WO2023284115A1 - Continuous lifting item handling system and method for controlling same - Google Patents

Continuous lifting item handling system and method for controlling same Download PDF

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Publication number
WO2023284115A1
WO2023284115A1 PCT/CN2021/120094 CN2021120094W WO2023284115A1 WO 2023284115 A1 WO2023284115 A1 WO 2023284115A1 CN 2021120094 W CN2021120094 W CN 2021120094W WO 2023284115 A1 WO2023284115 A1 WO 2023284115A1
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WO
WIPO (PCT)
Prior art keywords
lifting
article
rotary
robot
guide
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PCT/CN2021/120094
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French (fr)
Chinese (zh)
Inventor
朱俊达
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杭州慧仓信息科技有限公司
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Publication of WO2023284115A1 publication Critical patent/WO2023284115A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0492Storage devices mechanical with cars adapted to travel in storage aisles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses

Definitions

  • the invention relates to a sorting system, in particular to a continuous lifting article processing system and a control method thereof.
  • the lifting equipment is one of the main facilities of the three-dimensional warehouse, and it is an indispensable part of the modern industrial warehouse, logistics center and distribution center.
  • the CN108438705A previously applied by our company discloses a continuous lifting article processing system with a multi-buffer chain lifting mechanism.
  • the operating efficiency of the entire system has been significantly improved, due to the use of a chain lifting mechanism and no corresponding reduction in vibration Measures, resulting in excessive vibration of this structure during operation, resulting in excessive noise during overall operation, and long-term operation can easily lead to loosening of some fasteners, resulting in high maintenance and repair costs in the later period.
  • the object of the present invention is to provide a continuous lifting article processing system and a control method thereof for the above-mentioned problems existing in the prior art.
  • the continuous lifting article processing system includes 1, including a continuous lifting mechanism, an article processing mechanism and an article processing robot;
  • the continuous lifting mechanism includes a frame, and is located on the frame The rotary lifting assembly on the top and a plurality of lifting track sections for docking with the article processing robot for the article processing robot to drive in.
  • the lifting track sections are evenly spaced on the turning part of the rotary lifting assembly, and the rotary The part includes a belt structure or a chain structure, each of the lifting track sections is provided with a first positioning piece that cooperates with the article handling robot, and the frame is provided with a first positioning piece that cooperates with the lifting track sections to realize lifting
  • the rotary guide track guided by the track section, each of the lifting track sections is provided with a guide device, and the rotary guide track is provided with a guide groove for the guide device to move;
  • the article processing mechanism includes an article storage and picking destination and a multi-layer Fixed guide rails, the fixed guide rails of each layer can be docked with the lifting track section for the article processing robot to enter and exit;
  • the article processing robot includes a car body and a positioning device arranged on the car body, through the positioning device and The first positioning member cooperates to realize the positioning of the article processing robot.
  • this application realizes the positioning of the article handling robot through the cooperation of the positioning device of the article handling robot and the first positioning member, and also realizes the judgment of whether there is an article handling robot in the lifting track section, one
  • the positioning device realizes multiple functions and saves costs.
  • the lifting track section can slide smoothly in the guide groove, which not only reduces the occurrence of vibration, makes the lifting track section more stable, but also effectively reduces the friction force and reduces the rotation lifting Blocking and loss of kinetic energy of components.
  • the fixed guide rails on each layer are provided with a plurality of second positioning parts, and the positioning of the object processing robot is realized through the cooperation of the second positioning parts and the positioning device.
  • the guide device is a guide pulley or a guide block.
  • This solution can be a rolling friction fit or a sliding friction fit, preferably a guide pulley with a rolling friction fit, which has a smaller friction force, making the movement of the lifting track segment smoother and reducing kinetic energy loss.
  • At least two surfaces of the guide groove are in contact with each of the guide pulleys.
  • each lifting track segment there are four guide wheels at the left end and right end of each lifting track segment, and two of them are arranged at the left and right ends of the guide groove. This scheme makes the hoisting track section run more stably.
  • the rotary guide track includes two vertical tracks and two arc tracks, and the guide grooves are formed by splicing the two vertical tracks and the two arc tracks.
  • the rotary lifting assembly includes a rotary synchronous belt, a transmission pulley and a rotating shaft, and the rotary part is composed of the rotary synchronous belt and the transmission pulley to realize the rotary motion, and each of the lifting track segments is uniform along the track direction of the rotary synchronous belt. are arranged at intervals, and the driving motor drives the rotating shaft to drive the transmission pulley to rotate.
  • This solution improves the existing chain drive to a synchronous belt drive, which can significantly improve the stability, make the drive more stable, lower the noise and have a long service life, and can withstand certain impacts, so it can significantly improve the performance of the rotary lifting component. Stability, reducing vibration, making the hoisting track segment more stable when turning.
  • a reversing reducer is provided between the driving motor and the transmission pulley. This scheme, through the cooperation of the drive motor and the reversing reducer, facilitates the location arrangement of the drive motor, and also enables the drive motor to easily drive the operation of the rotary lifting assembly.
  • a charging track parallel to the length direction of the item storage and picking destination is provided on the item storage and picking destination, and the item processing robot during driving is charged through the charging track.
