WO2023286699A1 - Curable resin composition - Google Patents
Curable resin composition Download PDFInfo
- Publication number
- WO2023286699A1 WO2023286699A1 PCT/JP2022/027059 JP2022027059W WO2023286699A1 WO 2023286699 A1 WO2023286699 A1 WO 2023286699A1 JP 2022027059 W JP2022027059 W JP 2022027059W WO 2023286699 A1 WO2023286699 A1 WO 2023286699A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- meth
- polyfunctional
- acrylate
- total number
- compound
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 108
- -1 acrylate compound Chemical class 0.000 claims abstract description 255
- 239000003822 epoxy resin Substances 0.000 claims abstract description 85
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 85
- 125000003396 thiol group Chemical group [H]S* 0.000 claims abstract description 48
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 40
- 239000003999 initiator Substances 0.000 claims abstract description 13
- 239000003607 modifier Substances 0.000 claims description 71
- 239000000853 adhesive Substances 0.000 claims description 31
- 230000001070 adhesive effect Effects 0.000 claims description 31
- 229920001187 thermosetting polymer Polymers 0.000 claims description 12
- 239000004065 semiconductor Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 abstract description 12
- 238000004132 cross linking Methods 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 97
- 239000000047 product Substances 0.000 description 69
- 238000003848 UV Light-Curing Methods 0.000 description 36
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 31
- 238000006243 chemical reaction Methods 0.000 description 27
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 22
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 22
- 239000000945 filler Substances 0.000 description 22
- 238000010438 heat treatment Methods 0.000 description 22
- 150000001875 compounds Chemical class 0.000 description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 20
- 238000001723 curing Methods 0.000 description 18
- 238000013007 heat curing Methods 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 16
- 239000011521 glass Substances 0.000 description 16
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 14
- 229920001707 polybutylene terephthalate Polymers 0.000 description 12
- 239000004593 Epoxy Substances 0.000 description 10
- 239000006087 Silane Coupling Agent Substances 0.000 description 10
- 239000013008 thixotropic agent Substances 0.000 description 10
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 9
- 239000003054 catalyst Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000377 silicon dioxide Substances 0.000 description 9
- 239000003381 stabilizer Substances 0.000 description 9
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 125000000524 functional group Chemical group 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 150000003573 thiols Chemical class 0.000 description 7
- 239000007822 coupling agent Substances 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 238000001029 thermal curing Methods 0.000 description 5
- JOBBTVPTPXRUBP-UHFFFAOYSA-N [3-(3-sulfanylpropanoyloxy)-2,2-bis(3-sulfanylpropanoyloxymethyl)propyl] 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(COC(=O)CCS)(COC(=O)CCS)COC(=O)CCS JOBBTVPTPXRUBP-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000001588 bifunctional effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 3
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 2
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- 102100027123 55 kDa erythrocyte membrane protein Human genes 0.000 description 2
- CUXGDKOCSSIRKK-UHFFFAOYSA-N 7-methyloctyl prop-2-enoate Chemical compound CC(C)CCCCCCOC(=O)C=C CUXGDKOCSSIRKK-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 101001057956 Homo sapiens 55 kDa erythrocyte membrane protein Proteins 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 2
- YNTQTLGBCMXNFX-UHFFFAOYSA-N [5-ethyl-2-(2-methyl-1-prop-2-enoyloxypropan-2-yl)-1,3-dioxan-5-yl]methyl prop-2-enoate Chemical compound C=CC(=O)OCC1(CC)COC(C(C)(C)COC(=O)C=C)OC1 YNTQTLGBCMXNFX-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- WGYKZJWCGVVSQN-UHFFFAOYSA-N propylamine Chemical compound CCCN WGYKZJWCGVVSQN-UHFFFAOYSA-N 0.000 description 2
- 238000007142 ring opening reaction Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 125000003808 silyl group Chemical group [H][Si]([H])([H])[*] 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- NHDIQVFFNDKAQU-UHFFFAOYSA-N tripropan-2-yl borate Chemical compound CC(C)OB(OC(C)C)OC(C)C NHDIQVFFNDKAQU-UHFFFAOYSA-N 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- HJIAMFHSAAEUKR-UHFFFAOYSA-N (2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=CC=CC=C1C(=O)C1=CC=CC=C1 HJIAMFHSAAEUKR-UHFFFAOYSA-N 0.000 description 1
- BXSPZNVFEYWSLZ-UHFFFAOYSA-N (3-phenoxyphenyl)methyl prop-2-enoate Chemical compound C=CC(=O)OCC1=CC=CC(OC=2C=CC=CC=2)=C1 BXSPZNVFEYWSLZ-UHFFFAOYSA-N 0.000 description 1
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- LTQBNYCMVZQRSD-UHFFFAOYSA-N (4-ethenylphenyl)-trimethoxysilane Chemical compound CO[Si](OC)(OC)C1=CC=C(C=C)C=C1 LTQBNYCMVZQRSD-UHFFFAOYSA-N 0.000 description 1
- LAIJAUHBAWLPCO-UHFFFAOYSA-N (4-tert-butylcyclohexyl) prop-2-enoate Chemical compound CC(C)(C)C1CCC(OC(=O)C=C)CC1 LAIJAUHBAWLPCO-UHFFFAOYSA-N 0.000 description 1
- MJYFYGVCLHNRKB-UHFFFAOYSA-N 1,1,2-trifluoroethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(F)(F)CF MJYFYGVCLHNRKB-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- FDJWTMYNYYJBAT-UHFFFAOYSA-N 1,3,3-tris(sulfanylmethylsulfanyl)propylsulfanylmethanethiol Chemical compound SCSC(SCS)CC(SCS)SCS FDJWTMYNYYJBAT-UHFFFAOYSA-N 0.000 description 1
- VNQXSTWCDUXYEZ-UHFFFAOYSA-N 1,7,7-trimethylbicyclo[2.2.1]heptane-2,3-dione Chemical compound C1CC2(C)C(=O)C(=O)C1C2(C)C VNQXSTWCDUXYEZ-UHFFFAOYSA-N 0.000 description 1
- WGYZMNBUZFHYRX-UHFFFAOYSA-N 1-(1-methoxypropan-2-yloxy)propan-2-ol Chemical compound COCC(C)OCC(C)O WGYZMNBUZFHYRX-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- MLKIVXXYTZKNMI-UHFFFAOYSA-N 1-(4-dodecylphenyl)-2-hydroxy-2-methylpropan-1-one Chemical compound CCCCCCCCCCCCC1=CC=C(C(=O)C(C)(C)O)C=C1 MLKIVXXYTZKNMI-UHFFFAOYSA-N 0.000 description 1
- AVEHHJFINMFELH-UHFFFAOYSA-N 1-(sulfanylmethylsulfanyl)ethylsulfanylmethanethiol Chemical compound SCSC(C)SCS AVEHHJFINMFELH-UHFFFAOYSA-N 0.000 description 1
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 1
- SDXHBDVTZNMBEW-UHFFFAOYSA-N 1-ethoxy-2-(2-hydroxyethoxy)ethanol Chemical compound CCOC(O)COCCO SDXHBDVTZNMBEW-UHFFFAOYSA-N 0.000 description 1
- YIKSHDNOAYSSPX-UHFFFAOYSA-N 1-propan-2-ylthioxanthen-9-one Chemical compound S1C2=CC=CC=C2C(=O)C2=C1C=CC=C2C(C)C YIKSHDNOAYSSPX-UHFFFAOYSA-N 0.000 description 1
- IMQFZQVZKBIPCQ-UHFFFAOYSA-N 2,2-bis(3-sulfanylpropanoyloxymethyl)butyl 3-sulfanylpropanoate Chemical compound SCCC(=O)OCC(CC)(COC(=O)CCS)COC(=O)CCS IMQFZQVZKBIPCQ-UHFFFAOYSA-N 0.000 description 1
- JTINZFQXZLCHNS-UHFFFAOYSA-N 2,2-bis(oxiran-2-ylmethoxymethyl)butan-1-ol Chemical compound C1OC1COCC(CO)(CC)COCC1CO1 JTINZFQXZLCHNS-UHFFFAOYSA-N 0.000 description 1
- VAAWBNFNCBSMQF-UHFFFAOYSA-N 2,2-bis(sulfanylmethylsulfanyl)ethylsulfanylmethanethiol Chemical compound SCSCC(SCS)SCS VAAWBNFNCBSMQF-UHFFFAOYSA-N 0.000 description 1
- PIZHFBODNLEQBL-UHFFFAOYSA-N 2,2-diethoxy-1-phenylethanone Chemical compound CCOC(OCC)C(=O)C1=CC=CC=C1 PIZHFBODNLEQBL-UHFFFAOYSA-N 0.000 description 1
- CEUQYYYUSUCFKP-UHFFFAOYSA-N 2,3-bis(2-sulfanylethylsulfanyl)propane-1-thiol Chemical compound SCCSCC(CS)SCCS CEUQYYYUSUCFKP-UHFFFAOYSA-N 0.000 description 1
- IVIDDMGBRCPGLJ-UHFFFAOYSA-N 2,3-bis(oxiran-2-ylmethoxy)propan-1-ol Chemical compound C1OC1COC(CO)COCC1CO1 IVIDDMGBRCPGLJ-UHFFFAOYSA-N 0.000 description 1
- WXDDGAZCUPULGL-UHFFFAOYSA-N 2,3-bis(sulfanylmethylsulfanyl)propylsulfanylmethanethiol Chemical compound SCSCC(SCS)CSCS WXDDGAZCUPULGL-UHFFFAOYSA-N 0.000 description 1
- NQFUSWIGRKFAHK-UHFFFAOYSA-N 2,3-epoxypinane Chemical compound CC12OC1CC1C(C)(C)C2C1 NQFUSWIGRKFAHK-UHFFFAOYSA-N 0.000 description 1
- BRKORVYTKKLNKX-UHFFFAOYSA-N 2,4-di(propan-2-yl)thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC(C(C)C)=C3SC2=C1 BRKORVYTKKLNKX-UHFFFAOYSA-N 0.000 description 1
- UXCIJKOCUAQMKD-UHFFFAOYSA-N 2,4-dichlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC(Cl)=C3SC2=C1 UXCIJKOCUAQMKD-UHFFFAOYSA-N 0.000 description 1
- BTJPUDCSZVCXFQ-UHFFFAOYSA-N 2,4-diethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(CC)=CC(CC)=C3SC2=C1 BTJPUDCSZVCXFQ-UHFFFAOYSA-N 0.000 description 1
- LZHUBCULTHIFNO-UHFFFAOYSA-N 2,4-dihydroxy-1,5-bis[4-(2-hydroxyethoxy)phenyl]-2,4-dimethylpentan-3-one Chemical compound C=1C=C(OCCO)C=CC=1CC(C)(O)C(=O)C(O)(C)CC1=CC=C(OCCO)C=C1 LZHUBCULTHIFNO-UHFFFAOYSA-N 0.000 description 1
- LCHAFMWSFCONOO-UHFFFAOYSA-N 2,4-dimethylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC(C)=C3SC2=C1 LCHAFMWSFCONOO-UHFFFAOYSA-N 0.000 description 1
- YMZIFDLWYUSZCC-UHFFFAOYSA-N 2,6-dibromo-4-nitroaniline Chemical compound NC1=C(Br)C=C([N+]([O-])=O)C=C1Br YMZIFDLWYUSZCC-UHFFFAOYSA-N 0.000 description 1
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 1
- BBBUAWSVILPJLL-UHFFFAOYSA-N 2-(2-ethylhexoxymethyl)oxirane Chemical compound CCCCC(CC)COCC1CO1 BBBUAWSVILPJLL-UHFFFAOYSA-N 0.000 description 1
- HLIQLHSBZXDKLV-UHFFFAOYSA-N 2-(2-hydroxyethoxy)-1-phenoxyethanol Chemical compound OCCOCC(O)OC1=CC=CC=C1 HLIQLHSBZXDKLV-UHFFFAOYSA-N 0.000 description 1
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 1
- GQTBMBMBWQJACJ-UHFFFAOYSA-N 2-[(4-butan-2-ylphenoxy)methyl]oxirane Chemical compound C1=CC(C(C)CC)=CC=C1OCC1OC1 GQTBMBMBWQJACJ-UHFFFAOYSA-N 0.000 description 1
- CUFXMPWHOWYNSO-UHFFFAOYSA-N 2-[(4-methylphenoxy)methyl]oxirane Chemical compound C1=CC(C)=CC=C1OCC1OC1 CUFXMPWHOWYNSO-UHFFFAOYSA-N 0.000 description 1
- SYEWHONLFGZGLK-UHFFFAOYSA-N 2-[1,3-bis(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COCC(OCC1OC1)COCC1CO1 SYEWHONLFGZGLK-UHFFFAOYSA-N 0.000 description 1
- HPILSDOMLLYBQF-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COC(CCC)OCC1CO1 HPILSDOMLLYBQF-UHFFFAOYSA-N 0.000 description 1
- HDPLHDGYGLENEI-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COCC1CO1 HDPLHDGYGLENEI-UHFFFAOYSA-N 0.000 description 1
- QTEWPHJCEXIMRJ-UHFFFAOYSA-N 2-[2,3-bis(2-sulfanylethylsulfanyl)propylsulfanyl]ethanethiol Chemical compound SCCSCC(SCCS)CSCCS QTEWPHJCEXIMRJ-UHFFFAOYSA-N 0.000 description 1
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- YLHXLHGIAMFFBU-UHFFFAOYSA-N methyl phenylglyoxalate Chemical compound COC(=O)C(=O)C1=CC=CC=C1 YLHXLHGIAMFFBU-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- ZIUHHBKFKCYYJD-UHFFFAOYSA-N n,n'-methylenebisacrylamide Chemical compound C=CC(=O)NCNC(=O)C=C ZIUHHBKFKCYYJD-UHFFFAOYSA-N 0.000 description 1
- JAYXSROKFZAHRQ-UHFFFAOYSA-N n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound C1OC1CN(C=1C=CC=CC=1)CC1CO1 JAYXSROKFZAHRQ-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- MDYPDLBFDATSCF-UHFFFAOYSA-N nonyl prop-2-enoate Chemical compound CCCCCCCCCOC(=O)C=C MDYPDLBFDATSCF-UHFFFAOYSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 238000005935 nucleophilic addition reaction Methods 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 150000003961 organosilicon compounds Chemical group 0.000 description 1
- 229940105570 ornex Drugs 0.000 description 1
- BPGZHDSZVBJNFS-UHFFFAOYSA-N oxiran-2-ylmethyl 2-(4,4-dimethylpentan-2-yl)-5,7,7-trimethyloctanoate Chemical compound CC(CCC(C(C)CC(C)(C)C)C(=O)OCC1CO1)CC(C)(C)C BPGZHDSZVBJNFS-UHFFFAOYSA-N 0.000 description 1
- 125000005702 oxyalkylene group Chemical group 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- LYXOWKPVTCPORE-UHFFFAOYSA-N phenyl-(4-phenylphenyl)methanone Chemical compound C=1C=C(C=2C=CC=CC=2)C=CC=1C(=O)C1=CC=CC=C1 LYXOWKPVTCPORE-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920000909 polytetrahydrofuran Polymers 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 238000007342 radical addition reaction Methods 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 125000001412 tetrahydropyranyl group Chemical group 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- IJJNTMLAAKKCML-UHFFFAOYSA-N tribenzyl borate Chemical compound C=1C=CC=CC=1COB(OCC=1C=CC=CC=1)OCC1=CC=CC=C1 IJJNTMLAAKKCML-UHFFFAOYSA-N 0.000 description 1
- LGQXXHMEBUOXRP-UHFFFAOYSA-N tributyl borate Chemical compound CCCCOB(OCCCC)OCCCC LGQXXHMEBUOXRP-UHFFFAOYSA-N 0.000 description 1
- BOOITXALNJLNMB-UHFFFAOYSA-N tricyclohexyl borate Chemical compound C1CCCCC1OB(OC1CCCCC1)OC1CCCCC1 BOOITXALNJLNMB-UHFFFAOYSA-N 0.000 description 1
- HWJYGSDXNANCJM-UHFFFAOYSA-N tridodecyl borate Chemical compound CCCCCCCCCCCCOB(OCCCCCCCCCCCC)OCCCCCCCCCCCC HWJYGSDXNANCJM-UHFFFAOYSA-N 0.000 description 1
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 description 1
- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- AJSTXXYNEIHPMD-UHFFFAOYSA-N triethyl borate Chemical compound CCOB(OCC)OCC AJSTXXYNEIHPMD-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- WZGVRXXJKGXOBR-UHFFFAOYSA-N trihexadecyl borate Chemical compound CCCCCCCCCCCCCCCCOB(OCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCC WZGVRXXJKGXOBR-UHFFFAOYSA-N 0.000 description 1
- KDQYHGMMZKMQAA-UHFFFAOYSA-N trihexyl borate Chemical compound CCCCCCOB(OCCCCCC)OCCCCCC KDQYHGMMZKMQAA-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- QYJYJTDXBIYRHH-UHFFFAOYSA-N trimethoxy-[8-(oxiran-2-ylmethoxy)octyl]silane Chemical compound C(C1CO1)OCCCCCCCC[Si](OC)(OC)OC QYJYJTDXBIYRHH-UHFFFAOYSA-N 0.000 description 1
- WRECIMRULFAWHA-UHFFFAOYSA-N trimethyl borate Chemical compound COB(OC)OC WRECIMRULFAWHA-UHFFFAOYSA-N 0.000 description 1
- AZLXEMARTGQBEN-UHFFFAOYSA-N trinonyl borate Chemical compound CCCCCCCCCOB(OCCCCCCCCC)OCCCCCCCCC AZLXEMARTGQBEN-UHFFFAOYSA-N 0.000 description 1
- GZKLCETYSGSMRA-UHFFFAOYSA-N trioctadecyl borate Chemical compound CCCCCCCCCCCCCCCCCCOB(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC GZKLCETYSGSMRA-UHFFFAOYSA-N 0.000 description 1
- DTBRTYHFHGNZFX-UHFFFAOYSA-N trioctyl borate Chemical compound CCCCCCCCOB(OCCCCCCCC)OCCCCCCCC DTBRTYHFHGNZFX-UHFFFAOYSA-N 0.000 description 1
- JLPJTCGUKOBWRJ-UHFFFAOYSA-N tripentyl borate Chemical compound CCCCCOB(OCCCCC)OCCCCC JLPJTCGUKOBWRJ-UHFFFAOYSA-N 0.000 description 1
- MDCWDBMBZLORER-UHFFFAOYSA-N triphenyl borate Chemical compound C=1C=CC=CC=1OB(OC=1C=CC=CC=1)OC1=CC=CC=C1 MDCWDBMBZLORER-UHFFFAOYSA-N 0.000 description 1
- LTEHWCSSIHAVOQ-UHFFFAOYSA-N tripropyl borate Chemical compound CCCOB(OCCC)OCCC LTEHWCSSIHAVOQ-UHFFFAOYSA-N 0.000 description 1
- DLVYHYUFIXLWKV-UHFFFAOYSA-N tris(2-ethylhexyl) borate Chemical compound CCCCC(CC)COB(OCC(CC)CCCC)OCC(CC)CCCC DLVYHYUFIXLWKV-UHFFFAOYSA-N 0.000 description 1
- RTMBXAOPKJNOGZ-UHFFFAOYSA-N tris(2-methylphenyl) borate Chemical compound CC1=CC=CC=C1OB(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C RTMBXAOPKJNOGZ-UHFFFAOYSA-N 0.000 description 1
- FYAMVEZOQXNCIE-UHFFFAOYSA-N tris(3-methylphenyl) borate Chemical compound CC1=CC=CC(OB(OC=2C=C(C)C=CC=2)OC=2C=C(C)C=CC=2)=C1 FYAMVEZOQXNCIE-UHFFFAOYSA-N 0.000 description 1
- RQNVJDSEWRGEQR-UHFFFAOYSA-N tris(prop-2-enyl) borate Chemical compound C=CCOB(OCC=C)OCC=C RQNVJDSEWRGEQR-UHFFFAOYSA-N 0.000 description 1
- WAXLMVCEFHKADZ-UHFFFAOYSA-N tris-decyl borate Chemical compound CCCCCCCCCCOB(OCCCCCCCCCC)OCCCCCCCCCC WAXLMVCEFHKADZ-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/66—Mercaptans
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G75/00—Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
- C08G75/02—Polythioethers
- C08G75/04—Polythioethers from mercapto compounds or metallic derivatives thereof
- C08G75/045—Polythioethers from mercapto compounds or metallic derivatives thereof from mercapto compounds and unsaturated compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
Definitions
- the present invention relates to a curable resin composition, an adhesive containing the composition, a cured product obtained by curing the same, and a semiconductor device containing the cured product.
