WO2024009989A1 - Base oil for metal processing oil composition, and metal processing oil composition - Google Patents

Base oil for metal processing oil composition, and metal processing oil composition Download PDF

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WO2024009989A1
WO2024009989A1 PCT/JP2023/024729 JP2023024729W WO2024009989A1 WO 2024009989 A1 WO2024009989 A1 WO 2024009989A1 JP 2023024729 W JP2023024729 W JP 2023024729W WO 2024009989 A1 WO2024009989 A1 WO 2024009989A1
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oil composition
metal working
working oil
base oil
metal
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PCT/JP2023/024729
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French (fr)
Japanese (ja)
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純也 山岸
直史 置塩
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Eneos株式会社
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
    • C10M105/04Well-defined hydrocarbons aliphatic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M109/00Lubricating compositions characterised by the base-material being a compound of unknown or incompletely defined constitution

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  • the present invention relates to a base oil for a metal working oil composition and a metal working oil composition.
  • metal processing oil compositions have been used to lubricate the processed parts of metal workpieces.
  • Metalworking oil compositions are required to have excellent workability, such as suppressing seizure between the workpiece and the tool.
  • a composition containing a lubricating base oil and additives such as fatty acids, fatty acid esters, higher alcohols, and ⁇ -olefins is used.
  • additives such as fatty acids, fatty acid esters, higher alcohols, and ⁇ -olefins.
  • the content of additives is increased to solve these problems, the removal of the additives by heat will be incomplete, causing discoloration and other appearance problems, as well as increasing odor and deteriorating the working environment.
  • Processing oil costs will also rise. Furthermore, processing oil adhering to the workpiece after processing must be removed by heating. Therefore, processing oil is required to have a certain level of volatility. However, if the volatility of the processing oil is improved, the processing oil will volatilize before and during processing, making it impossible to obtain sufficient workability. For this reason, machining oil is required to have the contradictory performance of quickly and sufficiently volatilizing (good removability) in the machining oil removal process, but being difficult to volatilize at room temperature.
  • Patent Document 1 discloses that the base oil contains 99.9 to 98 parts by mass of a base oil with an aniline point of 70° C. or higher and 0.01 to 2.0 parts by mass of a specific additive, and has a kinematic viscosity of 1.1 to 100 mm. 2 /s (at 40° C.) is disclosed. Further, in Examples of Patent Document 1, polyisobutylene is disclosed as the base oil. It is disclosed that the press lubricating oil has excellent lubricity and the like.
  • the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a base oil for a metal working oil composition and a metal working oil composition that have good processability and removability.
  • the present invention employs the following configuration.
  • Metal processing that is a hydrocarbon with a flash point of 70°C or higher and a proton ratio of methyl groups of 17 to 65 when the integral value of all protons detected by 1 H-NMR analysis is 100.
  • Base oil for oil compositions [2] In the carbon number distribution obtained by gas chromatographic distillation, the ratio (CB) of the ratio of the hydrocarbon with the highest carbon number (CA) to the ratio of the hydrocarbon with the second highest ratio (CB) /CA) is 0.4 or more, the base oil for a metal working oil composition according to [1]. [3] The metalworking oil composition base according to [1] or [2], wherein the proportion (CD) of hydrocarbons having 12 or less carbon atoms is 10% or more in the carbon number distribution obtained by gas chromatographic distillation. oil.
  • a base oil for a metal working oil composition and a metal working oil composition that have good processability and removability.
  • the base oil for a metal working oil composition of this embodiment is a base oil that is most suitable for use as a base oil for a metal working oil composition for lubricating the processed parts of a metal workpiece.
  • Mineral oil or the like is used as the base oil for the metal working oil composition.
  • the mineral oil distillate oil obtained by atmospheric distillation of crude oil can be used. Furthermore, a lubricating oil fraction obtained by further distilling this distillate under reduced pressure and refining the distillate obtained by various refining processes can also be used.
  • As the purification process hydrorefining, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, clay treatment, and the like can be appropriately combined. Mineral oil can be obtained by combining these refining processes in an appropriate order. Alternatively, a mixture of a plurality of refined oils with different properties obtained by subjecting different crude oils or distillate oils to a combination of different refining processes may be used.
  • the base oil for the metal working oil composition of this embodiment has a flash point of 70°C or higher, preferably 75°C or higher, and more preferably 80°C or higher.
  • the upper limit of the flash point is not particularly limited, but may be, for example, less than 200°C, 180°C or less, or 150°C or less.
  • the base oil for the metal working oil composition of this embodiment has a flash point of 70° C. or higher, so it is highly safe. If the flash point of the base oil for metal working oil composition of this embodiment is equal to or higher than the above-mentioned preferable lower limit, safety will be further enhanced.
  • the flash point of the base oil for metalworking oil compositions means the value measured by the Pensky-Martens closed method defined in JIS K2265-3:2007.
  • the base oil for the metal working oil composition of the present embodiment is a hydrocarbon having a proton ratio of methyl groups of 17 to 65 when the integral value of all protons detected by 1 H-NMR analysis is 100.
  • the base oil for a metal working oil composition in one embodiment has isoparaffins with relatively little branching as a main component.
  • the proton ratio of the methyl group is 65 or less, preferably 60 or less, more preferably 45 or less, and preferably 35 or less. More preferred.
  • the proton ratio of the methyl group is 17 or more, preferably 20 or more, and more preferably 25 or more.
  • the proton ratio of the methyl groups in the base oil for metalworking oil compositions is less than 17, that is, when the base oil has less branching, multiple molecules of the base oil are densely stacked, and the additives used in combination. It is assumed that this makes it difficult for the agent to adsorb onto the surface of the workpiece.
  • the proton ratio of the methyl group in the base oil for metal working oil composition is more than 65, that is, when the base oil has more branches, the gaps between multiple molecules of the base oil are reduced. It is assumed that the additives used in combination become difficult to adsorb onto the surface of the workpiece.
  • the proton ratio of the methyl group of the base oil for metal working oil composition is within the above-mentioned preferable numerical range, that is, when the branching of the base oil is moderate, a plurality of molecules of the base oil become irregular, It is presumed that the gaps between the molecules of the base oil increase, and the additive used in combination becomes more likely to be adsorbed onto the surface of the workpiece.
  • the proton ratio of the methyl groups in the base oil for metalworking oil compositions is within the above preferred numerical range, the distance between the molecules is large, so the intermolecular force is small, and the energy required for evaporation is reduced. It is assumed that it will become smaller. Therefore, when the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is within the above-mentioned preferred numerical range, processability and removability are improved.
  • the proton ratio of the methyl group is preferably 20 or more and 60 or less, more preferably 20 or more and 45 or less, and 25 or more and 35 or less. It is even more preferable that there be.
  • the measurement device and measurement conditions for 1 H-NMR measurement are as follows. Equipment used: Bruker, AVANCE III HD-cryo600 type NMR 1H resonance frequency: 600.18MHz Solvent: CDCl3 Concentration: Approximately 50mg/mL Measurement method: 1H non-decoupling method Pulse width: 30° pulse Waiting time: 5 sec Chemical shift standard: CHCl3 in CDCl3 (7.28 ppm)
  • the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is determined by the selection of crude oil and by atmospheric distillation and distillation of the crude oil. Refining conditions (temperature, pressure, This can be controlled by appropriately managing catalysts, etc.).
  • the base oil for the metal working oil composition of this embodiment is GTL or CTL
  • the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is determined by the reaction conditions of the FT reaction (temperature, pressure, This can be controlled by appropriately managing catalysts, etc.).
  • the base oil for the metal working oil composition of the present embodiment is preferably a hydrocarbon having 6 to 20 carbon atoms, more preferably a hydrocarbon having 6 to 18 carbon atoms. Moreover, it is preferable that the base oil for the metal working oil composition of this embodiment is a mixture of hydrocarbons having different carbon numbers.
  • the number of carbon atoms in the hydrocarbon in the present invention means the number of carbon atoms obtained by gas chromatographic distillation as described below.
  • the base oil for the metal working oil composition of this embodiment has a carbon number distribution including a ratio of the hydrocarbon having the highest carbon number (CA) and a ratio of the hydrocarbon having the second highest carbon number (CB).
  • the ratio (CB/CA) is preferably 0.4 or more, more preferably 0.5 or more, even more preferably 0.6 or more, particularly 0.7 or more. preferable.
  • the above (CB/CA) is at least the above preferable value, the number of hydrocarbons having different carbon numbers increases, so that the removability is further improved.
  • the proportion (CD) of hydrocarbons having 12 or less carbon atoms is preferably 10% or more, more preferably 15% or more, and 25% or more. It is more preferable that it be at least 40%, particularly preferably 40% or more.
  • the proportion (CD) of hydrocarbons having 12 or less carbon atoms is at least the above-mentioned preferred value, the removability is further improved.