  • the control method of the continuous lifting article handling system includes the following steps:
  • the object handling robot receives an instruction from the control terminal and travels to the entrance of the continuous lifting mechanism, wherein the instruction includes at least the target number of layers;
  • the control terminal acquires the location of the object processing robot
  • the positioning device cooperates with the first positioning part to stop and send an in-position signal to the control terminal;
  • the control terminal receives the in-position signal to control the continuous lifting mechanism to continue to lift, wherein the continuous lifting mechanism stops once every time it runs, and the running distance is the distance between two adjacent lifting track sections;
  • the article handling robot drives out to the target floor, and the article handling robot travels to a designated position along the fixed guide rail of the target floor.
  • the entry and exit of the object processing robot can be realized conveniently, so that multiple object processing robots can quickly reach different target layers to perform tasks, reducing the waiting time of the object processing robot and improving the operating efficiency.
  • each of the article processing robots is equipped with a conveyor belt, the conveying direction of which is parallel to the width direction of the object storage and picking destination, and when the article processing robot travels to the set point of the target number of floors, it passes through the conveying belt.
  • the belt transports the goods to the outside of the item storage and picking destination.
  • each item handling robot can use the conveyor belt to transport the goods to the storage and picking destination, especially when the conveyor belt runs fast, the inertia of the goods can be used to throw the goods out of the storage and picking destination.
  • Fig. 1 is a perspective view of the system of the present invention
  • Fig. 2 is the top view of Fig. 1;
  • Fig. 3 is a side view of Fig. 1;
  • Fig. 4 is a perspective view of the continuous lifting mechanism in Fig. 1;
  • Fig. 5 is an internal structural diagram of the rotary lifting assembly in Fig. 4;
  • Figure 6 is an enlarged view of A in Figure 5;
  • Fig. 7 is a side view of Fig. 4;
  • Fig. 8 is a perspective view of the object handling robot of the present invention.
  • Fig. 9 is a flowchart of the control method of the present invention.
  • Fig. 10 is a schematic diagram of another embodiment of the rotary guide track.
  • the continuous lifting article handling system includes a continuous lifting mechanism 1, an article handling mechanism, and a plurality of article handling robots 3, wherein the article handling mechanism includes an article handling destination, a shelf 2, and a
  • the multi-layer fixed guide rails 21 capable of moving back and forth along the length direction of the shelf 2 for the article processing robot 3 and the cargo introduction line 4 docked with one of the fixed guide rails 21, each layer of fixed guide rails 21 are provided with inclined storage on both sides.
  • the bucket 22 and the storage bucket 22 are arranged in an array along the length direction of the fixed guide rail 21, which can be conveniently taken by the staff.
  • the cargo introduction line 4 is provided with a camera 23, a human-computer interaction panel 24 and a code scanning gun 25, etc., and the human-computer interaction panel
  • the control terminal can be integrated in 24, such as the existing X86 control board or ARM control board, etc., to realize the network control function, to control the camera 23, the code scanning gun 25, the object handling robot 3 and the continuous lifting mechanism 1, according to the set
  • the barcode scanning gun 25 is used to scan the barcode of the goods, so as to obtain which storage bucket 22 the goods need to be sent to or which storage bucket 22 the goods should be classified into, and the empty items can be dispatched through the control terminal
  • the processing robot 3 transports the goods to the corresponding storage bins 22 on the target floor.
  • the item processing destination may be a plurality of storage bins 22 .
  • each article handling robot 3 is all provided with conveyer belt 31, and the conveying direction of this conveyer belt 31 is parallel with the width direction of shelf 2, and article handling robot 3 travels to the setting of target floor number.
  • the goods are transported to the outside of the shelf 2 through the conveyor belt 31.
  • the conveyor belt 31 on the article handling robot 3 runs a certain distance to move the goods to The middle position of the article handling robot 3 makes it difficult for the goods to touch the shelf 2, which can greatly reduce the risk of goods falling.
  • each article handling robot 3 can use the conveyor belt 31 to transport the goods to the outside of the shelf 2, especially when the conveyor belt 31 runs fast, the inertia of the goods can be used to throw the goods out of the shelf 2, without additional settings
  • Other picking structures reduce equipment costs, and also enable the item handling robot 3 to more flexibly perform loading and unloading operations at multiple positions on the shelf 2 .
  • the continuous lifting mechanism 1 includes a frame 11, a rotary lifting assembly 12 mounted on the frame 11, and a plurality of lifting track segments 13 arranged at even intervals on the rotary lifting assembly 12,
  • Each lifting track section 13 is provided with a positioning member 5 cooperating with the sensor 32 of the object handling robot 3, and the frame 11 is provided with a lifting track for the lifting track section 13 to rotate from top to bottom or from bottom to top.
  • the lifting track is provided with a rotary guide track 14 that cooperates with the lifting track section 13, and each lifting track section 13 performs a rotary motion along the track of the rotary guiding track 14, wherein the lifting track section 13 is divided into two parts, and the rotary lifting assembly 12 is in the
  • the left and right ends of the frame 11 are provided with one respectively, so the lifting track section 13 is also arranged on the two rotary lifting assemblies 12 respectively, and the two lifting track sections 13 form a complete track, so each lifting track section 13 is only the main
  • a short board is needed to support the wheels of the object handling robot 3, which greatly saves the space occupied, especially when the lifting track section 13 rotates with the rotary lifting assembly 12, the space occupied by the bottom of the rotary lifting assembly 12 Smaller, and therefore the volume of the rack 11 can be designed to be smaller.