- UV curable adhesives Adhesives that are cured by ultraviolet (UV) irradiation
- UV curable adhesives there is also a type of adhesive that is temporarily fixed by UV irradiation and fully cured by heating (hereinafter also referred to as “UV-thermosetting adhesive”) (see, for example, Patent Document 1).
- UV curable adhesives contain polyfunctional acrylate compounds and polyfunctional thiol compounds. Such adhesives cure by enethiol reaction (radical addition of thiol groups to double bonds in (meth)acryloyloxy groups) and homopolymerization (radical polymerization of (meth)acryloyloxy groups).
- UV curable adhesives are especially often used in the manufacture of semiconductor devices that require high-precision positioning during assembly, such as image sensor modules.
- image sensor modules the relative positional relationship between each part is extremely important. Therefore, in assembling the image sensor module, it is necessary to position each component with high precision. Therefore, the use of this adhesive, which can be cured in a short period of time by UV irradiation, in the manufacture of image sensor modules is extremely useful because it improves assembly efficiency.
- Assemblies made using UV curable adhesives may be heated and/or cooled with considerable temperature changes. For example, if a UV curable adhesive is cured by UV irradiation followed by heating, the assembly is heated after UV curing and then cooled. In addition, the UV-cured assembly may be placed in an environment that can reach high temperatures, such as inside a car in the summer.
- the present invention aims to provide a UV-curable curable resin composition that gives a cured product that is difficult to peel off from an adherend even when the ambient temperature changes. do.
- the present invention provides a UV-curable curable resin composition that gives a cured product that is difficult to peel off from an adherend even when the ambient temperature changes in the process of heating and/or cooling after UV curing. Also intended to
- the present inventors arrived at the present invention as a result of extensive research in order to solve the above problems.
- the present invention includes, but is not limited to, the following inventions.
- curable resin composition according to the preceding item 1, further comprising (E) a heat curing accelerator.
- the modifier consists essentially of (b1) a monofunctional (meth)acrylate compound and [(B) the total number of (meth)acryloyloxy groups for the modifier + the total number of epoxy groups for (B) the modifier ]/[(C) the total number of thiol groups in the polyfunctional thiol compound] is 0.2 to 0.5, the curable resin composition according to any one of the preceding items 1 to 7.
- the modifier consists essentially of (b2) an epoxy resin, and [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[(C )
- a cured product obtainable by curing the curable resin composition according to any one of the preceding items 1 to 9 or the adhesive according to the preceding item 10.
- a semiconductor device comprising the cured product according to 11 above.
- a sensor module comprising the cured product according to 11 above.
- the curable resin composition of the present invention comprises (A) a polyfunctional (meth)acrylate compound, (B) a modifier, (C) a polyfunctional thiol compound and (D) a photoradical initiator. Contains as an ingredient.
- a polyfunctional (meth)acrylate compound (B) a modifier, (C) a polyfunctional thiol compound and (D) a photoradical initiator.
- acrylic acid (or derivatives thereof) and “methacrylic acid” (or derivatives thereof) are collectively referred to as "(meth) acrylic acid”, “(meth) acrylate”, “(meth) acrylic ”, “(meth)acryloyl”, etc. may be used. Each of these terms may be used as an independent term or as part of another term.
- (meth)acrylic acid means “acrylic acid and/or methacrylic acid”
- (meth)acryloyloxy group means “acryloyloxy group and/or methacryloyloxy group”.
- the curable resin composition of the present invention contains (A) a polyfunctional (meth)acrylate compound.
- the polyfunctional (meth)acrylate compound used in the present invention is a compound containing a total of two or more (meth)acryloyloxy groups that react with thiol groups in the polyfunctional thiol compound described below.
- a polyfunctional (meth)acrylate compound has a structure in which one molecule of a compound having two or more hydroxyl groups is esterified with a total of two or more molecules of (meth)acrylic acid (unesterified hydroxyl groups There may be).
- the polyfunctional (meth)acrylate compound may contain (meth)acryloyl groups that are not in the form of (meth)acryloyloxy groups, as long as the above structural requirements are met.
- N,N'-methylenebisacrylamide is not a polyfunctional (meth)acrylate compound.
- the polyfunctional (meth)acrylate compound preferably has a molecular weight of 100 to 10,000, more preferably 200 to 5,000, and more preferably 200 to 3,000. is more preferred, and it is particularly preferred to include those of 200-800.
- polyfunctional (meth)acrylate compounds include - a di(meth)acrylate of bisphenol A; - a di(meth)acrylate of bisphenol F; - polyfunctional (meth) acrylate having an isocyanuric skeleton; - di(meth)acrylate of dimethyloltricyclodecane; - polyfunctional (meth)acrylates of trimethylolpropane or oligomers thereof; - polyfunctional (meth)acrylates of ditrimethylolpropane; - polyfunctional (meth)acrylates of pentaerythritol or oligomers thereof; - polyfunctional (meth)acrylates of dipentaerythritol; and - di(meth)acrylates of neopentyl glycol-modified trimethylolpropane; - di(meth)acrylates of polyethylene glycol; - di(meth)acrylates of polypropylene glycol; - di(meth)acrylates of linear or
- polyfunctional (meth)acrylate refers to a compound containing two or more (meth)acryloyloxy groups.
- polyfunctional (meth)acrylate of trimethylolpropane or its oligomer refers to an ester of one molecule of trimethylolpropane or its oligomer and two or more molecules of (meth)acrylic acid.
- the polyfunctional (meth)acrylate compound preferably contains a bifunctional (meth)acrylate compound.
- a bifunctional (meth)acrylate compound is a polyfunctional (meth)acrylate compound having a total of two (meth)acryloyloxy groups.
- trifunctional and tetrafunctional (meth)acrylate compounds are polyfunctional (meth)acrylate compounds having 3 and 4 (meth)acryloyloxy groups.
- a silane coupling agent having a plurality of (meth)acrylate groups is not included in the polyfunctional (meth)acrylate compound.
- the polyfunctional (meth)acrylate compound does not contain silicon atoms.
- the curable resin composition of the present invention contains (B) a modifier.
- the (B) regulator used in the present invention is the following (b1) and/or (b2): (b1) Monofunctional (meth)acrylate compounds (b2) Epoxy resins having no reactive unsaturated double bonds.
- the monofunctional (meth)acrylate compound used in the present invention is a compound containing one (meth)acryloyloxy group. This (meth)acryloyloxy group reacts with a thiol group in the polyfunctional thiol compound described later.
- a monofunctional (meth)acrylate compound has a structure in which one molecule of a compound having one or more hydroxyl groups is esterified with one molecule of (meth)acrylic acid (there is an unesterified hydroxyl group). may be).
- a silane coupling agent having one (meth)acrylate group is not included in the monofunctional (meth)acrylate compound.
- the monofunctional (meth)acrylate compound does not contain silicon atoms.
- Examples of monofunctional (meth)acrylate compounds include: - ethyl (meth)acrylate, trifluoroethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, glycidyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isoamyl (meth)acrylate, cyclohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, isobornyl (meth)acrylate, stearyl (meth)acrylate, lauryl (meth)acrylate Acrylates, Phenoxyethyl (meth)acrylate, Benzyl (meth)acrylate, Tetrahydrofurfuryl (meth
- the monofunctional (meth)acrylate compound preferably has a molecular weight of 100 to 1000, more preferably 120 to 500, even more preferably 140 to 400. It is particularly preferred to include those of ⁇ 300.
- the monofunctional (meth)acrylate compound does not have an epoxy group in its molecule. If the monofunctional (meth)acrylate compound has an epoxy group in its molecule, the crosslink density may increase when heated after UV curing. This is because such a monofunctional (meth)acrylate compound is incorporated into the polymer chain by homopolymerizing the double bond in the (meth)acryloyloxy group during UV curing, and the monofunctional (meth)acrylate compound This is because the epoxy groups of can react with thiol groups in other polymer chains under heating to form new crosslinks.
- the epoxy resin not having a reactive unsaturated double bond [(b2) epoxy resin] used in the present invention is a compound containing one or more epoxy groups and not having a reactive unsaturated double bond.
- the reactive unsaturated double bond means, under UV irradiation or heating, a thiol group in a polyfunctional thiol compound and/or a (meth) acryloyloxy group in a polyfunctional (meth)acrylate compound (exactly, its double bond that can react with the double bond in the Generally, epoxy groups and thiol groups do not react under UV irradiation, but they can react under heating.
- the (b2) epoxy resin usually does not react with the polyfunctional thiol compound under UV irradiation, but when a thermosetting accelerator (in particular, a basic component) is present in the system or on the surface of the adherend, under heating Only its epoxy groups can react with polyfunctional thiol compounds.
- Silane coupling agents containing one or more epoxy groups and having no reactive unsaturated double bonds are not included in epoxy resins having no reactive unsaturated double bonds.
- epoxy resins without reactive unsaturated double bonds do not contain silicon atoms.
- Epoxy resins are roughly divided into monofunctional epoxy resins and polyfunctional epoxy resins.
- the epoxy resin may contain only one of these, or may contain both of them. From the viewpoint of thermosetting properties, (b2) the epoxy resin preferably contains a polyfunctional epoxy resin. (b2) It is particularly preferred that the epoxy resin contains a bifunctional epoxy resin.
- a monofunctional epoxy resin is a compound that contains one epoxy group and does not have a reactive unsaturated double bond.
- monofunctional epoxy resins include n-butyl glycidyl ether, 2-ethylhexyl glycidyl ether, phenyl glycidyl ether, cresyl glycidyl ether, p-s-butylphenyl glycidyl ether, styrene oxide, ⁇ -pinene oxide, 4-tert.
- Polyfunctional epoxy resins are compounds containing two or more epoxy groups and no reactive unsaturated double bonds. Polyfunctional epoxy resins are roughly classified into aliphatic polyfunctional epoxy resins and aromatic polyfunctional epoxy resins. Aliphatic polyfunctional epoxy resins are polyfunctional epoxy resins having structures that do not contain aromatic rings.
- aliphatic polyfunctional epoxy resins include: - (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether, butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane diglycidyl ether, poly Tetramethylene ether glycol diglycidyl ether, glycerin diglycidyl ether, neopentyl glycol diglycidyl ether, 1,2-epoxy-4-(2-methyloxiranyl)-1-methylcyclohexane, cyclohexane type diglycidyl ether, dicyclo diepoxy resins such as pentadiene-type diglycidyl ethers; - triepoxy resins such as trimethylolpropane triglycidyl ether,
- aromatic polyfunctional epoxy resin is a polyfunctional epoxy resin having a structure containing an aromatic ring.
- Many conventional epoxy resins such as bisphenol A type epoxy resin, are of this type.
- aromatic polyfunctional epoxy resins include: - bisphenol A type epoxy resin; - branched polyfunctional bisphenol A type epoxy resins such as p-glycidyloxyphenyldimethyltrisbisphenol A diglycidyl ether; - bisphenol F type epoxy resin; - novolac type epoxy resins; - tetrabromobisphenol A type epoxy resin; - a fluorene-type epoxy resin; - biphenyl aralkyl epoxy resins; - diepoxy resins such as 1,4-phenyldimethanol diglycidyl ether; -biphenyl-type epoxy resins such as 3,3',5,5'-tetramethyl-4,4'-diglycidyloxybiphenyl; -glycidylamine type epoxy resins such as dig
- the epoxy resin includes a liquid epoxy resin.
- liquid epoxy resin means an epoxy resin that is in a liquid physical state at 25°C.
- the modifier is (b1) a monofunctional (meth)acrylate compound.
- the (B) modifier includes either or both of (b1) a monofunctional (meth)acrylate compound and (b2) an epoxy resin.
- the modifier comprises both (b1) a monofunctional (meth)acrylate compound and (b2) an epoxy resin.
- the curable resin composition of the present invention contains a polyfunctional thiol compound.
- the polyfunctional thiol compound used in the present invention includes (meth)acryloyloxy groups (more precisely, double bonds therein) in the polyfunctional (meth)acrylate compound and the monofunctional (meth)acrylate compound, and the reaction It is a compound containing two or more thiol groups that react with epoxy groups in an epoxy resin that does not have a polyunsaturated double bond.
- the polyfunctional thiol compound preferably has 3 or more thiol groups.
- the polyfunctional thiol compound more preferably contains a trifunctional thiol compound and/or a tetrafunctional thiol compound.
- Trifunctional and tetrafunctional thiol compounds are thiol compounds having 3 and 4 thiol groups, respectively.
- the thiol equivalent weight of the polyfunctional thiol compound is preferably 90-150 g/eq, more preferably 90-140 g/eq, even more preferably 90-130 g/eq.
- the polyfunctional thiol compound includes a thiol compound having a hydrolyzable partial structure such as an ester bond in the molecule (i.e. hydrolyzable) and a thiol compound having no such partial structure (i.e. non-hydrolyzable).
- hydrolyzable polyfunctional thiol compounds include trimethylolpropane tris (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: TMMP), tris-[(3-mercaptopropionyloxy)-ethyl]- Isocyanurate (manufactured by SC Organic Chemical Co., Ltd.: TEMPIC), pentaerythritol tetrakis (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: PEMP), tetraethylene glycol bis (3-mercaptopropionate) (SC Organic Chemical Co., Ltd.: EGMP-4), dipentaerythritol hexakis (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: DPMP), pentaerythritol tetrakis (3-mercaptobutyrate) (manufactured by
- non-hydrolyzable polyfunctional thiol compounds include 1,3,4,6-tetrakis (2-mercaptoethyl) glycoluril (manufactured by Shikoku Kasei Co., Ltd.: TS-G), (1,3 , 4,6-tetrakis(3-mercaptopropyl)glycoluril (manufactured by Shikoku Kasei Co., Ltd.: C3 TS-G), 1,3,4,6-tetrakis(mercaptomethyl)glycoluril, 1,3,4, 6-tetrakis(mercaptomethyl)-3a-methylglycoluril, 1,3,4,6-tetrakis(2-mercaptoethyl)-3a-methylglycoluril, 1,3,4,6-tetrakis(3-mercaptopropyl )-3a-methylglycoluril, 1,3,4,6-tetrakis(mercaptomethyl)-3a,6a-d
- the curable resin composition of the present invention - The total number (total amount) of (meth)acryloyloxy contained in the (A) polyfunctional (meth)acrylate compound, - The total number (total amount) of (meth)acryloyloxy contained in the (B) regulator, - The total number (total amount) of epoxy groups contained in the (B) modifier, and - The total number (total amount) of thiol groups contained in the (C) polyfunctional thiol compound
- [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.4 to 0.8
- [(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.05 to 0.65.
- the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound is the mass (g) of the polyfunctional (meth)acrylate compound contained in the (A) polyfunctional (meth)acrylate compound.
- the (meth)acryloyl equivalent can be calculated as a quotient obtained by dividing the molecular weight of the polyfunctional (meth)acrylate compound by the number of (meth)acryloyloxy groups in one molecule of the polyfunctional (meth)acrylate compound.
- the total number of (meth)acryloyloxy groups for (B) modifier can also be determined in the same manner as for (A) polyfunctional (meth)acrylate compound.
- the curable resin composition of the present invention preferably contains a polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 60 to 300 g/eq, more preferably a (meth)acryloyl equivalent of 70 to 250 g/eq. More preferably, it contains a polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 80 to 220 g/eq.
- total number of (meth) acryloyl groups for (A) polyfunctional (meth) acrylate compound having (meth) acryloyl equivalent of 300 g/eq or less]/[(A) total polyfunctional (meth) acrylate compound (Meth) total number of acryloyl groups] is preferably 0.7 to 1, more preferably 0.8 to 1, still more preferably 0.9 to 1, particularly preferably 0.95 to 1 is.
- the curable resin composition of the present invention It is preferable because the curability of the product tends to be good, and a tough crosslinked structure can be easily obtained in the cured product given by this composition.
- the (A) polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 300 g/eq or less as described above does not have a poly(alkylene glycol) skeleton.
- the curable resin composition of the present invention has a (meth)acryloyl equivalent of 60 to 300 g/eq and does not have a poly(alkylene glycol) skeleton, (A) polyfunctional (meth) Contains acrylate compounds.
- the adhesiveness to the adherend is easily imparted to the cured product provided by this composition (that is, the cured product becomes difficult to peel off from the adherend).
- a poly(alkylene glycol) skeleton means a poly(oxyalkylene) chain composed of two or more oxyalkylene groups, such as a poly(oxyethylene) chain that can be introduced by ethylene oxide (EO) modification, propylene oxide ( PO) refers to poly(oxypropylene) chains and the like that can be introduced by modification.
