WO2024012694A1 - Composés aromatiques et polymères fabriqués à partir de ceux-ci - Google Patents
Composés aromatiques et polymères fabriqués à partir de ceux-ci Download PDFInfo
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- WO2024012694A1 WO2024012694A1 PCT/EP2022/069887 EP2022069887W WO2024012694A1 WO 2024012694 A1 WO2024012694 A1 WO 2024012694A1 EP 2022069887 W EP2022069887 W EP 2022069887W WO 2024012694 A1 WO2024012694 A1 WO 2024012694A1
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- 229920000642 polymer Polymers 0.000 title claims abstract description 48
- 150000001491 aromatic compounds Chemical class 0.000 title description 2
- 150000001875 compounds Chemical class 0.000 claims abstract description 107
- 238000000034 method Methods 0.000 claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000000835 fiber Substances 0.000 claims description 18
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical group CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 17
- 125000000732 arylene group Chemical group 0.000 claims description 11
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical group NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 8
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical group O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 claims description 8
- AFOSIXZFDONLBT-UHFFFAOYSA-N divinyl sulfone Chemical group C=CS(=O)(=O)C=C AFOSIXZFDONLBT-UHFFFAOYSA-N 0.000 claims description 8
- 125000002529 biphenylenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3C12)* 0.000 claims description 6
- 125000003277 amino group Chemical group 0.000 claims description 5
- 150000003573 thiols Chemical class 0.000 claims description 5
- 229920000106 Liquid crystal polymer Polymers 0.000 claims description 4
- 238000005299 abrasion Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 239000004065 semiconductor Substances 0.000 claims description 4
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical group C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims description 3
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims description 3
- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000012360 testing method Methods 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 abstract description 13
- 239000000178 monomer Substances 0.000 abstract description 9
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 238000003786 synthesis reaction Methods 0.000 abstract description 7
- 125000006850 spacer group Chemical group 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 15
- -1 alkyl radical Chemical class 0.000 description 12
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 9
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 6
- YNPNZTXNASCQKK-UHFFFAOYSA-N phenanthrene Chemical compound C1=CC=C2C3=CC=CC=C3C=CC2=C1 YNPNZTXNASCQKK-UHFFFAOYSA-N 0.000 description 6
- LMBFAGIMSUYTBN-MPZNNTNKSA-N teixobactin Chemical compound C([C@H](C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H](CCC(N)=O)C(=O)N[C@H]([C@@H](C)CC)C(=O)N[C@@H]([C@@H](C)CC)C(=O)N[C@@H](CO)C(=O)N[C@H]1C(N[C@@H](C)C(=O)N[C@@H](C[C@@H]2NC(=N)NC2)C(=O)N[C@H](C(=O)O[C@H]1C)[C@@H](C)CC)=O)NC)C1=CC=CC=C1 LMBFAGIMSUYTBN-MPZNNTNKSA-N 0.000 description 6
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 125000000962 organic group Chemical group 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 125000001424 substituent group Chemical group 0.000 description 4
- 238000003856 thermoforming Methods 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- 238000010146 3D printing Methods 0.000 description 3
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical compound OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000002947 alkylene group Chemical group 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 238000010125 resin casting Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 239000004322 Butylated hydroxytoluene Substances 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 2
- 229940095259 butylated hydroxytoluene Drugs 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 125000001188 haloalkyl group Chemical group 0.000 description 2
- 125000005842 heteroatom Chemical group 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 125000001174 sulfone group Chemical group 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- HCZMHWVFVZAHCR-UHFFFAOYSA-N 2-[2-(2-sulfanylethoxy)ethoxy]ethanethiol Chemical compound SCCOCCOCCS HCZMHWVFVZAHCR-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 101150065749 Churc1 gene Proteins 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N Nitrogen dioxide Chemical compound O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001263 acyl chlorides Chemical group 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- VCNTUJWBXWAWEJ-UHFFFAOYSA-J aluminum;sodium;dicarbonate Chemical compound [Na+].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O VCNTUJWBXWAWEJ-UHFFFAOYSA-J 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012764 mineral filler Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000090 poly(aryl ether) Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000002390 rotary evaporation Methods 0.000 description 1
- 238000000526 short-path distillation Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 150000004684 trihydrates Chemical class 0.000 description 1
- 238000007666 vacuum forming Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/52—Esters of acyclic unsaturated carboxylic acids having the esterified carboxyl group bound to an acyclic carbon atom
- C07C69/533—Monocarboxylic acid esters having only one carbon-to-carbon double bond
- C07C69/54—Acrylic acid esters; Methacrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F122/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
- C08F122/04—Anhydrides, e.g. cyclic anhydrides
- C08F122/06—Maleic anhydride
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F22/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
- C08F22/10—Esters
- C08F22/1006—Esters of polyhydric alcohols or polyhydric phenols, e.g. ethylene glycol dimethacrylate
Definitions
- This application is a provisional application.
