WO2024032802A1 - 线切割加工落料类零件的夹持装置及其使用方法 - Google Patents

线切割加工落料类零件的夹持装置及其使用方法 Download PDF

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Publication number
WO2024032802A1
WO2024032802A1 PCT/CN2023/112786 CN2023112786W WO2024032802A1 WO 2024032802 A1 WO2024032802 A1 WO 2024032802A1 CN 2023112786 W CN2023112786 W CN 2023112786W WO 2024032802 A1 WO2024032802 A1 WO 2024032802A1
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WO
WIPO (PCT)
Prior art keywords
blanking
clamping plate
adsorbed
adsorption
wire cutting
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Application number
PCT/CN2023/112786
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English (en)
French (fr)
Inventor
潘旭华
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浙江亚微精密机床有限公司
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Publication of WO2024032802A1 publication Critical patent/WO2024032802A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00—Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02—Wire-cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00—Auxiliary apparatus or details, not otherwise provided for

Definitions

  • the invention belongs to the technical field of wire cutting machines, and specifically relates to a clamping device for blanking parts processed by wire cutting and a method of using the same.
  • Wire cutting is a commonly used process in mechanical processing and is mainly suitable for processing high-precision and high-surface finish workpieces.
  • the wire cutting machine tools with slow wire cutting and medium wire cutting all adopt the cutting and trimming process.
  • the method used in processing blanking parts is to first use the wire cutting machine to cut out the blanking material from the whole material, and then cut the blanking material.
  • the blanking material is trimmed, that is, the blanking material after cutting is trimmed one or more times to obtain a workpiece with high precision and high surface finish.
  • the whole material outside the blanking range is called residual material.
  • the object of the present invention is to provide a clamping device for wire cutting blanking parts and a method of using the same.
  • the present invention not only allows the wire cutting machine tool to directly perform finishing processing on the last cut blanking part by adsorbing the clamping component to the surface of the entire material, but also improves the processing efficiency of the workpiece and the workpiece.
  • the accuracy is high, and it can accurately absorb blanking materials to achieve the function of collecting blanking materials.
  • a clamping device for wire cutting blanking parts including a clamping assembly for clamping blanking parts.
  • the clamping assembly includes a clamping plate with an adsorption surface, and at most a bottom surface for adsorbing the entire material.
  • the stable plate; the blanking material has at least one adsorbed surface for adsorption and fitting, and the adsorbed surface of the blanking material is the upper surface or the side; the clamping plate is provided with a gripper to facilitate the operation of the robot department.
  • the adsorption surface of the clamping plate is provided with a first adsorption member for adsorbing and adhering to the surface of the remaining material, and a second adsorption member for adsorbing the adsorbed surface of the blank.
  • the first adsorbing member is a plurality of first magnets
  • the second adsorbing member is a second magnet
  • the first magnet is an electromagnet
  • the second magnet is an electromagnet or a permanent magnet.
  • the first adsorption member is a plurality of first vacuum chambers, and the plurality of first vacuum chambers are all connected to the first vacuum pump of the outside world through first chambers;
  • the second adsorption member is a second vacuum chamber, so The second vacuum chamber is connected to the second external vacuum pump through the second chamber.
  • the adsorption area of the second adsorption member is smaller than the area of the adsorbed surface of the blanking material, so that the second adsorption member can be completely located in the blanking area.
  • the stabilizing plate is an electromagnet plate, and the surface of the stabilizing plate is the adsorption surface of the stabilizing plate.
  • the cross-sectional shape of the blanking material is determined by the shape of the area surrounded by the cutting path.
  • the cutting path consists of a front section of the path and a rear section of the path.
  • the length of the rear section of the path is less than half of the length of the cutting path.
  • the invention also provides a method for using a clamping device for wire cutting blanking parts, which includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material according to the set cutting path. After cutting the front section of the blanking path, use a wire cutting machine to finish the front section of the blanking path;
  • Step 2 Use a robot or manipulator to place the clamping plate horizontally on the upper surface of the monolith or the side of the monolith for precise adsorption of blanking material. At this time, the rear section of the path is outside the coverage of the clamping plate; where, The second adsorption part is aligned with the adsorbed surface of the blanking material and is completely within the blanking area, and the second adsorption part will not cover the rear section of the blanking path;
  • Step 3 If the first adsorbing part on the clamping plate is a plurality of first magnets, energize the first magnets; if the first adsorbing part on the clamping plate is a plurality of first vacuum chambers, then pass the first external vacuum chamber The vacuum pump evacuates several first vacuum chambers so that the first adsorbing part on the clamping plate is adsorbed and attached to the surface of the remaining material; if the second adsorbing part on the clamping plate is an electromagnet, the second adsorbing part needs to be The adsorption part is energized; if the second adsorption part on the clamping plate is a second vacuum chamber, the second vacuum chamber is evacuated by an external second vacuum pump, so that the second adsorption part is adsorbed in the blanking area; this When the distance between the upper machine head of the wire cutting machine and the upper surface of the monolithic material is such that the clamping plate can be adsorbed at any position on the upper surface of the monolithic material without touching the
  • Step 4 If the clamping component includes a stabilizing plate, place the stabilizing plate horizontally into the bottom surface of the monolithic material.
  • the adsorption surface of the stabilizing plate is adsorbed and attached to the bottom surface of the monolithic material for adsorbing remaining material and blanking material, and the path of blanking material is clear. There is no overlap in the vertical direction between the segments and the stabilizing plate;
  • Step 5 Cut the back section of the blanking path according to the set cutting path. After the cutting is completed, the blanking material is separated from the whole material, and the blanking material is adsorbed to the clamping plate under the action of the second adsorption part, and the wire cutting machine is used Perform finishing processing on the rear section of the blanking path;
  • Step 6 If there is a stable plate adsorbed and attached to the bottom surface of the whole material, power off the stable plate and set it up, and transfer it through the robot;
  • Step 7 Move the guide rail under the monolithic material to move the monolithic material and the clamping plate adsorbed on the surface of the monolithic material away from the wire cutting position until the clamping plate adsorbed on the surface of the monolithic material is perpendicular to the upper head of the wire cutting machine.
  • the projections in the direction have no overlapping areas;
  • Step 8 If the first adsorbing part on the clamping plate is a plurality of first magnets, power off the first magnet; if the first adsorbing part on the clamping plate is a plurality of first vacuum chambers, turn off the external third vacuum chamber. Use a vacuum pump to ensure that there is no adsorption force between the first adsorption part on the clamping plate and the surface of the whole material, and then use a robot or manipulator to transfer the clamping plate and blanking material to the blanking collection place to complete the dropping of the blanking material. .
  • step one further includes pre-cutting the edge of the monolith where the blank is located.
  • the pre-cut area includes the adsorbed surface of the blanking material and the remaining material areas on both sides of the adsorbed surface of the blanking material.
  • the adsorbed surface of the blanking material and the remaining material areas on both sides of the adsorbed surface are at a distance of same plane.