- EO ethylene oxide
- PO propylene oxide
- the (A) polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 300 g/eq or less as described above preferably has a poly(alkylene glycol) skeleton. This is because when the curable resin composition of the present invention contains such a polyfunctional (meth)acrylate compound (A), the cured product provided by the composition becomes brittle and easily peeled off from the adherend. be. The reason for this is that poly(alkylene glycol) skeletons are present relatively densely in such a polyfunctional (meth)acrylate compound (A). It is speculated that the structures may be formed.
- the curable resin composition of the present invention may contain (A) a polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 60 to 300 g/eq and having a poly(alkylene glycol) skeleton.
- [(meth)acryloyl groups for (A) polyfunctional (meth)acrylate compounds having a (meth)acryloyl equivalent of 60 to 300 g/eq and a poly(alkylene glycol) skeleton The total number]/[(A) the total number of (meth)acryloyl groups for the entire polyfunctional (meth)acrylate compound] is preferably 0.5 or less, more preferably 0.4 or less, and still more preferably It is 0.3 or less, particularly preferably 0.2 or less, and most preferably 0.1 or less. In one aspect of the invention, this ratio is between 0 and 0.5, preferably between 0 and 0.4, more preferably between 0 and 0.3, particularly preferably between 0 and
- the total number of epoxy groups for a modifier is the quotient of the mass (g) of the epoxy resin containing no reactive unsaturated double bonds contained in the modifier divided by the epoxy equivalent weight of that epoxy resin. (the sum of such quotients for each epoxy resin, if epoxy resins without more than one type of reactive unsaturated double bond are involved).
- the epoxy equivalent can be determined by the method described in JIS K7236. If the epoxy equivalent cannot be obtained by this method, it may be calculated as a quotient obtained by dividing the molecular weight of the epoxy resin by the number of epoxy groups in one molecule of the epoxy resin.
- the total number of thiol groups for the polyfunctional thiol compound is the quotient obtained by dividing the mass (g) of the polyfunctional thiol compound contained in the (C) polyfunctional thiol compound by the thiol equivalent of the polyfunctional thiol compound (multiple When multiple functional thiol compounds are included, the sum of such quotients for each polyfunctional thiol compound).
- a thiol equivalent can be determined by an iodometric titration method. This method is widely known and disclosed, for example, in paragraph 0079 of JP-A-2012-153794. If the thiol equivalent cannot be determined by this method, the molecular weight of the polyfunctional thiol compound may be calculated as a quotient divided by the number of thiol groups in one molecule of the polyfunctional thiol compound.
- the curable resin composition has (A) a portion of the polyfunctional (meth)acrylate compound substituted with (B) the modifier, and (C) the amount of the polyfunctional thiol compound
- the total amount of (A) polyfunctional (meth)acrylate compound and (B) modifier is approximately equivalent.
- [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound + the total number of (meth)acryloyloxy groups for (B) the modifier + (B) the total number of (meth)acryloyloxy groups for the modifier total number of epoxy groups]/[total number of thiol groups for (C) polyfunctional thiol compound] is 0.8 to 1.2, preferably 0.9 to 1.1, more preferably 0.95 to 1 .1.
- the curable resin composition of the present invention includes (A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound, (B) the total number of (meth)acryloyloxy groups for the modifier, ( B) the total number of epoxy groups for the modifier and (C) the total number of thiol groups for the polyfunctional thiol compound satisfies the above conditions, (A) the polyfunctional (meth)acrylate compound, (B) the regulator agent and (C) a polyfunctional thiol compound.
- [(A) the total number of (meth) acryloyloxy groups for the polyfunctional (meth) acrylate compound] / [(C) the total number of thiol groups for the polyfunctional thiol compound] is greater than 0.8, the surrounding Due to expansion and/or shrinkage of the adherend due to changes in temperature, the cured product after UV curing tends to separate from the adherend (that is, poor adhesion reliability).
- [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is preferably 0.45 to 0.7, more preferably 0.5 to 0.7, still more preferably 0.5 to 0.65.
- total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is 0. If it is less than 05, the cured product after UV curing tends to peel off from the adherend due to expansion and/or shrinkage of the adherend due to changes in ambient temperature (that is, poor adhesion reliability). On the other hand, [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is 0.
- the content in the cured product of the structure generated by the reaction of (A) the polyfunctional (meth)acrylate compound and (C) the polyfunctional thiol compound is excessively low, so the adhesion after UV curing treatment becomes insufficient.
- [(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is , preferably 0.2 to 0.5, more preferably 0.30 to 0.45.
- (B) the modifier consists essentially of (b1) a monofunctional (meth)acrylate compound (substantially free of (b2) epoxy resin).
- [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is It is preferably 0.2 to 0.5, more preferably 0.25 to 0.45. If this ratio is less than 0.2, the effect of the modifier (B) for lowering the crosslink density of the cured product becomes small, and the cured product tends to peel off. On the other hand, if this ratio exceeds 0.5, UV curability may deteriorate.
- the modifier consists essentially of (b2) an epoxy resin (substantially free of (b1) monofunctional (meth)acrylate compounds).
- [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is It is preferably 0.2 to 0.5, more preferably 0.25 to 0.45. If this ratio is less than 0.2, the effect of the modifier (B) for imparting flexibility to the cured product is reduced, and the cured product tends to peel off. On the other hand, if this ratio exceeds 0.5, UV curability may deteriorate.
- the (B) modifier comprises both (b1) a monofunctional (meth)acrylate compound and (b2) an epoxy resin.
- [total number of (meth)acryloyloxy groups for (B) modifier]:[total number of epoxy groups for (B) modifier] is preferably from 1:0.01 to 1:20, More preferably 1:0.05 to 1:15, still more preferably 1:0.1 to 1:10, particularly preferably 1:0.1 to 1:5, most preferably 1: 0.1 to 1:1. Too little [total number of epoxy groups for (B) modifier] relative to [total number of (meth)acryloyloxy groups for (B) modifier] results in poor adhesion after UV curing followed by heat curing. tends to be insufficient.
- the curable resin composition of the present invention contains (D) a photoradical initiator.
- the curable resin composition can be cured by UV irradiation for a short period of time.
- the (D) photoradical initiator that can be used in the present invention is not particularly limited, and known ones can be used.
- photoradical initiators include 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, diethoxyacetophenone, 1-(4-isopropylphenyl)-2 -hydroxy-2-methylpropan-1-one, 1-(4-dodecylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2 -propyl)ketone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-1, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin phenyl ether, benzyl dimethyl ketal, benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-phenylbenzophenone, hydroxybenzophenone,
- the amount of the photoradical initiator is preferably 0.01 to 10% by mass of the curable resin composition, more preferably 0.05 to 5% by mass, and 0.1 to 3% by mass. % is more preferred.
- each of those parts deforms according to the thermal expansion coefficient of that material. Since the degree of this deformation is not constant for each part due to differences in thermal expansion coefficients, it introduces stresses associated with the deformation of each part into the assembly. The stress that accompanies this deformation acts particularly on the joints of the parts, that is, the cured adhesive. If the cured product is moderately flexible, the cured product will follow the deformation of the components of the assembly, thereby preventing separation of the cured product from the adherend. However, since the cured product provided by the conventional UV-curable adhesive lacks flexibility, it is difficult to follow the deformation of the parts of the assembly, and the cured product sometimes peels off from the adherend.
- Such peeling of the cured product from the adherend is particularly performed when a plurality of adherends are adhered by curing the UV curable adhesive by a heat curing treatment subsequent to the UV curing treatment, and When the material constituting one of the adherends has a glass transition temperature (T g ) lower than the temperature of the heat curing treatment (for example, one of the adherends is polyethylene terephthalate (PET) or polybutylene terephthalate (PBT) manufactured).
- T g glass transition temperature
- a cured product provided by the curable resin composition of the present invention has a lower crosslink density than a cured product provided by a conventional UV-curable adhesive. Such a cured product follows the deformation of the parts of the assembly even if the temperature of the assembly containing it changes, so it is difficult to separate from the adherend.
- a cured product can be obtained by - UV curing treatment by ultraviolet (UV) irradiation, and optionally - thermal curing treatment by heating.
- UV ultraviolet
- the polyfunctional (meth)acrylate compound and the polyfunctional thiol compound are subjected to the UV curing treatment in the presence of (D) a photoradical initiator, - Reaction (1) between a polyfunctional (meth)acrylate compound and a polyfunctional thiol compound, and - Reaction (2) between a polyfunctional (meth)acrylate compound happens. Furthermore, when the product obtained by this UV curing treatment is subjected to a heat curing treatment, - Reaction (3) between a polyfunctional (meth)acrylate compound and a polyfunctional thiol compound happens.
- reaction (1) between a monofunctional (meth)acrylate compound and a polyfunctional thiol compound
- reaction (2) between the polyfunctional (meth)acrylate compound and (b1) the monofunctional (meth)acrylate compound suppress the increase in crosslink density of the cured product.
- reaction (2) extends the polymer chain and widens the spacing of the crosslinks.
- the cured product provided by the curable resin composition of the present invention is a crosslinked polymer.
- (B) modifiers prevents the increase in crosslink density during UV curing and heat curing, so this polymer is less susceptible to conventional curing without (B) modifiers.
- the crosslink density is lower than that of the cured product obtained from the resin composition.
- the epoxy resin remains unreacted in the resulting cured product.
- flexibility is improved by the unreacted (b2) epoxy resin. Therefore, when such a curable resin composition is used, the cured product follows the deformation of the assembly parts caused by changes in ambient temperature, thereby preventing the cured product from peeling from the adherend.
- thermosetting accelerator in particular, a basic component
- subjecting the curable resin composition of the present invention to the above UV curing treatment and heat curing treatment results in (b2) Reaction (4) between the epoxy resin and the polyfunctional thiol compound causes ring-opening of the epoxy groups contained in the (b2) epoxy resin to generate hydroxyl groups.
- This hydroxyl group can contribute to improving the adhesive strength of the cured product to the adherend and thus preventing the cured product from peeling off from the adherend.
- reaction (4) caps the thiol groups contained in the polyfunctional thiol compound, thereby suppressing the formation of new crosslinks. As a result, reaction (4) does not increase the crosslink density of the cured product.
- the epoxy resin is a polyfunctional epoxy resin, the reaction (4) can theoretically form new crosslinks.
- UV curing treatment forms a polymer, which restricts the movement of the (b2) epoxy resin in the system, making it difficult to form new crosslinks.
- the curable resin composition of the present invention may contain optional components other than the above components (A) to (D), such as those described below.
- the curable resin composition of the present invention may further contain (E) a heat curing accelerator, if desired.
- a heat curing accelerator By including a thermosetting accelerator, the curable resin composition of the present invention can be cured in a short time even under low temperature conditions.
- the thermosetting accelerator used in the present invention is not particularly limited as long as it is a curing catalyst for epoxy resins, and known ones can be used.
- the thermal accelerator is a basic substance.
- the thermal curing accelerator is a latent curing catalyst.
- a latent curing catalyst is a compound that is inactive at room temperature and is activated by heating to function as a curing catalyst.
- an imidazole compound that is solid at room temperature a solid-dispersed amine adduct-based latent curing catalyst such as a compound (amine-epoxy adduct system); a reaction product of an amine compound and an isocyanate compound or a urea compound (urea adduct system);
- Typical examples of commercially available latent curing catalysts include "Amicure PN-23” (trade name, manufactured by Ajinomoto Fine-Techno Co., Inc.) and “Amicure PN-40” as amine-epoxy adduct system (amine adduct system).
- Urea adducts include "Fujicure FXE-1000" (trade name, manufactured by T&K TOKA Co., Ltd.), “Fujicure FXR-1030” (trade name, manufactured by T&K TOKA Co., Ltd.), but are not limited to these. Absent.
- the thermosetting accelerator may be used alone or in combination of two or more.
- the heat curing accelerator is preferably a solid-dispersed amine adduct latent curing catalyst.
- the amount of the heat curing accelerator is preferably 0.1 to 20% by mass of the curable resin composition, more preferably 0.5 to 15% by mass, and 1 to 10% by mass. More preferred.
- thermosetting accelerators are provided in the form of a dispersion dispersed in a polyfunctional epoxy resin.
- the amount of the polyfunctional epoxy resin in which it is dispersed is also included in the amount of the (b2) epoxy resin in the curable resin composition of the present invention. Be careful.
- the curable resin composition of the present invention may contain fillers, particularly silica fillers and/or talc fillers, if desired.
- a filler can be added to improve the thermal cycle resistance of the cured product obtained by curing the curable resin composition of the present invention.
- the reason why the thermal cycle resistance is improved by adding a filler is that the coefficient of linear expansion of the cured product is reduced, that is, expansion and contraction of the cured product due to thermal cycles are suppressed. In addition, shrinkage during curing is also suppressed.
- the average particle size is preferably 0.1 to 10 ⁇ m.
- the average particle diameter refers to a volume-based median diameter (d50) measured by a laser diffraction method in accordance with ISO-13320 (2009), unless otherwise specified.
- a filler When a filler is used, its content is preferably 1 to 70% by mass, more preferably 5 to 60% by mass, relative to the total mass of the curable resin composition.
- a filler may be used independently and may be used in combination of 2 or more type.
- Specific examples of fillers other than silica fillers and talc fillers include alumina fillers, calcium carbonate fillers, polytetrafluoroethylene (PTFE) fillers, silicone fillers, acrylic fillers, styrene fillers, etc., but are limited to these. not.
- the filler may be surface-treated.
- the curable resin composition of the present invention may contain a stabilizer, if desired.
- a stabilizer can be added to the curable resin composition of the present invention in order to improve its storage stability and prolong its pot life.
- Various stabilizers known in the art can be used as stabilizers for one-liquid type adhesives. At least one selected is preferred.
- liquid borate compounds include 2,2′-oxybis(5,5′-dimethyl-1,3,2-oxaborinane), trimethylborate, triethylborate, tri-n-propylborate, triisopropylborate, tri-n-butylborate, tripentylborate, triallylborate, trihexylborate, tricyclohexylborate, trioctylborate, trinonylborate, tridecylborate, tridodecylborate, trihexadecylborate, trioctadecylborate, tris( 2-ethylhexyloxy)borane, bis(1,4,7,10-tetraoxaundecyl)(1,4,7,10,13-pentoxatetradecyl)(1,4,7-trioxaundecyl) ) borane, tribenzylborate, triphenylborate, tri-
- liquid borate ester compound is liquid at room temperature (25° C.), it is preferable because the viscosity of the formulation can be kept low.
- aluminum chelate for example, aluminum chelate A (manufactured by Kawaken Fine Chemicals Co., Ltd.) can be used.
- organic acid for example, barbituric acid can be used.
- the amount of the stabilizer is 0.01 to 10 parts by mass with respect to 100 parts by mass of the total amount of components (A) to (D). It is preferably from 0.05 to 5 parts by mass, and even more preferably from 0.1 to 3 parts by mass.
- the curable resin composition of the present invention may contain a coupling agent, if desired.
- Addition of a coupling agent, particularly a silane coupling agent, is preferable from the viewpoint of improving adhesive strength.
- a silane coupling agent is an organosilicon compound having two or more different functional groups in its molecule, including a functional group that can chemically bond with an inorganic material and a functional group that can chemically bond with an organic material.
- a functional group capable of chemically bonding with an inorganic material is a hydrolyzable silyl group, and an alkoxy group, especially a silyl group containing a methoxy group and/or an ethoxy group is used as this functional group.
- silane coupling agents As functional groups capable of chemically bonding with organic materials, vinyl groups, epoxy groups, (meth)acrylic groups, styryl groups, unsubstituted or substituted amino groups, mercapto groups, ureido groups, isocyanate groups and the like are used.
- the coupling agent various silane coupling agents having the above functional groups can be used. Specific examples of silane coupling agents include 3-glycidoxypropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, vinyltrimethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylidene).
- silane coupling agents may be used alone or in combination of two or more.
- silane coupling agent including those used for surface treatment of the filler
- silane coupling agents are not included in components (A) to (D).
- the amount of the coupling agent is 0.01 with respect to 100 parts by mass of the total amount of components (A) to (D) from the viewpoint of improving adhesive strength. It is preferably from 10 parts by mass, more preferably from 0.1 to 5 parts by mass.
- the curable resin composition of the present invention may contain a thixotropic agent, if desired.
- the thixotropic agent used in the present invention is not particularly limited, and known ones can be used.
- Examples of thixotropic agents for use in the present invention include, but are not limited to, silica and the like.
- Silica may be natural silica (silica stone, quartz, etc.) or synthetic silica. Synthetic silica can be synthesized by any method, including dry and wet methods.
- the thixotropic agent may also be surface treated with a surface treatment agent (eg, polydimethylsiloxane). In the present invention, at least part of the thixotropic agent is preferably surface-treated.
- the average particle size of the primary particles of the thixotropic agent is preferably 5 to 50 nm.
- the curable resin composition of the present invention preferably contains 0.1 to 30% by mass, more preferably 1 to 20% by mass, of the thixotropic agent relative to the total mass of the curable resin composition. It is particularly preferable to contain ⁇ 15% by mass.
- the curable resin composition of the present invention may contain other additives, such as carbon black, titanium black, ion trapping agents, leveling agents, if desired, within the scope of the present invention.
- additives such as carbon black, titanium black, ion trapping agents, leveling agents, if desired, within the scope of the present invention.
- Antioxidants, antifoaming agents, viscosity modifiers, flame retardants, colorants, solvents and the like can be added.
- the type and amount of each additive are as per conventional methods.
- the method for producing the curable resin composition of the present invention is not particularly limited.
- components (A) to (D) and, if desired, additives are simultaneously or separately introduced into a suitable mixer and mixed by stirring while melting by heating if necessary to obtain a homogeneous mixture.
- the curable resin composition of the present invention can be obtained.
- the mixer is not particularly limited, but a Raikai machine equipped with a stirring device and a heating device, a Henschel mixer, a three-roll mill, a ball mill, a planetary mixer, a bead mill, or the like can be used. Also, these devices may be used in combination as appropriate.
- the curable resin composition thus obtained is, as described above, It can be converted into a cured product by subjecting it to a UV curing treatment by ultraviolet (UV) irradiation and optionally a thermal curing treatment by heating.
- UV ultraviolet
- the UV curing treatment can be performed by causing the curable resin composition of the present invention to receive a sufficient cumulative amount of ultraviolet rays at room temperature.
- the irradiation intensity is preferably 100-10000 mW/cm 2 , more preferably 1000-9000 mW/cm 2 .
- the wavelength of the ultraviolet rays is preferably 315-450 nm, more preferably 340-430 nm, and particularly preferably 350-380 nm.
- the ultraviolet light source is not particularly limited, and a gallium nitride UV-LED or the like can be used.
- the integrated amount of ultraviolet light received by the curable resin composition of the present invention is preferably 200 mJ/cm 2 or more, more preferably 500 mJ/cm 2 or more, still more preferably 1000 mJ/cm 2 or more, and particularly It is preferably 2000 mJ/cm 2 or more.
