕的上表面相接触,且所述第一弹性垫板的刚度小于所述第二弹性垫板的刚度。A track vibration-absorbing fastener, characterized in that it includes an elastic backing plate, the elastic backing plate is used to be arranged between the rail and the turnout sleeper, the elastic backing plate includes a first elastic backing plate and a second elastic backing plate , wherein the upper surface of the first elastic pad is in contact with the lower surface of the rail, the lower surface of the second elastic pad is in contact with the upper surface of the turnout sleeper, and the first elastic pad is in contact with the upper surface of the turnout sleeper. The stiffness of the backing plate is smaller than the stiffness of the second elastic backing plate.
PCT/CN2022/114769 2022-08-18 2022-08-25 Track damping fastener WO2024036660A1 (en)

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CN117966523A (en) * 2024-04-01 2024-05-03 北京铁科首钢轨道技术股份有限公司 Damping fastener assembly for urban suburban railway and urban rail transit

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WO2001090483A1 (en) * 2000-05-25 2001-11-29 COMPOSITE DAMPING MATERIAL N.V., in het kort 'CDM' Method and strip for aligning a soundproof railway
JP2008038595A (en) * 2006-08-09 2008-02-21 Getzner Werkstoffe Holding Gmbh Railway track
CN103669122A (en) * 2012-09-13 2014-03-26 北京城建设计研究总院有限责任公司 Split nested high-elasticity rail fastener
CN103669124A (en) * 2012-09-13 2014-03-26 北京城建设计研究总院有限责任公司 Split-type embedded and combined elastic base plate for rail transit fasteners
CN113201980A (en) * 2021-04-02 2021-08-03 畅德师 Elastic damping compression type high-grade vibration-damping split fastener for urban rail transit
CN214782940U (en) * 2021-06-17 2021-11-19 济南海依兰机电液压有限公司 Split type vibration isolation device
CN113863060A (en) * 2021-10-13 2021-12-31 中铁宝桥集团有限公司 Ballastless turnout base plate fastening system with adjustable track gauge

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2001090483A1 (en) * 2000-05-25 2001-11-29 COMPOSITE DAMPING MATERIAL N.V., in het kort 'CDM' Method and strip for aligning a soundproof railway
JP2008038595A (en) * 2006-08-09 2008-02-21 Getzner Werkstoffe Holding Gmbh Railway track
CN103669122A (en) * 2012-09-13 2014-03-26 北京城建设计研究总院有限责任公司 Split nested high-elasticity rail fastener
CN103669124A (en) * 2012-09-13 2014-03-26 北京城建设计研究总院有限责任公司 Split-type embedded and combined elastic base plate for rail transit fasteners
CN113201980A (en) * 2021-04-02 2021-08-03 畅德师 Elastic damping compression type high-grade vibration-damping split fastener for urban rail transit
CN214782940U (en) * 2021-06-17 2021-11-19 济南海依兰机电液压有限公司 Split type vibration isolation device
CN113863060A (en) * 2021-10-13 2021-12-31 中铁宝桥集团有限公司 Ballastless turnout base plate fastening system with adjustable track gauge

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