  • the beneficial effects of the present invention are: by arranging the first adsorption member on the clamping plate, the present invention can facilitate the adsorption and attachment of the clamping plate to the surface of the entire material; by arranging the second adsorption member, Being able to adsorb the blanking material after the blanking cutting is completed not only allows the wire cutting machine tool to directly finish the last cut blanking part, improving the processing efficiency and accuracy of the workpiece, but also can accurately absorb the blanking material to achieve The function of collecting blanking materials; by setting the gripping part on the clamping plate, it can facilitate the transfer of the clamping plate by robots or manipulators; by setting up the stabilizing plate, the stability of the cutting process can be improved when cutting slender parts, effectively Improve cutting accuracy.
  • Figure 1 is a schematic diagram of the overall structure of the present invention in Embodiment 1.
  • FIG. 2 is a schematic structural diagram of the clamping plate of the present invention in Embodiment 1.
  • Figure 3 is a schematic structural diagram of the present invention when it is adsorbed on the upper surface of the monolith.
  • Figure 4 is a schematic structural diagram of the present invention with a stabilizing plate.
  • Figure 5 is a schematic structural diagram of the invention adsorbed on the side of the monolith.
  • Figure 6 is a schematic diagram of cutting when the blanking material is at the edge of the whole material in the present invention.
  • Figure 7 is a schematic structural diagram of the clamping plate of the present invention in Embodiment 4.
  • Figure 8 is a schematic cross-sectional view of the clamping plate of the present invention in Embodiment 4.
  • the present invention provides a clamping device for wire cutting blanking parts, which includes a clamping assembly for clamping blanking parts 5.
  • the clamping assembly includes a clamping device with an adsorption surface. plate 1, and at most one stable plate 13 for adsorbing the bottom surface of the monolith 2.
  • the clamping plate 1 is provided with a gripping part 14 to facilitate the operation of the robot.
  • the gripping part 14 is a gripper. The setting of the clamping component not only allows the wire cutting machine tool to directly perform finishing processing on the last cut blank 5 part, improving the processing efficiency and accuracy of the workpiece, but also enables precise adsorption of the blank 5 to achieve the goal of collecting the blank 5 effect.
  • the stabilizing plate 13 is an electromagnet plate, and the surface of the stabilizing plate 13 is the adsorption surface of the stabilizing plate 13 .
  • the stabilizing plate 13 is adsorbed to the bottom surface of the monolithic material 2, and at the same time the remaining material 6 and the blanking material 5 are adsorbed.
  • the projection of the rear section of the path of the blanking material 5 in the vertical direction is in the area of the stabilizing plate 13
  • this arrangement can improve the stability of the blanking material 5 during cutting, thereby improving the cutting accuracy of the blanking material 5 .
  • the adsorption surface of the clamping plate 1 is provided with a first adsorption member for adsorbing and adhering to the surface of the remaining material 6, and a second adsorption member for adsorbing the adsorbed surface of the blank 5.
  • the adsorption area of the second adsorption member is smaller than the area of the adsorbed surface of the blank 5, so that when the clamping plate 1 is in use, the second adsorption member can be completely within the range of the blank 5, that is, the second adsorption The adsorption range of the parts will not exceed the blanking area 5.
  • the blank 5 has at least one adsorbed surface for adsorption and bonding.
  • the shape of the blank 5 is determined by the area surrounded by the set cutting path.
  • the set cutting path consists of a front section 51 and a rear section 52 of the path, and the length of the rear section 52 is less than half the length of the cutting path.
  • the front section 51 of the path is the three connecting sides of the rectangle connected end to end, and the rear section 52 of the path is the remaining connecting side of the rectangle.
  • the front section 51 and the rear section 52 of the path of the blanking material 5 form a complete Cutting path.
  • the front section 51 of the path is the three connecting edges of the trapezoid
  • the rear section 52 of the path is the remaining connecting side of the trapezoid.
  • the front section 51 and the rear section 52 of the blanking material 5 form a complete cutting. path.
  • the front section 51 of the path is the two connecting sides of the triangle, and the rear section 52 of the path is the remaining connecting side of the triangle.
  • the front section 51 and the rear section 52 of the blanking material 5 form a complete cutting path. .
  • the length of the front section 51 of the path is greater than half of the circumference of the blanking material 5
  • the length of the rear section 52 of the path is less than half of the circumference of the blanking material 5 .
  • the length of the front section 51 of the path The length is three-quarters of the cutting path length
  • the length of the trailing section 52 is one-quarter of the cutting path length.
  • the path front section 51 and the trailing section 52 of the blanking material 5 form a complete cutting path.
  • the clamping assembly includes a clamping plate 1 and a stabilizing plate 13.
  • the clamping plate 1 is made of non-magnetic material, and the adsorption surface of the clamping plate 1
  • the first adsorption parts provided are a plurality of first magnets 3, and the second adsorption parts provided on the adsorption surface of the clamping plate 1 are second magnets 4.
  • the first magnets 3 are electromagnets, and the second magnets 4 are electromagnets or permanent magnets. .
  • the clamping plate 1 is arranged in a rectangular shape.
  • the three first magnets 3 are evenly distributed at the edges of the three connecting sides of the rectangular clamping plate 1.
  • the second magnets 4 are arranged on the remaining one of the rectangular clamping plate 1. At the edge of the connecting side.
  • the first magnet 3 When the first magnet 3 is powered on, the first magnet 3 can be adsorbed and attached to the surface of the remaining material 6.
  • the clamping plate 1 When the first magnet 3 is powered off, the clamping plate 1 can be easily transferred from the surface of the entire material 2;
  • the second magnet 4 is an electromagnet, energizing the second magnet 4 can adsorb the cut blanks 5 to the clamping plate 1 to achieve precise adsorption of the blanks 5, achieve the function of collecting the blanks 5, and facilitate the falling materials.
  • the material 5 is finely processed; when the second magnet 4 is powered off, the blank 5 adsorbed on the second magnet 4 can be easily detached.
  • the second magnet 4 is a permanent magnet, it can easily absorb the small
  • the invention also provides a method of using a clamping device for wire cutting processing of blanking parts.
  • the second magnet 4 is an electromagnet, it includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second magnet 4 is aligned with the adsorbed surface of the blanking material 5 and is completely within the area of the blanking material 5, and the adsorption surface of the second magnet 4 will not cover the rear section 52 of the blanking material 5, preventing the second magnet 4 from affecting the blanking material. 5. Cutting of the rear section 52 of the path.
  • Step 3 energize the first magnets 3 and the second magnets 4 on the clamping plate 1.
  • the first magnets 3 on the clamping plate 1 are adsorbed and attached to the surface of the remaining material 6.
  • the surface of the second magnets 4 At this time, the distance between the upper head 7 of the wire cutting machine and the upper surface of the monolithic material 2 enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolithic material 2 without touching the upper machine head 7 of the wire cutting machine.