- the present disclosure relates to new aromatic monomers suitable for use in the production of useful polymers.
- Such monomer compounds comprise versatile functionality that enable the synthesis of useful polymers in various forms and by multiple processing techniques.
- the reaction of these new molecules with various difunctional comonomers can produce thermoplastic-like linear or branched polymers while homopolymerization or polymerization with multifunctional comonomers can produced crosslinked thermoset structures.
- thermoplastic and thermoset materials find applications in many industries, including the aviation, automotive, and marine industries. Such materials also find applications in the areas of health, medicine, and biotechnology, which is a rapidly developing domain based largely on known materials but moving to designed and engineered polymers, as well as information and communications, which is an emerging field for polymers significantly based on their electronic properties.
- Articles and parts comprising polymeric materials are made by a variety of manufacturing processes, including, for example, extrusion, injection molding, thermoforming, liquid resin casting, additive manufacturing, such as 3D printing, and the like.
- manufacturing processes including, for example, extrusion, injection molding, thermoforming, liquid resin casting, additive manufacturing, such as 3D printing, and the like.
- challenges in the manufacturing of polymeric articles and parts For example, one such challenge is that the nature of the polymeric material and the process used to manufacture articles and parts from it must be considered, as heating causes expansion, and the following cooling process can cause shrinkage and warping. These phenomena can affect the strength and integrity of the final product.
- Such features must also be balanced with the properties required for the product being made, such as mechanical and electrical properties, to name a few.
- the present disclosure relates to a compound represented by formula I: wherein
- Ar is a C10-C14 arylene group
- A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12, and
- R’ and R are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone; with the proviso that when Ar is a biphenylene group and R’ and R” are each acrylate or methacrylate, n is an integer from 5 to 12.
- the present disclosure relates to a process for producing the compound described herein, the process comprising: reacting a compound represented by formula II: wherein Ar is a C10-C14 arylene group; with a compound represented by formula III:
- HO-A2-R (IV), wherein A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12, and
- R’ and R are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone; with the proviso that when Ar is a biphenylene group and R’ and R” are each acrylate or methacrylate, n is an integer from 5 to 12.
- the present disclosure relates to a polymer comprising a repeating unit derived from the compound described herein or derived from the compound produced by the process described herein.
- the present disclosure relates to a process for producing a polymer described herein, the process comprising reacting the compound described herein or the compound produced by the process described herein with a compound comprising one or more, typically two or more, thiol or amine groups, with a compound comprising one or more acrylate or methacrylate groups, with a compound comprising one or more vinyl ether groups, or with a compound comprising one or more maleimide groups.
- the present disclosure relates to an article comprising the polymer described herein or polymer produced according to a process described herein.
- the terms “a”, “an”, or “the” means “one or more” or “at least one” and may be used interchangeably, unless otherwise stated.
- the term “comprises” includes “consists essentially of” and “consists of.”