  • the carbon number distribution in the base oil for the metalworking oil composition of this embodiment is determined by distillation while precisely adjusting the pressure, temperature, reflux ratio, or the number of stages of the distillation column when producing the mineral oil, GTL, and CTL mentioned above. It can be controlled by
  • the base oil for the metalworking oil composition of this embodiment preferably has an initial boiling point of 170°C or higher, more preferably 180°C or higher, and even more preferably 190°C or higher.
  • the base oil for the metal working oil composition of this embodiment preferably has an end point of 300°C or lower, more preferably 270°C or lower, and even more preferably 240°C or lower.
  • the initial boiling point and end point of the base oil for metal working oil compositions mean values measured by the normal pressure method defined in JIS K2254:2018.
  • the difference between the end point and the initial boiling point (end point - initial boiling point) of the base oil for the metalworking oil composition of this embodiment is preferably 23°C or higher, more preferably 30°C or higher, and 35°C or higher. It is more preferable that the temperature is at least °C.
  • the base oil for a metal working oil composition of one embodiment has a flash point of 70°C or higher, preferably 75°C or higher, more preferably 80°C or higher,
  • the proton ratio of the methyl group is 65 or less, preferably 60 or less, more preferably 45 or less, even more preferably 35, when the integral value of all protons detected by 1 H-NMR analysis is 100.
  • the proton ratio of the methyl group is 17 or more, preferably 20 or more, more preferably 25 or more, when the integral value of all protons detected by 1 H-NMR analysis is 100,
  • the ratio of the ratio of the hydrocarbon with the highest carbon number (CA) to the ratio of the hydrocarbon with the second highest carbon number (CB) (CB/CA) is preferably 0.4 or more, more preferably 0.5 or more, even more preferably 0.6 or more, particularly preferably 0.7 or more
  • the proportion (CD) of hydrocarbons having 12 or less carbon atoms is preferably 10% or more, more preferably 15% or more, even more preferably 25% or more, particularly preferably 40% or more, Preferably it is a mixture of hydrocarbons having 6 to 20 carbon atoms, more preferably a mixture of hydrocarbons having 6 to 18 carbon atoms.
  • the base oil for the metal working oil composition preferably has an initial boiling point of 170°C or higher, more preferably 180°C or higher, and 190°C or higher. is more preferable,
  • the end point is preferably 300°C or lower, more preferably 270°C or lower, even more preferably 240°C or lower,
  • the difference between the end point and the initial boiling point (end point - initial boiling point) is preferably 23°C or higher, more preferably 30°C or higher, even more preferably 35°C or higher.
  • the base oil for a metal working oil composition of this embodiment is a base oil suitable for use as a base oil for a metal working oil composition described below. Only the base oil for metal working oil composition of this embodiment may be used for metal working.
  • processing methods include metal processing such as cold, warm, or hot rolling, pressing, punching, ironing, drawing, drawing, forging, and cutting and grinding including micro-cutting (MQL).
  • MQL micro-cutting
  • the metal include aluminum, magnesium, and alloys thereof, transition metals such as copper, iron, chromium, nickel, zinc, tin, titanium, and alloys thereof, electromagnetic steel, stainless steel, and the like.
  • the base oil for metal working oil composition of this embodiment preferably has a kinematic viscosity at 40°C of 5 mm 2 /s or less, more preferably 3 mm 2 /s or less, and 2 mm 2 /s or less. It is even more preferable.
  • the kinematic viscosity in the present invention is a value measured in accordance with JIS K2283:2000.
  • the metal working oil composition of this embodiment is a metal working oil composition containing the above-mentioned base oil for metal working oil compositions and optional components.
  • the optional components include base oils other than the above-mentioned base oils for metal working oil compositions, oiliness agents, antioxidants, rust preventive agents, corrosion inhibitors, rust inhibitors, antifoaming agents, metal cleaning agents, and abrasion agents. Examples include inhibitors, viscosity index improvers, pour point depressants, mist inhibitors, and demulsifiers.
  • Base oil Specific examples of base oils other than the above-mentioned base oils for metal-working oil compositions include synthetic oils and mineral oils that do not correspond to the above-mentioned base oils for metal-working oil compositions.
  • synthetic oils include polyolefins such as poly- ⁇ -olefins, ester base oils such as diesters and polyol esters, polyalkylene glycols, alkylbenzenes, and alkylnaphthalenes.
  • the content of the above-mentioned base oil for metal working oil compositions in the metal working oil composition of the present embodiment is preferably 90% by mass or more based on 100% by mass of the total amount of base oil contained in the metal working oil composition. , more preferably 95% by mass or more, further preferably 98% by mass or more, particularly preferably 100% by mass. That is, in the metalworking oil composition of one embodiment, the upper limit of the content of base oils other than the base oil for metalworking oil compositions described above is preferably 10% by mass or less, more preferably 5% by mass or less, and 2% by mass or less. It is more preferably less than % by mass.
  • oily agents include esters and alcohols.
  • ester include esters having 7 to 26 carbon atoms obtained from a monohydric alcohol and a monobasic acid.
  • alcohol include monohydric alcohols.
  • the metal working oil composition contains an oily agent
  • the content thereof is, for example, 0.5 to 10% by mass based on the total amount of the metal working oil composition.
  • One type of oily agent may be used alone, or a plurality of oily agents may be used in combination.
  • antioxidants include phenolic compounds such as 2,6-di-t-butylphenol and 2,6-di-t-butyl-p-cresol; diphenylamine, dialkyldiphenylamine, phenyl- ⁇ -naphthylamine, p- Examples include amine compounds such as alkylphenyl- ⁇ -naphthylamine.
  • the metal working oil composition contains an antioxidant, the content is, for example, 0.5 to 10% by mass based on the total amount of the metal working oil composition.
  • One type of antioxidant may be used alone, or a plurality of antioxidants may be used in combination.
  • ⁇ Corrosion inhibitor ⁇ for example, known corrosion inhibitors such as benzotriazole compounds, tolyltriazole compounds, thiadiazole compounds, and imidazole compounds can be used.
  • the metal working oil composition contains a corrosion inhibitor, the content is, for example, 0.01 to 10% by mass based on the total amount of the metal working oil composition.
  • One type of corrosion inhibitor may be used alone, or a plurality of corrosion inhibitors may be used in combination.
  • ⁇ Rust inhibitor ⁇ As a rust inhibitor, specifically, salts of fatty acids such as oleic acid, sulfonates such as dinonylnaphthalene sulfonate, and partial esters of polyhydric alcohols such as sorbitan monooleate (of polyhydric alcohols that fall under oily agents) are used as rust inhibitors. (excluding partial esters), amines, and derivatives thereof.
  • antifoaming agents examples include silicone antifoaming agents.
  • the metal detergent examples include normal salts or basic salts of alkali metal or alkaline earth metal sulfonates, phenates, salicylates, and the like.
  • the metal detergent is preferably a basic salt of an alkali metal or alkaline earth metal, such as a sulfonate, a phenate, or a salicylate, from the viewpoint of suppressing evaporation of the lower fatty acid by neutralizing the lower fatty acid.
  • Preferred examples of the alkali metal include sodium and potassium.
  • Preferred alkaline earth metals include magnesium, calcium, barium, and the like. Among these metals, magnesium or calcium is preferred, and calcium is more preferred.
  • Anti-wear agent examples include dithiocarbamates, zinc dithiocarbamates, molybdenum dithiocarbamates, disulfides, polysulfides, sulfurized olefins, sulfurized oils and fats, and the like.
  • Viscosity index improver examples include non-dispersed or dispersed poly(meth)acrylate-based viscosity index improvers, non-dispersed or dispersed olefin-(meth)acrylate copolymer-based viscosity index improvers, and styrene-maleic anhydride. Examples include acid ester copolymer-based viscosity index improvers, mixtures thereof, and the like.
  • pour point depressant examples include polymethacrylate polymers and the like.
  • mist preventive agent examples include ethylene-propylene copolymer, polymethacrylate, polyisobutylene, and polybutene.
  • the average molecular weight of these compounds as mist inhibitors is usually 10,000 to 8,000,000.
  • ⁇ Demulsifier examples include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, and polyoxyethylene alkyl naphthyl ether.
  • the metal working oil composition of this embodiment is preferably used during metal working.
  • processing methods include metal processing such as cold, warm, or hot rolling, pressing, punching, ironing, drawing, drawing, forging, and cutting and grinding including micro-cutting (MQL).
  • MQL micro-cutting
  • the metal include aluminum, magnesium, and alloys thereof, transition metals such as copper, iron, chromium, nickel, zinc, tin, titanium, and alloys thereof, electromagnetic steel, stainless steel, and the like.
  • the metal working oil composition of this embodiment has good workability and removability, and is therefore particularly suitable for press working of aluminum, aluminum alloys, and electromagnetic steel.
  • Base oils 1 and 2 having the physical properties shown in Table 1 were prepared.