  • Step 4 Put the stabilizing plate 13 horizontally into the bottom surface of the monolithic material 2.
  • the adsorption surface of the stabilizing plate 13 is adsorbed and attached to the bottom surface of the monolithic material 2 to absorb the remaining material 6 and the blanking material 5 at the same time, and the path of the blanking material 5 is at the rear. There is no overlap in the vertical direction between 52 and the stabilizing plate 13.
  • Step 5 Cut the rear section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is adsorbed to the clamping plate 1 under the action of the second magnet 4 On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 6 Power off the stabilizing plate 13, set it up, and transfer it through the robot.
  • Step 7 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area;
  • Step 8 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the collection place for the blanking material 5, and turn off the power to the second magnet 4 to complete the dropping of the blanking material 5.
  • the second magnet 4 is a permanent magnet
  • its use method includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second magnet 4 is aligned with the adsorbed surface of the blanking material 5 and is completely within the area of the blanking material 5 , and the second magnet 4 will not cover the rear section 52 of the path of the blanking material 5 , preventing the second magnet 4 from affecting the path of the blanking material 5 Cutting of rear section 52.
  • Step 3 energize a number of first magnets 3 on the clamping plate 1, and adsorb and fit the surface of the remaining material 6 to the surface of the remaining material 6.
  • the upper head 7 of the wire cutting machine The distance from the upper surface of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Put the stabilizing plate 13 horizontally into the bottom surface of the monolithic material 2.
  • the adsorption surface of the stabilizing plate 13 is adsorbed and attached to the bottom surface of the monolithic material 2 for adsorbing the remaining material 6 and the blanking material 5, and the trailing section 52 of the blanking material 5 is There is no overlap with the stabilizing plate 13 in the vertical direction.
  • Step 5 Cut the rear section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is adsorbed to the clamping plate 1 under the action of the second magnet 4 On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 6 Power off the stabilizing plate 13, set it up, and transfer it through the robot.
  • Step 7 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area.
  • Step 8 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and then use a strong magnetic body to adsorb the blanking 5 on the clamping plate 1.
  • the difference between this embodiment and Embodiment 1 is that the clamping assembly in this embodiment does not include a stabilizing plate 13 .
  • the invention also provides a method of using a clamping device for wire cutting processing of blanking parts.
  • the second magnet 4 is an electromagnet, it includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second magnet 4 is aligned with the adsorbed surface of the blanking material 5 and is completely within the area of the blanking material 5 , and the second magnet 4 will not cover the rear section 52 of the path of the blanking material 5 , preventing the second magnet 4 from affecting the path of the blanking material 5 Cutting of rear section 52.
  • Step 3 energize the first magnets 3 and the second magnets 4 on the clamping plate 1.
  • the first magnets 3 on the clamping plate 1 are adsorbed and attached to the surface of the remaining material 6.
  • the second magnets 4 and The adsorbed surface of the blank 5 is adsorbed and laminated.
  • the distance between the upper head 7 of the wire cutting machine and the upper surface of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolith 2. Do not touch the upper machine head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is attracted to the clamping plate 1 under the action of the second magnet 4. On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area.
  • Step 6 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the collection place for the blanking material 5, and turn off the power to the second magnet 4 to complete the dropping of the blanking material 5.
  • the second magnet 4 is a permanent magnet
  • its use method includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second magnet 4 is aligned with the adsorbed surface of the blanking material 5 and is completely within the area of the blanking material 5, and the adsorption surface of the second magnet 4 will not cover the rear section 52 of the blanking material 5, preventing the second magnet 4 from affecting the blanking material. 5. Cutting of the rear section 52 of the path.
  • Step 3 energize a number of first magnets 3 on the clamping plate 1, and adsorb and fit the surface of the remaining material 6 to the surface of the remaining material 6.
  • the upper head 7 of the wire cutting machine The distance from the upper surface of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is attracted to the clamping plate 1 under the action of the second magnet 4. On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area.
  • Step 6 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and then use a strong magnetic body to adsorb the blanking 5 on the clamping plate 1.
  • the difference between this embodiment and Embodiment 2 is that the clamping plate 1 in this embodiment is adsorbed on the side of the blanking material 5, which is mainly suitable for when the blanking material 5 is at the edge of the monolithic material 2 Case.
  • the second magnet 4 is an electromagnet
  • its use method includes the following steps:
  • Step 1 Pre-cut the edge of the solid material 2 where the blanking material 5 is located.
  • the pre-cut area includes the adsorbed surface of the blanking material 5 and the remaining material 6 areas on both sides of the adsorbed surface of the blanking material 5, and the blanking material
  • the adsorbed surface of 5 is on the same plane as the remaining material 6 areas on both sides of the adsorbed surface; then use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blank 5 Finally, a wire cutting machine tool is used to perform finishing processing on the front section 51 of the path of the blanking material 5 .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 on the side of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; among them, the second The adsorption surface of the magnet 4 is aligned with the adsorbed surface of the blank 5 and is completely within the area of the blank 5 , and the adsorption surface of the second magnet 4 has no influence on the cutting of the rear section 52 of the path of the blank 5 .
  • Step 3 energize the first magnets 3 and the second magnets 4 on the clamping plate 1, adsorb and fit the first magnets 3 on the clamping plate 1 to the side of the remaining material 6, and the second magnets 4 and The adsorbed surface of the blank 5 is adsorbed and laminated.
  • the distance between the upper head 7 of the wire cutting machine and the upper surface of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the side of the monolith 2 without any problem. Touch the upper machine head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is attracted to the clamping plate 1 under the action of the second magnet 4. On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the side of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the side of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area.
  • Step 6 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the collection place for the blanking material 5, and turn off the power to the second magnet 4 to complete the dropping of the blanking material 5.
  • the second magnet 4 is a permanent magnet
  • its use method includes the following steps:
  • Step 1 Pre-cut the edge of the solid material 2 where the blanking material 5 is located.
  • the pre-cut area includes the adsorbed surface of the blanking material 5 and the remaining material 6 areas on both sides of the adsorbed surface of the blanking material 5; then use the line
  • the cutting machine performs a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blank 5 , the wire cutting machine tool is used to perform finishing processing on the front section 51 of the path of the blank 5 .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 on the side of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; among them, the second The magnet 4 is aligned with the adsorbed surface of the blanking material 5 and is completely within the area of the blanking material 5 , and the second magnet 4 has no influence on the cutting of the rear section 52 of the path of the blanking material 5 .
  • Step 3 energize the first magnets 3 on the clamping plate 1, and adsorb and fit the first magnets 3 on the clamping plate 1 to the side of the remaining material 6.
  • the upper head 7 of the wire cutting machine The distance from the upper surface of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the side of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is attracted to the clamping plate 1 under the action of the second magnet 4. On the machine, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5 .
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area.
  • Step 6 Turn off the power to the first magnet 3, use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and then use a strong magnetic body to adsorb the blanking 5 on the clamping plate 1.
