WO2024000978A1 - 铝质板材压延成型设备 - Google Patents

铝质板材压延成型设备 Download PDF

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Publication number
WO2024000978A1
WO2024000978A1 PCT/CN2022/129364 CN2022129364W WO2024000978A1 WO 2024000978 A1 WO2024000978 A1 WO 2024000978A1 CN 2022129364 W CN2022129364 W CN 2022129364W WO 2024000978 A1 WO2024000978 A1 WO 2024000978A1
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WO
WIPO (PCT)
Prior art keywords
rolling
plate
power
cylinder
aluminum plate
Prior art date
Application number
PCT/CN2022/129364
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English (en)
French (fr)
Inventor
王飞
李玉坤
谢思贤
Original Assignee
池州市九华明坤铝业有限公司
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Publication date
Application filed by 池州市九华明坤铝业有限公司 filed Critical 池州市九华明坤铝业有限公司
Publication of WO2024000978A1 publication Critical patent/WO2024000978A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B35/00—Drives for metal-rolling mills, e.g. hydraulic drives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/14—Guiding, positioning or aligning work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/38—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
    • B21B2001/386—Plates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to the technical field of aluminum plate production, and specifically to aluminum plate rolling forming equipment.
  • the utility model patent with publication number CN215785672U discloses a rolling device for aluminum ingot processing with a fixed structure, including a device base, a device body and a transmission device. Support legs are provided below the device base, and the device base is provided with an internal device. There is a buffer spring, the device main body is arranged above the device base, and an installation slot is provided inside the device main body, and a collection box is installed inside the installation slot.
  • a workbench is installed above the device main body, and the workbench is A lower roller is provided inside, a pulley is installed on the outside of the lower roller, and a transmission belt is connected to the outside of the pulley, and one end of the transmission belt is connected to a first motor.
  • An opening is provided on the outside of the workbench, and the opening An upper roller runs through the inside of the upper roller.
  • a rotating shaft is connected to the inside of the upper roller, and a support rod is connected to one side of the rotating shaft.
  • the rolled aluminum plate is not flat enough, and only one flat plate can be obtained.
  • the aluminum plate needs to be pulled manually, and the pulling effect is not good, and it is easy to produce Danger.
  • the object of the present invention is to provide aluminum plate rolling forming equipment to solve the problems in the above background.
  • Aluminum plate rolling forming equipment includes a machine body.
  • a rolling plate is slidably installed above the machine body.
  • a rolling seat is fixedly installed in the middle of the rolling plate.
  • a rolling block is fixedly installed on one side of the rolling seat.
  • One end is fixedly provided with a molding component;
  • the molding assembly includes a fixed seat fixedly arranged on the machine body.
  • a lower supporting half cylinder is fixedly provided on the side of the fixed seat close to the calendering plate.
  • the upper support half cylinder is connected to the upper hinge of the lower supporting half cylinder.
  • the fixed seat A forming head is fixedly provided on the other side of the forming head, and a calendering outlet is provided in the middle of the forming head.
  • the top of the body is provided with an upper power assembly
  • the upper power assembly includes an upper fixing frame fixedly arranged on the top of the body, and an upper power screw is symmetrically rotated on the upper fixing frame.
  • One end of the upper fixed frame is symmetrically provided with an upper power motor, and the output ends of the two upper power motors are respectively fixedly connected to one end of the two upper power screws;
  • An upper power block is symmetrically arranged above the rolling plate, and the two upper power blocks are threadedly connected to two upper power screws respectively.
  • a lower power assembly is provided on the machine body and below the calendering plate.
  • the lower power assembly includes a lower fixed frame fixedly provided on the machine body, and a lower fixed frame is rotated in the middle of the lower fixed frame. Power screw, one end of the lower fixed frame is fixedly provided with a lower power motor, and the output end of the lower power motor is fixedly connected to one end of the lower power screw;
  • a lower power block is provided below the rolling plate, and the lower power block is threadedly connected to the lower power screw.
  • limit chutes are symmetrically provided on both sides of the machine body
  • support suspension rods are symmetrically provided on both sides of the rolling plate
  • the two support suspension rods slide with the two limit chutes respectively. connect.
  • one end of the machine body is provided with a traction rail
  • a tractor is slidably installed on the traction rail
  • a support cylinder is fixed above the tractor
  • the tractor is located above the support cylinder.