  • the measurement device and measurement conditions for 1 H-NMR measurement are as follows. Equipment used: Bruker, AVANCE III HD-cryo600 type NMR 1H resonance frequency: 600.18MHz Solvent: CDCl3 Concentration: Approximately 50mg/mL Measurement method: 1H non-decoupling method Pulse width: 30° pulse Waiting time: 5 sec Chemical shift standard: CHCl3 in CDCl3 (7.28 ppm)
  • the initial boiling points and end points of base oils 1 and 2 were measured in accordance with the normal pressure method of JIS K 2254.
  • the initial boiling point (IBP), final point (FBP), and difference between the final point and the initial boiling point (FBP-IBP) of base oils 1 and 2 are shown in Table 1.
  • FIG. 1 is an explanatory diagram showing an outline of a flat plate sliding test.
  • test piece 1 is made of aluminum alloy, and was subjected to the test after being dip-coated in the metal working oil composition of each example.
  • This test piece 1 was held between a pair of flat blocks 2a and 2b, and a predetermined load (hereinafter referred to as "tightening load") was applied from the top side of the flat block 2a (arrow A in FIG. 1).
  • the test piece 1 to which the clamping load was applied was pulled out in the horizontal direction (arrow B in FIG. 1).
  • the pulling load when pulling out the test piece 1 was measured, and the results are shown in Table 2. It means that the smaller the pulling load when pulling out the test piece 1, the better the workability of the metal working oil composition. Details of the test conditions are as follows.
  • Test piece JIS A1050 material Flat block 2a, 2b: SKD-11, 300 mm (width) x 600 mm (length) x 10 mm (thickness), contact area with test piece 1: 10 mm x 250 mm
  • Tightening load 1.5kN
  • Pulling speed 100mm/min
  • Temperature of metal working oil composition in each example during dip coating 40°C ⁇ 3°C
  • Temperature of test piece 1 during test 25°C ⁇ 3°C
  • Flat block temperature 25°C ⁇ 3°C
  • Example 1 As shown in Table 2, the metal working oil composition of Example 1 had a shorter drying time and lower maximum pullout load than the metal working oil composition of Comparative Example 1, so it had better removal performance and processing performance. I was able to confirm something.

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Abstract

A base oil for a metal processing oil composition, the base oil being a hydrocarbon having a flash point of 70°C or higher and a proton ratio of methyl groups of 17-65, where the integral value of all protons detected through 1H-NMR analysis is taken as 100.

Description

金属加工油組成物用基油及び金属加工油組成物Base oil for metal working oil compositions and metal working oil compositions
 本発明は、金属加工油組成物用基油及び金属加工油組成物に関する。
 本願は、2022年7月7日に日本に出願された、特願2022-109824号に基づき優先権主張し、その内容をここに援用する。
The present invention relates to a base oil for a metal working oil composition and a metal working oil composition.
This application claims priority based on Japanese Patent Application No. 2022-109824, filed in Japan on July 7, 2022, the contents of which are incorporated herein.
 従来、金属加工の分野では、金属製の被加工物の加工部位を潤滑するために金属加工油組成物が使用されている。金属加工油組成物には、被加工物と工具との間の焼付きを抑制するなどの優れた加工性が求められる。
 金属加工油組成物としては、潤滑油基油と、脂肪酸、脂肪酸エステル、高級アルコール、α-オレフィン等の添加剤とを含有した組成物が使用されている。
 しかし、従来の金属加工油組成物では、十分な加工性が得られず、素材表面の損傷が見られる場合がある。これらの問題を解決するため添加剤の含有量を多くすると、熱による添加剤の除去が不完全になり、変色など外観上の問題を引き起こすのに加え、臭気が増して作業環境を悪化させ、加工油コストも上昇する。
 また、加工後に被加工物に付着している加工油は加熱により除去する必要がある。そのため、加工油には一定以上の揮発性が求められる。しかしながら、加工油の揮発性を良くすると、加工前、加工中に加工油が揮発してしまい十分な加工性が得られなくなる。このため、加工油には、加工油除去工程では速やかに、かつ十分に揮発する(除去性が良好である)が、室温では揮発し難いという相反する性能が求められている。
Conventionally, in the field of metal processing, metal processing oil compositions have been used to lubricate the processed parts of metal workpieces. Metalworking oil compositions are required to have excellent workability, such as suppressing seizure between the workpiece and the tool.
As the metal working oil composition, a composition containing a lubricating base oil and additives such as fatty acids, fatty acid esters, higher alcohols, and α-olefins is used.
However, with conventional metal working oil compositions, sufficient workability cannot be obtained, and damage to the surface of the material may be observed. If the content of additives is increased to solve these problems, the removal of the additives by heat will be incomplete, causing discoloration and other appearance problems, as well as increasing odor and deteriorating the working environment. Processing oil costs will also rise.
Furthermore, processing oil adhering to the workpiece after processing must be removed by heating. Therefore, processing oil is required to have a certain level of volatility. However, if the volatility of the processing oil is improved, the processing oil will volatilize before and during processing, making it impossible to obtain sufficient workability. For this reason, machining oil is required to have the contradictory performance of quickly and sufficiently volatilizing (good removability) in the machining oil removal process, but being difficult to volatilize at room temperature.
 特許文献1には、アニリン点が70℃以上の基油99.9~98質量部と、特定の添加剤0.01~2.0質量部とを含有し、動粘度が1.1~100mm/s(at40℃)であることを特徴とするプレス用潤滑油が開示されている。また、特許文献1の実施例において、基油としてポリイソブチレンが開示されている。該プレス用潤滑油は、優れた潤滑性等を有すると開示されている。 Patent Document 1 discloses that the base oil contains 99.9 to 98 parts by mass of a base oil with an aniline point of 70° C. or higher and 0.01 to 2.0 parts by mass of a specific additive, and has a kinematic viscosity of 1.1 to 100 mm. 2 /s (at 40° C.) is disclosed. Further, in Examples of Patent Document 1, polyisobutylene is disclosed as the base oil. It is disclosed that the press lubricating oil has excellent lubricity and the like.
特開2011-252100号公報Japanese Patent Application Publication No. 2011-252100
 特許文献1に記載されているような従来の金属加工油組成物においては、加工性及び除去性の両立について改善の余地がある。 In the conventional metal working oil composition as described in Patent Document 1, there is room for improvement in achieving both workability and removability.
 本発明は、上記事情に鑑みてなされたものであって、加工性及び除去性が良好である金属加工油組成物用基油及び金属加工油組成物を提供することを課題とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a base oil for a metal working oil composition and a metal working oil composition that have good processability and removability.
 上記の課題を解決するために、本発明は以下の構成を採用した。
 [1]引火点が70℃以上であり、H-NMR分析により検出する全プロトンの積分値を100とした際の、メチル基のプロトン比率が17以上65以下の炭化水素である、金属加工油組成物用基油。
 [2]ガスクロマト蒸留により得られる炭素数分布において、最も割合が多い炭素数の炭化水素の割合(CA)と2番目に割合が多い炭素数の炭化水素の割合(CB)との比(CB/CA)が0.4以上である、[1]に記載の金属加工油組成物用基油。
 [3]ガスクロマト蒸留により得られる炭素数分布において、炭素数12以下の炭化水素の割合(CD)が10%以上である、[1]又は[2]に記載の金属加工油組成物用基油。
In order to solve the above problems, the present invention employs the following configuration.
[1] Metal processing that is a hydrocarbon with a flash point of 70°C or higher and a proton ratio of methyl groups of 17 to 65 when the integral value of all protons detected by 1 H-NMR analysis is 100. Base oil for oil compositions.
[2] In the carbon number distribution obtained by gas chromatographic distillation, the ratio (CB) of the ratio of the hydrocarbon with the highest carbon number (CA) to the ratio of the hydrocarbon with the second highest ratio (CB) /CA) is 0.4 or more, the base oil for a metal working oil composition according to [1].
[3] The metalworking oil composition base according to [1] or [2], wherein the proportion (CD) of hydrocarbons having 12 or less carbon atoms is 10% or more in the carbon number distribution obtained by gas chromatographic distillation. oil.
 [4][1]~[3]のいずれか一項に記載の金属加工油組成物用基油を含有する、金属加工油組成物。
 [5]金属のプレス加工に用いられる、[4]に記載の金属加工油組成物。
[4] A metal working oil composition containing the base oil for metal working oil compositions according to any one of [1] to [3].
[5] The metal working oil composition according to [4], which is used for press working of metal.
 本発明によれば、加工性及び除去性が良好である金属加工油組成物用基油及び金属加工油組成物を提供することができる。 According to the present invention, it is possible to provide a base oil for a metal working oil composition and a metal working oil composition that have good processability and removability.
平板摺動試験の概略を示す説明図である。It is an explanatory view showing an outline of a flat plate sliding test.
 (金属加工油組成物用基油)
 本実施形態の金属加工油組成物用基油は、金属製の被加工物の加工部位を潤滑するための金属加工油組成物の基油として用いるのに最適な基油である。
(Base oil for metal working oil composition)
The base oil for a metal working oil composition of this embodiment is a base oil that is most suitable for use as a base oil for a metal working oil composition for lubricating the processed parts of a metal workpiece.