- the term “comprising” includes “consisting essentially of” and “consisting of.”
- the term “about” or “approximately” means an acceptable error for a particular value as determined by one of ordinary skill in the art, which depends in part on how the value is measured or determined.
- the term “about” or “approximately” means within 1 , 2, 3, or 4 standard deviations. In certain embodiments, the term “about” or “approximately” means within 50%, 20%, 15%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, 0.5%, or 0.05% of a given value or range. Also, it should be understood that any numerical range recited herein is intended to include all sub-ranges subsumed therein.
- a range of “1 to 10” is intended to include all sub-ranges between and including the recited minimum value of 1 and the recited maximum value of 10; that is, having a minimum value equal to or greater than 1 and a maximum value of equal to or less than 10. Because the disclosed numerical ranges are continuous, they include every value between the minimum and maximum values. Unless expressly indicated otherwise, the various numerical ranges specified in this application are approximations.
- (Cx-Cy) or “Cx-Cy” in reference to an organic group, wherein x and y are each integers, means that the group may contain from x carbon atoms to y carbon atoms per group.
- aryl means cyclic, coplanar 5- or 6-membered organic group having a delocalized, conjugated IT system, with a number of IT electrons that is equal to 4n+2, where n is 0 or a positive integer, including compounds where each of the ring members is a carbon atom, such as benzene or biphenyl, compounds where one or more of the ring members is a heteroatom, typically selected from oxygen, nitrogen and sulfur atoms, such as furan, pyridine, imidazole, and thiophene, and fused ring systems, such as naphthalene, anthracene, and phenanthrene, wherein one or more of the ring carbons may be substituted with one or more organic groups, typically selected from alkyl, alkoxyl, hydroxyalkyl, cycloalkyl, alkoxyalkyl, haloalkyl, aryl, alkaryl, and aralkyl.
- radicals described herein may be bivalent, i.e. , two hydrogen atoms may be replaced by chemical bonds. Such groups are often modified by an “-ene” ending herein.
- alkylene means an alkyl radical with an additional hydrogen replaced by a chemical bond.
- arylene means an aryl radical with an additional hydrogen replaced by a chemical bond.
- aromatic means that the organic compound that comprises one or more one aryl moieties, which may each optionally be interrupted by one or more heteroatoms, typically selected from oxygen, nitrogen, and sulfur heteroatoms, and one or more of the carbon atoms of one or more one aryl moieties may optionally be substituted with one or more organic groups, typically selected from alkyl, alkoxyl, hydroxyalkyl, cycloalkyl, alkoxyalkyl, haloalkyl, aryl, alkaryl, and aralkyl.
- Any substituent or radical described herein may optionally be substituted at one or more carbon atoms with one or more, same or different, substituents described herein.
- an aryl group may be further substituted with another aryl group or an alkyl group.
- Any substituent or radical described herein may also optionally be substituted at one or more carbon atoms with one or more substituents selected from the group consisting of halogen, such as, for example, F, Cl, Br, and I; nitro (NO2), cyano (CN), and hydroxy (OH).
- the present disclosure relates to a compound represented by formula I: wherein
- Ar is a C10-C14 arylene group
- A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12, and
- R’ and R are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone; with the proviso that when Ar is a biphenylene group and R’ and R” are each acrylate or methacrylate, n is an integer from 5 to 12.
- Ar is a C10-C14 arylene group.
- Suitable C10-C14 arylene groups include, but are not limited to, those derived from benzene, biphenyl, naphthalene, anthracene, and phenanthrene.
- the two bonds connecting the carbonyl carbons to Ar are not limited and may be on the same ring or on different rings.
- Ar is selected from the group consisting of: a
- Ar is selected from the group consisting of:
- Ai and A2 provide alkylene functionalities that act as flexible spacers in polymers made from the compound of formula I.
- A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12.
- A1 and A2 are unsubstituted.