  • the first positioning member and the second positioning member are the same part, so they are both denoted as a positioning member 5 , and the positioning device is a common sensor 32 in this embodiment.
  • the object handling robot 3 is provided with a touch switch or a photoelectric sensor 32, through which the touch switch or the photoelectric sensor cooperates with the positioning member 5, such as contact or reflected light, or visual recognition, to realize the positioning and positioning of the article handling robot 3.
  • the positioning member 5 such as contact or reflected light, or visual recognition
  • each fixed guide rail 21 on the shelf 2 is also equipped with a positioning piece 5, such as the entrance of each rotary lifting assembly 12, such as the place where it is docked with the goods introduction line 4, can realize the article handling robot 3 position sensing, thereby greatly facilitating the control of each item handling robot 3, and there is no need to install multiple sensors 32 on the item handling robot 3, which greatly reduces the design cost of the item handling robot 3.
  • the sensor in the present application can be a variety of sensors, such as photoelectric sensors, limit switches, visual sensors, etc., so the positioning member 5 can be a baffle, a baffle, an image mark or a two-dimensional code, etc., in this embodiment
  • the types of the sensor and the positioning member 5 are not limited.
  • each lifting track segment 13 is provided with a limit stopper 131, through which the limit stopper 131 is used to limit the stroke of the article processing robot 3, in order to reduce the number of items between the article handling robot 3 and the limit stopper 131.
  • a silicone pad or a rubber pad can be pasted on the limit baffle 131, or a silicone pad or a rubber pad can be pasted on the side where the object handling robot 3 contacts the limit baffle 131, so that the noise can be greatly reduced.
  • the wheels of each object handling robot 3 are rubber wheels, which can greatly reduce the noise on the fixed guide rail 21. More preferably, a rubber layer can be provided on the fixed guide rail 21 to further reduce noise.
  • the article handling robot 3 can travel back and forth between the fixed guide rail 21 and the lifting rail section 13 and achieve positioning through the positioning member 5 .
  • the shelf 2 is provided with a charging track 26 parallel to the length direction of the shelf 2, and the article processing robot 3 is charged through the charging track 26 during driving.
  • This solution can charge the item handling robot 3 while the item handling robot 3 is running, without taking out the item handling robot 3 for recharging, which significantly reduces maintenance costs, does not require additional charging waiting time, and keeps the item handling robot 3 It has always been an advantage, which can significantly improve the operating efficiency of the system.
  • At least one guide pulley 132 is provided at the left and right ends of each lifting track section 13, and the rotary guide track 14 is provided with a guide groove 141 for the guide pulley 132 to slide. 132 contacts.
  • the lifting track section 13 can slide smoothly in the guide groove 141, and also to a certain extent, the multiple degrees of freedom of the guide pulley 132 can be significantly improved, so that the guide pulley 132 can only
  • the guide groove 141 slides, so when the lifting rail segment 13 rotates along the guide groove 141, there will be no large shaking, the stability is significantly improved, the vibration is further reduced, and the hindrance and kinetic energy loss of the rotary lifting assembly 12 are reduced.
  • the guide block can also be used instead of the guide pulley 132, but the friction of the guide block is larger than the rolling friction of the guide pulley 132, so it needs to be well lubricated.
  • each lifting track section 13 is four, and two pairs are arranged at the left and right ends of the guide groove 141 . This solution makes the lifting track section 13 more stable during operation.
  • the rotary guide rail 14 includes two vertical rails 1411 and two arc-shaped rails 1412 , and the guide groove 141 is formed by splicing the two vertical rails 1411 and the two arc-shaped rails 1412 .
  • This solution can facilitate the processing and assembly of the rotary guide track, especially when the arc design of the arc track 1412 is unreasonable, it is easy to cause a large friction sound and shaking when the lifting track section 13 passes by, so the rotary guide track Divided into four parts, one of the tracks can be replaced separately, especially to facilitate the testing and modification of the arc track 1412, so as to quickly test out the arc track 1412 with the best arc.
  • each vertical rail 1411 can be divided into left and right halves, and can be assembled together by screws or buckles, or the outward side of the vertical rail 1411 can be screwed or disengaged
  • the ribs are disassembled by buckling or the like, so that the guide pulley 132 in the vertical rail 1411 can be easily disassembled, thereby reducing the difficulty of assembly and maintenance.
  • FIG. 10 another embodiment of the rotary guide rail 14 is shown in the figure, the guide pulley 132 directly abuts against the surface of the rotary guide rail 14, and slides along the outer surface contour of the rotary guide rail 14, which can greatly It is convenient to disassemble and assemble the lifting track section 13, and is easy to maintain.
  • the rubber guide pulley 132 with good damping performance is used to improve the damping effect, but the guiding effect is not as good as the above-mentioned embodiment.
  • the rotary lifting assembly 12 includes a rotary synchronous belt 121, a transmission pulley 122 and a rotating shaft 123, and the rotary motion is formed by the rotary synchronous belt 121 and the transmission pulley 122.
  • Each lifting track segment 13 tracks along the rotary synchronous belt 121 The directions are arranged at even intervals, and the driving motor 6 drives the rotating shaft 123 to drive the transmission pulley 122 to rotate.