  • a vertical plate is fixedly provided on one side, and a compression cylinder is provided above the vertical plate.
  • a fixed power connection is fixed on one end of the body close to the tractor
  • a power connection limit is fixed on one end of the tractor close to the body.
  • the rolling block is slidingly connected to the lower supporting half cylinder.
  • the cross-sectional diameter of the rolling block is the same as the inner diameter of the lower supporting semi-cylinder, and the inner diameter of the lower supporting semi-cylinder is the same as the inner diameter of the upper supporting semi-cylinder.
  • the rolling block is slidingly connected to the lower supporting half cylinder, and the cross-section diameter of the rolling block is the same as the inner diameter of the lower supporting half cylinder, and the inner diameter of the lower supporting half cylinder is the same as the inner diameter of the upper supporting half cylinder. ;
  • the rolling block is pushed along the lower supporting half cylinder by the rolling plate.
  • the inside of the cylinder and the upper supporting half cylinder are rolled, and the aluminum ingot can be pressed out from the rolling outlet of the forming head to obtain the required aluminum plate.
  • the upper supporting half cylinder and the lower supporting half cylinder are flipped to facilitate placement.
  • the hoisted aluminum ingot is placed in the lower supporting half cylinder, which improves the discharge speed during the rolling process.
  • the cross-sectional structural shape of the aluminum plate can be controlled by replacing the forming head with different rolling outlets, which improves the quality of the aluminum plate. Diversity of calendering, simple structure and easy operation;
  • the two upper power motors drive the two upper power screws to rotate, which can further drive the two upper power blocks threadedly connected to the upper power screws to move forward or backward, thereby enabling rolling.
  • the plate pushes the rolling block to roll the aluminum ingot between the upper supporting half cylinder and the lower supporting half cylinder.
  • the lower power screw is driven to rotate, further driving the lower power block that is threadedly connected to the lower power screw.
  • the upper power assembly can be used to provide power for the rolling plate.
  • two upper power blocks and one lower power block move forward or backward at the same time.
  • the two upper power blocks and one The line connecting the center points of the lower power block is in the shape of a triangle, which effectively ensures the balance of the rolling power and at the same time ensures the structural stability of the rolling plate;
  • one end of the aluminum plate is pressed and fixed through the compression cylinder and the support cylinder, and then the aluminum plate rolled out of the rolling outlet can be pulled to the conveyor line by moving the tractor. , and then carry out the subsequent processing process, the traction speed is fast, and at the same time it solves the problem that manual traction has small traction and is prone to dangerous situations.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • Figure 2 is a schematic structural diagram of the forming head in the present invention.
  • Figure 3 is a schematic diagram of the connection structure between the upper supporting half cylinder and the lower supporting half cylinder in the present invention
  • Figure 6 is a schematic structural diagram of the rolled plate in the present invention.
  • Figure 7 is a schematic diagram of the connection structure between the lower power screw and the lower power motor in the present invention.
  • the present invention is an aluminum plate rolling forming equipment, including a body 1.
  • a rolling plate 2 is slidably provided on the body 1, and a rolling plate 2 is fixedly provided in the middle of the rolling plate 2.
  • the rolling seat 21 is then fixedly provided with a cylindrical rolling block 22 on one side of the rolling seat 21, and then a molding component 3 is fixedly provided at one end of the body 1;
  • the molding assembly 3 includes a fixed seat 31 fixedly arranged on the machine body 1, wherein the fixed seat 31 is fixedly provided with a lower support half cylinder 32 on one side close to the calendering plate 2, and an upper support is hingedly connected to the lower support half cylinder 32.
  • Half cylinder 33 then, a forming head 34 is fixedly installed on the other side of the fixed seat 31, and a rolling outlet 340 is opened in the middle of the forming head 34.
  • the shape of the rolling outlet 340 is determined according to the structure of the aluminum plate that needs to be rolled. design;
  • the upper supporting half cylinder 33 and the lower supporting half cylinder 33 can be rolled
  • the supporting half-cylinder 32 adopts a flip setting, which is convenient for placement.
  • the hoisted aluminum ingots are placed in the lower supporting half-cylinder 32, which improves the discharge speed during the rolling process.
  • the cross-sectional structural shape of the aluminum plate can be replaced with different rolling outlets.
  • the forming head 34 of the 340 is controlled, which improves the diversity of aluminum plate rolling, has a simple structure and is easy to operate.