  • the clamping assembly includes a clamping plate 1 and a stabilizing plate 13.
  • the adsorption surface of the clamping plate 1 is provided with a third
  • An adsorption member is a plurality of first vacuum chambers 9 , and the plurality of first vacuum chambers 9 are all connected to the external first vacuum pump through the first chamber 11 .
  • the second adsorption member is a second vacuum chamber 10 , and the second vacuum chamber 10 is connected to an external second vacuum pump through a second chamber 12 .
  • the present invention also provides a method of using a clamping device for wire cutting blanking parts, which includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second vacuum chamber 10 on the clamping plate 1 is aligned with the adsorbed surface of the blank 5 and is completely within the area of the blank 5, and the second vacuum chamber 10 will not cover the rear section 52 of the path of the blank 5 to prevent the second vacuum
  • the cavity 10 affects the cutting of the rear section 52 of the path of the blank 5 .
  • Step 3 Use the external first vacuum pump and the second vacuum pump to evacuate the first vacuum chambers 9 and the second vacuum chambers 10 on the clamping plate 1 respectively.
  • the first vacuum chambers on the clamping plate 1 9 is adsorbed and bonded with the surface of the remaining material 6, and the second vacuum chamber 10 on the clamping plate 1 is adsorbed and bonded with the adsorbed surface of the blank 5.
  • the upper head 7 of the wire cutting machine and the monolithic material 2 The distance between the upper surfaces enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Put the stabilizing plate 13 horizontally into the bottom surface of the monolithic material 2.
  • the adsorption surface of the stabilizing plate 13 is adsorbed and attached to the bottom surface of the monolithic material 2 to absorb the remaining material 6 and the blanking material 5 at the same time, and the path of the blanking material 5 is at the rear. There is no overlap in the vertical direction between 52 and the stabilizing plate 13.
  • Step 5 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is adsorbed to the clamping plate under the action of the second vacuum chamber 10 1, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5.
  • Step 6 Power off the stabilizing plate 13, set it up, and transfer it through the robot.
  • Step 7 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area;
  • Step 8 Turn off the first external vacuum pump so that there is no adsorption force between the first vacuum chamber 9 and the remaining material 6, then use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and close the second external vacuum pump. Vacuum pump, there is no adsorption force between the second vacuum chamber 10 and the blanking material 5, that is, the blanking material 5 on the clamping plate 1 can fall off under the action of gravity.
  • the difference between this embodiment and Embodiment 4 is that the clamping assembly in this embodiment does not include a stabilizing plate 13 .
  • the invention also provides a method of using a clamping device for wire cutting blanking parts, which includes the following steps:
  • Step 1 Use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blanking material 5, use a wire cutting machine tool to perform finishing processing on the front section 51 of the path of the blanking material 5. .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally on the upper surface of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; where, The second vacuum chamber 10 on the clamping plate 1 is aligned with the adsorbed surface of the blank 5 and is completely within the area of the blank 5, and the second vacuum chamber 10 will not cover the rear section 52 of the path of the blank 5, preventing the second The vacuum chamber 10 affects the cutting of the rear section 52 of the path of the blank 5 .
  • Step 3 Use the external first vacuum pump and the second vacuum pump to evacuate the first vacuum chambers 9 and the second vacuum chambers 10 on the clamping plate 1 respectively.
  • the first vacuum chambers on the clamping plate 1 9 is adsorbed and bonded with the surface of the remaining material 6, and the second vacuum chamber 10 on the clamping plate 1 is adsorbed and bonded with the surface of the blank 5.
  • the upper head 7 of the wire cutting machine and the upper surface of the monolithic material 2 The distance between the surfaces enables the clamping plate 1 to be adsorbed at any position on the upper surface of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is adsorbed to the clamping plate under the action of the second vacuum chamber 10 1, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5.
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the surface of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the surface of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area;
  • Step 6 Turn off the first external vacuum pump so that there is no adsorption force between the first vacuum chamber 9 and the remaining material 6, then use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and close the second external vacuum pump. Vacuum pump, there is no adsorption force between the second vacuum chamber 10 and the blanking material 5, that is, the blanking material 5 on the clamping plate 1 can fall off under the action of gravity.
  • the clamping plate 1 in this embodiment is adsorbed on the side of the blanking material 5, which is mainly suitable for when the blanking material 5 is at the edge of the monolithic material 2 Condition. Its use includes the following steps:
  • Step 1 Pre-cut the edge of the solid material 2 where the blanking material 5 is located.
  • the pre-cut area includes the adsorbed surface of the blanking material 5 and the remaining material 6 areas on both sides of the adsorbed surface of the blanking material 5, and the blanking material
  • the adsorbed surface of 5 is on the same plane as the remaining material 6 areas on both sides of the adsorbed surface; then use a wire cutting machine to perform a wire cutting operation on the entire material 2 according to the set cutting path. After cutting the front section 51 of the path of the blank 5 Finally, a wire cutting machine tool is used to perform finishing processing on the front section 51 of the path of the blanking material 5 .
  • Step 2 Use a robot or manipulator to place the clamping plate 1 horizontally into the side of the monolithic material 2 for precise adsorption of the blank 5.
  • the rear section 52 of the path is outside the coverage of the clamping plate 1; among them, the clamping plate 1
  • the second vacuum chamber 10 on the holding plate 1 is aligned with the adsorbed surface of the blank 5 and is completely within the area of the blank 5, and the second vacuum chamber 10 has no influence on the cutting of the rear section 52 of the path of the blank 5.
  • Step 3 Use the external first vacuum pump and the second vacuum pump to evacuate the first vacuum chambers 9 and the second vacuum chambers 10 on the clamping plate 1 respectively.
  • the first vacuum chambers on the clamping plate 1 9 is adsorbed and bonded with the side of the remaining material 6, and the adsorption surface of the second vacuum chamber 10 on the clamping plate 1 is adsorbed and bonded with the adsorbed surface of the blank 5.
  • the upper head 7 of the wire cutting machine and The distance between the upper surfaces of the monolith 2 enables the clamping plate 1 to be adsorbed at any position on the side of the monolith 2 without touching the upper head 7 of the wire cutting machine.
  • Step 4 Cut the trailing section 52 of the blanking material 5 according to the set cutting path. After the cutting is completed, the blanking material 5 is separated from the monolithic material 2, and the blanking material 5 is adsorbed to the clamping plate under the action of the second vacuum chamber 10 1, a wire cutting machine tool is used to perform finishing processing on the rear section 52 of the path of the blanking material 5.
  • Step 5 Move the guide rail 8 under the monolithic material 2 to move the monolithic material 2 and the clamping plate 1 adsorbed on the side of the monolithic material 2 away from the wire cutting position until the clamping plate 1 adsorbed on the side of the monolithic material 2 is in contact with the wire cutting position.