  • the revolving guide track 14 of the present application can also play a significant damping effect, and the structure of the revolving synchronous belt 121 can further reduce the vibration without adding lubricating oil, etc.
  • a plurality of shock-absorbing feet 8 are installed at the bottom of the frame 11, which further reduces the vibration of the frame 11 and reduces noise.
  • a reversing reducer 7 is provided between the drive motor 6 and the transmission pulley 122, and the number of reversing reducers 7 is two. Therefore, one drive motor 6 can be used to simultaneously lift two rotating assemblies 12 drives. In this solution, through the cooperation of the drive motor 6 and the reversing reducer 7 , the location arrangement of the drive motor 6 is more convenient, and the drive motor 6 can easily drive the operation of the rotary lifting assembly 12 .
  • the continuous lifting mechanism 1 is respectively arranged at both ends of the length direction of the shelf 2, one for lifting the object processing robot 3, and one for the lowering of the object processing robot 3, only the rotation of the two continuous lifting mechanisms 1
  • the direction is opposite, the principle is the same.
  • a baffle plate 35 that can be turned over is provided at both ends of the conveyor belt of the article handling robot 3, and the goods are prevented from coming out by the baffle plate 35.
  • control method of the continuous lifting article handling system includes the following steps:
  • the object handling robot 3 receives an instruction from the control terminal and travels to the entrance of the continuous lifting mechanism 1, wherein the instruction includes at least the target number of layers;
  • the control terminal allocates the storage bucket 22 and sends this command to the goods handling robot 3
  • the article handling robot 3 drives to the goods introduction line 4 to carry out the material loading operation
  • the goods introduction line 4 sends the goods to the conveyor belt of the article handling robot 3
  • the conveyor belt of the article handling robot 3 runs for a certain distance to transport the goods
  • the sensor 32 cooperates with the positioning part 5 to realize positioning, and docks with the goods introduction line 4
  • many article processing robots 3 that have completed tasks are waiting in line, and the instructions from the control end are so continuously received and run. After completing the tasks, return to the initial position by means of the continuous lifting mechanism 1 and wait.
  • the control terminal acquires the location of the item processing robot 3;
  • the position of the article handling robot 3 is as above, realized by the cooperation of the sensor 32 and the positioning member 5, and it can be installed at the place where each article handling robot 3 needs to stop, and each article handling robot 3 is also provided with a distance sensor 3332, used for sensing the front and rear distances of the item handling robot 3, when the distance between the item handling robot 3 and the previous item handling robot 3 is too close, the item handling robot 3 slows down or stops to prevent two adjacent item handling robots 3 from colliding.
  • the control terminal can obtain the in-position signal and can control the rotary lifting assembly 12 to stop so that the object handling robot 3 can drive in.
  • the rotary lifting assembly 12 since the rotary lifting assembly 12 is actually driven by the drive motor 6 and stops once every step, that is, the rotary lifting assembly 12 can lift the lifting track section 13 for a certain distance at each step, and this distance is the distance between two adjacent lifting rails.
  • the sensor 32 of the object processing robot 3 stops after sensing the positioning member 5, and may continue to move forward due to inertia, so the object processing robot 3 can be well prevented from moving excessively under the action of the limit baffle 131. Make it stop at the correct position.
  • the control terminal receives the in-position signal to control the rotary lifting assembly 12 to continue to lift, wherein the rotary lifting assembly 12 stops every time it runs, and the running distance is the distance between two adjacent lifting track sections 13;
  • the principle is as described above, which can facilitate the positioning of the rotary lifting assembly 12 .
  • control end records the number of floors entered by the object handling robot 3 as the initial floor, so the difference between the target number of floors minus the initial floor is the number of floors that the object handling robot 3 needs to upgrade, so after the object handling robot 3 enters , control the number of times that the rotary lifting component runs this number of layers to transport the object processing robot 3 to the target layer.
  • the robot 3 If there are other object processing robots 3 to enter or go out, first execute the instructions of other object processing robots 3, and the object processing robot 3 The robot 3 still waits to be promoted to the target layer, and the rotary hoisting assembly 12 still pauses once every time it runs, but when the article processing robot 3 enters and exits, the rotary hoisting assembly 12 pauses for a slightly longer time, which can facilitate the entry and exit of the article processing robot 3.
  • the article handling robot 3 drives out to the target floor, and the article handling robot 3 travels to a designated position along the fixed guide rail of the target floor.
  • the article handling robot 3 After the article handling robot 3 runs to the designated position, it can drive the goods through the conveyor belt 31 and throw the goods onto the storage bucket 22 by using the inertia.
  • the entry and exit of the object processing robot 3 can be realized conveniently, so that multiple object processing robots 3 can quickly reach different target layers to perform tasks, reduce the waiting time of the object processing robot 3, and have higher operating efficiency.
  • the term “a” should be understood as “at least one” or “one or more”, that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element
  • the quantity can be multiple, and the term “a” cannot be understood as a limitation on the quantity.