- the integrated amount of ultraviolet light can be measured using a measuring instrument commonly used in the relevant field, such as an integrated ultraviolet light meter and a light receiver.
- the integrated amount of light in the ultraviolet wavelength region (310 to 390 nm) with a center wavelength of 365 nm can be measured using an ultraviolet integrating photometer (Ushio Inc., UIT-250) and a light receiver (Ushio Inc., UVD-S365). ) can be measured using
- heat curing treatment can optionally be performed by heating the curable resin composition of the present invention after UV curing treatment under appropriate conditions.
- This heating is preferably carried out at 60 to 120°C, more preferably 60 to 100°C, particularly preferably 70 to 90°C.
- This heating is preferably carried out for 5 to 180 minutes, more preferably for 10 to 120 minutes, particularly preferably for 20 to 70 minutes.
- the curable resin composition of the present invention When the curable resin composition of the present invention is subjected to UV curing treatment as described above, it gives a flexible cured product with a lower crosslink density than conventional cured products. Therefore, when two parts (adherends) are joined using the curable resin composition of the present invention, even if the resulting assembly is deformed due to changes in temperature after UV curing, the The cured product provided by the curable resin composition is difficult to separate from the adherend.
- the curable resin composition of the present invention can be used, for example, as a semiconductor device including various electronic parts, an adhesive for bonding parts constituting electronic parts, or a raw material thereof.
- the present invention also provides an adhesive containing the curable resin composition of the present invention.
- the adhesive of the present invention is suitable, for example, for fixing modules and electronic components.
- the present invention also provides a cured product obtained by curing the curable resin composition or adhesive of the present invention.
- the present invention further provides a semiconductor device containing the cured product of the present invention.
- the present invention further provides a sensor module including the semiconductor device of the present invention.
- Examples 1-36, Comparative Examples 1-8 A curable resin composition was prepared according to the formulation shown in Table 1 by mixing predetermined amounts of each component using a three-roll mill. In Table 1, the amount of each component is expressed in parts by mass (unit: g).
- A Polyfunctional (meth)acrylate compound
- the compounds used as the polyfunctional (meth)acrylate compounds are as follows.
- (B) Modifier (b1) Monofunctional (meth)acrylate compound In the examples and comparative examples, the compounds used as the monofunctional (meth)acrylate compounds are as follows. (B-1): Isobornyl acrylate (trade name: Light Acrylate IBXA, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 208) (B-2): Phenoxyethyl acrylate (trade name: Light Acrylate PO-A, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 192) (B-3): 4-tert-butylcyclohexyl acrylate (trade name: TBCHA, manufactured by KJ Chemicals, (meth)acrylate equivalent: 210) (B-4): Dicyclopentanyl acrylate (trade name: FA513AS, manufactured by Showa Denko Materials Co., Ltd., (meth)acrylate equivalent: 206) (B-5): 3-phenoxybenzyl acrylate (trade name
- (b2) Epoxy Resins Having No Reactive Unsaturated Double Bonds
- (B-9) Bisphenol A type epoxy resin (trade name: JER834, manufactured by Mitsubishi Chemical Holdings Corporation, epoxy equivalent: 250)
- (B') Epoxy Resin Having Reactive Unsaturated Double Bonds Compounds used as epoxy resins having reactive unsaturated double bonds in Examples and Comparative Examples are as follows.
- C- 1 Pentaerythritol tetrakis(3-mercaptopropionate) (trade name: PEMP, manufactured by SC Organic Chemical Co., Ltd., thiol equivalent: 122)
- C-2) Pentaerythritol trippropanethiol (trade name: PEPT, manufactured by SC Organic Chemical Co., Ltd., thiol equivalent: 124)
- C-3) 1,3,4,6-tetrakis(2-mercaptopropyl)glycoluril (trade name: C3 TS-G, manufactured by Shikoku Kasei Co., Ltd., thiol equivalent: 114)
- (D) Photoradical Initiator Compounds used as photoradical initiators in Examples and Comparative Examples are as follows.
- E Heat Curing Accelerator Compounds used as heat curing accelerators in Examples and Comparative Examples are as follows.
- E-1) Amine adduct latent curing catalyst 1 (trade name: Fujicure FXR1121, manufactured by T&K TOKA Co., Ltd.)
- E-2) Amine adduct-based latent curing catalyst 2 (trade name: Amicure PN-23, manufactured by Ajinomoto Fine-Techno Co., Inc.)
- the glass plate coated with the curable resin composition is placed on the PBT plate with the surface coated with the curable resin composition facing down so that the curable resin composition is positioned between the two spacers. Then, the curable resin composition and the spacer were put on the glass plate and the PBT plate so as to be sandwiched between the glass plate and the PBT plate.
- the curable resin composition between the PBT plate and the glass plate was irradiated with a UV LED irradiation device AC475 manufactured by Excelitas Technologies, Inc., with an integrated light amount of 2000 mJ / cm 2 (Ushio Inc. UIT-250 (receiver UVD-365). connection)) and cured by UV irradiation.
- the spacer was removed, and the UV-cured curable resin composition was heated at 80° C. for 60 minutes in a blower dryer.
- the obtained cured product between the PBT plate and the glass plate was allowed to stand at room temperature (20° C.) for 2 hours, and then the degree of peeling of the cured product from the glass plate and/or the PBT plate was evaluated by visual observation.
- the cured product prepared above is observed from the glass plate side, the cured product adhering to both the glass plate and the PBT plate is perceived as a transparent area, and the cured product peeled off from the glass plate and/or the PBT plate. is perceived as a white area.
- the degree of peeling of the cured product was evaluated based on the approximate ratio (%) of the area of the white region to the total area of the clear region and the white region.
- Table 1 shows the results.
- the symbol “ ⁇ ” in the table indicates that the above ratio was substantially 0% in all four tests.
- the symbol “O” in the table indicates that the above ratio was more than 0% and 50% or less in all four tests.
- the symbol “ ⁇ ” in the table indicates that the ratio was more than 0% and 50% or less in 2 or 3 tests out of 4 tests, and the ratio was more than 50% in 1 or 2 tests.
- the curable resin compositions of Examples 1 to 36 containing appropriate amounts of (A) a polyfunctional (meth)acrylate compound, (B) a modifier and (C) a polyfunctional thiol compound. can be cured in a short time by UV irradiation. Further, the resulting cured product is less likely to separate from the adherend even if it is cooled after being heated. Incidentally, the adhesion reliability of the curable resin composition of Example 36 using (A) a polyfunctional (meth) acrylate compound having a poly (alkylene glycol) skeleton is inferior to those of Examples 1 to 35, It was better than Comparative Examples 1-7.
- the curable resin composition of Comparative Example 8 which contains (B′) an epoxy resin having a reactive unsaturated double bond instead of (B) the modifier, can be cured by UV irradiation, but the It can be seen that the cured product is separated from the adherend when it is cooled following heating.
- the curable resin composition of the present invention gives a flexible cured product with a lower crosslink density than conventional ones.
- the curable resin composition of the present invention is not easily peeled off from the adherend even when the ambient temperature changes in the heating and/or cooling process described above after UV curing. useful for
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Abstract
Description
本発明は、特に、UV硬化後の加熱及び/又は冷却の過程において、周囲の温度が変化しても被着体から剥離しにくい硬化物を与える、UV硬化型の硬化性樹脂組成物の提供をも目的とする。 In order to solve the above-described problems of the prior art, the present invention aims to provide a UV-curable curable resin composition that gives a cured product that is difficult to peel off from an adherend even when the ambient temperature changes. do.
In particular, the present invention provides a UV-curable curable resin composition that gives a cured product that is difficult to peel off from an adherend even when the ambient temperature changes in the process of heating and/or cooling after UV curing. Also intended to
(A)多官能(メタ)アクリレート化合物;
(B)下記(b1)及び/又は(b2)を含む調節剤
(b1)単官能(メタ)アクリレート化合物
(b2)反応性不飽和二重結合を有しないエポキシ樹脂;
(C)多官能チオール化合物;及び
(D)光ラジカル開始剤
を含み、
[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.4~0.8であり、
[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.05~0.65である、硬化性樹脂組成物。 1. (A) to (D) below:
(A) a polyfunctional (meth)acrylate compound;
(B) a modifier comprising (b1) and/or (b2) below (b1) a monofunctional (meth)acrylate compound (b2) an epoxy resin having no reactive unsaturated double bonds;
(C) a polyfunctional thiol compound; and (D) a photoradical initiator,
[(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.4 to 0.8,
[(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.05 to 0.65, a curable resin composition.
なお本明細書においては、合成樹脂の分野における慣例に倣い、硬化前の硬化性樹脂組成物を構成する成分に対して、通常は高分子(特に合成高分子)を指す用語「樹脂」を含む名称を、その成分が高分子ではないにも関わらず用いる場合がある。 As described above, the curable resin composition of the present invention comprises (A) a polyfunctional (meth)acrylate compound, (B) a modifier, (C) a polyfunctional thiol compound and (D) a photoradical initiator. Contains as an ingredient. These components are described below.
In the present specification, following the practice in the field of synthetic resins, the term "resin", which usually refers to polymers (especially synthetic polymers), is included for the components constituting the curable resin composition before curing. A name may be used even though the component is not a macromolecule.
本発明の硬化性樹脂組成物は、(A)多官能(メタ)アクリレート化合物を含む。本発明において用いる多官能(メタ)アクリレート化合物は、後述する多官能チオール化合物中のチオール基と反応する(メタ)アクリロイルオキシ基を、合計で2個以上含む化合物である。換言すれば、多官能(メタ)アクリレート化合物は、2個以上のヒドロキシル基を有する化合物1分子が、合計2分子以上の(メタ)アクリル酸でエステル化された構造(エステル化されていないヒドロキシル基があってもよい)を有する化合物である。
多官能(メタ)アクリレート化合物は、上記の構造的要件を満たしている限り、(メタ)アクリロイルオキシ基の形態でない(メタ)アクリロイル基を含んでいてもよい。例えば、N,N’-メチレンビスアクリルアミドは多官能(メタ)アクリレート化合物に該当しない。(A)多官能(メタ)アクリレート化合物は、分子量が100~10,000のものを含むことが好ましく、200~5,000のものを含むことがより好ましく、200~3,000のものを含むことがさらに好ましく、200~800のものを含むことが特に好ましい。 (A) Polyfunctional (meth)acrylate compound The curable resin composition of the present invention contains (A) a polyfunctional (meth)acrylate compound. The polyfunctional (meth)acrylate compound used in the present invention is a compound containing a total of two or more (meth)acryloyloxy groups that react with thiol groups in the polyfunctional thiol compound described below. In other words, a polyfunctional (meth)acrylate compound has a structure in which one molecule of a compound having two or more hydroxyl groups is esterified with a total of two or more molecules of (meth)acrylic acid (unesterified hydroxyl groups There may be).
The polyfunctional (meth)acrylate compound may contain (meth)acryloyl groups that are not in the form of (meth)acryloyloxy groups, as long as the above structural requirements are met. For example, N,N'-methylenebisacrylamide is not a polyfunctional (meth)acrylate compound. (A) The polyfunctional (meth)acrylate compound preferably has a molecular weight of 100 to 10,000, more preferably 200 to 5,000, and more preferably 200 to 3,000. is more preferred, and it is particularly preferred to include those of 200-800.
-ビスフェノールAのジ(メタ)アクリレート;
-ビスフェノールFのジ(メタ)アクリレート;
-イソシアヌル骨格を有する多官能(メタ)アクリレート;
-ジメチロールトリシクロデカンのジ(メタ)アクリレート;
-トリメチロールプロパン又はそのオリゴマーの多官能(メタ)アクリレート;
-ジトリメチロールプロパンの多官能(メタ)アクリレート;
-ペンタエリスリトール又はそのオリゴマーの多官能(メタ)アクリレート;
-ジペンタエリスリトールの多官能(メタ)アクリレート;及び
-ネオペンチルグリコール変性トリメチロールプロパンのジ(メタ)アクリレート;
-ポリエチレングリコールのジ(メタ)アクリレート;
-ポリプロピレングリコールのジ(メタ)アクリレート;
-鎖式又は環式のアルカンジオールのジ(メタ)アクリレート;
-ネオペンチルグリコールのジ(メタ)アクリレート;
-1分子中に2個以上の(メタ)アクリロイル基を有するポリウレタン;
-1分子中に2個以上の(メタ)アクリロイル基を有するポリエステル;
-グリセリンの多官能(メタ)アクリレート;等を挙げることができる。
これらの中でも、ジメチロールトリシクロデカンのジ(メタ)アクリレート、ジトリメチロールプロパンの(トリ/テトラ)(メタ)アクリレート、ジペンタエリスリトールのヘキサ(メタ)アクリレート、ネオペンチルグリコール変性トリメチロールプロパンのジ(メタ)アクリレート、1分子中に(メタ)アクリロイル基を2個有するポリウレタンが好ましい。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。なお、本明細書において、「多官能(メタ)アクリレート」とは、(メタ)アクリロイルオキシ基を2個以上含む化合物のことを指す。例えば、「トリメチロールプロパン又はそのオリゴマーの多官能(メタ)アクリレート」とは、1分子のトリメチロールプロパン又はそのオリゴマーと2分子以上の(メタ)アクリル酸とのエステルを指す。 Examples of polyfunctional (meth)acrylate compounds include
- a di(meth)acrylate of bisphenol A;
- a di(meth)acrylate of bisphenol F;
- polyfunctional (meth) acrylate having an isocyanuric skeleton;
- di(meth)acrylate of dimethyloltricyclodecane;
- polyfunctional (meth)acrylates of trimethylolpropane or oligomers thereof;
- polyfunctional (meth)acrylates of ditrimethylolpropane;
- polyfunctional (meth)acrylates of pentaerythritol or oligomers thereof;
- polyfunctional (meth)acrylates of dipentaerythritol; and - di(meth)acrylates of neopentyl glycol-modified trimethylolpropane;
- di(meth)acrylates of polyethylene glycol;
- di(meth)acrylates of polypropylene glycol;
- di(meth)acrylates of linear or cyclic alkanediols;
- di(meth)acrylates of neopentyl glycol;
-Polyurethanes having two or more (meth)acryloyl groups in one molecule;
-polyester having two or more (meth) acryloyl groups in one molecule;
- polyfunctional (meth)acrylate of glycerin;
Among these, di(meth)acrylate of dimethyloltricyclodecane, (tri/tetra)(meth)acrylate of ditrimethylolpropane, hexa(meth)acrylate of dipentaerythritol, di(meth)acrylate of neopentylglycol-modified trimethylolpropane Preferred are meth)acrylates and polyurethanes having two (meth)acryloyl groups in one molecule. These may be used alone or in combination of two or more. In this specification, "polyfunctional (meth)acrylate" refers to a compound containing two or more (meth)acryloyloxy groups. For example, "polyfunctional (meth)acrylate of trimethylolpropane or its oligomer" refers to an ester of one molecule of trimethylolpropane or its oligomer and two or more molecules of (meth)acrylic acid.
本発明において、(メタ)アクリレート基を複数個有するシランカップリング剤は、多官能(メタ)アクリレート化合物に含まれない。好ましくは、多官能(メタ)アクリレート化合物は、ケイ素原子を含まない。 In the present invention, the polyfunctional (meth)acrylate compound preferably contains a bifunctional (meth)acrylate compound. A bifunctional (meth)acrylate compound is a polyfunctional (meth)acrylate compound having a total of two (meth)acryloyloxy groups. Similarly, trifunctional and tetrafunctional (meth)acrylate compounds, for example, are polyfunctional (meth)acrylate compounds having 3 and 4 (meth)acryloyloxy groups.
In the present invention, a silane coupling agent having a plurality of (meth)acrylate groups is not included in the polyfunctional (meth)acrylate compound. Preferably, the polyfunctional (meth)acrylate compound does not contain silicon atoms.
本発明の硬化性樹脂組成物は、(B)調節剤を含む。本発明において用いる(B)調節剤は、下記(b1)及び/又は(b2):
(b1)単官能(メタ)アクリレート化合物
(b2)反応性不飽和二重結合を有しないエポキシ樹脂
を含む。 (B) Modifier The curable resin composition of the present invention contains (B) a modifier. The (B) regulator used in the present invention is the following (b1) and/or (b2):
(b1) Monofunctional (meth)acrylate compounds (b2) Epoxy resins having no reactive unsaturated double bonds.
本発明において、(メタ)アクリレート基を1個有するシランカップリング剤は、単官能(メタ)アクリレート化合物に含まれない。好ましくは、単官能(メタ)アクリレート化合物は、ケイ素原子を含まない。 The monofunctional (meth)acrylate compound used in the present invention is a compound containing one (meth)acryloyloxy group. This (meth)acryloyloxy group reacts with a thiol group in the polyfunctional thiol compound described later. In other words, a monofunctional (meth)acrylate compound has a structure in which one molecule of a compound having one or more hydroxyl groups is esterified with one molecule of (meth)acrylic acid (there is an unesterified hydroxyl group). may be).
In the present invention, a silane coupling agent having one (meth)acrylate group is not included in the monofunctional (meth)acrylate compound. Preferably, the monofunctional (meth)acrylate compound does not contain silicon atoms.