  • the projection of the upper machine head 7 in the vertical direction has no overlapping area;
  • Step 6 Turn off the first external vacuum pump so that there is no adsorption force between the first vacuum chamber 9 and the remaining material 6, then use a robot or manipulator to transfer the clamping plate 1 to the blanking 5 collection place, and close the second external vacuum pump. Vacuum pump, there is no adsorption force between the second vacuum chamber 10 and the blanking material 5, that is, the blanking material 5 on the clamping plate 1 can fall off under the action of gravity.

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Abstract

本发明公开了一种线切割加工落料类零件的夹持装置及其使用方法，属于线切割机技术领域，该装置包括用于夹持落料的夹持组件，所述夹持组件包括一个具有吸附面的夹持板，以及至多一个用于吸附整料底面的稳固板；所述落料至少具有一个用于吸附贴合的被吸附面，所述落料的被吸附面为上表面或侧面；所述夹持板上设置有便于机械手操作的抓持部。在线切割机床进行割修操作时，本发明通过将夹持组件吸附贴合至整料表面，不仅能够让线切割机床直接对最后切割的落料部分进行精修加工，提高工件的加工效率和工件的精度，而且能够精准吸附落料，达到收集落料的作用。

Description

线切割加工落料类零件的夹持装置及其使用方法 技术领域
本发明属于线切割机技术领域，具体涉及一种线切割加工落料类零件的夹持装置及其使用方法。
 背景技术
线切割是机械加工中常用工艺，主要适用于高精度和高表面光洁度工件的加工。其中，有慢走丝和中走丝的线切割机床均采用了割修工艺，此工艺在加工落料类零件时采用的方法是先利用线切割机床从整料中切割出落料，后对落料进行修整，即切割后的落料经过一次或多次修整以获得高精度和高表面光洁度的工件，其中，落料范围以外的整料称为余料。目前，大部分的线切割机床在采用割修工艺时，将落料与整料最后相连的部分切割下来后，其最后相连的切割部分进行修整处理必须经过二次重新装夹线切割机床修整，或者在磨床上磨削加工，这样影响工件的加工效率和工件的精度。为此，我们提供一种线切割加工落料类零件的夹持装置及其使用方法。
 技术问题
本发明的目的在于提供一种线切割加工落料类零件的夹持装置及其使用方法。在线切割机床进行割修操作时，本发明通过将夹持组件吸附贴合至整料表面，不仅能够让线切割机床直接对最后切割的落料部分进行精修加工，提高工件的加工效率和工件的精度，而且能够精准吸附落料，达到收集落料的作用。
 技术解决方案
为实现上述目的，本发明提供如下技术方案：
一种线切割加工落料类零件的夹持装置，包括用于夹持落料的夹持组件，所述夹持组件包括一个具有吸附面的夹持板，以及至多一个用于吸附整料底面的稳固板；所述落料至少具有一个用于吸附贴合的被吸附面，所述落料的被吸附面为上表面或侧面；所述夹持板的上设置有便于机械手操作的抓持部。
优选的，所述夹持板的吸附面设置有用于与余料表面吸附贴合的第一吸附件、以及用于吸附落料被吸附面的第二吸附件。
优选的，所述第一吸附件为若干第一磁铁，所述第二吸附件为第二磁铁，所述第一磁铁为电磁铁，所述第二磁铁为电磁铁或永磁铁。
优选的，所述第一吸附件为若干第一真空腔，若干所述第一真空腔均通过第一腔道与外界的第一真空泵连通；所述第二吸附件为第二真空腔，所述第二真空腔通过第二腔道与外界的第二真空泵连通。
优选的，所述第二吸附件的吸附面积小于所述落料被吸附面的面积，以使所述第二吸附件能够完全处于所述落料区域内。
优选的，所述稳固板为电磁铁板，所述稳固板的表面为稳固板的吸附面。
优选的，所述落料的横截面形状由切割路径包围的区域形状确定，所述切割路径由路径前段和路径后段组成，所述路径后段的长度小于切割路径长度的一半。
本发明还提供一种线切割加工落料类零件的夹持装置的使用方法，包括以下步骤：
步骤一：利用线切割机将整料按照设定的切割路径进行线切割操作，当切割完落料的路径前段后，利用线切割机床对落料的路径前段进行精修加工；
步骤二：通过机器人或机械手将所述夹持板水平放入整料的上表面或整料的侧面用于精准吸附落料，此时，路径后段处于夹持板的覆盖范围外；其中，第二吸附件对准落料的被吸附面并完全处于落料区域内，且第二吸附件不会覆盖落料的路径后段；
步骤三：若夹持板上的第一吸附件是若干第一磁铁，则对第一磁铁进行通电；若夹持板上的第一吸附件是若干第一真空腔，则通过外界的第一真空泵对若干第一真空腔进行抽真空处理，使夹持板上的第一吸附件与余料表面进行吸附贴合；若夹持板上的第二吸附件是电磁铁，则需对第二吸附件进行通电；若夹持板上的第二吸附件是第二真空腔，则通过外界的第二真空泵对第二真空腔进行抽真空处理，使第二吸附件吸附于落料区域；此时，线切割机的上机头与整料的上表面之间的距离能够使得夹持板在整料上表面任意位置吸附而不触碰线切割机的上机头；
步骤四：若夹持组件包括一个稳固板，将稳固板水平放入整料的底面，稳固板的吸附面吸附贴合于整料底面用于吸附余料以及落料，且落料的路径后段与稳固板之间在垂直方向上无重叠部分；
步骤五：按照设定的切割路径切割落料的路径后段，切割完成后，落料与整料分离，且落料在第二吸附件的作用下吸附至夹持板上，利用线切割机床对落料的路径后段进行精修加工；
步骤六：若有稳固板吸附贴合于整料的底面，将稳固板断电设置，并通过机械手转移；
步骤七：通过移动整料下方的导轨将整料以及吸附于整料表面的夹持板从线切割位置移开，直至吸附于整料表面的夹持板与线切割机的上机头在垂直方向上的投影无重叠区域；
步骤八：若夹持板上的第一吸附件是若干第一磁铁，则对第一磁铁进行断电；若夹持板上的第一吸附件是若干第一真空腔，则关闭外界的第一真空泵，使夹持板上的第一吸附件与整料表面之间不存在吸附力，然后利用机器人或机械手将夹持板与落料转移至落料收集处完成落料的掉落即可。
优选的，当夹持板吸附于整料的侧面时，所述步骤一还包括对落料所处的整料边缘进行预切割。
优选的，所述预切割的区域包括落料的被吸附面、以及处于落料被吸附面两侧的余料区域，所述落料的被吸附面与被吸附面两侧的余料区域处于同一平面。
 有益效果
与现有技术相比，本发明的有益效果是：本发明通过在夹持板上设置第一吸附件，能够方便将夹持板吸附贴合至整料的表面；通过设置第二吸附件，能够在落料切割完成后对落料进行吸附，不仅能够让线切割机床直接对最后切割的落料部分进行精修加工，提高工件的加工效率和工件的精度，而且能够精准吸附落料，达到收集落料的作用；通过在夹持板上设置抓持部，能够方便机器人或机械手对夹持板进行转移；通过设置稳固板，能够在切割细长件时，提高切割过程的稳定性，有效提高切割的精度。
 附图说明
图1为实施例1中本发明的整体结构示意图。
图2为实施例1中本发明的夹持板的结构示意图。
图3为本发明吸附于整料上表面时的结构示意图。
图4为本发明具有稳固板时的结构示意图。