Abstract

A continuous lifting item handling system and a method for controlling same. The continuous lifting item handling system comprises continuous lifting mechanisms (1), an item handling mechanism and an item handling robot (3). The continuous lifting mechanisms each comprise a rack (11), rotary lifting assemblies (12) and lifting track sections (13), wherein each lifting track section is provided with a first positioning member (5) that matches the item handling robot. A rotary guide track (14) that matches the lifting track sections to guide the lifting track sections is arranged on the rack. The item handling mechanism comprises an item storage and sorting destination and multiple layers of fixed guide rails (21). The item handling robot comprises a vehicle body and a positioning device (32) provided on the vehicle body. The positioning device cooperates with the first positioning members to position the item handling robot, such that the vibrations can be significantly reduced, thereby reducing the loosening of a fastener, achieving the aim of increasing a maintenance period, and improving the operation efficiency.

Description

连续提升物品处理系统及其控制方法Continuous lifting article handling system and control method thereof 技术领域technical field
本发明涉及一种分拣系统,具体涉及连续提升物品处理系统及其控制方法。The invention relates to a sorting system, in particular to a continuous lifting article processing system and a control method thereof.
背景技术Background technique
随着仓储行业的不断发展,越来越多的行业和企业运用到了立体仓库,而提升设备是立体仓库的主要设施之一,是现代工业仓库、物流中心、配送中心必不可少的组成部分。如我司之前申请的CN108438705A公开了一种具有多缓冲位链条升降机构的连续提升物品处理系统,虽然显著提升了整个系统的运行效率,但是由于采用了链条升降机构且并没有对应的减少振动的措施,导致此结构在运行时产生的振动过大,导致整体运行时噪音过大,而且长时间运行很容易导致某些紧固件的松动现象发生,导致后期的维护检修成本过高。With the continuous development of the warehousing industry, more and more industries and enterprises have used the three-dimensional warehouse, and the lifting equipment is one of the main facilities of the three-dimensional warehouse, and it is an indispensable part of the modern industrial warehouse, logistics center and distribution center. For example, the CN108438705A previously applied by our company discloses a continuous lifting article processing system with a multi-buffer chain lifting mechanism. Although the operating efficiency of the entire system has been significantly improved, due to the use of a chain lifting mechanism and no corresponding reduction in vibration Measures, resulting in excessive vibration of this structure during operation, resulting in excessive noise during overall operation, and long-term operation can easily lead to loosening of some fasteners, resulting in high maintenance and repair costs in the later period.
因此亟待一种可显著降低运行时的噪音并减少振动的连续提升物品处理系统及其控制方法。Therefore, there is an urgent need for a continuous lifting article processing system and a control method thereof that can significantly reduce noise and vibration during operation.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的上述问题,提供了连续提升物品处理系统及其控制方法。The object of the present invention is to provide a continuous lifting article processing system and a control method thereof for the above-mentioned problems existing in the prior art.
为了实现上述发明目的,本发明采用了以下技术方案:连续提升物品处理系统包括1、包括连续提升机构、物品处理机构及物品处理机器人;所述连续提升机构包括机架、设于所述机架上的回转提升组件及多个用于与所述物品处理机器人对接供所述物品处理机器人驶入的提升轨道段,所述提升轨道段均匀间隔设于回转提升组件的回转部上,所述回转部包括带式结构或链条式结构,每个所述提升轨道段上设有与所述物品处理机器人配合的第一定位件,所述机架上设有与所述提升轨道段配合实现对提升轨道段导向的回转导向轨道,每个所 述提升轨道段上设有导向装置,所述回转导向轨道设有供导向装置移动的导向槽;所述物品处理机构包括物品存拣目的地和多层固定导轨,每层所述固定导轨能够与所述提升轨道段对接供所述物品处理机器人来回进出;所述物品处理机器人包括车体和设于车体上的定位装置,通过所述定位装置与第一定位件配合实现所述物品处理机器人的定位。In order to achieve the above invention, the present invention adopts the following technical solutions: the continuous lifting article processing system includes 1, including a continuous lifting mechanism, an article processing mechanism and an article processing robot; the continuous lifting mechanism includes a frame, and is located on the frame The rotary lifting assembly on the top and a plurality of lifting track sections for docking with the article processing robot for the article processing robot to drive in. The lifting track sections are evenly spaced on the turning part of the rotary lifting assembly, and the rotary The part includes a belt structure or a chain structure, each of the lifting track sections is provided with a first positioning piece that cooperates with the article handling robot, and the frame is provided with a first positioning piece that cooperates with the lifting track sections to realize lifting The rotary guide track guided by the track section, each of the lifting track sections is provided with a guide device, and the rotary guide track is provided with a guide groove for the guide device to move; the article processing mechanism includes an article storage and picking destination and a multi-layer Fixed guide rails, the fixed guide rails of each layer can be docked with the lifting track section for the article processing robot to enter and exit; the article processing robot includes a car body and a positioning device arranged on the car body, through the positioning device and The first positioning member cooperates to realize the positioning of the article processing robot.