- A1 and A2 are identical and n is an integer from 2 to 4. In one embodiment, A1 and A2 are unsubstituted, identical, and n is an integer from 2 to 4.
- R’ and R provide the reactive functionality required for producing polymers from the compound of formula I.
- Suitable reactive moieties are moieties comprising an alkene adjacent to a carbonyl or sulfone group.
- R’ and R are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone.
- R’ and R are each, independently, wherein Ri, R2, R3, R4, Rs, Re, R7, Rs, R9, R10, R11, and R12 are each, independently, H or CH3.
- R’ and R” are each
- Ri is H or CH3, typically H, and R2 and R3 are each H.
- the present disclosure relates to a process for producing the compound described herein, the process comprising: reacting a compound represented by formula II: wherein Ar is a C10-C14 arylene group; with a compound represented by formula III:
- HO-A2-R (IV), wherein A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12, and
- R’ and R are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone; with the proviso that when Ar is a biphenylene group and R’ and R” are each acrylate or methacrylate, n is an integer from 5 to 12.
- the compound represented by formula II is an aromatic diacid in which Ar is a C10- C14 arylene group. Suitable C10-C14 arylene groups are those already described hereinabove. Such groups include, but are not limited to, those derived from benzene, biphenyl, naphthalene, anthracene, and phenanthrene.
- the two bonds connecting the carbonyl carbons to Ar are not limited and may be on the same ring or on different rings.
- Ar of the compound of formula II is selected from the group consisting of:
- Ar of the compound of formula II is selected from the group consisting of:
- HO-A2-R (IV).
- Ai of the compound of formula III and A2 of the compound of formula IV provide alkylene functionalities that act as flexible spacers in the polymers produced from the compound made.
- A1 and A2 are each, independently, -(CH2)n-, wherein each occurrence of n is an integer from 1 to 12.
- A1 of the compound of formula III and A2 of the compound of formula IV are unsubstituted.
- A1 of the compound of formula III and A2 of the compound of formula IV are identical and n is an integer from 2 to 4.
- R’ of the compound of formula III and R” of the compound of formula IV provide the reactive functionality required for producing polymers from the compound made by this process.
- Suitable reactive moieties are moieties already described hereinabove, i.e. , moieties comprising an alkene adjacent to a carbonyl or sulfone group.
- R’ of the compound of formula III and R” of the compound of formula IV are each, independently, a moiety selected from the group consisting of acrylate, methacrylate, maleimide, acrylamide, and vinyl sulfone.
- R’ of the compound of formula III and R” of the compound of formula IV are each, independently,
- R1, R2, R3, R4, Rs, Re, R7, Rs, R9, R10, R11, and R12 are each, independently, H or CH3.
- R’ of the compound of formula III and R” of the compound of formula IV are each
- Ri is H or CH3, typically H, and R2 and R3 are each H.
- A1 and A2 may be identical and R’ and R” may be identical.
- the compound of formula III and the compound of formula IV are identical.
- the compound of formula II is reacted with one reagent.
- the compounds of formula II, III, and IV may be obtained from commercial sources or synthesized according to published methods.
- the reaction between the compound of formula II with the compound of formula III and/or the compound of formula IV is an apparent transesterification reaction in which ester linkages are formed between the compound of formula II and the compound of formula III and/or the compound of formula IV.
- Such reactions are known and may be conducted by to those of ordinary skill in the art according to known methods.
- the carboxylic acid groups of the compound of formula III are first converted into acyl chloride groups, for example, using thionyl chloride.
- the resulting compound is then reacted with the compound of formula III and/or the compound of formula IV.
- the present disclosure relates to a polymer comprising a repeating unit derived from the compound described hereinabove or derived from the compound produced by the process described hereinabove.
- the polymer comprises 1 to 100 %, typically 20 to 95 %, more typically 50 to 90 %, still more typically 65 to 80 %, by weight of the repeating unit derived from the compound described hereinabove or derived from the compound produced by the process described hereinabove.