-エチル(メタ)アクリレート、トリフロロエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、ジメチルアミノエチル(メタ)アクリレート、グリシジル(メタ)アクリレート、n-ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert-ブチル(メタ)アクリレート、イソアミル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、2-エチルヘキシル(メタ)アクリレート、イソデシル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ステアリル(メタ)アクリレート、ラウリル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ベンジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、フェノキシジエチレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、ブトキシジエチレングリコール(メタ)アクリレート、メトキシジプロピレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、メトキシトリエチレングリコール(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、2-エチルヘキシルジエチレングリコール(メタ)アクリレート、4-tert-ブチルシクロヘキシル(メタ)アクリレート、3-フェノキシベンジル(メタ)アクリレート等の、1価アルコールと(メタ)アクリル酸のエステル;
-2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、オクチルアクリレート、ノニルアクリレート、アクリル酸イソノニル、3,3,5-トリメチルシクロヘキシルアクリレート、環状トリメチロールプロパンホルマールアクリレート、1-ナフタレンメチル(メタ)アクリレート1-エチルシクロヘキシル(メタ)クリレート、1-メチルシクロヘキシル(メタ)クリレート、1-エチルシクロペンチル(メタ)アクリレート、1-メチルシクロペンチル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンテニルオキシエチル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ノニルフェノキシポリエチレングリコール(メタ)アクリレート、テトラヒドロジシクロペンタジエルニル(メタ)アクリレート、2-(o-フェニルフェノキシ)エチル(メタ)アクリレート、イソボルニルシクロヘキシル(メタ)アクリレート、(2-メチル-2-エチル-1,3ージオキソランー4-イル)メチル(メタ)アクリレート、1-アダマンチル(メタ)アクリレート、3-ヒドロキシ-1アダマンチル(メタ)アクリレート、2-メチル-2-アダマンタニル(メタ)アクリレート、2-エチル-2-アダマンタニル(メタ)アクリレート、2-イソプロピルアダマンタン-2-イル(メタ)アクリレート、3-ヒドロキシ-1-アダマンチル(メタ)アクリレート、(アダマンタン-1-イルオキシ)メチル(メタ)アクリレート、2-イソプロピル-2-アダマンチル(メタ)アクリレート、1-メチル-1-エチル-1-アダマンチルメタノール(メタ)アクリレート、1,1-ジエチル-1-アダマンチルメタノール(メタ)アクリレート、2-シクロヘキシルプロパン-2-イル(メタ)アクリレート、1-イソプロピルシクロヘキシル(メタ)アクリレート、1-メチルシクロヘキシル(メタ)アクリレート、1-エチルシクロペンチル(メタ)アクリレート、1-メチルシクロヘキシル(メタ)アクリレート、テトラヒドロピラニル(メタ)アクリレート、テトラヒドロ-2-フラニル(メタ)アクリレート、2-オキソテトラヒドロフラン-3-イル(メタ)アクリレート、(5-オキソテトラヒドロフラン-2-イル)メチル(メタ)アクリレート、(2-オキソ-1,3-ジオキソラン-4-イル)メチル(メタ)アクリレート、1-エトキシエチル(メタ)アクリレート等の、多価アルコールのモノ(メタ)アクリレート
等を挙げることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。(b1)単官能(メタ)アクリレート化合物は、分子量が100~1000のものを含むことが好ましく、120~500のものを含むことがより好ましく、140~400のものを含むことがさらに好ましく、160~300のものを含むことが特に好ましい。 Examples of monofunctional (meth)acrylate compounds include:
- ethyl (meth)acrylate, trifluoroethyl (meth)acrylate, diethylaminoethyl (meth)acrylate, dimethylaminoethyl (meth)acrylate, glycidyl (meth)acrylate, n-butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, isoamyl (meth)acrylate, cyclohexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isodecyl (meth)acrylate, isobornyl (meth)acrylate, stearyl (meth)acrylate, lauryl (meth)acrylate Acrylates, Phenoxyethyl (meth)acrylate, Benzyl (meth)acrylate, Tetrahydrofurfuryl (meth)acrylate, Ethoxydiethyleneglycol (meth)acrylate, Phenoxydiethyleneglycol (meth)acrylate, Phenoxypolyethyleneglycol (meth)acrylate, Butoxydiethyleneglycol (meth)acrylate Acrylate, methoxydipropylene glycol (meth)acrylate, methoxypolyethyleneglycol (meth)acrylate, methoxytriethyleneglycol (meth)acrylate, methoxypolyethyleneglycol (meth)acrylate, 2-ethylhexyldiethyleneglycol (meth)acrylate, 4-tert-butyl Esters of monohydric alcohols and (meth)acrylic acid such as cyclohexyl (meth)acrylate and 3-phenoxybenzyl (meth)acrylate;
-2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxy-3-phenoxypropyl (meth)acrylate, octyl acrylate, nonyl acrylate, isononyl acrylate , 3,3,5-trimethylcyclohexyl acrylate, cyclic trimethylolpropane formal acrylate, 1-naphthalenemethyl (meth)acrylate 1-ethylcyclohexyl (meth)acrylate, 1-methylcyclohexyl (meth)acrylate, 1-ethylcyclopentyl (meth)acrylate ) acrylate, 1-methylcyclopentyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, dicyclopentanyl (meth) acrylate, nonylphenoxy polyethylene glycol (meth) acrylate, tetrahydrodi Cyclopentadienyl (meth)acrylate, 2-(o-phenylphenoxy)ethyl (meth)acrylate, isobornylcyclohexyl (meth)acrylate, (2-methyl-2-ethyl-1,3-dioxolan-4-yl)methyl (Meth) acrylate, 1-adamantyl (meth) acrylate, 3-hydroxy-1 adamantyl (meth) acrylate, 2-methyl-2-adamantanyl (meth) acrylate, 2-ethyl-2-adamantanyl (meth) acrylate, 2- isopropyladamantan-2-yl (meth)acrylate, 3-hydroxy-1-adamantyl (meth)acrylate, (adamantan-1-yloxy)methyl (meth)acrylate, 2-isopropyl-2-adamantyl (meth)acrylate, 1- Methyl-1-ethyl-1-adamantylmethanol (meth)acrylate, 1,1-diethyl-1-adamantylmethanol (meth)acrylate, 2-cyclohexylpropan-2-yl (meth)acrylate, 1-isopropylcyclohexyl (meth)acrylate Acrylates, 1-methylcyclohexyl (meth)acrylate, 1-ethylcyclopentyl (meth)acrylate, 1-methylcyclohexyl (meth)acrylate, tetrahydropyranyl (meth)acrylate, tetrahydro-2-furanyl (meth)acrylate, 2-oxo Tetrahydrofuran-3-yl (meth)acrylate, (5-oxotetrahydro Polyhydric alcohol mono( meth)acrylates and the like can be mentioned. These may be used alone or in combination of two or more. (b1) The monofunctional (meth)acrylate compound preferably has a molecular weight of 100 to 1000, more preferably 120 to 500, even more preferably 140 to 400. It is particularly preferred to include those of ~300.
エポキシ基を1個以上含み、反応性不飽和二重結合を有しないシランカップリング剤は、反応性不飽和二重結合を有しないエポキシ樹脂に含まれない。好ましくは、反応性不飽和二重結合を有しないエポキシ樹脂は、ケイ素原子を含まない。 On the other hand, the epoxy resin not having a reactive unsaturated double bond [(b2) epoxy resin] used in the present invention is a compound containing one or more epoxy groups and not having a reactive unsaturated double bond. The reactive unsaturated double bond means, under UV irradiation or heating, a thiol group in a polyfunctional thiol compound and/or a (meth) acryloyloxy group in a polyfunctional (meth)acrylate compound (exactly, its double bond that can react with the double bond in the Generally, epoxy groups and thiol groups do not react under UV irradiation, but they can react under heating. Therefore, the (b2) epoxy resin usually does not react with the polyfunctional thiol compound under UV irradiation, but when a thermosetting accelerator (in particular, a basic component) is present in the system or on the surface of the adherend, under heating Only its epoxy groups can react with polyfunctional thiol compounds.
Silane coupling agents containing one or more epoxy groups and having no reactive unsaturated double bonds are not included in epoxy resins having no reactive unsaturated double bonds. Preferably, epoxy resins without reactive unsaturated double bonds do not contain silicon atoms.
-(ポリ)エチレングリコールジグリシジルエーテル、(ポリ)プロピレングリコールジグリシジルエーテル、ブタンジオールジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル、トリメチロールプロパンジグリシジルエーテル、ポリテトラメチレンエーテルグリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、1,2-エポキシ-4-(2-メチルオキシラニル)-1-メチルシクロヘキサン、シクロヘキサン型ジグリシジルエーテル、ジシクロペンタジエン型ジグリシジルエーテルのようなジエポキシ樹脂;
-トリメチロールプロパントリグリシジルエーテル、グリセリントリグリシジルエーテルのようなトリエポキシ樹脂;
-ビニル(3,4-シクロヘキセン)ジオキシド、2-(3,4-エポキシシクロヘキシル)-5,1-スピロ-(3,4-エポキシシクロヘキシル)-m-ジオキサンのような脂環式エポキシ樹脂;
-テトラグリシジルビス(アミノメチル)シクロヘキサンのようなグリシジルアミン型エポキシ樹脂;
-1,3-ジグリシジル-5-メチル-5-エチルヒダントインのようなヒダントイン型エポキシ樹脂;及び
-1,3-ビス(3-グリシドキシプロピル)-1,1,3,3-テトラメチルジシロキサンのようなシリコーン骨格を有するエポキシ樹脂
などが挙げられるが、これらに限定されない。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。 Polyfunctional epoxy resins are compounds containing two or more epoxy groups and no reactive unsaturated double bonds. Polyfunctional epoxy resins are roughly classified into aliphatic polyfunctional epoxy resins and aromatic polyfunctional epoxy resins. Aliphatic polyfunctional epoxy resins are polyfunctional epoxy resins having structures that do not contain aromatic rings. Examples of aliphatic polyfunctional epoxy resins include:
- (poly)ethylene glycol diglycidyl ether, (poly)propylene glycol diglycidyl ether, butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane diglycidyl ether, poly Tetramethylene ether glycol diglycidyl ether, glycerin diglycidyl ether, neopentyl glycol diglycidyl ether, 1,2-epoxy-4-(2-methyloxiranyl)-1-methylcyclohexane, cyclohexane type diglycidyl ether, dicyclo diepoxy resins such as pentadiene-type diglycidyl ethers;
- triepoxy resins such as trimethylolpropane triglycidyl ether, glycerin triglycidyl ether;
- cycloaliphatic epoxy resins such as vinyl (3,4-cyclohexene) dioxide, 2-(3,4-epoxycyclohexyl)-5,1-spiro-(3,4-epoxycyclohexyl)-m-dioxane;
- glycidylamine type epoxy resins such as tetraglycidylbis(aminomethyl)cyclohexane;
-hydantoin-type epoxy resins such as 1,3-diglycidyl-5-methyl-5-ethylhydantoin; and -1,3-bis(3-glycidoxypropyl)-1,1,3,3-tetramethyldi Examples include, but are not limited to, epoxy resins having a silicone skeleton such as siloxane. These may be used alone or in combination of two or more.
-ビスフェノールA型エポキシ樹脂;
-p-グリシジルオキシフェニルジメチルトリスビスフェノールAジグリシジルエーテルのような分岐状多官能ビスフェノールA型エポキシ樹脂;
-ビスフェノールF型エポキシ樹脂;
-ノボラック型エポキシ樹脂;
-テトラブロモビスフェノールA型エポキシ樹脂;
-フルオレン型エポキシ樹脂;
-ビフェニルアラルキルエポキシ樹脂;
-1,4-フェニルジメタノールジグリシジルエーテルのようなジエポキシ樹脂;
-3,3',5,5'-テトラメチル-4,4'-ジグリシジルオキシビフェニルのようなビフェニル型エポキシ樹脂;
-ジグリシジルアニリン、ジグリシジルトルイジン、トリグリシジル-p-アミノフェノール、テトラグリシジル-m-キシリレンジアミンのようなグリシジルアミン型エポキシ樹脂;及び
-ナフタレン環含有エポキシ樹脂
などが挙げられるが、これらに限定されない。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。
(b2)エポキシ樹脂のエポキシ当量は、90~500g/eqであることが好ましく、100~450g/eqであることがより好ましく、100~350g/eqであることがさらに好ましい。 An aromatic polyfunctional epoxy resin is a polyfunctional epoxy resin having a structure containing an aromatic ring. Many conventional epoxy resins, such as bisphenol A type epoxy resin, are of this type. Examples of aromatic polyfunctional epoxy resins include:
- bisphenol A type epoxy resin;
- branched polyfunctional bisphenol A type epoxy resins such as p-glycidyloxyphenyldimethyltrisbisphenol A diglycidyl ether;
- bisphenol F type epoxy resin;
- novolac type epoxy resins;
- tetrabromobisphenol A type epoxy resin;
- a fluorene-type epoxy resin;
- biphenyl aralkyl epoxy resins;
- diepoxy resins such as 1,4-phenyldimethanol diglycidyl ether;
-biphenyl-type epoxy resins such as 3,3',5,5'-tetramethyl-4,4'-diglycidyloxybiphenyl;
-glycidylamine type epoxy resins such as diglycidylaniline, diglycidyltoluidine, triglycidyl-p-aminophenol, tetraglycidyl-m-xylylenediamine; not. These may be used alone or in combination of two or more.
(b2) The epoxy equivalent of the epoxy resin is preferably 90 to 500 g/eq, more preferably 100 to 450 g/eq, even more preferably 100 to 350 g/eq.
本発明の硬化性樹脂組成物は、多官能チオール化合物を含む。本発明において用いる多官能チオール化合物は、前記多官能(メタ)アクリレート化合物及び単官能(メタ)アクリレート化合物中の(メタ)アクリロイルオキシ基(正確には、その中の二重結合)、並びに前記反応性不飽和二重結合を有しないエポキシ樹脂中のエポキシ基と反応するチオール基を2個以上含む化合物である。多官能チオール化合物は、3個以上のチオール基を有することが好ましい。多官能チオール化合物は、3官能チオール化合物及び/又は4官能チオール化合物を含むことがより好ましい。3官能及び4官能のチオール化合物とは、それぞれ、チオール基を3個及び4個有するチオール化合物のことである。多官能チオール化合物のチオール当量は、90~150g/eqであることが好ましく、90~140g/eqであることがより好ましく、90~130g/eqであることがさらに好ましい。 (C) Polyfunctional Thiol Compound The curable resin composition of the present invention contains a polyfunctional thiol compound. The polyfunctional thiol compound used in the present invention includes (meth)acryloyloxy groups (more precisely, double bonds therein) in the polyfunctional (meth)acrylate compound and the monofunctional (meth)acrylate compound, and the reaction It is a compound containing two or more thiol groups that react with epoxy groups in an epoxy resin that does not have a polyunsaturated double bond. The polyfunctional thiol compound preferably has 3 or more thiol groups. The polyfunctional thiol compound more preferably contains a trifunctional thiol compound and/or a tetrafunctional thiol compound. Trifunctional and tetrafunctional thiol compounds are thiol compounds having 3 and 4 thiol groups, respectively. The thiol equivalent weight of the polyfunctional thiol compound is preferably 90-150 g/eq, more preferably 90-140 g/eq, even more preferably 90-130 g/eq.
加水分解性の多官能チオール化合物の例としては、トリメチロールプロパントリス(3-メルカプトプロピオネート)(SC有機化学株式会社製:TMMP)、トリス-[(3-メルカプトプロピオニルオキシ)-エチル]-イソシアヌレート(SC有機化学株式会社製:TEMPIC)、ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)(SC有機化学株式会社製:PEMP)、テトラエチレングリコールビス(3-メルカプトプロピオネート)(SC有機化学株式会社製:EGMP-4)、ジペンタエリスリトールヘキサキス(3-メルカプトプロピオネート)(SC有機化学株式会社製:DPMP)、ペンタエリスリトールテトラキス(3-メルカプトブチレート)(昭和電工株式会社製:カレンズMT(登録商標)PE1)、1,3,5-トリス(3-メルカプトブチリルオキシエチル)-1,3,5-トリアジン-2,4,6(1H,3H,5H)-トリオン(昭和電工株式会社製:カレンズMT(登録商標)NR1)等を挙げることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。 The polyfunctional thiol compound includes a thiol compound having a hydrolyzable partial structure such as an ester bond in the molecule (i.e. hydrolyzable) and a thiol compound having no such partial structure (i.e. non-hydrolyzable). It is divided into
Examples of hydrolyzable polyfunctional thiol compounds include trimethylolpropane tris (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: TMMP), tris-[(3-mercaptopropionyloxy)-ethyl]- Isocyanurate (manufactured by SC Organic Chemical Co., Ltd.: TEMPIC), pentaerythritol tetrakis (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: PEMP), tetraethylene glycol bis (3-mercaptopropionate) (SC Organic Chemical Co., Ltd.: EGMP-4), dipentaerythritol hexakis (3-mercaptopropionate) (manufactured by SC Organic Chemical Co., Ltd.: DPMP), pentaerythritol tetrakis (3-mercaptobutyrate) (manufactured by Showa Denko K.K.) : Karenz MT (registered trademark) PE1), 1,3,5-tris(3-mercaptobutyryloxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione ( Karenz MT (registered trademark) NR1) manufactured by Showa Denko K.K. These may be used alone or in combination of two or more.
・前記(A)多官能(メタ)アクリレート化合物に含まれる(メタ)アクリロイルオキシの総数(総量)、
・前記(B)調節剤に含まれる(メタ)アクリロイルオキシの総数(総量)、
・前記(B)調節剤に含まれるエポキシ基の総数(総量)、及び
・前記(C)多官能チオール化合物に含まれるチオール基の総数(総量)
が、所定の関係を満足することが必要である。具体的には、本発明の硬化性樹脂組成物においては、
[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.4~0.8であり、かつ
[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.05~0.65である。 In the curable resin composition of the present invention,
- The total number (total amount) of (meth)acryloyloxy contained in the (A) polyfunctional (meth)acrylate compound,
- The total number (total amount) of (meth)acryloyloxy contained in the (B) regulator,
- The total number (total amount) of epoxy groups contained in the (B) modifier, and - The total number (total amount) of thiol groups contained in the (C) polyfunctional thiol compound
However, it is necessary to satisfy a predetermined relationship. Specifically, in the curable resin composition of the present invention,
[(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.4 to 0.8, and [(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.05 to 0.65.
(B)調節剤についての(メタ)アクリロイルオキシ基の総数も、(A)多官能(メタ)アクリレート化合物についてのそれと同様にして求めることができる。 (A) The total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound is the mass (g) of the polyfunctional (meth)acrylate compound contained in the (A) polyfunctional (meth)acrylate compound. The quotient divided by the (meth)acryloyl equivalent of the polyfunctional (meth)acrylate compound (when multiple types of polyfunctional (meth)acrylate compounds are included, the sum of such quotients for each polyfunctional (meth)acrylate compound ). The (meth)acryloyl equivalent can be calculated as a quotient obtained by dividing the molecular weight of the polyfunctional (meth)acrylate compound by the number of (meth)acryloyloxy groups in one molecule of the polyfunctional (meth)acrylate compound.
The total number of (meth)acryloyloxy groups for (B) modifier can also be determined in the same manner as for (A) polyfunctional (meth)acrylate compound.
本明細書においてポリ(アルキレングリコール)骨格とは、2つ以上のオキシアルキレン基からなるポリ(オキシアルキレン)鎖、例えば、エチレンオキシド(EO)変性により導入されうるポリ(オキシエチレン)鎖、プロピレンオキシド(PO)変性により導入されうるポリ(オキシプロピレン)鎖等を指す。 Preferably, the (A) polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 300 g/eq or less as described above does not have a poly(alkylene glycol) skeleton. In one aspect of the present invention, the curable resin composition of the present invention has a (meth)acryloyl equivalent of 60 to 300 g/eq and does not have a poly(alkylene glycol) skeleton, (A) polyfunctional (meth) Contains acrylate compounds. In this case, the adhesiveness to the adherend is easily imparted to the cured product provided by this composition (that is, the cured product becomes difficult to peel off from the adherend).