工作原理及有益效果:1、与现有技术直接将提升轨道段固定在链条上随着链条回转的方式相比,本申请通过将提升轨道段的导向装置与回转导向轨道配合,使其在回转运动时,始终是沿着回转导向轨道运动,从而显著减少了提升轨道段在回转提升组件不断地运行停止中的晃动,同时在物品处理机器人进入时,也不会产生较大的晃动,产生的噪音更小,使得本系统的紧固件不容易松动,降低了故障率,增加了维护周期;Working principle and beneficial effects: 1. Compared with the way in which the lifting track section is directly fixed on the chain and rotates with the chain in the prior art, this application cooperates the guide device of the lifting track section with the rotary guide track to make it rotate When moving, it always moves along the rotary guide track, which significantly reduces the shaking of the lifting track section when the rotary lifting assembly is constantly running and stopping. The noise is smaller, so that the fasteners of the system are not easy to loosen, which reduces the failure rate and increases the maintenance cycle;
2、与现有技术相比,本申请通过物品处理机器人的定位装置和第一定位件配合实现物品处理机器人的定位,也实现了对于提升轨道段内是否存在物品处理机器人的有无判断,一个定位装置实现了多种功能,节省了成本。2. Compared with the prior art, this application realizes the positioning of the article handling robot through the cooperation of the positioning device of the article handling robot and the first positioning member, and also realizes the judgment of whether there is an article handling robot in the lifting track section, one The positioning device realizes multiple functions and saves costs.
3、通过导向装置与导向槽的滑动摩擦连接,使得提升轨道段能够顺畅地在导向槽内滑动,不仅降低了振动发生,使得提升轨道段更加稳定,还能够有效地降低摩擦力,减少回转提升组件的阻碍和动能损失。3. Through the sliding friction connection between the guide device and the guide groove, the lifting track section can slide smoothly in the guide groove, which not only reduces the occurrence of vibration, makes the lifting track section more stable, but also effectively reduces the friction force and reduces the rotation lifting Blocking and loss of kinetic energy of components.
进一步地,每层所述固定导轨上设有多个第二定位件,通过第二定位件与定位装置配合实现物品处理机器人的定位。Further, the fixed guide rails on each layer are provided with a plurality of second positioning parts, and the positioning of the object processing robot is realized through the cooperation of the second positioning parts and the positioning device.
进一步地,所述导向装置为导向滑轮或导向块。此方案,可以是滚动摩擦配合或者滑动摩擦配合,优选为滚动摩擦配合的导向滑轮,具有更小的摩擦力,使得提升轨道段运动更加流畅,减少动能损失。Further, the guide device is a guide pulley or a guide block. This solution can be a rolling friction fit or a sliding friction fit, preferably a guide pulley with a rolling friction fit, which has a smaller friction force, making the movement of the lifting track segment smoother and reducing kinetic energy loss.
进一步地,所述导向槽至少有两个面与每个所述导向滑轮接触。此方案, 可在一定程度上显著导向滑轮多个自由度,使得导向滑轮只能在导向槽内滑动,因此提升轨道段沿导向槽回转时,不会产生较大的晃动,稳定性显著提升,更进一步地减少了振动产生。Further, at least two surfaces of the guide groove are in contact with each of the guide pulleys. This solution can significantly improve the multiple degrees of freedom of the guide pulley to a certain extent, so that the guide pulley can only slide in the guide groove, so when the lifting track section rotates along the guide groove, there will be no large shaking, and the stability will be significantly improved. Vibration generation is further reduced.
进一步地,每个所述提升轨道段左端和右端的导向轮数量为四个,两两设于导向槽的左右两端。此方案,使得提升轨道段运行时更加稳定。Further, there are four guide wheels at the left end and right end of each lifting track segment, and two of them are arranged at the left and right ends of the guide groove. This scheme makes the hoisting track section run more stably.
进一步地,所述回转导向轨道包括两个竖直轨道和两个弧形轨道,通过两个竖直轨道和两个弧形轨道拼接形成导向槽。此方案,可方便回转导向轨道的加工和组装,尤其是当弧形轨道的弧度设计的不合理时,容易导致提升轨道段划过时产生较大的摩擦声音和晃动,因此将回转导向轨道分为四个部分,可单独更换其中一个轨道,尤其是方便对弧形轨道的测试和改造,从而快速地试验出最佳弧度的弧形轨道。Further, the rotary guide track includes two vertical tracks and two arc tracks, and the guide grooves are formed by splicing the two vertical tracks and the two arc tracks. This solution can facilitate the processing and assembly of the rotary guide track, especially when the radian design of the arc track is unreasonable, it is easy to cause a large friction sound and shaking when the lifting track section passes by, so the rotary guide track is divided into Four parts, one of the tracks can be replaced separately, especially to facilitate the testing and modification of the arc track, so as to quickly test the arc track with the best arc.
进一步地,所述回转提升组件包括回转同步带、传动带轮以及旋转轴,通过所述回转同步带和传动带轮组成实现回转运动的回转部,每个所述提升轨道段沿回转同步带轨迹方向均匀间隔设置,通过驱动电机驱动所述旋转轴带动所述传动带轮旋转。此方案,将现有的链条传动改进为同步带传动,可显著地提高稳定性,使得传动更加平稳,噪音更低且使用寿命长,能够承受一定的冲击,因此可显著提升本回转提升组件的稳定性,降低振动,使得提升轨道段在回转时更加稳定。Further, the rotary lifting assembly includes a rotary synchronous belt, a transmission pulley and a rotating shaft, and the rotary part is composed of the rotary synchronous belt and the transmission pulley to realize the rotary motion, and each of the lifting track segments is uniform along the track direction of the rotary synchronous belt. are arranged at intervals, and the driving motor drives the rotating shaft to drive the transmission pulley to rotate. This solution improves the existing chain drive to a synchronous belt drive, which can significantly improve the stability, make the drive more stable, lower the noise and have a long service life, and can withstand certain impacts, so it can significantly improve the performance of the rotary lifting component. Stability, reducing vibration, making the hoisting track segment more stable when turning.