 金属加工油組成物用基油としては、鉱油等が用いられる。
 鉱油としては、原油を常圧蒸留して得られる留出油を使用することができる。また、この留出油をさらに減圧蒸留して得られる留出油を、各種の精製プロセスで精製した潤滑油留分も使用することができる。
 精製プロセスとしては、水素化精製、溶剤抽出、溶剤脱ろう、水素化脱ろう、硫酸洗浄、及び白土処理等を、適宜組み合わせることができる。これらの精製プロセスを適宜の順序で組み合わせて処理することにより、鉱油を得ることができる。
 また、異なる原油又は留出油を異なる精製プロセスの組合せに供することにより得られた、性状の異なる複数の精製油の混合物を用いてもよい。
Mineral oil or the like is used as the base oil for the metal working oil composition.
As the mineral oil, distillate oil obtained by atmospheric distillation of crude oil can be used. Furthermore, a lubricating oil fraction obtained by further distilling this distillate under reduced pressure and refining the distillate obtained by various refining processes can also be used.
As the purification process, hydrorefining, solvent extraction, solvent dewaxing, hydrodewaxing, sulfuric acid washing, clay treatment, and the like can be appropriately combined. Mineral oil can be obtained by combining these refining processes in an appropriate order.
Alternatively, a mixture of a plurality of refined oils with different properties obtained by subjecting different crude oils or distillate oils to a combination of different refining processes may be used.
 本実施形態の金属加工油組成物用基油は、引火点が70℃以上であり、75℃以上であることが好ましく、80℃以上であることがより好ましい。引火点の上限は特に制限がないが、例えば、200℃未満であってよく、180℃以下であってよく、150℃以下であってもよい。 The base oil for the metal working oil composition of this embodiment has a flash point of 70°C or higher, preferably 75°C or higher, and more preferably 80°C or higher. The upper limit of the flash point is not particularly limited, but may be, for example, less than 200°C, 180°C or less, or 150°C or less.
 本実施形態の金属加工油組成物用基油は、引火点が70℃以上であるため、安全性が高い。本実施形態の金属加工油組成物用基油の引火点が、上記の好ましい下限値以上であればより安全性が高まる。 The base oil for the metal working oil composition of this embodiment has a flash point of 70° C. or higher, so it is highly safe. If the flash point of the base oil for metal working oil composition of this embodiment is equal to or higher than the above-mentioned preferable lower limit, safety will be further enhanced.
 本明細書において、金属加工油組成物用基油の引火点は、JIS K2265-3:2007に定めるペンスキーマルテンス密閉法によって測定される値を意味する。 As used herein, the flash point of the base oil for metalworking oil compositions means the value measured by the Pensky-Martens closed method defined in JIS K2265-3:2007.
 本実施形態の金属加工油組成物用基油は、H-NMR分析により検出する全プロトンの積分値を100とした際の、メチル基のプロトン比率が17以上65以下の炭化水素である。一実施形態における金属加工油組成物用基油は、比較的分岐の少ないイソパラフィンを主成分とする。 The base oil for the metal working oil composition of the present embodiment is a hydrocarbon having a proton ratio of methyl groups of 17 to 65 when the integral value of all protons detected by 1 H-NMR analysis is 100. The base oil for a metal working oil composition in one embodiment has isoparaffins with relatively little branching as a main component.
 本実施形態の金属加工油組成物用基油は、該メチル基のプロトン比率が、65以下であり、60以下であることが好ましく、45以下であることがより好ましく、35以下であることがさらに好ましい。
 一方で、本実施形態の金属加工油組成物用基油は、該メチル基のプロトン比率が、17以上であり、20以上であることが好ましく、25以上であることがより好ましい。
In the base oil for a metal working oil composition of the present embodiment, the proton ratio of the methyl group is 65 or less, preferably 60 or less, more preferably 45 or less, and preferably 35 or less. More preferred.
On the other hand, in the base oil for a metal working oil composition of the present embodiment, the proton ratio of the methyl group is 17 or more, preferably 20 or more, and more preferably 25 or more.
 金属加工油組成物用基油の該メチル基のプロトン比率が17未満である場合、すなわち、該基油の分岐がより少ない場合、該基油の複数の分子が密に積層され、併用する添加剤が被加工材表面へ吸着しにくくなると推測される。一方で、金属加工油組成物用基油の該メチル基のプロトン比率が65超である場合、すなわち、該基油の分岐がより多い場合、該基油の複数の分子間の隙間が少なくなり、併用する添加剤が被加工材表面へ吸着しにくくなると推測される。
 金属加工油組成物用基油の該メチル基のプロトン比率が上記の好ましい数値範囲内である場合、すなわち、該基油の分岐が適度である場合、該基油の複数の分子が不揃いとなり、該基油の複数の分子間の隙間が多くなり、併用する添加剤が被加工材表面へより吸着しやすくなると推測される。
 また、金属加工油組成物用基油の該メチル基のプロトン比率が上記の好ましい数値範囲内である場合、分子同士の距離が空いているため、分子間力が小さく、蒸発に必要なエネルギーが小さくなると推測される。
 したがって、本実施形態の金属加工油組成物用基油の該メチル基のプロトン比率が、上記の好ましい数値範囲内であることにより、加工性及び除去性が向上する。
When the proton ratio of the methyl groups in the base oil for metalworking oil compositions is less than 17, that is, when the base oil has less branching, multiple molecules of the base oil are densely stacked, and the additives used in combination. It is assumed that this makes it difficult for the agent to adsorb onto the surface of the workpiece. On the other hand, when the proton ratio of the methyl group in the base oil for metal working oil composition is more than 65, that is, when the base oil has more branches, the gaps between multiple molecules of the base oil are reduced. It is assumed that the additives used in combination become difficult to adsorb onto the surface of the workpiece.
When the proton ratio of the methyl group of the base oil for metal working oil composition is within the above-mentioned preferable numerical range, that is, when the branching of the base oil is moderate, a plurality of molecules of the base oil become irregular, It is presumed that the gaps between the molecules of the base oil increase, and the additive used in combination becomes more likely to be adsorbed onto the surface of the workpiece.
In addition, when the proton ratio of the methyl groups in the base oil for metalworking oil compositions is within the above preferred numerical range, the distance between the molecules is large, so the intermolecular force is small, and the energy required for evaporation is reduced. It is assumed that it will become smaller.
Therefore, when the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is within the above-mentioned preferred numerical range, processability and removability are improved.
 例えば、本実施形態の金属加工油組成物用基油は、該メチル基のプロトン比率が、20以上60以下であることが好ましく、20以上45以下であることがより好ましく、25以上35以下であることがさらに好ましい。 For example, in the base oil for a metal working oil composition of the present embodiment, the proton ratio of the methyl group is preferably 20 or more and 60 or less, more preferably 20 or more and 45 or less, and 25 or more and 35 or less. It is even more preferable that there be.
 H-NMR測定の際の測定装置、及び、測定条件は以下の通りである。
 使用装置:ブルカー社製、AVANCE III HD-cryo600型NMR
 H共鳴周波数:600.18MHz
 溶媒:CDCl
 濃度:約50mg/mL
 測定法:H ノンデカップリング法
 パルス幅:30°パルス
 待ち時間:5sec
 化学シフト標準:CDCl中のCHCl(7.28ppm)
The measurement device and measurement conditions for 1 H-NMR measurement are as follows.
Equipment used: Bruker, AVANCE III HD-cryo600 type NMR
1H resonance frequency: 600.18MHz
Solvent: CDCl3
Concentration: Approximately 50mg/mL
Measurement method: 1H non-decoupling method Pulse width: 30° pulse Waiting time: 5 sec
Chemical shift standard: CHCl3 in CDCl3 (7.28 ppm)
 本実施形態の金属加工油組成物用基油が鉱油の場合、本実施形態の金属加工油組成物用基油における該メチル基のプロトン比率は、原油の選択、並びに、原油を常圧蒸留および/または減圧蒸留して得られる留分の溶剤脱れき、溶剤抽出、水素化分解、溶剤脱ろう、接触脱ろう、水素化精製、硫酸洗浄、白土処理等の精製における精製条件(温度、圧力、触媒等)を適切に管理することで制御することができる。
 本実施形態の金属加工油組成物用基油がGTL又はCTLの場合、本実施形態の金属加工油組成物用基油における該メチル基のプロトン比率は、FT反応の反応条件(温度、圧力、触媒等)を適切に管理することで制御することができる。
When the base oil for the metal working oil composition of this embodiment is a mineral oil, the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is determined by the selection of crude oil and by atmospheric distillation and distillation of the crude oil. Refining conditions (temperature, pressure, This can be controlled by appropriately managing catalysts, etc.).
When the base oil for the metal working oil composition of this embodiment is GTL or CTL, the proton ratio of the methyl group in the base oil for the metal working oil composition of this embodiment is determined by the reaction conditions of the FT reaction (temperature, pressure, This can be controlled by appropriately managing catalysts, etc.).