  • transverse rolling ensures the force on the base of the machine body 1 during the rolling process.
  • the horizontally pulled aluminum plate moves along the conveyor line, which can effectively ensure the quality of the aluminum during the pulling process.
  • the plate will not bend or stress deform.
  • an upper power assembly 4 is provided on the top of the body 1.
  • the upper power assembly 4 includes an upper fixing frame 41 fixedly arranged on the top of the body 1.
  • the upper fixing frame 41 rotates symmetrically.
  • Two upper power screws 42 are provided, and then two upper power motors 43 are symmetrically arranged on one end of the upper fixed frame 41, and then the output ends of the two upper power motors 43 are fixedly connected to one end of the two upper power screws 42 respectively;
  • two upper power blocks 23 are symmetrically arranged above the rolling plate 2, and the two upper power blocks 23 are threadedly connected to the two upper power screws 42 respectively.
  • the two upper power screws are driven.
  • a lower power assembly 5 is provided on the machine body 1 and below the rolling plate 2.
  • the lower power assembly 5 includes a lower fixing frame 51 fixedly provided on the machine body 1.
  • a lower power screw 52 is rotated in the middle of the fixed frame 51, and then a lower power motor 53 is fixedly installed at one end of the lower fixed frame 51, and the output end of the lower power motor 53 is fixedly connected to one end of the lower power screw 52; then, during rolling
  • a lower power block 24 is arranged below the plate 2, and the lower power block 24 is threadedly connected to the lower power screw 52.
  • the lower power screw 52 is driven to rotate, and further drives the lower power screw 52 to be threadedly connected.
  • the lower power block 24 When the lower power block 24 moves forward or backward, it can cooperate with the upper power assembly 4 to provide rolling power for the rolling plate 2.
  • the two upper power blocks 23 and one lower power block 24 move forward or backward at the same time.
  • the line connecting the center points of the two upper power blocks 23 and the lower power block 24 is in the shape of a triangle, which effectively ensures the balance of the rolling power and at the same time ensures the structural stability of the rolling plate 2.
  • two limiting chutes 10 are symmetrically provided on both sides of the machine body 1, and then two support suspension rods 25 are symmetrically provided on both sides of the rolling plate 2, and the two support suspension rods 25 are respectively Slidingly connected with the two limiting chutes 10, the two supporting suspension rods 25 can support the rolling plate 2 to prevent the rolling plate 2 from being deflected due to excessive force during the sliding process and then facing the power screw 42 And the thread on the lower power screw 52 has an impact.
  • a traction rail 12 is provided at one end of the body 1, and then a tractor 6 is slidably installed on the traction rail 12, and then a support cylinder 62 is fixedly installed above the tractor 6, and then the tractor 6
  • a vertical plate 61 is fixedly arranged on one side of the supporting cylinder 62, and a pressing cylinder 63 is arranged above the vertical plate 61.
  • the central circumference of the pressing cylinder 63 coincides with the central circumference of the supporting cylinder 62.
  • One end of the aluminum plate is pressed and fixed through the pressing cylinder 63 and the supporting cylinder 62, and then the aluminum plate is pressed and fixed.
  • the aluminum plate rolled out of the rolling outlet 340 can be pulled to the conveyor line, and then the subsequent processing process can be carried out.
  • the pulling speed is fast, and at the same time, it solves the problem of manual pulling with small traction force and easy danger. Condition.
  • a fixed power connection 11 is fixedly provided on the end of the body 1 close to the tractor 6, and then a power connection limit 60 is fixedly provided on the end of the tractor 6 close to the body 1.
  • the tractor 6 After pulling the aluminum plate rolled out of an aluminum ingot to the end of the conveyor line, the tractor 6 needs to be reset to pull the next aluminum plate.
  • the power connection limit set at its end is Position 60 is in contact with the fixed power connection 11.
  • the two upper power motors 43 and one lower power motor 53 are started at the same time.
  • the two upper power motors 43 drive the two upper power screws 42 to rotate, and further drive the two upper power blocks 23 threadedly connected with the upper power screws 42 to move forward.
  • the lower power motor 53 drives the lower power screw 52 to rotate, and further drives the lower power block 24 threadedly connected with the lower power screw 52 to move forward.
  • the rolling block 22 can move along the lower support half cylinder 32 and the upper support half.