图5为本发明的吸附于整料侧面的结构示意图。
图6为本发明中落料处于整料边缘时的切割示意图。
图7为实施例4中本发明的夹持板的结构示意图。
图8为实施例4中本发明的夹持板的剖面示意图。
图中：1、夹持板；2、整料；3、第一磁铁；4、第二磁铁；5、落料；51、路径前段；52、路径后段；6、余料；7、上机头；8、导轨；9、第一真空腔；10、第二真空腔；11、第一腔道；12、第二腔道；13、稳固板；14、抓持部。
 本发明的最佳实施方式
在此处键入本发明的最佳实施方式描述段落。
本发明的实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1和图3所示，本发明提供一种线切割加工落料类零件的夹持装置，包括用于夹持落料5的夹持组件，夹持组件包括一个具有吸附面的夹持板1、以及至多一个用于吸附整料2底面的稳固板13，夹持板1上设置有便于机械手操作的抓持部14，具体的，抓持部14为抓手。夹持组件的设置不仅能够让线切割机床直接对最后切割的落料5部分进行精修加工，提高工件的加工效率和工件的精度，而且能够完成精准吸附落料5，达到收集落料5的作用。
其中，稳固板13为电磁铁板，稳固板13的表面即为稳固板13的吸附面。在切割细长件时，将稳固板13吸附于整料2的底面，同时吸附余料6和落料5，此时落料5的路径后段在垂直方向上的投影处于稳固板13的区域外，这种设置能够提高落料5切割时的稳定性，进而提高落料5切割的精度。
夹持板1的吸附面设置有用于与余料6表面吸附贴合的第一吸附件、以及用于吸附落料5被吸附面的第二吸附件。
值得注意的是，第二吸附件的吸附面积小于落料5被吸附面的面积，以使夹持板1在使用的时候，第二吸附件能够完全处于落料5范围内，即第二吸附件的吸附范围不会超出落料5的区域。
另外，落料5至少具有一个用于吸附贴合的被吸附面。落料5的形状由设定的切割路径包围的区域确定，设定的切割路径由路径前段51和路径后段52组成，且路径后段52的长度小于切割路径长度的一半。
当落料5的横截面呈矩形设置时，路径前段51为矩形首尾相连的三条连接边，路径后段52为矩形的其余一条连接边，落料5的路径前段51和路径后段52组成完整的切割路径。
当落料5的横截面呈梯形设置，路径前段51为梯形首尾相连的三条连接边，路径后段52为梯形的其余一条连接边，落料5的路径前段51和路径后段52组成完整的切割路径。
当落料5的横截面呈三角形设置，路径前段51为三角形的两条连接边，路径后段52为三角形的其余一条连接边，落料5的路径前段51和路径后段52组成完整的切割路径。
当落料5的横截面呈圆形设置，路径前段51的长度大于所述落料5周长的一半，路径后段52的长度小于所述落料5周长的一半，具体的，路径前段51长度为切割路径长度的四分之三，路径后段52长度为切割路径长度的四分之一，落料5的路径前段51和路径后段52组成完整的切割路径。
实施例
如图1-3所示，在本实施例中，夹持组件包括一个夹持板1和一个稳固板13，其中，夹持板1由非导磁性材料制成，夹持板1的吸附面设置的第一吸附件为若干第一磁铁3，夹持板1的吸附面设置的第二吸附件为第二磁铁4，第一磁铁3为电磁铁，第二磁铁4为电磁铁或永磁铁。
在本实施例中，夹持板1呈矩形设置，3个第一磁铁3均匀分布于矩形夹持板1的三条连接边的边缘处，第二磁铁4设置于矩形夹持板1的其余一条连接边的边缘处。当对第一磁铁3进行通电时，第一磁铁3能够与余料6表面吸附贴合，当对第一磁铁3断电后，能够方便将夹持板1从整料2表面进行转移；当第二磁铁4为电磁铁时，对第二磁铁4通电能够将切割完成的落料5吸附至夹持板1上，完成精准吸附落料5，达到收集落料5的作用，而且方便对落料5进行精修加工；当对第二磁铁4进行断电后，能够便于吸附在第二磁铁4上的落料5脱落。当第二磁铁4为永磁铁时，能够方便吸附细小的落料5。
在本实施例中，本发明还提供一种线切割加工落料类零件的夹持装置的使用方法，当第二磁铁4为电磁铁时，其包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4对准落料5的被吸附面并完全处于落料5区域内，且第二磁铁4的吸附面不会覆盖落料5的路径后段52，防止第二磁铁4影响落料5的路径后段52的切割。
步骤三：对夹持板1上的若干第一磁铁3、以及第二磁铁4进行通电，夹持板1上的若干第一磁铁3与余料6表面进行吸附贴合，第二磁铁4表面与落料5的被吸附面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：将稳固板13水平放入整料2的底面，稳固板13的吸附面吸附贴合于整料2底面用于同时吸附余料6以及落料5，且落料5的路径后段52与稳固板13之间在垂直方向上无重叠部分。
步骤五：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤六：将稳固板13断电设置，并通过机械手转移。
步骤七：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域；
步骤八：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，将第二磁铁4断电设置完成落料5的掉落即可。
当第二磁铁4为永磁铁时，其使用方法包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4对准落料5的被吸附面并完全处于落料5区域内，且第二磁铁4不会覆盖落料5的路径后段52，防止第二磁铁4影响落料5的路径后段52的切割。
步骤三：对夹持板1上的若干第一磁铁3进行通电，夹持板1上的若干第一磁铁3与余料6表面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：将稳固板13水平放入整料2的底面，稳固板13的吸附面吸附贴合于整料2底面用于吸附余料6以及落料5，且落料5的路径后段52与稳固板13之间在垂直方向上无重叠部分。
步骤五：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤六：将稳固板13断电设置，并通过机械手转移。
步骤七：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域。
步骤八：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，然后通过强磁性体对夹持板1上的落料5进行吸附即可。
实施例
如图4所示，本实施例与实施例1的区别在于：本实施例中的夹持组件不包括稳固板13。
在本实施例中，本发明还提供一种线切割加工落料类零件的夹持装置的使用方法，当第二磁铁4为电磁铁时，其包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4对准落料5的被吸附面并完全处于落料5区域内，且第二磁铁4不会覆盖落料5的路径后段52，防止第二磁铁4影响落料5的路径后段52的切割。
步骤三：对夹持板1上的若干第一磁铁3、以及第二磁铁4进行通电，夹持板1上的若干第一磁铁3与余料6表面进行吸附贴合，第二磁铁4与落料5的被吸附面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域。
步骤六：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，将第二磁铁4断电设置完成落料5的掉落即可。