- the polymer may be a thermoplastic or thermoplastic-like linear or branched polymer. In some cases, the polymer may be a thermoset or thermoset-like polymer, typically with crosslinked structure. In an embodiment, the polymer is a liquid crystalline polymer. As used herein, a liquid crystalline polymer, or “LCP”, refers to a type of thermoplastic polymer that exhibits properties between highly ordered solid crystalline materials and amorphous disordered liquids over a well-defined temperature range.
- the present disclosure relates to a process for producing a polymer described hereinabove, the process comprising reacting the compound described hereinabove or the compound produced by the process described hereinabove, typically a compound of formula I, with a compound comprising one or more, typically two or more, thiol or amine groups, with a compound comprising one or more acrylate or methacrylate groups, with a compound comprising one or more vinyl ether groups, or with a compound comprising one or more maleimide groups.
- the compound described hereinabove or the compound produced by the process described hereinabove is reacted with a compound comprising one or more, typically two or more, thiol or amine groups, typically thiol groups, to produce the polymer.
- the compound of formula I is reacted with a compound comprising two or more thiol groups to produce the polymer.
- the polymerization reaction may be carried out according to methods known to those of ordinary skill in the art.
- the present disclosure relates to an article comprising the polymer described hereinabove or polymer produced according to the process described hereinabove.
- the article may be produced according to any method known to those of ordinary skill in the art, typically from the polymer or compositions comprising the polymer described herein.
- Exemplary methods for manufacturing the article include, but are not limited, injection molding, extrusion, compression molding, thermoforming, such as sheet thermoforming, vacuum forming, pressure forming, trapped sheet forming, steam pressure forming; liquid resin casting, transfer molding, and additive manufacturing, such as 3D printing.
- the polymer or compositions comprising the polymer used to produce the articles described herein may further comprise optional materials, such as fibers, fillers, colorants, additives, and the like, that impart beneficial properties to the final article.
- Fibers may serve as reinforcing media and include, but are not limited to, carbon fiber, synthetic polymeric fibers, silicate fibers, such as aluminum silicate fibers, metal oxide fibers, such as alumina fibers, titania fibers, and magnesia fibers, wollastonite, rock wool fibers, silicon carbide fibers, etc.
- Exemplary polymeric fibers include fibers formed from high temperature engineering polymers such as, for example, poly(benzothiazole), poly(benzimidazole), polyarylates, poly(benzoxazole), polyaryl ethers and the like, and may include mixtures comprising two or more such fibers.
- Other optional materials include glass, calcium silicate, silica, clays, such as kaolin, talc, chalk, mica, potassium titanate, and other mineral fillers; colorants, including pigments such as carbon black, titanium dioxide, zinc oxide, iron oxide, cadmium red, iron blue; and other additives such as alumina trihydrate, sodium aluminum carbonate, barium ferrite, etc.
- the polymer or compositions comprising the polymer may further include additional additives commonly employed by those of ordinary skill in the art, such as thermal stabilizers, ultraviolet light stabilizers, oxidative stabilizers, plasticizers, lubricants, and mold release agents, such as polytetrafluoroethylene (PTFE) powder, and the like.
- additional additives commonly employed by those of ordinary skill in the art, such as thermal stabilizers, ultraviolet light stabilizers, oxidative stabilizers, plasticizers, lubricants, and mold release agents, such as polytetrafluoroethylene (PTFE) powder, and the like.