  • the barrel 33 slides to further roll the aluminum ingot;
  • the aluminum plate is rolled out from the rolling outlet 340, and then the end of the aluminum plate is clamped through the support cylinder 62 and the compression cylinder 63, and then the tractor 6 pulls the rolled aluminum plate to move.
  • the aluminum plate is placed on the conveyor line. After the pulling is completed, the tractor 6 is reset to roll and pull the next aluminum plate;
  • the forming head 34 can be replaced with a forming head 34 with a corresponding rolling outlet 340 .
  • connection should be understood in a broad sense.
  • it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • connection should be understood in a broad sense.
  • it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)
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Abstract

一种铝质板材压延成型设备，包括机体（1），在机体上滑动设置一个压延板（2），在压延板的中部固定设置一个压延座（21），在压延座的一侧固定设置一个圆柱状的压延块（22），在机体上的一端固定设置一个成型组件（3），上支撑半筒（33）与下支撑半筒（32）采用翻转设置，便于将吊装的铝锭放置于下支撑半筒内，提高了压延过程中的放料速度，同时铝质板材的切面结构形状可以通过更换具有不同压延出口的成型头来控制，提高了铝质板材压延的多样性，结构简单，易于操作。

Description

铝质板材压延成型设备 技术领域
本发明涉及铝质板材生产技术领域，具体涉及铝质板材压延成型设备。
 背景技术
公开号为CN215785672U的实用新型专利公开了一种具有固定结构的铝锭加工用压延装置，包括装置底座、装置主体和传动装置，所述装置底座的下方设置有支撑腿，且装置底座的内部设置有缓冲弹簧，所述装置主体设置在装置底座的上方，且装置主体的内部开设有安装槽，并且安装槽的内部安装有收集盒，所述装置主体的上方安装有工作台，且工作台的内部设置有下辊轮，所述下辊轮的外侧安装有皮带轮，且皮带轮的外侧连接有传动皮带，并且传动皮带的一端连接有第一电机，所述工作台的外侧设置有开口，且开口的内部贯穿有上辊轮，所述上辊轮的内部连接有转轴，且转轴的一侧连接有支撑杆。上述具有固定结构的铝锭加工用压延装置，具有固定结构，便于使用。
但是在对上述装置在进行压延时，压延的铝质板材不够平整，并且只能压延得到一种平板，另外在压延过程中，铝质板材需要通过人工进行牵引，牵引效果不好，且容易产生危险。
 技术问题
本发明的目的在于提供铝质板材压延成型设备，以解决上述背景中问题。
 技术解决方案
本发明的目的可以通过以下技术方案实现：
铝质板材压延成型设备，包括机体，所述机体的上方滑动设置有压延板，所述压延板的中部固定设置有压延座，所述压延座的一侧固定设置有压延块，所述机体上的一端固定设置有成型组件；
所述成型组件包括固定设置于机体上的固定座，所述固定座靠近压延板的一侧固定设置有下支撑半筒，所述下支撑半筒上合页连接有上支撑半筒，固定座的另一侧固定设置有成型头，所述成型头的中部开设有压延出口。
作为本发明进一步的方案：所述机体的顶部设置有上动力组件，所述上动力组件包括固定设置于机体顶部的上固定架，所述上固定架上对称转动设置有上动力螺杆，所述上固定架的一端对称设置有上动力电机，两个所述上动力电机的输出端分别与两个上动力螺杆的一端固定连接；
所述压延板的上方对称设置有上动力块，两个所述上动力块分别与两个上动力螺杆螺纹连接。