 本実施形態の金属加工油組成物用基油は、炭素数が6~20の炭化水素であることが好ましく、炭素数が6~18の炭化水素であることがより好ましい。
 また、本実施形態の金属加工油組成物用基油は、炭素数が異なる炭化水素の混合物であることが好ましい。
 本発明における炭化水素の炭素数は、後述するガスクロマト蒸留により得られる炭素数を意味する。
The base oil for the metal working oil composition of the present embodiment is preferably a hydrocarbon having 6 to 20 carbon atoms, more preferably a hydrocarbon having 6 to 18 carbon atoms.
Moreover, it is preferable that the base oil for the metal working oil composition of this embodiment is a mixture of hydrocarbons having different carbon numbers.
The number of carbon atoms in the hydrocarbon in the present invention means the number of carbon atoms obtained by gas chromatographic distillation as described below.
 本実施形態の金属加工油組成物用基油は、炭素数分布において、最も割合が多い炭素数の炭化水素の割合(CA)と2番目に割合が多い炭素数の炭化水素の割合(CB)との比(CB/CA)が0.4以上であることが好ましく、0.5以上であることがより好ましく、0.6以上であることがさらに好ましく、0.7以上であることが特に好ましい。
 上記(CB/CA)が上記の好ましい値以上であることにより、炭素数が異なる炭化水素が多くなるため、除去性がより向上する。
The base oil for the metal working oil composition of this embodiment has a carbon number distribution including a ratio of the hydrocarbon having the highest carbon number (CA) and a ratio of the hydrocarbon having the second highest carbon number (CB). The ratio (CB/CA) is preferably 0.4 or more, more preferably 0.5 or more, even more preferably 0.6 or more, particularly 0.7 or more. preferable.
When the above (CB/CA) is at least the above preferable value, the number of hydrocarbons having different carbon numbers increases, so that the removability is further improved.
 本実施形態の金属加工油組成物用基油は、炭素数12以下の炭化水素の割合(CD)が10%以上であることが好ましく、15%以上であることがより好ましく、25%以上であることがさらに好ましく、40%以上であることが特に好ましい。
 炭素数12以下の炭化水素の割合(CD)が上記の好ましい値以上であることにより、除去性がより向上する。
In the base oil for the metal working oil composition of the present embodiment, the proportion (CD) of hydrocarbons having 12 or less carbon atoms is preferably 10% or more, more preferably 15% or more, and 25% or more. It is more preferable that it be at least 40%, particularly preferably 40% or more.
When the proportion (CD) of hydrocarbons having 12 or less carbon atoms is at least the above-mentioned preferred value, the removability is further improved.
 本実施形態の金属加工油組成物用基油における炭素数分布は、上述した鉱油、GTL、CTLを製造する際の圧力、温度、還流比、又は蒸留塔の段数等を精密に調整しながら蒸留することで制御することができる。 The carbon number distribution in the base oil for the metalworking oil composition of this embodiment is determined by distillation while precisely adjusting the pressure, temperature, reflux ratio, or the number of stages of the distillation column when producing the mineral oil, GTL, and CTL mentioned above. It can be controlled by
 [炭素数分布の測定]
 ガスクロマト蒸留の測定条件は以下の通りである。
 Model:島津製作所社製 GC-2030
 Column: UA-1 MS/HT (30m×0.25mmI.D.×0.10μm)
 キャリアガス:ヘリウム 200kPa
 Detector:FID
 Det.Temp.:350℃
 Oven  Temp.:50℃(2min)~170℃
 Temp.Rate:6℃/min
 Inj.Vol:1μLトルエン溶液
[Measurement of carbon number distribution]
The measurement conditions for gas chromatographic distillation are as follows.
Model: Shimadzu Corporation GC-2030
Column: UA-1 MS/HT (30m x 0.25mm I.D. x 0.10μm)
Carrier gas: helium 200kPa
Detector: FID
Det. Temp. :350℃
Oven Temp. :50℃(2min)~170℃
Temp. Rate: 6℃/min
Inj. Vol: 1μL toluene solution
 本実施形態の金属加工油組成物用基油は、初留点が170℃以上であることが好ましく、180℃以上であることがより好ましく、190℃以上であることがさらに好ましい。 The base oil for the metalworking oil composition of this embodiment preferably has an initial boiling point of 170°C or higher, more preferably 180°C or higher, and even more preferably 190°C or higher.
 本実施形態の金属加工油組成物用基油は、終点が300℃以下であることが好ましく、270℃以下であることがより好ましく、240℃以下であることがさらに好ましい。 The base oil for the metal working oil composition of this embodiment preferably has an end point of 300°C or lower, more preferably 270°C or lower, and even more preferably 240°C or lower.
 本明細書において、金属加工油組成物用基油の初留点及び終点は、JIS K2254:2018に定める常圧法によって測定される値を意味する。 In this specification, the initial boiling point and end point of the base oil for metal working oil compositions mean values measured by the normal pressure method defined in JIS K2254:2018.
 本実施形態の金属加工油組成物用基油の初留点が上記の好ましい値以上であることにより、室温での揮発をより十分に防止し、加工性をより向上させることができる。 When the initial boiling point of the base oil for the metal working oil composition of this embodiment is equal to or higher than the above-mentioned preferred value, volatilization at room temperature can be more fully prevented and workability can be further improved.
 本実施形態の金属加工油組成物用基油の終点が上記の好ましい値以下であることにより、除去性がより向上する。 When the end point of the base oil for metal working oil composition of this embodiment is below the above-mentioned preferred value, removability is further improved.
 本実施形態の金属加工油組成物用基油の終点と初留点との差(終点-初留点)が、23℃以上であることが好ましく、30℃以上であることがより好ましく、35℃以上であることがさらに好ましい。 The difference between the end point and the initial boiling point (end point - initial boiling point) of the base oil for the metalworking oil composition of this embodiment is preferably 23°C or higher, more preferably 30°C or higher, and 35°C or higher. It is more preferable that the temperature is at least ℃.
 本実施形態の金属加工油組成物用基油の終点と初留点との差が、上記の好ましい値以上である場合、すなわち、炭素数が異なる炭化水素が多いほど、加工性がより向上する。 When the difference between the end point and the initial boiling point of the base oil for the metal working oil composition of this embodiment is equal to or greater than the above-mentioned preferred value, that is, the more hydrocarbons with different carbon numbers are present, the more the processability improves. .
 一実施形態の金属加工油組成物用基油は、引火点が70℃以上であり、好ましくは75℃以上であり、より好ましくは80℃以上であり、
 H-NMR分析により検出する全プロトンの積分値を100とした際の、メチル基のプロトン比率が65以下であり、好ましくは60以下であり、より好ましくは45以下であり、さらに好ましくは35以下であり、
 H-NMR分析により検出する全プロトンの積分値を100とした際の、メチル基のプロトン比率が17以上であり、好ましくは20以上であり、より好ましくは25以上であり、
 ガスクロマト蒸留により得られる炭素数分布において、最も割合が多い炭素数の炭化水素の割合(CA)と2番目に割合が多い炭素数の炭化水素の割合(CB)との比(CB/CA)が、好ましくは0.4以上であり、より好ましくは0.5以上であり、さらに好ましくは0.6以上であり、特に好ましくは0.7以上であり、
 炭素数12以下の炭化水素の割合(CD)が、好ましくは10%以上であり、より好ましくは15%以上であり、さらに好ましくは25%以上であり、特に好ましくは40%以上であり、
 好ましくは炭素数が6~20の炭化水素の混合物、より好ましくは炭素数が6~18の炭化水素の混合物である。
 また該金属加工油組成物用基油は、加工性をより向上させる観点から、初留点が170℃以上であることが好ましく、180℃以上であることがより好ましく、190℃以上であることがさらに好ましく、
 終点が300℃以下であることが好ましく、270℃以下であることがより好ましく、240℃以下であることがさらに好ましく、
 終点と初留点との差(終点-初留点)が、23℃以上であることが好ましく、30℃以上であることがより好ましく、35℃以上であることがさらに好ましい。
The base oil for a metal working oil composition of one embodiment has a flash point of 70°C or higher, preferably 75°C or higher, more preferably 80°C or higher,
The proton ratio of the methyl group is 65 or less, preferably 60 or less, more preferably 45 or less, even more preferably 35, when the integral value of all protons detected by 1 H-NMR analysis is 100. The following is
The proton ratio of the methyl group is 17 or more, preferably 20 or more, more preferably 25 or more, when the integral value of all protons detected by 1 H-NMR analysis is 100,
In the carbon number distribution obtained by gas chromatographic distillation, the ratio of the ratio of the hydrocarbon with the highest carbon number (CA) to the ratio of the hydrocarbon with the second highest carbon number (CB) (CB/CA) is preferably 0.4 or more, more preferably 0.5 or more, even more preferably 0.6 or more, particularly preferably 0.7 or more,
The proportion (CD) of hydrocarbons having 12 or less carbon atoms is preferably 10% or more, more preferably 15% or more, even more preferably 25% or more, particularly preferably 40% or more,
Preferably it is a mixture of hydrocarbons having 6 to 20 carbon atoms, more preferably a mixture of hydrocarbons having 6 to 18 carbon atoms.