进一步地,所述驱动电机与所述传动带轮之间设有换向减速机。此方案,通过驱动电机与换向减速机的配合,更加方便了驱动电机的位置布置,也使得驱动电机能够轻松地带动回转提升组件的运行。Further, a reversing reducer is provided between the driving motor and the transmission pulley. This scheme, through the cooperation of the drive motor and the reversing reducer, facilitates the location arrangement of the drive motor, and also enables the drive motor to easily drive the operation of the rotary lifting assembly.
进一步地,所述物品存拣目的地上设有与物品存拣目的地长度方向平行设置的充电轨道,通过所述充电轨道对行驶过程中的物品处理机器人进行充电。 此方案,可在物品处理机器人行驶过程中对物品处理机器人进行充电,无需将物品处理机器人取出再进行充电,显著降低了维护成本,不需要额外的充电等待时间,保持物品处理机器人始终优点,可显著提高了本系统的运行效率。Further, a charging track parallel to the length direction of the item storage and picking destination is provided on the item storage and picking destination, and the item processing robot during driving is charged through the charging track. This solution can charge the object handling robot while the object handling robot is running, without taking out the object handling robot for charging, which significantly reduces maintenance costs, does not require additional charging waiting time, and maintains the advantages of the object handling robot at all times. Significantly improved the operating efficiency of the system.
连续提升物品处理系统控制方法包括以下步骤:The control method of the continuous lifting article handling system includes the following steps:
S100、物品处理机器人接收控制端指令行驶至连续提升机构入口,其中指令至少包括目标层数;S100. The object handling robot receives an instruction from the control terminal and travels to the entrance of the continuous lifting mechanism, wherein the instruction includes at least the target number of layers;
S200、控制端获取物品处理机器人所在位置;S200. The control terminal acquires the location of the object processing robot;
S300、当控制端获取到物品处理机器人位于连续提升机构入口处时;S300, when the control terminal obtains that the object processing robot is located at the entrance of the continuous lifting mechanism;
S400、连续提升机构停顿供物品处理机器人驶入提升轨道段;S400, the continuous lifting mechanism stops for the object handling robot to drive into the lifting track section;
S500、物品处理机器人驶入提升轨道段后通过定位装置与第一定位件配合定位停止并向控制端发送就位信号;S500. After the object handling robot enters the lifting track section, the positioning device cooperates with the first positioning part to stop and send an in-position signal to the control terminal;
S600、控制端接收就位信号控制连续提升机构继续提升,其中连续提升机构每运行一次停顿一次,运行距离为相邻两个提升轨道段的之间距离;S600. The control terminal receives the in-position signal to control the continuous lifting mechanism to continue to lift, wherein the continuous lifting mechanism stops once every time it runs, and the running distance is the distance between two adjacent lifting track sections;
S700、待物品处理机器人所在的提升轨道段提升至目标层数时,控制端控制连续提升机构停顿;S700. When the hoisting track section where the object handling robot is located is hoisted to the target number of floors, the control end controls the continuous hoisting mechanism to stop;
S800、物品处理机器人驶出至目标层,物品处理机器人沿目标层的固定导轨行进至指定位置。S800. The article handling robot drives out to the target floor, and the article handling robot travels to a designated position along the fixed guide rail of the target floor.
通过上述方法,可方便实现物品处理机器人的进入和驶出,使得多个物品处理机器人能够快速到达不同的目标层执行任务,减少了物品处理机器人的等待时间,运行效率更高。Through the above method, the entry and exit of the object processing robot can be realized conveniently, so that multiple object processing robots can quickly reach different target layers to perform tasks, reducing the waiting time of the object processing robot and improving the operating efficiency.
进一步地,每个所述物品处理机器人上均设有输送带,该输送带的输送方向与物品存拣目的地宽度方向平行,物品处理机器人行驶至目标层数的设定点 时,通过该输送带将货物输送至物品存拣目的地外。此方案,每个物品处理机器人都能够实现利用输送带将货物输送至物品存拣目的地外,尤其是当输送带快速运行,可利用货物的惯性将货物甩出的物品存拣目的地外,无需额外设置其他的拿取结构,降低了设备成本,也使得物品处理机器人可以更加灵活地在物品存拣目的地多个位置进行上料和下料操作。Further, each of the article processing robots is equipped with a conveyor belt, the conveying direction of which is parallel to the width direction of the object storage and picking destination, and when the article processing robot travels to the set point of the target number of floors, it passes through the conveying belt. The belt transports the goods to the outside of the item storage and picking destination. In this solution, each item handling robot can use the conveyor belt to transport the goods to the storage and picking destination, especially when the conveyor belt runs fast, the inertia of the goods can be used to throw the goods out of the storage and picking destination. There is no need to additionally set up other picking structures, which reduces equipment costs and enables the item handling robot to more flexibly perform loading and unloading operations at multiple locations of the item storage and picking destination.