作为本发明进一步的方案：所述机体上且位于压延板的下方设置有下动力组件，所述下动力组件包括固定设置于机体上的下固定架，所述下固定架的中部转动设置有下动力螺杆，所述下固定架的一端固定设置有下动力电机，所述下动力电机的输出端与下动力螺杆的一端固定连接；
所述压延板的下方设置有下动力块，所述下动力块与下动力螺杆螺纹连接。
作为本发明进一步的方案：所述机体的两侧对称开设有限位滑槽，所述压延板的两侧对称设置有支撑悬杆，两个所述支撑悬杆分别与两个限位滑槽滑动连接。
作为本发明进一步的方案：所述机体的一端设置有牵引轨，所述牵引轨上滑动设置有牵引车，所述牵引车的上方固定设置有支撑气缸，所述牵引车上且位于支撑气缸的一侧固定设置有立板，所述立板的上方设置有压紧气缸。
作为本发明进一步的方案：所述机体靠近牵引车的一端上固定设置有固定接电，所述牵引车靠近机体的一端上固定设置有接电限位。
作为本发明进一步的方案：所述压延块与下支撑半筒滑动连接。
作为本发明进一步的方案：所述压延块的切面直径与下支撑半筒的内径相同，所述下支撑半筒的内径与上支撑半筒的内径相同。
 有益效果
（1） [0005] 本发明中，压延块与下支撑半筒滑动连接，并且，压延块的切面直径与下支撑半筒的内径相同，下支撑半筒的内径与上支撑半筒的内径相同；通过将圆柱状的铝锭放置在下支撑半筒上，然后将上支撑半筒翻转盖在下支撑半筒上并通过固定螺栓进行固定连接，然后压延块在压延板的推动下沿着下支撑半筒与上支撑半筒的内部进行压延，便可以将铝锭由成型头上的压延出口内压出，得到所需的铝质板材，上支撑半筒与下支撑半筒采用翻转设置，便于放置将吊装的铝锭放置于下支撑半筒内，提高了压延过程中的放料速度，同时，铝质板材的切面结构形状可以通过更换具有不同压延出口的成型头来控制，提高了铝质板材压延的多样性，结构简单，易于操作；
（2）本发明中，通过两个上动力电机作用，带动两个上动力螺杆进行转动，可以进一步带动与上动力螺杆螺纹连接的两个上动力块进行前移或者后移，即可使得压延板推动压延块对上支撑半筒和下支撑半筒之间的铝锭进行压延，同时，通过下动力电机的作用，带动下动力螺杆进行转动，进一步带动与下动力螺杆螺纹连接的下动力块进行前移或者后移，便可以配合上动力组件对压延板提供压延的动力，工作过程中，两个上动力块与一个下动力块同时进行前移或者后移，两个上动力块与一个下动力块的中心点连线呈三角形，有效的保证了压延动力的均衡，同时保证了压延板的结构稳定性；
（3）本发明中，将铝质板材的一端通过压紧气缸和支撑气缸进行压紧固定，然后再通过牵引车的移动，便可以将由压延出口中压延出的铝质板材牵引至输送线上，然后进行后续的加工流程，牵引速度快，同时解决了人工牵引牵引力小，还容易出现危险的情况。
 附图说明
下面结合附图对本发明作进一步的说明。
图1是本发明整体结构示意图；
图2是本发明中成型头结构示意图；
图3是本发明中上支撑半筒与下支撑半筒连接结构示意图；
图4是本发明中压延板与压延块连接结构侧视示意图；
图5是本发明中上动力螺杆与上动力电机连接结构示意图；
图6是本发明中压延板结构示意图；
图7是本发明中下动力螺杆与下动力电机连接结构示意图。
图中：1、机体；10、限位滑槽；11、固定接电；12、牵引轨；2、压延板；21、压延座；22、压延块；23、上动力块；24、下动力块；25、支撑悬杆；3、成型组件；31、固定座；32、下支撑半筒；33、上支撑半筒；34、成型头；340、压延出口；35、固定螺栓；4、上动力组件；41、上固定架；42、上动力螺杆；43、上动力电机；5、下动力组件；51、下固定架；52、下动力螺杆；53、下动力电机；6、牵引车；60、接电限位；61、立板；62、支撑气缸；63、压紧气缸。
 本发明的最佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
请参阅图1、图2、图3和图4所示，本发明为铝质板材压延成型设备，包括机体1，在机体1上滑动设置一个压延板2，在压延板2的中部固定设置一个压延座21，然后在压延座21的一侧固定设置一个呈圆柱状的压延块22，然后在机体1上的一端固定设置一个成型组件3；
具体地，成型组件3包括固定设置机体1上的固定座31，其中，固定座31靠近压延板2的一侧固定设置有下支撑半筒32，在下支撑半筒32上合页连接一个上支撑半筒33，然后，在固定座31的另一侧固定设置一个成型头34，并在成型头34的中部开设压延出口340，其中压延出口340的形状根据需要压延成型的铝质板材的结构进行设计；