当第二磁铁4为永磁铁时，其使用方法包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4对准落料5的被吸附面并完全处于落料5区域内，且第二磁铁4的吸附面不会覆盖落料5的路径后段52，防止第二磁铁4影响落料5的路径后段52的切割。
步骤三：对夹持板1上的若干第一磁铁3进行通电，夹持板1上的若干第一磁铁3与余料6表面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域。
步骤六：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，然后通过强磁性体对夹持板1上的落料5进行吸附即可。
实施例
如图5和图6所示，本实施例与实施例2的区别在于：本实施例中的夹持板1吸附于落料5的侧面，其主要适用于落料5处于整料2边缘时的情况。
当第二磁铁4为电磁铁时，其使用方法包括以下步骤：
步骤一：对落料5所处的整料2边缘进行预切割，预切割的区域包括落料5的被吸附面、以及处于落料5被吸附面两侧的余料6区域，且落料5的被吸附面与被吸附面两侧的余料6区域处于同一平面；然后利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1放入整料2的侧面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4的吸附面对准落料5被吸附面并完全处于落料5区域内，且第二磁铁4的吸附面对落料5的路径后段52的切割无影响。
步骤三：对夹持板1上的若干第一磁铁3、以及第二磁铁4进行通电，夹持板1上的若干第一磁铁3与余料6侧面进行吸附贴合，第二磁铁4与落料5的被吸附面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2侧面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2侧面的夹持板1从线切割位置移开，直至吸附于整料2侧面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域。
步骤六：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，将第二磁铁4断电设置完成落料5的掉落即可。
当第二磁铁4为永磁铁时，其使用方法包括以下步骤：
步骤一：对落料5所处的整料2边缘进行预切割，预切割的区域包括落料5的被吸附面、以及处于落料5被吸附面两侧的余料6区域；然后利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1放入整料2的侧面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，第二磁铁4对准落料5的被吸附面并完全处于落料5区域内，且第二磁铁4对落料5的路径后段52的切割无影响。
步骤三：对夹持板1上的若干第一磁铁3进行通电，夹持板1上的若干第一磁铁3与余料6侧面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2侧面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二磁铁4的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域。
步骤六：将第一磁铁3断电，利用机器人或机械手将夹持板1转移至落料5收集处，然后通过强磁性体对夹持板1上的落料5进行吸附即可。
实施例
如图7和图8所示，在本实施例中，夹持组件包括一个夹持板1和一个稳固板13，本实施例与实施例1的区别在于：夹持板1吸附面设置的第一吸附件为若干第一真空腔9，若干第一真空腔9均通过第一腔道11与外界的第一真空泵连通。当启动第一真空泵时，第一真空腔9内出现负压，从而吸附贴合于余料6表面；当关闭第一真空泵时，第一真空腔9与余料6表面不存在吸附力，即第一真空泵不会吸附在余料6表面。第二吸附件为第二真空腔10，第二真空腔10通过第二腔道12与外界的第二真空泵连通。当启动第二真空泵时，第二真空腔10内出现负压，从而吸附贴合于落料5的被吸附面；当关闭第二真空泵时，第二真空腔10与落料5的被吸附面之间不存在吸附力，即第二真空腔10不会吸附在落料5的被吸附面上。
如图3和图7所示，在本实施例中，本发明还提供一种线切割加工落料类零件的夹持装置的使用方法，其包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，夹持板1上的第二真空腔10对准落料5被吸附面并完全处于落料5区域内，且第二真空腔10不会覆盖落料5的路径后段52，防止第二真空腔10影响落料5的路径后段52的切割。
步骤三：通过外界的第一真空泵以及第二真空泵分别对夹持板1上的若干第一真空腔9、以及第二真空腔10进行抽真空处理，夹持板1上的若干第一真空腔9与余料6表面进行吸附贴合，夹持板1上的第二真空腔10与落料5的被吸附面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：将稳固板13水平放入整料2的底面，稳固板13的吸附面吸附贴合于整料2底面用于同时吸附余料6以及落料5，且落料5的路径后段52与稳固板13之间在垂直方向上无重叠部分。
步骤五：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二真空腔10的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤六：将稳固板13断电设置，并通过机械手转移。
步骤七：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域；
步骤八：关闭外界的第一真空泵，使第一真空腔9与余料6之间不存在吸附力，然后利用机器人或机械手将夹持板1转移至落料5收集处，关闭外界的第二真空泵，第二真空腔10与落料5之间不存在吸附力，即夹持板1上的落料5在重力作用下进行掉落即可。
实施例
如图4和图7所示，本实施例与实施例4的区别在于：本实施例中的夹持组件不包括稳固板13。
在本实施例中，本发明还提供一种线切割加工落料类零件的夹持装置的使用方法，其包括以下步骤：
步骤一：利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的上表面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，夹持板1上的第二真空腔10对准落料5的被吸附面并完全处于落料5区域内，且第二真空腔10不会覆盖落料5的路径后段52，防止第二真空腔10影响落料5的路径后段52的切割。
步骤三：通过外界的第一真空泵以及第二真空泵分别对夹持板1上的若干第一真空腔9、以及第二真空腔10进行抽真空处理，夹持板1上的若干第一真空腔9与余料6表面进行吸附贴合，夹持板1上的第二真空腔10与落料5的表面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2上表面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二真空腔10的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2表面的夹持板1从线切割位置移开，直至吸附于整料2表面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域；
步骤六：关闭外界的第一真空泵，使第一真空腔9与余料6之间不存在吸附力，然后利用机器人或机械手将夹持板1转移至落料5收集处，关闭外界的第二真空泵，第二真空腔10与落料5之间不存在吸附力，即夹持板1上的落料5在重力作用下进行掉落即可。