In addition, from the viewpoint of further improving processability, the base oil for the metal working oil composition preferably has an initial boiling point of 170°C or higher, more preferably 180°C or higher, and 190°C or higher. is more preferable,
The end point is preferably 300°C or lower, more preferably 270°C or lower, even more preferably 240°C or lower,
The difference between the end point and the initial boiling point (end point - initial boiling point) is preferably 23°C or higher, more preferably 30°C or higher, even more preferably 35°C or higher.
 本実施形態の金属加工油組成物用基油は、後述する金属加工油組成物の基油として用いるのに適する基油である。本実施形態の金属加工油組成物用基油のみを金属加工に用いてもよい。加工方法としては、冷間、温間、又は、熱間圧延、プレス、打ち抜き、しごき、絞り、引き抜き、鍛造、極微量切削(MQL)を含む切削および研削等の金属加工等が挙げられる。該金属としては、アルミニウム、マグネシウム及びこれらの合金のほか、銅、鉄、クロム、ニッケル、亜鉛、スズ、チタン等の遷移金属及びこれらの合金、電磁鋼、又はステンレス等を挙げることができる。 The base oil for a metal working oil composition of this embodiment is a base oil suitable for use as a base oil for a metal working oil composition described below. Only the base oil for metal working oil composition of this embodiment may be used for metal working. Examples of processing methods include metal processing such as cold, warm, or hot rolling, pressing, punching, ironing, drawing, drawing, forging, and cutting and grinding including micro-cutting (MQL). Examples of the metal include aluminum, magnesium, and alloys thereof, transition metals such as copper, iron, chromium, nickel, zinc, tin, titanium, and alloys thereof, electromagnetic steel, stainless steel, and the like.
 本実施形態の金属加工油組成物用基油は、40℃における動粘度が5mm/s以下であることが好ましく、3mm/s以下であることがより好ましく、2mm/s以下であることがさらに好ましい。
 本発明における動粘度は、JIS K2283:2000に準拠して測定した値とする。
The base oil for metal working oil composition of this embodiment preferably has a kinematic viscosity at 40°C of 5 mm 2 /s or less, more preferably 3 mm 2 /s or less, and 2 mm 2 /s or less. It is even more preferable.
The kinematic viscosity in the present invention is a value measured in accordance with JIS K2283:2000.
 (金属加工油組成物)
 本実施形態の金属加工油組成物は、上述した金属加工油組成物用基油と、任意成分とを含有する金属加工油組成物である。
 該任意成分としては、上述した金属加工油組成物用基油以外の基油、油性剤、酸化防止剤、防錆剤、腐食防止剤、さび止め剤、消泡剤、金属系清浄剤、摩耗防止剤、粘度指数向上剤、流動点降下剤、ミスト防止剤、及び、解乳化剤等が挙げられる。
(Metalworking oil composition)
The metal working oil composition of this embodiment is a metal working oil composition containing the above-mentioned base oil for metal working oil compositions and optional components.
The optional components include base oils other than the above-mentioned base oils for metal working oil compositions, oiliness agents, antioxidants, rust preventive agents, corrosion inhibitors, rust inhibitors, antifoaming agents, metal cleaning agents, and abrasion agents. Examples include inhibitors, viscosity index improvers, pour point depressants, mist inhibitors, and demulsifiers.
 ≪基油≫
 上述した金属加工油組成物用基油以外の基油として、具体的には、合成油、並びに上述した金属加工油組成物用基油に該当しない鉱油等が挙げられる。
≪Base oil≫
Specific examples of base oils other than the above-mentioned base oils for metal-working oil compositions include synthetic oils and mineral oils that do not correspond to the above-mentioned base oils for metal-working oil compositions.
 合成油としては、例えば、ポリ-α-オレフィン等のポリオレフィン、ジエステル及びポリオールエステル等のエステル基油、ポリアルキレングリコール、アルキルベンゼン、及びアルキルナフタレン等が挙げられる。 Examples of synthetic oils include polyolefins such as poly-α-olefins, ester base oils such as diesters and polyol esters, polyalkylene glycols, alkylbenzenes, and alkylnaphthalenes.
 本実施形態の金属加工油組成物における上述した金属加工油組成物用基油の含有量は、金属加工油組成物が含有する基油の全量100質量%に対して、90質量%以上が好ましく、95質量%以上がより好ましく、98質量%以上がさらに好ましく、100質量%が特に好ましい。
 すなわち、一実施形態の金属加工油組成物において、上述した金属加工油組成物用基油以外の基油の含有量の上限値は10質量%以下が好ましく、5質量%以下がより好ましく、2質量%以下がさらに好ましい。
The content of the above-mentioned base oil for metal working oil compositions in the metal working oil composition of the present embodiment is preferably 90% by mass or more based on 100% by mass of the total amount of base oil contained in the metal working oil composition. , more preferably 95% by mass or more, further preferably 98% by mass or more, particularly preferably 100% by mass.
That is, in the metalworking oil composition of one embodiment, the upper limit of the content of base oils other than the base oil for metalworking oil compositions described above is preferably 10% by mass or less, more preferably 5% by mass or less, and 2% by mass or less. It is more preferably less than % by mass.
 ≪油性剤≫
 油性剤としては、エステル、アルコール等が挙げられる。
 エステルとして、具体的には、1価アルコールと1塩基酸とから得られる炭素原子数7~26のエステルが挙げられる。
 アルコールとして、具体的には、1価アルコールが挙げられる。
≪Oil-based agent≫
Examples of oily agents include esters and alcohols.
Specific examples of the ester include esters having 7 to 26 carbon atoms obtained from a monohydric alcohol and a monobasic acid.
Specific examples of the alcohol include monohydric alcohols.
 金属加工油組成物が油性剤を含有する場合、その含有量は金属加工油組成物全量に対して、例えば、0.5~10質量%である。油性剤は、1種単独で用いてもよく、複数の油性剤を混合して用いてもよい。 When the metal working oil composition contains an oily agent, the content thereof is, for example, 0.5 to 10% by mass based on the total amount of the metal working oil composition. One type of oily agent may be used alone, or a plurality of oily agents may be used in combination.
 ≪酸化防止剤≫
 酸化防止剤としては、例えば、2,6-ジ-t-ブチルフェノール、2,6-ジ-t-ブチル-p-クレゾール等のフェノール系化合物;ジフェニルアミン、ジアルキルジフェニルアミン、フェニル-α-ナフチルアミン、p-アルキルフェニル-α-ナフチルアミン等のアミン系化合物等が挙げられる。金属加工油組成物が酸化防止剤を含有する場合、その含有量は金属加工油組成物全量に対して、例えば、0.5~10質量%である。酸化防止剤は、1種単独で用いてもよく、複数の酸化防止剤を混合して用いてもよい。
<<Antioxidant>>
Examples of antioxidants include phenolic compounds such as 2,6-di-t-butylphenol and 2,6-di-t-butyl-p-cresol; diphenylamine, dialkyldiphenylamine, phenyl-α-naphthylamine, p- Examples include amine compounds such as alkylphenyl-α-naphthylamine. When the metal working oil composition contains an antioxidant, the content is, for example, 0.5 to 10% by mass based on the total amount of the metal working oil composition. One type of antioxidant may be used alone, or a plurality of antioxidants may be used in combination.
 ≪腐食防止剤≫
 腐食防止剤としては、例えば、ベンゾトリアゾール系化合物、トリルトリアゾール系化合物、チアジアゾール系化合物、及びイミダゾール系化合物等の公知の腐食防止剤を使用可能である。金属加工油組成物が腐食防止剤を含有する場合、その含有量は金属加工油組成物全量に対して、例えば、0.01~10質量%である。腐食防止剤は、1種単独で用いてもよく、複数の腐食防止剤を混合して用いてもよい。
≪Corrosion inhibitor≫
As the corrosion inhibitor, for example, known corrosion inhibitors such as benzotriazole compounds, tolyltriazole compounds, thiadiazole compounds, and imidazole compounds can be used. When the metal working oil composition contains a corrosion inhibitor, the content is, for example, 0.01 to 10% by mass based on the total amount of the metal working oil composition. One type of corrosion inhibitor may be used alone, or a plurality of corrosion inhibitors may be used in combination.
 ≪さび止め剤≫
 さび止め剤として、具体的には、オレイン酸などの脂肪酸の塩、ジノニルナフタレンスルホネートなどのスルホン酸塩、ソルビタンモノオレエートなどの多価アルコールの部分エステル(油性剤に該当する多価アルコールの部分エステルを除く)、アミン及びその誘導体等が挙げられる。
≪Rust inhibitor≫
As a rust inhibitor, specifically, salts of fatty acids such as oleic acid, sulfonates such as dinonylnaphthalene sulfonate, and partial esters of polyhydric alcohols such as sorbitan monooleate (of polyhydric alcohols that fall under oily agents) are used as rust inhibitors. (excluding partial esters), amines, and derivatives thereof.