其中，压延块22与下支撑半筒32滑动连接，并且，压延块22的切面直径与下支撑半筒32的内径相同，下支撑半筒32的内径与上支撑半筒33的内径相同；通过将圆柱状的铝锭放置在下支撑半筒32上，然后将上支撑半筒33翻转盖在下支撑半筒32上并通过固定螺栓35进行固定连接，然后压延块22在压延板2的推动下沿着下支撑半筒32与上支撑半筒33的内部进行压延，便可以将铝锭由成型头34上的压延出口340内压出，得到所需的铝质板材，上支撑半筒33与下支撑半筒32采用翻转设置，便于放置将吊装的铝锭放置于下支撑半筒32内，提高了压延过程中的放料速度，同时，铝质板材的切面结构形状可以通过更换具有不同压延出口340的成型头34来控制，提高了铝质板材压延的多样性，结构简单，易于操作。
采用横向压延，保证了压延过程中机体1底座的受力，在对压延完成的铝质板材进行牵引时，使得横向牵引的铝质板材沿着输送线运动，可以有效的保证牵引过程中铝质板材不会发生折弯或者应力形变的情况。
具体地，参照图1、图5和图6所示，机体1的顶部设置有上动力组件4，上动力组件4包括固定设置于机体1顶部的上固定架41，上固定架41上对称转动设置有两个上动力螺杆42，然后在上固定架41的一端对称设置两个上动力电机43，再将两个上动力电机43的输出端分别与两个上动力螺杆42的一端固定连接；然后，在压延板2的上方对称设置两个上动力块23，且两个上动力块23分别与两个上动力螺杆42螺纹连接，通过两个上动力电机43作用，带动两个上动力螺杆42进行转动，可以进一步带动与上动力螺杆42螺纹连接的两个上动力块23进行前移或者后移，即可使得压延板2推动压延块22对上支撑半筒33和下支撑半筒32之间的铝锭进行压延。
另外，参照图1、图6和图7所示，在机体1上且位于压延板2的下方设置有下动力组件5，下动力组件5包括固定设置于机体1上的下固定架51，在下固定架51的中部转动设置一个下动力螺杆52，然后在下固定架51的一端固定设置一个下动力电机53，将下动力电机53的输出端与下动力螺杆52的一端固定连接；然后，在压延板2的下方设置下动力块24，并将下动力块24与下动力螺杆52螺纹连接，通过下动力电机53的作用，带动下动力螺杆52进行转动，进一步带动与下动力螺杆52螺纹连接的下动力块24进行前移或者后移，便可以配合上动力组件4对压延板2提供压延的动力，工作过程中，两个上动力块23与一个下动力块24同时进行前移或者后移，两个上动力块23与一个下动力块24的中心点连线呈三角形，有效的保证了压延动力的均衡，同时保证了压延板2的结构稳定性。
其次，参照图1所示，在机体1的两侧对称开设两个限位滑槽10，然后，在压延板2的两侧对称设置两个支撑悬杆25，将两个支撑悬杆25分别与两个限位滑槽10滑动连接，通过两个支撑悬杆25可以对压延板2起到支撑作用，避免压延板2在滑动过程中由于受力过大导致偏移然后对上动力螺杆42和下动力螺杆52上的螺纹产生影响。
参照图1所示，在机体1的一端设置有牵引轨12，然后，在牵引轨12上滑动设置一个牵引车6，然后在牵引车6的上方固定设置一个支撑气缸62，再在牵引车6上且位于支撑气缸62的一侧固定设置一个立板61，并在立板61的上方设置一个压紧气缸63，压紧气缸63的中心周线与支撑气缸62的中心周线重合，当铝锭在压延块22的压延作用下并从压延出口340中出来时，便可以得到所需的铝质板材，将铝质板材的一端通过压紧气缸63和支撑气缸62进行压紧固定，然后再通过牵引车6的移动，便可以将由压延出口340中压延出的铝质板材牵引至输送线上，然后进行后续的加工流程，牵引速度快，同时解决了人工牵引牵引力小，还容易出现危险的情况。
最后，参照图1所示，在机体1靠近牵引车6的一端上固定设置一个固定接电11，然后在牵引车6靠近机体1的一端上固定设置有接电限位60，当牵引车6牵引一个铝锭压延出的铝质板材至输送线末端之后，牵引车6需要复位进行下一个铝质板材的牵引，在牵引车6与机体1对齐时，即通过其端部设置的接电限位60与固定接电11接触即可。
本发明的工作原理：
工作时，先将压延板2移动至机体1的末端，然后取下固定螺栓35，打开上支撑半筒33，通过调运装置将呈圆柱状的铝锭放置在下支撑半筒32上，然后再将上支撑半筒33盖在铝锭上并通过固定螺栓35将上支撑半筒33与下支撑半筒32固定连接；
然后同时启动两个上动力电机43和一个下动力电机53，两个上动力电机43带动两个上动力螺杆42进行转动，进一步带动与上动力螺杆42螺纹连接的两个上动力块23进行前移，下动力电机53带动下动力螺杆52进行转动，进一步带动与下动力螺杆52螺纹连接的下动力块24进行前移，此时压延块22便可以沿着下支撑半筒32和上支撑半筒33进行滑动进一步对铝锭进行压延；
压延时，铝质板材从压延出口340的压延出，然后将铝质板材的端部通过支撑气缸62与压紧气缸63进行夹紧，然后牵引车6牵引压延出的铝质板材进行移动，将铝质板材放置于输送线上，牵引完成之后，牵引车6复位，进行下一个铝质板材的压延牵引；