实施例
如图5-7所示，本实施例与实施例5的区别在于：本实施例中的夹持板1吸附于落料5的侧面，其主要适用于落料5处于整料2边缘时的情况。其使用方法包括以下步骤：
步骤一：对落料5所处的整料2边缘进行预切割，预切割的区域包括落料5的被吸附面、以及处于落料5被吸附面两侧的余料6区域，且落料5的被吸附面与被吸附面两侧的余料6区域处于同一平面；然后利用线切割机将整料2按照设定的切割路径进行线切割操作，当切割完落料5的路径前段51后，利用线切割机床对落料5的路径前段51进行精修加工。
步骤二：通过机器人或机械手将所述夹持板1水平放入整料2的侧面用于精准吸附落料5，此时，路径后段52处于夹持板1的覆盖范围外；其中，夹持板1上的第二真空腔10对准落料5被吸附面并完全处于落料5区域内，且第二真空腔10对落料5的路径后段52的切割无影响。
步骤三：通过外界的第一真空泵以及第二真空泵分别对夹持板1上的若干第一真空腔9、以及第二真空腔10进行抽真空处理，夹持板1上的若干第一真空腔9与余料6侧面进行吸附贴合，夹持板1上的第二真空腔10的吸附面与落料5的被吸附面进行吸附贴合，此时，线切割机的上机头7与整料2的上表面之间的距离能够使得夹持板1在整料2侧面任意位置吸附而不触碰线切割机的上机头7。
步骤四：按照设定的切割路径切割落料5的路径后段52，切割完成后，落料5与整料2分离，且落料5在第二真空腔10的作用下吸附至夹持板1上，利用线切割机床对落料5的路径后段52进行精修加工。
步骤五：通过移动整料2下方的导轨8将整料2以及吸附于整料2侧面的夹持板1从线切割位置移开，直至吸附于整料2侧面的夹持板1与线切割机的上机头7在垂直方向上的投影无重叠区域；
步骤六：关闭外界的第一真空泵，使第一真空腔9与余料6之间不存在吸附力，然后利用机器人或机械手将夹持板1转移至落料5收集处，关闭外界的第二真空泵，第二真空腔10与落料5之间不存在吸附力，即夹持板1上的落料5在重力作用下进行掉落即可。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。

Claims (10)

  1. 一种线切割加工落料类零件的夹持装置，其特征在于：包括用于夹持落料（5）的夹持组件，所述夹持组件包括一个具有吸附面的夹持板（1），以及至多一个用于吸附整料（2）底面的稳固板（13）；所述落料（5）至少具有一个用于吸附贴合的被吸附面，所述落料（5）的被吸附面为上表面或侧面；所述夹持板（1）的上设置有便于机械手操作的抓持部（14）。
  2. 根据权利要求1所述的线切割加工落料类零件的夹持装置，其特征在于：所述夹持板（1）的吸附面设置有用于与余料（6）表面吸附贴合的第一吸附件、以及用于吸附落料（5）被吸附面的第二吸附件。
  3. 根据权利要求2所述的线切割加工落料类零件的夹持装置，其特征在于：所述第一吸附件为若干第一磁铁（3），所述第二吸附件为第二磁铁（4），所述第一磁铁（3）为电磁铁，所述第二磁铁（4）为电磁铁或永磁铁。
  4. 根据权利要求2所述的线切割加工落料类零件的夹持装置，其特征在于：所述第一吸附件为若干第一真空腔（9），若干所述第一真空腔（9）均通过第一腔道（11）与外界的第一真空泵连通；所述第二吸附件为第二真空腔（10），所述第二真空腔（10）通过第二腔道（12）与外界的第二真空泵连通。
  5. 根据权利要求3或4所述的线切割加工落料类零件的夹持装置，其特征在于：所述第二吸附件的吸附面积小于所述落料（5）被吸附面的面积，以使所述第二吸附件能够完全处于所述落料（5）区域内。
  6. 根据权利要求1所述的线切割加工落料类零件的夹持装置，其特征在于：所述稳固板（13）为电磁铁板，所述稳固板（13）的表面为稳固板（13）的吸附面。
  7. 根据权利要求1所述的线切割加工落料类零件的夹持装置，其特征在于：所述落料（5）的横截面形状由切割路径包围的区域形状确定，所述切割路径由路径前段（51）和路径后段（52）组成，所述路径后段（52）的长度小于切割路径长度的一半。
  8. 根据权利要求2-7中任意一项所述的线切割加工落料类零件的夹持装置的使用方法，其特征在于：包括以下步骤：
    步骤一：利用线切割机将整料（2）按照设定的切割路径进行线切割操作，当切割完落料（5）的路径前段（51）后，利用线切割机床对落料（5）的路径前段（51）进行精修加工；
    步骤二：通过机器人或机械手将所述夹持板（1）水平放入整料（2）的上表面或整料（2）的侧面用于精准吸附落料（5），此时，路径后段（52）处于夹持板（1）的覆盖范围外；其中，第二吸附件对准落料（5）的被吸附面并完全处于落料（5）区域内，且第二吸附件不会覆盖落料（5）的路径后段（52）；
    步骤三：若夹持板（1）上的第一吸附件是若干第一磁铁（3），则对第一磁铁（3）进行通电；若夹持板（1）上的第一吸附件是若干第一真空腔（9），则通过外界的第一真空泵对若干第一真空腔（9）进行抽真空处理，使夹持板（1）上的第一吸附件与余料（6）表面进行吸附贴合；若夹持板（1）上的第二吸附件是电磁铁，则需对第二吸附件进行通电；若夹持板（1）上的第二吸附件是第二真空腔（10），则通过外界的第二真空泵对第二真空腔（10）进行抽真空处理，使第二吸附件吸附于落料（5）区域；此时，线切割机的上机头（7）与整料（2）的上表面之间的距离能够使得夹持板（1）在整料（2）上表面任意位置吸附而不触碰线切割机的上机头（7）；
    步骤四：若夹持组件包括一个稳固板（13），将稳固板（13）水平放入整料（2）的底面，稳固板（13）的吸附面吸附贴合于整料（2）底面用于吸附余料（6）以及落料（5），且落料（5）的路径后段（52）与稳固板（13）之间在垂直方向上无重叠部分；
    步骤五：按照设定的切割路径切割落料（5）的路径后段（52），切割完成后，落料（5）与整料（2）分离，且落料（5）在第二吸附件的作用下吸附至夹持板（1）上，利用线切割机床对落料（5）的路径后段（52）进行精修加工；
    步骤六：若有稳固板（13）吸附贴合于整料（2）的底面，将稳固板（13）断电设置，并通过机械手转移；
    步骤七：通过移动整料（2）下方的导轨（8）将整料（2）以及吸附于整料（2）表面的夹持板（1）从线切割位置移开，直至吸附于整料（2）表面的夹持板（1）与线切割机的上机头（7）在垂直方向上的投影无重叠区域；
    步骤八：若夹持板（1）上的第一吸附件是若干第一磁铁（3），则对第一磁铁（3）进行断电；若夹持板（1）上的第一吸附件是若干第一真空腔（9），则关闭外界的第一真空泵，使夹持板（1）上的第一吸附件与整料（2）表面之间不存在吸附力，然后利用机器人或机械手将夹持板（1）与落料（5）转移至落料（5）收集处完成落料（5）的掉落即可。
  9. 根据权利要求8所述的线切割加工落料类零件的夹持装置的使用方法，其特征在于：当夹持板（1）吸附于整料（2）的侧面时，所述步骤一还包括对落料（5）所处的整料（2）边缘进行预切割。
  10. 根据权利要求9所述的线切割加工落料类零件的夹持装置的使用方法，其特征在于：所述预切割的区域包括落料（5）的被吸附面、以及处于落料（5）被吸附面两侧的余料（6）区域，所述落料（5）的被吸附面与被吸附面两侧的余料（6）区域处于同一平面。
PCT/CN2023/112786 2022-08-12 2023-08-12 线切割加工落料类零件的夹持装置及其使用方法 WO2024032802A1 (zh)

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