As used herein, a poly(alkylene glycol) skeleton means a poly(oxyalkylene) chain composed of two or more oxyalkylene groups, such as a poly(oxyethylene) chain that can be introduced by ethylene oxide (EO) modification, propylene oxide ( PO) refers to poly(oxypropylene) chains and the like that can be introduced by modification.
本発明の硬化性樹脂組成物は、(メタ)アクリロイル当量が60~300g/eqであり、かつポリ(アルキレングリコール)骨格を有する(A)多官能(メタ)アクリレート化合物を含んでいてもよい。しかし、接着信頼性の観点から、[(メタ)アクリロイル当量が60~300g/eqであり、かつポリ(アルキレングリコール)骨格を有する(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイル基の総数]/[(A)多官能(メタ)アクリレート化合物全体についての(メタ)アクリロイル基の総数]は、好ましくは0.5以下であり、より好ましくは0.4以下であり、さらに好ましくは0.3以下であり、特に好ましくは0.2以下であり、最も好ましくは0.1以下である。本発明のある態様では、この比は0~0.5、好ましくは0~0.4、より好ましくは0~0.3、特に好ましくは0~0.2、最も好ましくは0~0.1である。 The (A) polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 300 g/eq or less as described above preferably has a poly(alkylene glycol) skeleton. This is because when the curable resin composition of the present invention contains such a polyfunctional (meth)acrylate compound (A), the cured product provided by the composition becomes brittle and easily peeled off from the adherend. be. The reason for this is that poly(alkylene glycol) skeletons are present relatively densely in such a polyfunctional (meth)acrylate compound (A). It is speculated that the structures may be formed.
The curable resin composition of the present invention may contain (A) a polyfunctional (meth)acrylate compound having a (meth)acryloyl equivalent of 60 to 300 g/eq and having a poly(alkylene glycol) skeleton. However, from the viewpoint of adhesion reliability, [(meth)acryloyl groups for (A) polyfunctional (meth)acrylate compounds having a (meth)acryloyl equivalent of 60 to 300 g/eq and a poly(alkylene glycol) skeleton The total number]/[(A) the total number of (meth)acryloyl groups for the entire polyfunctional (meth)acrylate compound] is preferably 0.5 or less, more preferably 0.4 or less, and still more preferably It is 0.3 or less, particularly preferably 0.2 or less, and most preferably 0.1 or less. In one aspect of the invention, this ratio is between 0 and 0.5, preferably between 0 and 0.4, more preferably between 0 and 0.3, particularly preferably between 0 and 0.2 and most preferably between 0 and 0.1. is.
ある態様においては、[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が、0.8~1.2、好ましくは、0.9~1.1、より好ましくは0.95~1.1である。
ただし、本発明の硬化性樹脂組成物は、(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数、(B)調節剤についての(メタ)アクリロイルオキシ基の総数、(B)調節剤についてのエポキシ基の総数及び(C)多官能チオール化合物についてのチオール基の総数が上記の条件を満足する量比で、(A)多官能(メタ)アクリレート化合物、(B)調節剤及び(C)多官能チオール化合物を含有する。 In one aspect of the present invention, the curable resin composition has (A) a portion of the polyfunctional (meth)acrylate compound substituted with (B) the modifier, and (C) the amount of the polyfunctional thiol compound The total amount of (A) polyfunctional (meth)acrylate compound and (B) modifier is approximately equivalent.
In some embodiments, [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound + the total number of (meth)acryloyloxy groups for (B) the modifier + (B) the total number of (meth)acryloyloxy groups for the modifier total number of epoxy groups]/[total number of thiol groups for (C) polyfunctional thiol compound] is 0.8 to 1.2, preferably 0.9 to 1.1, more preferably 0.95 to 1 .1.
However, the curable resin composition of the present invention includes (A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound, (B) the total number of (meth)acryloyloxy groups for the modifier, ( B) the total number of epoxy groups for the modifier and (C) the total number of thiol groups for the polyfunctional thiol compound satisfies the above conditions, (A) the polyfunctional (meth)acrylate compound, (B) the regulator agent and (C) a polyfunctional thiol compound.
本発明のある態様において、(B)調節剤は実質的に(b1)単官能(メタ)アクリレート化合物からなる(実質的に(b2)エポキシ樹脂を含まない)。この場合、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]は、好ましくは0.2~0.5であり、より好ましくは0.25~0.45である。この比率が0.2未満であると、硬化物の架橋密度を低下させる(B)調節剤の効果が小さくなるため、硬化物が剥離しやすくなる。一方、この比率が0.5超であると、UV硬化性が悪化するおそれがある。
本発明の別の態様において、(B)調節剤は実質的に(b2)エポキシ樹脂からなる(実質的に(b1)単官能(メタ)アクリレート化合物を含まない)。この場合、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]は、好ましくは0.2~0.5であり、より好ましくは0.25~0.45である。この比率が0.2未満であると、硬化物に柔軟性を付与する(B)調節剤の効果が小さくなるため、硬化物が剥離しやすくなる。一方、この比率が0.5超であると、UV硬化性が悪化するおそれがある。
本発明のさらなる態様において、(B)調節剤は(b1)単官能(メタ)アクリレート化合物と(b2)エポキシ樹脂の両者を含む。この場合、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数]:[(B)調節剤についてのエポキシ基の総数]は、好ましくは1:0.01~1:20であり、より好ましくは1:0.05~1:15であり、さらに好ましくは1:0.1~1:10であり、特に好ましくは1:0.1~1:5であり、最も好ましくは1:0.1~1:1である。[(B)調節剤についての(メタ)アクリロイルオキシ基の総数]に対して[(B)調節剤についてのエポキシ基の総数]が少なすぎると、UV硬化処理に続く熱硬化処理後の接着性が不十分になりやすい。一方、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数]に対して[(B)調節剤についてのエポキシ基の総数]が多すぎると、UV硬化処理後の接着性が不十分になりやすい。 In the present invention, [(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is , preferably 0.2 to 0.5, more preferably 0.30 to 0.45.
In one aspect of the invention, (B) the modifier consists essentially of (b1) a monofunctional (meth)acrylate compound (substantially free of (b2) epoxy resin). In this case, [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is It is preferably 0.2 to 0.5, more preferably 0.25 to 0.45. If this ratio is less than 0.2, the effect of the modifier (B) for lowering the crosslink density of the cured product becomes small, and the cured product tends to peel off. On the other hand, if this ratio exceeds 0.5, UV curability may deteriorate.
In another aspect of the invention, (B) the modifier consists essentially of (b2) an epoxy resin (substantially free of (b1) monofunctional (meth)acrylate compounds). In this case, [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[total number of thiol groups for (C) polyfunctional thiol compound] is It is preferably 0.2 to 0.5, more preferably 0.25 to 0.45. If this ratio is less than 0.2, the effect of the modifier (B) for imparting flexibility to the cured product is reduced, and the cured product tends to peel off. On the other hand, if this ratio exceeds 0.5, UV curability may deteriorate.
In a further aspect of the invention, the (B) modifier comprises both (b1) a monofunctional (meth)acrylate compound and (b2) an epoxy resin. In this case, [total number of (meth)acryloyloxy groups for (B) modifier]:[total number of epoxy groups for (B) modifier] is preferably from 1:0.01 to 1:20, More preferably 1:0.05 to 1:15, still more preferably 1:0.1 to 1:10, particularly preferably 1:0.1 to 1:5, most preferably 1: 0.1 to 1:1. Too little [total number of epoxy groups for (B) modifier] relative to [total number of (meth)acryloyloxy groups for (B) modifier] results in poor adhesion after UV curing followed by heat curing. tends to be insufficient. On the other hand, if the [(B) total number of epoxy groups for the modifier] is too large relative to the [(B) total number of (meth)acryloyloxy groups for the modifier], the adhesion after UV curing treatment is insufficient. easy to become
本発明の硬化性樹脂組成物は、(D)光ラジカル開始剤を含む。(D)光ラジカル開始剤を含むことにより、硬化性樹脂組成物を短時間のUV照射で硬化させることが可能となる。本発明において使用可能な(D)光ラジカル開始剤は、特に限定されず、公知のものを使用することが可能である。(D)光ラジカル開始剤の例としては、1-ヒドロキシシクロヘキシルフェニルケトン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、ジエトキシアセトフェノン、1-(4-イソプロピルフェニル)-2-ヒドロキシ-2-メチルプロパン-1-オン、1-(4-ドデシルフェニル)-2-ヒドロキシ-2-メチルプロパン-1-オン、4-(2-ヒドロキシエトキシ)-フェニル(2-ヒドロキシ-2-プロピル)ケトン、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルホリノプロパン-1、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインn-ブチルエーテル、ベンゾインフェニルエーテル、ベンジルジメチルケタール、ベンゾフェノン、ベンゾイル安息香酸、ベンゾイル安息香酸メチル、4-フェニルベンゾフェノン、ヒドロキシベンゾフェノン、アクリル化ベンゾフェノン、4-ベンゾイル-4'-メチルジフェニルサルファイド、3,3'-ジメチル-4-メトキシベンゾフェノン、チオキサントン、2-クロルチオキサントン、2-メチルチオキサントン、2,4-ジメチルチオキサントン、イソプロピルチオキサントン、2,4-ジクロロチオキサントン、2,4-ジエチルチオキサントン、2,4-ジイソプロピルチオキサントン、2,4,6-トリメチルベンゾイルジフェニルホスフインオキサイド、メチルフェニルグリオキシレート、ベンジル、カンファーキノン等を挙げることができる。これらは単独で用いてもよく、2種以上を組み合わせて用いてもよい。(D)光ラジカル開始剤の量は、硬化性樹脂組成物の0.01~10質量%であることが好ましく、0.05~5質量%であることがより好ましく、0.1~3質量%であることがさらに好ましい。 (D) Photoradical Initiator The curable resin composition of the present invention contains (D) a photoradical initiator. By including (D) a photoradical initiator, the curable resin composition can be cured by UV irradiation for a short period of time. The (D) photoradical initiator that can be used in the present invention is not particularly limited, and known ones can be used. (D) Examples of photoradical initiators include 1-hydroxycyclohexylphenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, diethoxyacetophenone, 1-(4-isopropylphenyl)-2 -hydroxy-2-methylpropan-1-one, 1-(4-dodecylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2 -propyl)ketone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinopropane-1, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin phenyl ether, benzyl dimethyl ketal, benzophenone, benzoylbenzoic acid, methyl benzoylbenzoate, 4-phenylbenzophenone, hydroxybenzophenone, acrylated benzophenone, 4-benzoyl-4'-methyldiphenylsulfide, 3,3'-dimethyl-4-methoxybenzophenone, Thioxanthone, 2-chlorothioxanthone, 2-methylthioxanthone, 2,4-dimethylthioxanthone, isopropylthioxanthone, 2,4-dichlorothioxanthone, 2,4-diethylthioxanthone, 2,4-diisopropylthioxanthone, 2,4,6-trimethyl benzoyldiphenylphosphine oxide, methylphenylglyoxylate, benzyl, camphorquinone, and the like. These may be used alone or in combination of two or more. (D) The amount of the photoradical initiator is preferably 0.01 to 10% by mass of the curable resin composition, more preferably 0.05 to 5% by mass, and 0.1 to 3% by mass. % is more preferred.
-紫外線(UV)照射によるUV硬化処理、及び場合により
-加熱による熱硬化処理
に付すことにより硬化物を得ることができる。 The curable resin composition of the present invention,
A cured product can be obtained by - UV curing treatment by ultraviolet (UV) irradiation, and optionally - thermal curing treatment by heating.
(1)(メタ)アクリロイルオキシ基中の二重結合への、チオール基のラジカル反応による付加
(2)(メタ)アクリロイルオキシ基中の二重結合のラジカル重合(ホモ重合)
が進行する。エポキシ基の反応は、UV照射下では起こらない。 Under UV irradiation for the UV curing treatment, the following reactions (1) and (2):
(1) Addition of a thiol group to the double bond in the (meth)acryloyloxy group by radical reaction (2) Radical polymerization (homopolymerization) of the double bond in the (meth)acryloyloxy group
progresses. Reaction of epoxy groups does not occur under UV irradiation.
(3)(メタ)アクリロイルオキシ基中の二重結合への、チオール基の熱的付加
(4)エポキシ基への、チオール基の開環求核付加
が進行する。(メタ)アクリロイルオキシ基中の二重結合のラジカル重合(ホモ重合)は、加熱下では起こらない。 On the other hand, under heat for the optional thermosetting treatment, the following reactions (3) and (4):
(3) Thermal addition of a thiol group to the double bond in the (meth)acryloyloxy group; (4) Ring-opening nucleophilic addition of the thiol group to the epoxy group proceeds. Radical polymerization (homopolymerization) of double bonds in (meth)acryloyloxy groups does not occur under heating.
-多官能(メタ)アクリレート化合物と多官能チオール化合物の間の反応(1)、及び
-多官能(メタ)アクリレート化合物の間の反応(2)
が起こる。
さらに、このUV硬化処理で得られた生成物を熱硬化処理に付すと、
-多官能(メタ)アクリレート化合物と多官能チオール化合物の間の反応(3)
が起こる。
このような場合、周囲温度の変化に伴う被着体の膨張及び/又は収縮により、UV硬化後の硬化物が被着体から剥離しやすい。これは、得られる硬化物の柔軟性が、高すぎる架橋密度のために乏しいことに起因していると考えられる。 (B) Without using a modifier, the polyfunctional (meth)acrylate compound and the polyfunctional thiol compound are subjected to the UV curing treatment in the presence of (D) a photoradical initiator,
- Reaction (1) between a polyfunctional (meth)acrylate compound and a polyfunctional thiol compound, and - Reaction (2) between a polyfunctional (meth)acrylate compound
happens.
Furthermore, when the product obtained by this UV curing treatment is subjected to a heat curing treatment,
- Reaction (3) between a polyfunctional (meth)acrylate compound and a polyfunctional thiol compound
happens.
In such a case, expansion and/or contraction of the adherend due to changes in ambient temperature may cause the cured product after UV curing to easily separate from the adherend. It is believed that this is due to the poor flexibility of the resulting cured product due to the excessively high crosslink density.
-(b1)単官能(メタ)アクリレート化合物と多官能チオール化合物の間の反応(1)、
-多官能(メタ)アクリレート化合物と(b1)単官能(メタ)アクリレート化合物の間の反応(2)、及び
-(b1)単官能(メタ)アクリレート化合物の間の反応(2)
が起こる。
さらに、系内あるいは被着体表面に熱硬化促進剤(特に、塩基性成分)が存在する場合、このUV硬化処理で得られた生成物を熱硬化処理に付すと、上記の反応に加えて、
-(b1)単官能(メタ)アクリレート化合物と多官能チオール化合物の間の反応(3)、及び
-(b2)エポキシ樹脂と多官能チオール化合物の間の反応(4)
が起こる。 On the other hand, when the curable resin composition of the present invention is subjected to the above UV curing treatment, in addition to the above reaction,
- (b1) reaction (1) between a monofunctional (meth)acrylate compound and a multifunctional thiol compound,
- Reaction (2) between polyfunctional (meth)acrylate compound and (b1) monofunctional (meth)acrylate compound, and - Reaction (2) between (b1) monofunctional (meth)acrylate compound
happens.
Furthermore, when a heat curing accelerator (especially a basic component) is present in the system or on the surface of the adherend, when the product obtained by this UV curing treatment is subjected to heat curing treatment, in addition to the above reaction ,
-(b1) Reaction (3) between a monofunctional (meth)acrylate compound and a polyfunctional thiol compound, and -(b2) Reaction (4) between an epoxy resin and a polyfunctional thiol compound
happens.
また、(b2)エポキシ樹脂が単官能エポキシ樹脂である場合には、この反応(4)により多官能チオール化合物に含まれるチオール基がキャッピングされ、新たな架橋の形成が抑制される。この結果、反応(4)により硬化物の架橋密度が上昇することはない。一方、(b2)エポキシ樹脂が多官能エポキシ樹脂である場合には、理論的にはこの反応(4)により新たな架橋が形成されうる。しかし実際には、UV硬化処理により重合体が形成され、系内での(b2)エポキシ樹脂の運動が制限されるため、新たな架橋は形成されにくい。 On the other hand, when a thermosetting accelerator (in particular, a basic component) is present in the system or on the surface of the adherend, subjecting the curable resin composition of the present invention to the above UV curing treatment and heat curing treatment results in (b2) Reaction (4) between the epoxy resin and the polyfunctional thiol compound causes ring-opening of the epoxy groups contained in the (b2) epoxy resin to generate hydroxyl groups. This hydroxyl group can contribute to improving the adhesive strength of the cured product to the adherend and thus preventing the cured product from peeling off from the adherend.
Further, when the (b2) epoxy resin is a monofunctional epoxy resin, the reaction (4) caps the thiol groups contained in the polyfunctional thiol compound, thereby suppressing the formation of new crosslinks. As a result, reaction (4) does not increase the crosslink density of the cured product. On the other hand, if (b2) the epoxy resin is a polyfunctional epoxy resin, the reaction (4) can theoretically form new crosslinks. However, in practice, UV curing treatment forms a polymer, which restricts the movement of the (b2) epoxy resin in the system, making it difficult to form new crosslinks.
本発明の硬化性樹脂組成物は、所望であれば、さらに(E)熱硬化促進剤を含んでいてもよい。熱硬化促進剤を含むことにより、本発明の硬化性樹脂組成物を低温条件下でも短時間で硬化させることができる。本発明において用いる熱硬化促進剤は、エポキシ樹脂の硬化触媒であれば特に限定されず、公知のものを使用することができる。本発明のある態様では、熱硬化促進剤は塩基性物質である。熱硬化促進剤は、潜在性硬化触媒であることが好ましい。潜在性硬化触媒とは、室温では不活性の状態で、加熱することにより活性化されて、硬化触媒として機能する化合物であり、例えば、常温で固体のイミダゾール化合物;アミン化合物とエポキシ化合物の反応生成物(アミン-エポキシアダクト系)等の固体分散型アミンアダクト系潜在性硬化触媒;アミン化合物とイソシアネート化合物または尿素化合物の反応生成物(尿素アダクト系)等が挙げられる。 • (E) Heat Curing Accelerator The curable resin composition of the present invention may further contain (E) a heat curing accelerator, if desired. By including a thermosetting accelerator, the curable resin composition of the present invention can be cured in a short time even under low temperature conditions. The thermosetting accelerator used in the present invention is not particularly limited as long as it is a curing catalyst for epoxy resins, and known ones can be used. In one aspect of the invention, the thermal accelerator is a basic substance. Preferably, the thermal curing accelerator is a latent curing catalyst. A latent curing catalyst is a compound that is inactive at room temperature and is activated by heating to function as a curing catalyst. For example, an imidazole compound that is solid at room temperature; a solid-dispersed amine adduct-based latent curing catalyst such as a compound (amine-epoxy adduct system); a reaction product of an amine compound and an isocyanate compound or a urea compound (urea adduct system);
本発明の硬化性樹脂組成物は、所望であれば、充填剤、特にシリカフィラー及び/又はタルクフィラーを含んでいてもよい。充填剤は、本発明の硬化性樹脂組成物を硬化させることにより得られる硬化物の耐サーマルサイクル性を向上させるために添加することができる。充填剤の添加により耐サーマルサイクル性が向上するのは、硬化物の線膨張係数が減少する、即ちサーマルサイクルによる硬化物の膨張・収縮が抑制されるためである。また、硬化時の収縮も抑制される。 Fillers The curable resin composition of the present invention may contain fillers, particularly silica fillers and/or talc fillers, if desired. A filler can be added to improve the thermal cycle resistance of the cured product obtained by curing the curable resin composition of the present invention. The reason why the thermal cycle resistance is improved by adding a filler is that the coefficient of linear expansion of the cured product is reduced, that is, expansion and contraction of the cured product due to thermal cycles are suppressed. In addition, shrinkage during curing is also suppressed.