 ≪消泡剤≫
 消泡剤としては、シリコーン系消泡剤等が挙げられる。
≪Defoaming agent≫
Examples of antifoaming agents include silicone antifoaming agents.
 ≪金属系清浄剤≫
 金属系清浄剤としては、例えば、アルカリ金属又はアルカリ土類金属のスルホネート、フェネート、サリシレート等の正塩又は塩基性塩が挙げられる。金属系清浄剤は、低級脂肪酸を中和することにより、低級脂肪酸の蒸発を抑制する観点から、好ましくは、アルカリ金属又はアルカリ土類金属のスルホネート、フェネート、サリシレート等の塩基性塩である。アルカリ金属としては、好ましくはナトリウム、カリウム等が挙げられる。アルカリ土類金属としては、好ましくはマグネシウム、カルシウム、バリウム等が挙げられる。これらの金属の中では、好ましくはマグネシウム又はカルシウム、より好ましくはカルシウムである。
≪Metal cleaning agent≫
Examples of the metal detergent include normal salts or basic salts of alkali metal or alkaline earth metal sulfonates, phenates, salicylates, and the like. The metal detergent is preferably a basic salt of an alkali metal or alkaline earth metal, such as a sulfonate, a phenate, or a salicylate, from the viewpoint of suppressing evaporation of the lower fatty acid by neutralizing the lower fatty acid. Preferred examples of the alkali metal include sodium and potassium. Preferred alkaline earth metals include magnesium, calcium, barium, and the like. Among these metals, magnesium or calcium is preferred, and calcium is more preferred.
 ≪摩耗防止剤≫
 摩耗防止剤としては、例えば、ジチオカーバメート、亜鉛ジチオカーバメート、モリブデンジチオカーバメート、ジサルファイド類、ポリサルファイド類、硫化オレフィン類、硫化油脂類等が挙げられる。
≪Anti-wear agent≫
Examples of anti-wear agents include dithiocarbamates, zinc dithiocarbamates, molybdenum dithiocarbamates, disulfides, polysulfides, sulfurized olefins, sulfurized oils and fats, and the like.
 ≪粘度指数向上剤≫
 粘度指数向上剤としては、例えば、非分散型又は分散型ポリ(メタ)アクリレート系粘度指数向上剤、非分散型又は分散型オレフィン-(メタ)アクリレート共重合体系粘度指数向上剤、スチレン-無水マレイン酸エステル共重合体系粘度指数向上剤、及びこれらの混合物等が挙げられる。
≪Viscosity index improver≫
Examples of the viscosity index improver include non-dispersed or dispersed poly(meth)acrylate-based viscosity index improvers, non-dispersed or dispersed olefin-(meth)acrylate copolymer-based viscosity index improvers, and styrene-maleic anhydride. Examples include acid ester copolymer-based viscosity index improvers, mixtures thereof, and the like.
 ≪流動点降下剤≫
 流動点降下剤としては、例えば、ポリメタクリレート系のポリマー等が挙げられる。
≪Pour point depressant≫
Examples of pour point depressants include polymethacrylate polymers and the like.
 ≪ミスト防止剤≫
 ミスト防止剤としては、例えば、エチレン-プロピレン共重合体、ポリメタクリレート、ポリイソブチレン、ポリブテンなどが挙げられる。ミスト防止剤としてのこれらの化合物の平均分子量は、通常、1万~800万である。
≪Mist prevention agent≫
Examples of the mist preventive agent include ethylene-propylene copolymer, polymethacrylate, polyisobutylene, and polybutene. The average molecular weight of these compounds as mist inhibitors is usually 10,000 to 8,000,000.
 ≪解乳化剤≫
 解乳化剤としては、例えば、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェニルエーテル、ポリオキシエチレンアルキルナフチルエーテル等のポリアルキレングリコール系非イオン系界面活性剤等が挙げられる。
≪Demulsifier≫
Examples of the demulsifier include polyalkylene glycol nonionic surfactants such as polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, and polyoxyethylene alkyl naphthyl ether.
 本実施形態の金属加工油組成物は、金属加工の際に用いることが好ましい。加工方法としては、冷間、温間、又は、熱間圧延、プレス、打ち抜き、しごき、絞り、引き抜き、鍛造、極微量切削(MQL)を含む切削および研削等の金属加工等が挙げられる。該金属としては、アルミニウム、マグネシウム及びこれらの合金のほか、銅、鉄、クロム、ニッケル、亜鉛、スズ、チタン等の遷移金属及びこれらの合金、電磁鋼、又はステンレス等を挙げることができる。
 本実施形態の金属加工油組成物は、加工性及び除去性が良好であるため、特にアルミ、アルミ合金、及び電磁鋼のプレス加工に最適な組成物である。
The metal working oil composition of this embodiment is preferably used during metal working. Examples of processing methods include metal processing such as cold, warm, or hot rolling, pressing, punching, ironing, drawing, drawing, forging, and cutting and grinding including micro-cutting (MQL). Examples of the metal include aluminum, magnesium, and alloys thereof, transition metals such as copper, iron, chromium, nickel, zinc, tin, titanium, and alloys thereof, electromagnetic steel, stainless steel, and the like.
The metal working oil composition of this embodiment has good workability and removability, and is therefore particularly suitable for press working of aluminum, aluminum alloys, and electromagnetic steel.
 以下に実施例を用いて本発明をさらに詳しく説明するが、本発明はこれら実施例に限定されるものではない。 The present invention will be explained in more detail below using Examples, but the present invention is not limited to these Examples.
 <金属加工油組成物用基油の準備>
 表1に示す物性の基油1及び2を準備した。
<Preparation of base oil for metal working oil composition>
Base oils 1 and 2 having the physical properties shown in Table 1 were prepared.
 [メチル基のプロトン比率の測定]
 基油1及び2のH-NMR分析により検出する全プロトンの積分値を100とした際のメチル基(CH)、メチレン基(CH)、及び、メチン基(CH)のそれぞれのプロトン比率を測定した。その結果を表1に示した。
[Measurement of proton ratio of methyl group]
Protons of each of the methyl group (CH 3 ), methylene group (CH 2 ), and methine group (CH) when the integral value of all protons detected by 1 H-NMR analysis of base oils 1 and 2 is set as 100. The ratio was measured. The results are shown in Table 1.
 H-NMR測定の際の測定装置、及び、測定条件は以下の通りである。
 使用装置:ブルカー社製、AVANCE III HD-cryo600型NMR
 H共鳴周波数:600.18MHz
 溶媒:CDCl
 濃度:約50mg/mL
 測定法:H ノンデカップリング法
 パルス幅:30°パルス
 待ち時間:5sec
 化学シフト標準:CDCl中のCHCl(7.28ppm)
The measurement device and measurement conditions for 1 H-NMR measurement are as follows.
Equipment used: Bruker, AVANCE III HD-cryo600 type NMR
1H resonance frequency: 600.18MHz
Solvent: CDCl3
Concentration: Approximately 50mg/mL
Measurement method: 1H non-decoupling method Pulse width: 30° pulse Waiting time: 5 sec
Chemical shift standard: CHCl3 in CDCl3 (7.28 ppm)
 [蒸留性状の測定]
 JIS K 2254の常圧法に準拠して基油1及び2の初留点及び終点を測定した。基油1及び2の初留点(IBP)、終点(FBP)、及び、終点と初留点との差(FBP-IBP)を表1に示した。
[Measurement of distillation properties]
The initial boiling points and end points of base oils 1 and 2 were measured in accordance with the normal pressure method of JIS K 2254. The initial boiling point (IBP), final point (FBP), and difference between the final point and the initial boiling point (FBP-IBP) of base oils 1 and 2 are shown in Table 1.
 [炭素数分布の測定]
 ガスクロマト蒸留により基油1及び2の炭素数分布を測定した。
 ガスクロマト蒸留の測定条件は以下の通りである。
 Model:島津製作所社製 GC-2030
 Column: UA-1 MS/HT (30m×0.25mmI.D.×0.10μm)
 キャリアガス:ヘリウム 200kPa
 Detector:FID
 Det.Temp.:350℃
 Oven  Temp.:50℃(2min)~170℃
 Temp.Rate:6℃/min
 Inj.Vol:1μLトルエン溶液
[Measurement of carbon number distribution]
The carbon number distribution of base oils 1 and 2 was measured by gas chromatographic distillation.
The measurement conditions for gas chromatographic distillation are as follows.
Model: Shimadzu Corporation GC-2030
Column: UA-1 MS/HT (30m x 0.25mm I.D. x 0.10μm)
Carrier gas: helium 200kPa
Detector: FID
Det. Temp. :350℃
Oven Temp. :50℃(2min)~170℃
Temp. Rate: 6℃/min
Inj. Vol: 1μL toluene solution
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
 <金属加工油組成物の調製>
 (実施例1、比較例1)
 表2に示す各成分を混合し、各例の金属加工油組成物をそれぞれ調製した。
<Preparation of metal working oil composition>
(Example 1, Comparative Example 1)
The components shown in Table 2 were mixed to prepare metal working oil compositions for each example.