压延时，当需要得到不同切面的铝质板材时，将成型头34更换为带相应压延出口340的成型头34即可。
在本发明的描述中，需要理解的是，术语“上”、“下”、“左”、“右”等指示方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以及特定的方位构造和操作，因此，不能理解为对本发明的限制。此外，“第一”、“第二”仅由于描述目的，且不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。因此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。本发明的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”“相连”“连接”等应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接连接，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本发明中的具体含义。
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。

Claims (8)

  1. 铝质板材压延成型设备，包括机体（1），其特征在于，所述机体（1）上滑动设置有压延板（2），所述压延板（2）的中部固定设置有压延座（21），所述压延座（21）的一侧固定设置有压延块（22），所述机体（1）上的一端固定设置有成型组件（3）；
    所述成型组件（3）包括固定设置于机体（1）上的固定座（31），所述固定座（31）靠近压延板（2）的一侧固定设置有下支撑半筒（32），所述下支撑半筒（32）上合页连接有上支撑半筒（33），固定座（31）的另一侧固定设置有成型头（34），所述成型头（34）的中部开设有压延出口（340）。
  2. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述机体（1）的顶部设置有上动力组件（4），所述上动力组件（4）包括固定设置于机体（1）顶部的上固定架（41），所述上固定架（41）上对称转动设置有上动力螺杆（42），所述上固定架（41）的一端对称设置有上动力电机（43），两个所述上动力电机（43）的输出端分别与两个上动力螺杆（42）的一端固定连接；
    所述压延板（2）的上方对称设置有上动力块（23），两个所述上动力块（23）分别与两个上动力螺杆（42）螺纹连接。
  3. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述机体（1）上且位于压延板（2）的下方设置有下动力组件（5），所述下动力组件（5）包括固定设置于机体（1）上的下固定架（51），所述下固定架（51）的中部转动设置有下动力螺杆（52），所述下固定架（51）的一端固定设置有下动力电机（53），所述下动力电机（53）的输出端与下动力螺杆（52）的一端固定连接；
    所述压延板（2）的下方设置有下动力块（24），所述下动力块（24）与下动力螺杆（52）螺纹连接。
  4. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述机体（1）的两侧对称开设有限位滑槽（10），所述压延板（2）的两侧对称设置有支撑悬杆（25），两个所述支撑悬杆（25）分别与两个限位滑槽（10）滑动连接。
  5. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述机体（1）的一端设置有牵引轨（12），所述牵引轨（12）上滑动设置有牵引车（6），所述牵引车（6）的上方固定设置有支撑气缸（62），所述牵引车（6）上且位于支撑气缸（62）的一侧固定设置有立板（61），所述立板（61）的上方设置有压紧气缸（63）。
  6. 根据权利要求5所述的铝质板材压延成型设备，其特征在于，所述机体（1）靠近牵引车（6）的一端上固定设置有固定接电（11），所述牵引车（6）靠近机体（1）的一端上固定设置有接电限位（60）。
  7. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述压延块（22）与下支撑半筒（32）滑动连接。
  8. 根据权利要求1所述的铝质板材压延成型设备，其特征在于，所述压延块（22）的切面直径与下支撑半筒（32）的内径相同，所述下支撑半筒（32）的内径与上支撑半筒（33）的内径相同。
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