- PTFE polytetrafluoroethylene
- the article is:
- an extruded article such as a film, fiber, sheet stock, rod stock, tubing or profile ;
- valve component or a related part thereof such as a seal ring ;
- an aerospace electrical or electronic connector component or housing ⁇ a friction and wear component such as a bushing, a bearing or a thrust washer,
- a glide ring a tappet, a gear, an electronically driven pad, a control valve, a pump component, a bushing or a check ball of a brake system ;
- a pump component a gear, or a sensor of an emission system ;
- Example 1 Synthesis of a compound of formula I (NDA-HEA). 2,6-naphthalenedicarboxylic acid (NDA) (1 eq.) and thionyl chloride (10 eq.) were added to a oven dried 3-neck round-bottomed flask equipped with a gas adapter and condenser. The exit flow of the reaction setup was connected to an acid trap filled with a basic solution/base pellets. 5 drops of dimethylformamide (DMF) were added. The system was purged with N2 gas then refluxed for 5 h. The flask was then removed from heat and allowed to cool. The reaction flask was then equipped with a short-path distillation and the remaining thionyl chloride was distilled off.
- NDA 2,6-naphthalenedicarboxylic acid
- thionyl chloride 10 eq.
- a solution of hydroxyethylacrylate (HEA) (2.1 eq.), triethylamine (TEA) (2.1 eq.) in 2-methyl-tetrahydrofuran (2-Me-THF) (20 wt %) was prepared in an addition funnel and chilled. After distillation was completed, the resulting product was dissolved in 2-Me-THF with a few drops of TEA. The system was then chilled down to 0 °C in an ice bath and purged again with N2 gas. The prepared solution of HEA and TEA in 2-Me-THF was then added drop-wise, ensuring the temperature did not exceed 4 °C. When the addition finished, the reaction mixture was stirred at room temperature for 16 h.
- HEA hydroxyethylacrylate
- TEA triethylamine
- NDA-HBA was made according to the procedure of Example 1 , except that 4- hydroxybutyl acrylate (HBA) was used instead of HEA.
- BB-HEA was made according to the procedure of Example 1 , except that 4,4’biphenyldicarboxylic acid (4,4’BB) was used instead of NDA and dichloromethane (DCM) was used in place of 2-Me-THF.
- 4,4’biphenyldicarboxylic acid (4,4’BB) was used instead of NDA and dichloromethane (DCM) was used in place of 2-Me-THF.
- DCM dichloromethane
- BB-HBA was made according to the procedure of Example 1 , except that 4,4’BB was used instead of NDA, HBA was used instead of HEA, and DCM was used in place of 2-Me-THF.
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Abstract
La présente invention concerne de nouveaux composés monomères aromatiques de formule (I), y compris l'utilisation de tels monomères dans la production de polymères utiles. De tels composés monomères contiennent un noyau aromatique, un espaceur souple et une fonctionnalité réactive. Les nouveaux composés monomères de l'invention permettent la synthèse de polymères utiles sous diverses formes et selon de multiples techniques de traitement.
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US20140375943A1 (en) * | 2013-06-25 | 2014-12-25 | Merck Patent Gmbh | Polymerizable compounds and the use thereof in liquid-crystal displays |
US20150275026A1 (en) * | 2012-10-29 | 2015-10-01 | Ariste Medical, Inc. | Polymer coating compositions and coated products |
CN105542795A (zh) * | 2016-02-25 | 2016-05-04 | 江苏和成新材料有限公司 | 手性可聚合液晶组合物及其应用 |
JP2017145220A (ja) * | 2016-02-18 | 2017-08-24 | 株式会社トクヤマデンタル | 重合性単量体の製造方法 |
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US20150275026A1 (en) * | 2012-10-29 | 2015-10-01 | Ariste Medical, Inc. | Polymer coating compositions and coated products |
US20140375943A1 (en) * | 2013-06-25 | 2014-12-25 | Merck Patent Gmbh | Polymerizable compounds and the use thereof in liquid-crystal displays |
JP2017145220A (ja) * | 2016-02-18 | 2017-08-24 | 株式会社トクヤマデンタル | 重合性単量体の製造方法 |
CN105542795A (zh) * | 2016-02-25 | 2016-05-04 | 江苏和成新材料有限公司 | 手性可聚合液晶组合物及其应用 |
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