また本発明において、充填剤は、表面処理されていてもよい。 A filler may be used independently and may be used in combination of 2 or more type. Specific examples of fillers other than silica fillers and talc fillers include alumina fillers, calcium carbonate fillers, polytetrafluoroethylene (PTFE) fillers, silicone fillers, acrylic fillers, styrene fillers, etc., but are limited to these. not.
Moreover, in the present invention, the filler may be surface-treated.
本発明の硬化性樹脂組成物は、所望であれば、安定剤を含んでいてもよい。安定剤は、本発明の硬化性樹脂組成物に、その貯蔵安定性を向上させ、ポットライフを長くするために添加することができる。一液型接着剤の安定剤として公知の種々の安定剤を使用することができるが、貯蔵安定性を向上させる効果の高さから、液状ホウ酸エステル化合物、アルミキレート及び有機酸からなる群から選択される少なくとも1つが好ましい。 - Stabilizer The curable resin composition of the present invention may contain a stabilizer, if desired. A stabilizer can be added to the curable resin composition of the present invention in order to improve its storage stability and prolong its pot life. Various stabilizers known in the art can be used as stabilizers for one-liquid type adhesives. At least one selected is preferred.
本発明の硬化性樹脂組成物は、所望であれば、カップリング剤を含んでいてもよい。カップリング剤、特にシランカップリング剤の添加は、接着強度向上の観点から好ましい。シランカップリング剤は、無機材料と化学結合しうる官能基と、有機材料と化学結合しうる官能基を含む、2種以上の異なる官能基をその分子中に有する有機ケイ素化合物である。一般に、無機材料と化学結合しうる官能基は加水分解性シリル基であり、アルコキシ基、特にメトキシ基及び/又はエトキシ基を含むシリル基が、この官能基として用いられている。有機材料と化学結合しうる官能基としては、ビニル基、エポキシ基、(メタ)アクリル基、スチリル基、非置換又は置換アミノ基、メルカプト基、ウレイド基、イソシアネート基等が用いられている。カップリング剤としては、前記の官能基を有する各種シランカップリング剤を用いることができる。シランカップリング剤の具体例としては、3-グリシドキシプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、ビニルトリメトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチル-ブチリデン)プロピルアミン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシラン、8-グリシドキシオクチルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、ビス(トリエトキシシリルプロピル)テトラスルフィド、3-イソシアネートプロピルトリエトキシシラン等が挙げられる。これらのシランカップリング剤は、単独で用いても、2種以上を併用してもよい。
なお、シランカップリング剤(上記充填剤の表面処理に用いられるものを含む)は、(メタ)アクリロイル基や、エポキシ基等の反応性官能基を有している場合がある。しかし、本発明において、シランカップリング剤は、成分(A)~(D)に含まれない。 - Coupling agent The curable resin composition of the present invention may contain a coupling agent, if desired. Addition of a coupling agent, particularly a silane coupling agent, is preferable from the viewpoint of improving adhesive strength. A silane coupling agent is an organosilicon compound having two or more different functional groups in its molecule, including a functional group that can chemically bond with an inorganic material and a functional group that can chemically bond with an organic material. In general, a functional group capable of chemically bonding with an inorganic material is a hydrolyzable silyl group, and an alkoxy group, especially a silyl group containing a methoxy group and/or an ethoxy group is used as this functional group. As functional groups capable of chemically bonding with organic materials, vinyl groups, epoxy groups, (meth)acrylic groups, styryl groups, unsubstituted or substituted amino groups, mercapto groups, ureido groups, isocyanate groups and the like are used. As the coupling agent, various silane coupling agents having the above functional groups can be used. Specific examples of silane coupling agents include 3-glycidoxypropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, vinyltrimethoxysilane, 3-triethoxysilyl-N-(1,3-dimethyl-butylidene). Propylamine, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, 8-glycidoxyoctyl trimethoxysilane, 3-ureidopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, bis(triethoxysilylpropyl)tetrasulfide, 3-isocyanatopropyltriethoxysilane and the like. These silane coupling agents may be used alone or in combination of two or more.
In addition, the silane coupling agent (including those used for surface treatment of the filler) may have a reactive functional group such as (meth)acryloyl group or epoxy group. However, in the present invention, silane coupling agents are not included in components (A) to (D).
本発明の硬化性樹脂組成物は、所望であれば、揺変剤を含んでいてもよい。本発明において用いる揺変剤は特に限定されず、公知のものを使用することができる。本発明に用いられる揺変剤の例としては、シリカ等が挙げられるが、これらに限定されない。シリカは、天然シリカ(珪石、石英など)であってもよく、合成シリカであってもよい。合成シリカは、乾式法及び湿式法を含む任意の方法で合成されうる。
また揺変剤は、表面処理剤(例えば、ポリジメチルシロキサン)で表面処理されていてもよい。本発明においては、揺変剤の少なくとも一部が表面処理されていることが好ましい。揺変剤の一次粒子の平均粒径は5~50nmであることが好ましい。 Thixotropic agent The curable resin composition of the present invention may contain a thixotropic agent, if desired. The thixotropic agent used in the present invention is not particularly limited, and known ones can be used. Examples of thixotropic agents for use in the present invention include, but are not limited to, silica and the like. Silica may be natural silica (silica stone, quartz, etc.) or synthetic silica. Synthetic silica can be synthesized by any method, including dry and wet methods.
The thixotropic agent may also be surface treated with a surface treatment agent (eg, polydimethylsiloxane). In the present invention, at least part of the thixotropic agent is preferably surface-treated. The average particle size of the primary particles of the thixotropic agent is preferably 5 to 50 nm.
本発明の硬化性樹脂組成物には、所望であれば、本発明の趣旨を損なわない範囲で、その他の添加剤、例えばカーボンブラック、チタンブラック、イオントラップ剤、レベリング剤、酸化防止剤、消泡剤、粘度調整剤、難燃剤、着色剤、溶剤等を添加することができる。各添加剤の種類、添加量は常法通りである。 - Other additives The curable resin composition of the present invention may contain other additives, such as carbon black, titanium black, ion trapping agents, leveling agents, if desired, within the scope of the present invention. Antioxidants, antifoaming agents, viscosity modifiers, flame retardants, colorants, solvents and the like can be added. The type and amount of each additive are as per conventional methods.
-紫外線(UV)照射によるUV硬化処理、及び場合により
-加熱による熱硬化処理
に付すことによって、硬化物に変換することができる。 The curable resin composition thus obtained is, as described above,
It can be converted into a cured product by subjecting it to a UV curing treatment by ultraviolet (UV) irradiation and optionally a thermal curing treatment by heating.
また、本発明においては、本発明の硬化性樹脂組成物又は接着剤を硬化させることにより得られる硬化物も提供される。本発明においてはさらに、本発明の硬化物を含む半導体装置も提供される。本発明においてはさらに、本発明の半導体装置を含むセンサモジュールも提供される。 The present invention also provides an adhesive containing the curable resin composition of the present invention. The adhesive of the present invention is suitable, for example, for fixing modules and electronic components.
The present invention also provides a cured product obtained by curing the curable resin composition or adhesive of the present invention. The present invention further provides a semiconductor device containing the cured product of the present invention. The present invention further provides a sensor module including the semiconductor device of the present invention.
表1に示す配合に従って、3本ロールミルを用いて所定の量の各成分を混合することにより、硬化性樹脂組成物を調製した。表1において、各成分の量は質量部(単位:g)で表されている。 Examples 1-36, Comparative Examples 1-8
A curable resin composition was prepared according to the formulation shown in Table 1 by mixing predetermined amounts of each component using a three-roll mill. In Table 1, the amount of each component is expressed in parts by mass (unit: g).
実施例及び比較例において、多官能(メタ)アクリレート化合物として用いた化合物は、以下の通りである。
(A-1):ジメチロールトリシクロデカンジアクリレート(商品名:ライトアクリレートDCP-A、共栄社化学株式会社製、(メタ)アクリレート当量:152)
(A-2):2-(2-アクリロイルオキシ-1,1-ジメチルエチル)-5-アクリロイルオキシメチル-5-エチル-1,3-ジオキサン(商標名:KAYARAD R-604、日本化薬株式会社製、(メタ)アクリレート当量:163)
(A-3):ポリエーテル系ウレタンアクリレート(商標名:UN-6200、根上工業株式会社製、(メタ)アクリレート当量:3250)
(A-4):ジトリメチロールプロパンテトラアクリレート(商品名:EBECRYL 140、ダイセル・オルネクス株式会社製、(メタ)アクリレート当量:117)
(A-5):ジペンタエリスリトールヘキサアクリレートとジペンタエリスリトールペンタアクリレートの混合物(商品名:KAYARAD DPHA、日本化薬株式会社製、(メタ)アクリレート当量:87)
(A-6):トリプロピレングリコールジアクリレート(商品名:NKエステルAPG-200、新中村化学工業株式会社製、(メタ)アクリレート当量:150) - (A) Polyfunctional (meth)acrylate compound In the examples and comparative examples, the compounds used as the polyfunctional (meth)acrylate compounds are as follows.
(A-1): Dimethyloltricyclodecane diacrylate (trade name: Light Acrylate DCP-A, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 152)
(A-2): 2-(2-acryloyloxy-1,1-dimethylethyl)-5-acryloyloxymethyl-5-ethyl-1,3-dioxane (trade name: KAYARAD R-604, Nippon Kayaku Co., Ltd.) company, (meth)acrylate equivalent: 163)
(A-3): Polyether-based urethane acrylate (trade name: UN-6200, manufactured by Negami Industries Co., Ltd., (meth)acrylate equivalent: 3250)
(A-4): Ditrimethylolpropane tetraacrylate (trade name: EBECRYL 140, manufactured by Daicel-Ornex Co., Ltd., (meth)acrylate equivalent: 117)
(A-5): A mixture of dipentaerythritol hexaacrylate and dipentaerythritol pentaacrylate (trade name: KAYARAD DPHA, manufactured by Nippon Kayaku Co., Ltd., (meth)acrylate equivalent: 87)
(A-6): Tripropylene glycol diacrylate (trade name: NK Ester APG-200, manufactured by Shin-Nakamura Chemical Co., Ltd., (meth)acrylate equivalent: 150)
(b1)単官能(メタ)アクリレート化合物
実施例及び比較例において、単官能(メタ)アクリレート化合物として用いた化合物は、以下の通りである。
(B-1):イソボルニルアクリレート(商品名:ライトアクリレートIBXA、共栄社化学株式会社製、(メタ)アクリレート当量:208)
(B-2):フェノキシエチルアクリレート(商品名:ライトアクリレートPO-A、共栄社化学株式会社製、(メタ)アクリレート当量:192)
(B-3):4-tert-ブチルシクロヘキシルアクリレート(商品名:TBCHA、KJケミカルズ株式会社製、(メタ)アクリレート当量:210)
(B-4):ジシクロペンタニルアクリレート(商品名:FA513AS、昭和電工マテリアルズ株式会社製、(メタ)アクリレート当量:206)
(B-5):3-フェノキシベンジルアクリレート(商品名:ライトアクリレートPOB-A、共栄社化学株式会社製、(メタ)アクリレート当量:254)
(B-6):2-(o -フェニルフェノキシ)エチル(メタ)アクリレート(商品名:HRD-01、日触テクノファインケミカル株式会社製、(メタ)アクリレート当量:268)
(B-7):アクリル酸イソノニル(商品名:AIN、株式会社日本触媒製、(メタ)アクリレート当量:198)
(B-8):(2-メチル-2-エチル-1,3-ジオキソラン-4-イル)メチルアクリレート(商品名:MEDOL-10、大阪有機化学工業株式会社製、(メタ)アクリレート当量:200) (B) Modifier (b1) Monofunctional (meth)acrylate compound In the examples and comparative examples, the compounds used as the monofunctional (meth)acrylate compounds are as follows.
(B-1): Isobornyl acrylate (trade name: Light Acrylate IBXA, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 208)
(B-2): Phenoxyethyl acrylate (trade name: Light Acrylate PO-A, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 192)
(B-3): 4-tert-butylcyclohexyl acrylate (trade name: TBCHA, manufactured by KJ Chemicals, (meth)acrylate equivalent: 210)
(B-4): Dicyclopentanyl acrylate (trade name: FA513AS, manufactured by Showa Denko Materials Co., Ltd., (meth)acrylate equivalent: 206)
(B-5): 3-phenoxybenzyl acrylate (trade name: Light Acrylate POB-A, manufactured by Kyoeisha Chemical Co., Ltd., (meth)acrylate equivalent: 254)
(B-6): 2-(o-phenylphenoxy)ethyl (meth)acrylate (trade name: HRD-01, Nissho Techno Fine Chemical Co., Ltd., (meth)acrylate equivalent: 268)
(B-7): isononyl acrylate (trade name: AIN, manufactured by Nippon Shokubai Co., Ltd., (meth)acrylate equivalent: 198)
(B-8): (2-methyl-2-ethyl-1,3-dioxolan-4-yl) methyl acrylate (trade name: MEDOL-10, manufactured by Osaka Organic Chemical Industry Co., Ltd., (meth)acrylate equivalent: 200 )
実施例及び比較例において、反応性不飽和二重結合を有しないエポキシ樹脂として用いた化合物は、以下の通りである。
(B-9):ビスフェノールA型エポキシ樹脂(商品名:JER834、株式会社三菱ケミカルホールディングス製、エポキシ当量:250)
(B-10):トリ(エポキシペンチル)イソシアヌレート(商品名:TEPIC-VL、日産化学株式会社製、エポキシ当量:135)
(B-11):ジグリシジル(ジメチロールシクロヘキサン)(商品名:CDMDG、昭和電工株式会社製、エポキシ当量:136) (b2) Epoxy Resins Having No Reactive Unsaturated Double Bonds Compounds used as epoxy resins having no reactive unsaturated double bonds in Examples and Comparative Examples are as follows.
(B-9): Bisphenol A type epoxy resin (trade name: JER834, manufactured by Mitsubishi Chemical Holdings Corporation, epoxy equivalent: 250)
(B-10): Tri(epoxypentyl) isocyanurate (trade name: TEPIC-VL, manufactured by Nissan Chemical Industries, Ltd., epoxy equivalent: 135)
(B-11): diglycidyl (dimethylolcyclohexane) (trade name: CDMDG, manufactured by Showa Denko K.K., epoxy equivalent: 136)
実施例及び比較例において、反応性不飽和二重結合を有するエポキシ樹脂として用いた化合物は、以下の通りである。
(B’-1):エポキシ化1,2-ポリブタジエン(商品名:BF1000、株式会社ADEKA製、エポキシ当量:168) (B') Epoxy Resin Having Reactive Unsaturated Double Bonds Compounds used as epoxy resins having reactive unsaturated double bonds in Examples and Comparative Examples are as follows.
(B'-1): Epoxidized 1,2-polybutadiene (trade name: BF1000, manufactured by ADEKA Corporation, epoxy equivalent: 168)
実施例及び比較例において、多官能チオール化合物として用いた化合物は、以下の通りである。
(C-1):ペンタエリスリトールテトラキス(3-メルカプトプロピオネート)(商品名:PEMP、SC有機化学株式会社製、チオール当量:122)
(C-2):ペンタエリスリトールトリプロパンチオール(商品名:PEPT、SC有機化学株式会社製、チオール当量:124)
(C-3):1,3,4,6-テトラキス(2-メルカプトプロピル)グリコールウリル(商品名:C3 TS-G、四国化成工業株式会社製、チオール当量:114) - (C) Polyfunctional thiol compound In the examples and comparative examples, the compounds used as the polyfunctional thiol compounds are as follows.
(C-1): Pentaerythritol tetrakis(3-mercaptopropionate) (trade name: PEMP, manufactured by SC Organic Chemical Co., Ltd., thiol equivalent: 122)
(C-2): Pentaerythritol trippropanethiol (trade name: PEPT, manufactured by SC Organic Chemical Co., Ltd., thiol equivalent: 124)
(C-3): 1,3,4,6-tetrakis(2-mercaptopropyl)glycoluril (trade name: C3 TS-G, manufactured by Shikoku Kasei Co., Ltd., thiol equivalent: 114)
実施例及び比較例において、光ラジカル開始剤として用いた化合物は、以下の通りである。
(D-1):1-ヒドロキシシクロヘキシルフェニルケトン(商品名:OMNIRAD 184、IGM Resins B.V.製)
(D-2):2,4,6-トリメチルベンゾイルジフェニルホスフィンオキシド(商品名:OMNIRAD TPO、IGM Resins B.V.製) (D) Photoradical Initiator Compounds used as photoradical initiators in Examples and Comparative Examples are as follows.
(D-1): 1-hydroxycyclohexylphenyl ketone (trade name: OMNIRAD 184, manufactured by IGM Resins B.V.)
(D-2): 2,4,6-trimethylbenzoyldiphenylphosphine oxide (trade name: OMNIRAD TPO, manufactured by IGM Resins B.V.)
実施例及び比較例において、熱硬化促進剤として用いた化合物は、以下の通りである。
(E-1):アミンアダクト系潜在性硬化触媒1(商品名:フジキュアーFXR1121、株式会社T&K TOKA製)
(E-2):アミンアダクト系潜在性硬化触媒2(商品名:アミキュアPN-23、味の素ファインテクノ株式会社製) (E) Heat Curing Accelerator Compounds used as heat curing accelerators in Examples and Comparative Examples are as follows.
(E-1): Amine adduct latent curing catalyst 1 (trade name: Fujicure FXR1121, manufactured by T&K TOKA Co., Ltd.)
(E-2): Amine adduct-based latent curing catalyst 2 (trade name: Amicure PN-23, manufactured by Ajinomoto Fine-Techno Co., Inc.)