 [除去性能の評価]
 質量計の上に試験皿を載置し、該試験皿の上に、各例の金属加工油組成物を0.5gそれぞれ均一に塗布した。塗布した各例の金属加工油組成物を130℃で加熱し、各例の金属加工油組成物の質量が0gになるまでに要した時間を計測した。その結果を表2に示した。金属加工油組成物の質量が0gになるまでに要した時間が短いほど除去性が良好であることを意味する。
[Evaluation of removal performance]
A test plate was placed on a mass meter, and 0.5 g of the metal working oil composition of each example was uniformly applied onto the test plate. The applied metal working oil composition of each example was heated at 130° C., and the time required until the mass of the metal working oil composition of each example became 0 g was measured. The results are shown in Table 2. The shorter the time required for the mass of the metal working oil composition to become 0 g, the better the removability.
 [加工性能の評価]
 アルミニウムの平板摺動試験を実施し、各例の金属加工油組成物の加工性を評価した。
 図1は、平板摺動試験の概略を示す説明図である。図1中、試験片1はアルミニウム合金製であり、各例の金属加工油組成物に浸漬塗布してから試験に供した。この試験片1を1対の平板ブロック2a、2bで挟持し、さらに平板ブロック2aの上面側から(図1中の矢印A)所定の荷重(以下、「締付け荷重」という)を加えた。次いで、締付け荷重が加えられた試験片1を水平方向(図1中の矢印B)に引き抜いた。試験片1を引き抜く際の引抜荷重を測定し、その結果を表2に示した。試験片1を引き抜く際の引抜荷重が小さいほど、金属加工油組成物の加工性が良好であることを意味する。
 試験条件の詳細は以下のとおりである。
[Evaluation of processing performance]
An aluminum flat plate sliding test was conducted to evaluate the workability of each metal working oil composition.
FIG. 1 is an explanatory diagram showing an outline of a flat plate sliding test. In FIG. 1, test piece 1 is made of aluminum alloy, and was subjected to the test after being dip-coated in the metal working oil composition of each example. This test piece 1 was held between a pair of flat blocks 2a and 2b, and a predetermined load (hereinafter referred to as "tightening load") was applied from the top side of the flat block 2a (arrow A in FIG. 1). Next, the test piece 1 to which the clamping load was applied was pulled out in the horizontal direction (arrow B in FIG. 1). The pulling load when pulling out the test piece 1 was measured, and the results are shown in Table 2. It means that the smaller the pulling load when pulling out the test piece 1, the better the workability of the metal working oil composition.
Details of the test conditions are as follows.
 <試験条件>
 アルミニウム試験片:JIS A1050材
 平板ブロック2a、2b:SKD-11、300mm(幅)×600mm(長さ)×10mm(厚さ)、試験片1との接触面積:10mm×250mm
 締付け荷重:1.5kN
 引き抜き速度:100mm/min
 浸漬塗布時の各例の金属加工油組成物の温度:40℃±3℃
 試験中の試験片1の温度:25℃±3℃
 平板ブロックの温度:25℃±3℃
<Test conditions>
Aluminum test piece: JIS A1050 material Flat block 2a, 2b: SKD-11, 300 mm (width) x 600 mm (length) x 10 mm (thickness), contact area with test piece 1: 10 mm x 250 mm
Tightening load: 1.5kN
Pulling speed: 100mm/min
Temperature of metal working oil composition in each example during dip coating: 40°C ± 3°C
Temperature of test piece 1 during test: 25℃±3℃
Flat block temperature: 25℃±3℃
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
 表2に示す通り、実施例1の金属加工油組成物は、比較例1の金属加工油組成物よりも、乾燥時間が短く、最大引抜荷重が小さいことから、除去性能及び加工性能が良好であることが確認できた。 As shown in Table 2, the metal working oil composition of Example 1 had a shorter drying time and lower maximum pullout load than the metal working oil composition of Comparative Example 1, so it had better removal performance and processing performance. I was able to confirm something.
 以上、本発明の好ましい実施例を説明したが、本発明はこれら実施例に限定されることはない。本発明の趣旨を逸脱しない範囲で、構成の付加、省略、置換、およびその他の変更が可能である。本発明は前述した説明によって限定されることはなく、添付のクレームの範囲によってのみ限定される。 Although preferred embodiments of the present invention have been described above, the present invention is not limited to these embodiments. Additions, omissions, substitutions, and other changes to the configuration are possible without departing from the spirit of the invention. The invention is not limited by the foregoing description, but only by the scope of the appended claims.
 1:試験片、2a、2b:平板ブロック 1: Test piece, 2a, 2b: Flat block

Claims (7)

  1.  引火点が70℃以上であり、H-NMR分析により検出する全プロトンの積分値を100とした際の、メチル基のプロトン比率が17以上65以下の炭化水素である、金属加工油組成物用基油。 A metal working oil composition which is a hydrocarbon having a flash point of 70° C. or higher and a proton ratio of methyl groups of 17 or more and 65 or less when the integral value of all protons detected by 1 H-NMR analysis is 100. base oil.
  2.  ガスクロマト蒸留により得られる炭素数分布において、最も割合が多い炭素数の炭化水素の割合(CA)と2番目に割合が多い炭素数の炭化水素の割合(CB)との比(CB/CA)が0.4以上である、請求項1に記載の金属加工油組成物用基油。 In the carbon number distribution obtained by gas chromatographic distillation, the ratio of the ratio of the hydrocarbon with the highest carbon number (CA) to the ratio of the hydrocarbon with the second highest carbon number (CB) (CB/CA) The base oil for a metal working oil composition according to claim 1, wherein is 0.4 or more.
  3.  ガスクロマト蒸留により得られる炭素数分布において、炭素数12以下の炭化水素の割合(CD)が10%以上である、請求項1又は2に記載の金属加工油組成物用基油。 The base oil for a metal working oil composition according to claim 1 or 2, wherein the proportion (CD) of hydrocarbons having 12 or less carbon atoms is 10% or more in the carbon number distribution obtained by gas chromatographic distillation.
  4.  請求項1又は2に記載の金属加工油組成物用基油を含有する、金属加工油組成物。 A metal working oil composition comprising the base oil for metal working oil compositions according to claim 1 or 2.
  5.  請求項3に記載の金属加工油組成物用基油を含有する、金属加工油組成物。 A metal working oil composition comprising the base oil for metal working oil compositions according to claim 3.
  6.  金属のプレス加工に用いられる、請求項4に記載の金属加工油組成物。 The metal working oil composition according to claim 4, which is used for press working of metal.
  7.  金属のプレス加工に用いられる、請求項5に記載の金属加工油組成物。 The metal working oil composition according to claim 5, which is used for press working of metal.
PCT/JP2023/024729 2022-07-07 2023-07-04 Base oil for metal processing oil composition, and metal processing oil composition WO2024009989A1 (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01263194A (en) * 1988-03-09 1989-10-19 W R Grace & Co Metal processing fluid
JPH05331484A (en) * 1992-06-03 1993-12-14 Nippon Light Metal Co Ltd Machining oil for metal
JPH09255975A (en) * 1996-03-25 1997-09-30 Matsushita Electric Works Ltd Lubricant for press working
JP2002053885A (en) * 2000-08-04 2002-02-19 Kyodo Yushi Co Ltd Oil composition for metalworking
JP2007270081A (en) * 2006-03-31 2007-10-18 Nippon Oil Corp Metal processing oil composition
JP2008013682A (en) * 2006-07-06 2008-01-24 Nippon Oil Corp Metal working fluid composition
JP2009073916A (en) * 2007-09-20 2009-04-09 Toyota Boshoku Corp Lubricant for press working and method for pressing metallic material using the same
JP2015183120A (en) * 2014-03-25 2015-10-22 Jx日鉱日石エネルギー株式会社 Aluminum machining oil composition

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01263194A (en) * 1988-03-09 1989-10-19 W R Grace & Co Metal processing fluid
JPH05331484A (en) * 1992-06-03 1993-12-14 Nippon Light Metal Co Ltd Machining oil for metal
JPH09255975A (en) * 1996-03-25 1997-09-30 Matsushita Electric Works Ltd Lubricant for press working
JP2002053885A (en) * 2000-08-04 2002-02-19 Kyodo Yushi Co Ltd Oil composition for metalworking
JP2007270081A (en) * 2006-03-31 2007-10-18 Nippon Oil Corp Metal processing oil composition
JP2008013682A (en) * 2006-07-06 2008-01-24 Nippon Oil Corp Metal working fluid composition
JP2009073916A (en) * 2007-09-20 2009-04-09 Toyota Boshoku Corp Lubricant for press working and method for pressing metallic material using the same
JP2015183120A (en) * 2014-03-25 2015-10-22 Jx日鉱日石エネルギー株式会社 Aluminum machining oil composition

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