(f1)充填剤
実施例及び比較例において、充填剤として用いた化合物は、以下の通りである。
(F-1):合成球状シリカ(商品名:SE2200SEE、株式会社アドマテックス製)
(F-2):微粒子タルク(商品名:5000PJ、松村産業株式会社製)
(f2)揺変剤
実施例及び比較例において、揺変剤として用いた化合物は、以下の通りである。
(F-3):フュームドシリカ(商品名:CAB-O-SIL(登録商標)TS720、キャボットコーポレーション製)
(f3)安定剤
実施例及び比較例において、安定剤として用いた化合物は、以下の通りである。
(F-4):ホウ酸トリイソプロピル(東京化成工業株式会社製)
(F-5):N-ニトロソ-N-フェニルヒドロキシルアミンアルミニウム(富士フイルム和光純薬株式会社製)
表中の「当量数計算」の記号は、以下を表す。
(A+B)/(C):[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]
(A)/(C):[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]
(B)/(C):[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]
(b1)/(C):[(b1)単官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数+(b1)単官能(メタ)アクリレート化合物についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]
(b2)/(C):[(b2)反応性不飽和二重結合を有しないエポキシ樹脂についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数] · (F) Other Components (f1) Filler Compounds used as fillers in Examples and Comparative Examples are as follows.
(F-1): Synthetic spherical silica (trade name: SE2200SEE, manufactured by Admatechs Co., Ltd.)
(F-2): Fine particle talc (trade name: 5000PJ, manufactured by Matsumura Sangyo Co., Ltd.)
(f2) Thixotropic Agent Compounds used as thixotropic agents in Examples and Comparative Examples are as follows.
(F-3): Fumed silica (trade name: CAB-O-SIL (registered trademark) TS720, manufactured by Cabot Corporation)
(f3) Stabilizer Compounds used as stabilizers in Examples and Comparative Examples are as follows.
(F-4): Triisopropyl borate (manufactured by Tokyo Chemical Industry Co., Ltd.)
(F-5): N-nitroso-N-phenylhydroxylamine aluminum (manufactured by FUJIFILM Wako Pure Chemical Industries, Ltd.)
The symbol of "equivalent number calculation" in the table represents the following.
(A+B)/(C): [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound + (B) the total number of (meth)acryloyloxy groups for the modifier + (B) adjustment Total number of epoxy groups for agent]/[Total number of thiol groups for (C) polyfunctional thiol compound]
(A)/(C): [(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound]
(B)/(C): [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[(C) thiol groups for polyfunctional thiol compound total number]
(b1)/(C): [total number of (meth)acryloyloxy groups for (b1) monofunctional (meth)acrylate compound + total number of epoxy groups for (b1) monofunctional (meth)acrylate compound]/[( C) Total number of thiol groups for polyfunctional thiol compound]
(b2)/(C): [(b2) the total number of epoxy groups for the epoxy resin having no reactive unsaturated double bond]/[(C) the total number of thiol groups for the polyfunctional thiol compound]
2枚のガラス板に、シリコーン系離型剤を各々塗布した。これらのガラス板の一方の、離型剤が塗布された面に、直方体状の高さ0.3mmのポリイミド製スペーサー2つを乗せ、それらの間に硬化性樹脂組成物を塗布した。このガラス板に、他方のガラス板を、離型剤が塗布された面を下にして、硬化性樹脂組成物及びスペーサーが2枚のガラス板で挟まれるようにして乗せた。2枚のガラス板の間の硬化性樹脂組成物を、エクセリタス・テクノロジーズ社製UV LED照射装置AC475を用いて、積算光量2000mJ/cm2(ウシオ電機株式会社製UIT-250(受光機UVD-365を接続))にて測定)で、UV照射によるUV硬化処理に付した。次いで、この硬化性樹脂組成物を、送風乾燥機中にて、80℃で60分間の加熱による熱硬化処理に付した。
UV硬化処理完了時及びその後の熱硬化処理完了時に、硬化性樹脂組成物がその形状を維持したまま剥離しうる膜を形成していたか否かに基づいて、硬化性樹脂組成物のUV硬化性及び熱硬化性を各々評価した。表中の記号「〇」は、UV硬化処理完了時又はその後の熱硬化処理完了時に、硬化性樹脂組成物がその形状を維持したまま剥離しうる膜を形成していたことを示す。表中の記号「×」は、UV硬化処理完了時又はその後の熱硬化処理完了時に、硬化性樹脂組成物がその形状を維持したまま剥離しうる膜を形成していなかったことを示す。 (Evaluation of curability (UV and heat) of curable resin composition)
Two glass plates were each coated with a silicone release agent. Two rectangular parallelepiped spacers made of polyimide and having a height of 0.3 mm were placed on the surface of one of these glass plates coated with a release agent, and a curable resin composition was coated between them. The other glass plate was placed on this glass plate with the release agent-coated surface facing downward so that the curable resin composition and the spacer were sandwiched between the two glass plates. The curable resin composition between the two glass plates was irradiated with a UV LED irradiation device AC475 manufactured by Excelitas Technologies, Inc. with an integrated light amount of 2000 mJ/cm 2 (Ushio Inc. UIT-250 (connected to a receiver UVD-365). ))) and subjected to UV curing treatment by UV irradiation. Next, this curable resin composition was subjected to heat curing treatment by heating at 80° C. for 60 minutes in a blower dryer.
The UV curability of the curable resin composition is determined based on whether the curable resin composition forms a film that can be peeled off while maintaining its shape upon completion of the UV curing treatment and subsequent completion of the heat curing treatment. and thermosetting were evaluated respectively. The symbol "O" in the table indicates that the curable resin composition formed a film that could be peeled off while maintaining its shape upon completion of the UV curing treatment or subsequent thermal curing treatment. The symbol "x" in the table indicates that the curable resin composition did not form a peelable film while maintaining its shape upon completion of the UV curing treatment or subsequent thermal curing treatment.
2.6cm×2cm×1.5mmのガラス板上に、卓上型液剤塗布ロボットJR2400N(株式会社サンエイテック製)を用いて、シリンジ(内径200μmのニードルを有するノズルが装着されている)に入れた硬化性樹脂組成物8mgを、1.2cm×0.9cmの四角形(一方の長辺の中央に1mmの隙間を空けて)となるように塗布した。2cm×7cm×2mmのポリブチレンテレフタレート(PBT)板に、直方体状の高さ0.15mmのポリイミド製スペーサー2つを乗せた。上記PBT板に、硬化性樹脂組成物が塗布された上記ガラス板を、硬化性樹脂組成物が塗布された面を下にして、硬化性樹脂組成物が上記2つのスペーサーの間に位置するようにし、硬化性樹脂組成物及びスペーサーがガラス板とPBT板で挟まれるようにして乗せた。上記PBT板とガラス板の間の硬化性樹脂組成物を、エクセリタス・テクノロジーズ社製UV LED照射装置AC475を用いて、積算光量2000mJ/cm2(ウシオ電機株式会社製UIT-250(受光機UVD-365を接続)にて測定)で、UV照射によりUV硬化させた。次いで、上記スペーサーを除去し、UV硬化させた硬化性樹脂組成物を、送風乾燥機中80℃で60分間加熱した。得られた上記PBT板とガラス板の間の硬化物を、室温(20℃)に2時間放置した後、ガラス板及び/又はPBT板からの硬化物の剥離の程度を目視観察にて評価した。
上で作成した硬化物をガラス板側から観察すると、ガラス板及びPBT板の両方に接着している硬化物は透明な領域として感知され、ガラス板及び/又はPBT板から剥離している硬化物は白色の領域として感知される。硬化物の剥離の程度を、透明な領域と白色の領域の合計面積に対する、白色の領域の面積のおよその比率(%)に基づき評価した。1つの硬化性樹脂組成物について、同様の試験を4回行った。結果を表1に示す。
表中の記号「◎」は、4回の試験で上記比率がいずれも実質的に0%であったことを示す。表中の記号「○」は、4回の試験で上記比率がいずれも0%超、50%以下であったことを示す。表中の記号「△」は、4回の試験のうち、2回又は3回で上記比率が0%超、50%以下であり、1回又は2回で上記比率が50%超であったことを示す。表中の記号「×」は、4回の試験のうち、0回又は1回で上記比率が0%超、50%以下であり、3回又は4回で上記比率が50%超であったことを示す。また、表中の記号「-」は、UV硬化が不十分であった(硬化性樹脂組成物がその形状を維持したまま剥離しうる膜を形成していなかった)ために評価を行わなかったことを示す。 (Evaluation of adhesion reliability of curable resin composition)
On a glass plate of 2.6 cm × 2 cm × 1.5 mm, a tabletop liquid agent application robot JR2400N (manufactured by Sanei Tech Co., Ltd.) was used to put it in a syringe (equipped with a nozzle having a needle with an inner diameter of 200 μm). 8 mg of the curable resin composition was applied so as to form a 1.2 cm×0.9 cm square (with a 1 mm gap in the center of one long side). A 2 cm×7 cm×2 mm polybutylene terephthalate (PBT) plate was placed with two rectangular parallelepiped polyimide spacers having a height of 0.15 mm. The glass plate coated with the curable resin composition is placed on the PBT plate with the surface coated with the curable resin composition facing down so that the curable resin composition is positioned between the two spacers. Then, the curable resin composition and the spacer were put on the glass plate and the PBT plate so as to be sandwiched between the glass plate and the PBT plate. The curable resin composition between the PBT plate and the glass plate was irradiated with a UV LED irradiation device AC475 manufactured by Excelitas Technologies, Inc., with an integrated light amount of 2000 mJ / cm 2 (Ushio Inc. UIT-250 (receiver UVD-365). connection)) and cured by UV irradiation. Next, the spacer was removed, and the UV-cured curable resin composition was heated at 80° C. for 60 minutes in a blower dryer. The obtained cured product between the PBT plate and the glass plate was allowed to stand at room temperature (20° C.) for 2 hours, and then the degree of peeling of the cured product from the glass plate and/or the PBT plate was evaluated by visual observation.
When the cured product prepared above is observed from the glass plate side, the cured product adhering to both the glass plate and the PBT plate is perceived as a transparent area, and the cured product peeled off from the glass plate and/or the PBT plate. is perceived as a white area. The degree of peeling of the cured product was evaluated based on the approximate ratio (%) of the area of the white region to the total area of the clear region and the white region. A similar test was conducted four times for one curable resin composition. Table 1 shows the results.
The symbol "⊚" in the table indicates that the above ratio was substantially 0% in all four tests. The symbol "O" in the table indicates that the above ratio was more than 0% and 50% or less in all four tests. The symbol "△" in the table indicates that the ratio was more than 0% and 50% or less in 2 or 3 tests out of 4 tests, and the ratio was more than 50% in 1 or 2 tests. indicates that The symbol "x" in the table indicates that the ratio was more than 0% and 50% or less in 0 or 1 out of 4 tests, and the ratio was more than 50% in 3 or 4 times. indicates that In addition, the symbol "-" in the table was not evaluated because UV curing was insufficient (the curable resin composition did not form a film that could be peeled off while maintaining its shape). indicates that
表1より明らかなように、適切な量の(A)多官能(メタ)アクリレート化合物、(B)調節剤及び(C)多官能チオール化合物を含む、実施例1~36の硬化性樹脂組成物はいずれも、UV照射により短時間で硬化させることができる。また得られる硬化物は、その後加熱に続き冷却されても、被着体から剥離しにくい。なお、ポリ(アルキレングリコール)骨格を有する(A)多官能(メタ)アクリレート化合物を使用している実施例36の硬化性樹脂組成物の接着信頼性は、実施例1~35よりは劣るものの、比較例1~7よりは良好であった。
一方、(A)多官能(メタ)アクリレート化合物、(B)調節剤及び(C)多官能チオール化合物のいずれかの含有量が不適切な比較例1~7の硬化性樹脂組成物は、UV照射によって硬化させることができず、したがってUV硬化後の接着性を測定することができない(比較例3~5、7)か、又は、UV照射により硬化させることはできるが、得られる硬化物が、その後加熱に続き冷却されると被着体から剥離してしまう(比較例1、2、6)ことがわかる。
また、(B)調節剤の代わりに(B')反応性不飽和二重結合を有するエポキシ樹脂を含む比較例8の硬化性樹脂組成物は、UV照射により硬化させることはできるが、得られる硬化物が、その後加熱に続き冷却されると被着体から剥離してしまうことがわかる。 (Discussion of results)
As is clear from Table 1, the curable resin compositions of Examples 1 to 36 containing appropriate amounts of (A) a polyfunctional (meth)acrylate compound, (B) a modifier and (C) a polyfunctional thiol compound. can be cured in a short time by UV irradiation. Further, the resulting cured product is less likely to separate from the adherend even if it is cooled after being heated. Incidentally, the adhesion reliability of the curable resin composition of Example 36 using (A) a polyfunctional (meth) acrylate compound having a poly (alkylene glycol) skeleton is inferior to those of Examples 1 to 35, It was better than Comparative Examples 1-7.
On the other hand, the curable resin compositions of Comparative Examples 1 to 7, in which the content of any one of (A) the polyfunctional (meth)acrylate compound, (B) the modifier, and (C) the polyfunctional thiol compound is inappropriate, Either it cannot be cured by irradiation and therefore the adhesion after UV curing cannot be measured (Comparative Examples 3-5, 7) or it can be cured by UV irradiation but the resulting cured product is , and then peeled off from the adherend when cooled following heating (Comparative Examples 1, 2, 6).
Also, the curable resin composition of Comparative Example 8, which contains (B′) an epoxy resin having a reactive unsaturated double bond instead of (B) the modifier, can be cured by UV irradiation, but the It can be seen that the cured product is separated from the adherend when it is cooled following heating.
本明細書に記載された全ての文献、特許出願、および技術規格は、個々の文献、特許出願、および技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書に参照により取り込まれる。
The disclosure of Japanese Patent Application No. 2021-116458 (filing date: July 14, 2021) is incorporated herein by reference in its entirety.
All publications, patent applications and technical standards mentioned herein are to the same extent as if each individual publication, patent application and technical standard were specifically and individually noted to be incorporated by reference. incorporated herein by reference.
Claims (13)
- 下記(A)~(D):
(A)多官能(メタ)アクリレート化合物;
(B)下記(b1)及び/又は(b2)を含む調節剤
(b1)単官能(メタ)アクリレート化合物
(b2)反応性不飽和二重結合を有しないエポキシ樹脂;
(C)多官能チオール化合物;及び
(D)光ラジカル開始剤
を含み、
[(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.4~0.8であり、
[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.05~0.65である、硬化性樹脂組成物。 (A) to (D) below:
(A) a polyfunctional (meth)acrylate compound;
(B) a modifier comprising (b1) and/or (b2) below (b1) a monofunctional (meth)acrylate compound (b2) an epoxy resin having no reactive unsaturated double bonds;
(C) a polyfunctional thiol compound; and (D) a photoradical initiator,
[(A) the total number of (meth)acryloyloxy groups for the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.4 to 0.8,
[(B) the total number of (meth)acryloyloxy groups for the modifier + (B) the total number of epoxy groups for the modifier]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.05 to 0.65, a curable resin composition. - さらに(E)熱硬化促進剤を含む、請求項1記載の硬化性樹脂組成物。 The curable resin composition according to claim 1, further comprising (E) a thermosetting accelerator.
- [(A)多官能(メタ)アクリレート化合物についての(メタ)アクリロイルオキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.5~0.7である、請求項1又は2記載の硬化性樹脂組成物。 [(A) the total number of (meth)acryloyloxy groups in the polyfunctional (meth)acrylate compound]/[(C) the total number of thiol groups in the polyfunctional thiol compound] is 0.5 to 0.7. 3. The curable resin composition according to Item 1 or 2.
- (B)調節剤が、(b1)単官能(メタ)アクリレート化合物及び(b2)反応性不飽和二重結合を有しないエポキシ樹脂の両者を含む、請求項1~3のいずれか一項記載の硬化性樹脂組成物。 (B) The modifier comprises both (b1) a monofunctional (meth)acrylate compound and (b2) an epoxy resin without reactive unsaturated double bonds. A curable resin composition.
- (C)多官能チオール化合物が3個以上のチオール基を有する、請求項1~4のいずれか一項記載の硬化性樹脂組成物。 The curable resin composition according to any one of claims 1 to 4, wherein (C) the polyfunctional thiol compound has 3 or more thiol groups.
- (C)多官能チオール化合物が3官能チオール化合物及び/又は4官能チオール化合物を含む、請求項1~5のいずれか一項記載の硬化性樹脂組成物。 (C) The curable resin composition according to any one of claims 1 to 5, wherein the polyfunctional thiol compound contains a trifunctional thiol compound and/or a tetrafunctional thiol compound.
- (A)多官能(メタ)アクリレート化合物が2官能(メタ)アクリレート化合物を含む、請求項1~6のいずれか一項記載の硬化性樹脂組成物。 (A) The curable resin composition according to any one of claims 1 to 6, wherein the polyfunctional (meth)acrylate compound contains a difunctional (meth)acrylate compound.
- (B)調節剤が実質的に(b1)単官能(メタ)アクリレート化合物からなり、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.2~0.5である、請求項1~7のいずれか1項記載の硬化性樹脂組成物。 (B) the modifier consists essentially of (b1) a monofunctional (meth)acrylate compound and [(B) the total number of (meth)acryloyloxy groups for the modifier + the total number of epoxy groups for (B) the modifier ]/[(C) the total number of thiol groups for the polyfunctional thiol compound] is 0.2 to 0.5, the curable resin composition according to any one of claims 1 to 7.
- (B)調節剤が実質的に(b2)エポキシ樹脂からなり、[(B)調節剤についての(メタ)アクリロイルオキシ基の総数+(B)調節剤についてのエポキシ基の総数]/[(C)多官能チオール化合物についてのチオール基の総数]が0.2~0.5である、請求項1~7のいずれか1項記載の硬化性樹脂組成物。 (B) the modifier consists essentially of (b2) an epoxy resin, and [total number of (meth)acryloyloxy groups for (B) modifier + total number of epoxy groups for (B) modifier]/[(C ) the total number of thiol groups in the polyfunctional thiol compound] is 0.2 to 0.5, the curable resin composition according to any one of claims 1 to 7.
- 請求項1~9のいずれか1項記載の硬化性樹脂組成物を含む接着剤。 An adhesive containing the curable resin composition according to any one of claims 1 to 9.
- 請求項1~9のいずれか1項記載の硬化性樹脂組成物、又は請求項10に記載の接着剤を硬化させることにより得られうる硬化物。 A cured product obtainable by curing the curable resin composition according to any one of claims 1 to 9 or the adhesive according to claim 10.
- 請求項11記載の硬化物を含む半導体装置。 A semiconductor device comprising the cured product according to claim 11.
- 請求項11記載の硬化物を含むセンサモジュール。 A sensor module containing the cured product according to claim 11.
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