附图说明Description of drawings
图1是本发明系统的立体图;Fig. 1 is a perspective view of the system of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的侧视图;Fig. 3 is a side view of Fig. 1;
图4是图1中连续提升机构的立体图;Fig. 4 is a perspective view of the continuous lifting mechanism in Fig. 1;
图5是图4中回转提升组件的内部结构图;Fig. 5 is an internal structural diagram of the rotary lifting assembly in Fig. 4;
图6是图5中A的放大图;Figure 6 is an enlarged view of A in Figure 5;
图7是图4的侧视图;Fig. 7 is a side view of Fig. 4;
图8是本发明物品处理机器人的立体图;Fig. 8 is a perspective view of the object handling robot of the present invention;
图9是本发明控制方法的流程图;Fig. 9 is a flowchart of the control method of the present invention;
图10为回转导向轨道的另一种实施方式示意图。Fig. 10 is a schematic diagram of another embodiment of the rotary guide track.
图中,1、连续提升机构;2、货架;3、物品处理机器人;4、货物导入线;5、定位件;6、驱动电机;7、换向减速机;8、减震底脚;11、机架;12、回转提升组件;13、提升轨道段;14、回转导向轨道;21、固定导轨;22、储物斗;23、摄像头;24、人机交互面板;25、扫码枪;26、充电轨道;31、输送带;32、传感器;33、距离传感器;35、挡板;121、回转同步带;122、传动带轮;123、旋转轴;131、限位挡板;132、导向滑轮;141、导向槽;1411、竖直轨道;1412、弧形轨道。In the figure, 1. Continuous lifting mechanism; 2. Shelf; 3. Object handling robot; 4. Goods introduction line; 5. Positioning parts; 6. Driving motor; 7. Reversing reducer; 1. Rack; 12. Rotary lifting component; 13. Lifting track section; 14. Rotary guide track; 21. Fixed guide rail; 22. Storage bucket; 23. Camera; 24. Human-computer interaction panel; 25. Scanning gun; 26, charging track; 31, conveyor belt; 32, sensor; 33, distance sensor; 35, baffle; 121, rotary synchronous belt; 122, transmission pulley; 123, rotating shaft; 131, limit baffle; Pulley; 141, guide groove; 1411, vertical track; 1412, arc track.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清 楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
本领域技术人员应理解的是,在本发明的披露中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系是基于附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。Those skilled in the art should understand that, in the disclosure of the present invention, the terms "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, which are only for the convenience of describing the present invention and simplified description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, so the above terms should not be construed as limiting the present invention.
实施例1Example 1
如图1-3所示,本连续提升物品处理系统包括连续提升机构1和物品处理机构以及多个物品处理机器人3,其中物品处理机构包括物品处理目的地、货架2、设于货架2上的能够供物品处理机器人3沿货架2长度方向来回运动的多层固定导轨21以及与其中一层固定导轨21对接的货物导入线4,每层固定导轨21的两侧面上都设有倾斜的储物斗22,储物斗22沿固定导轨21长度方向阵列设置,可方便工作人员拿取,其中货物导入线4上设有摄像头23、人机交互面板24及扫码枪25等,人机交互面板24内可以集成控制端,如现有的X86控制板或ARM控制板等,实现联网控制功能,对摄像头23、扫码枪25、物品处理机器人3及连续提升机构1进行控制,按照设定的程序运行,其中扫码枪25用于扫描货物的条形码,从而获取货物需要送到那个储物斗22内或货物应该被分类放在哪个储物斗22内,即可通过控制端调度空余的物品处理机器人3将货物运送至目标层的对应储物斗22内。其中物品处理目的地可以是多个存储斗22。As shown in Figures 1-3, the continuous lifting article handling system includes a continuous lifting mechanism 1, an article handling mechanism, and a plurality of article handling robots 3, wherein the article handling mechanism includes an article handling destination, a shelf 2, and a The multi-layer fixed guide rails 21 capable of moving back and forth along the length direction of the shelf 2 for the article processing robot 3 and the cargo introduction line 4 docked with one of the fixed guide rails 21, each layer of fixed guide rails 21 are provided with inclined storage on both sides. The bucket 22 and the storage bucket 22 are arranged in an array along the length direction of the fixed guide rail 21, which can be conveniently taken by the staff. The cargo introduction line 4 is provided with a camera 23, a human-computer interaction panel 24 and a code scanning gun 25, etc., and the human-computer interaction panel The control terminal can be integrated in 24, such as the existing X86 control board or ARM control board, etc., to realize the network control function, to control the camera 23, the code scanning gun 25, the object handling robot 3 and the continuous lifting mechanism 1, according to the set When the program is running, the barcode scanning gun 25 is used to scan the barcode of the goods, so as to obtain which storage bucket 22 the goods need to be sent to or which storage bucket 22 the goods should be classified into, and the empty items can be dispatched through the control terminal The processing robot 3 transports the goods to the corresponding storage bins 22 on the target floor. Wherein, the item processing destination may be a plurality of storage bins 22 .
请参阅图8,在本实施例中,每个物品处理机器人3上均设有输送带31, 该输送带31的输送方向与货架2宽度方向平行,物品处理机器人3行驶至目标层数的设定点时,通过该输送带31将货物输送至货架2外,当货物导入线4将货物输送到物品处理机器人3上的时候,物品处理机器人3上的输送带31运行一段距离将货物移到物品处理机器人3的中间位置,使得货物不容易碰到货架2,可大大减少货物掉落的风险。此方案,每个物品处理机器人3都能够实现利用输送带31将货物输送至货架2外,尤其是当输送带31快速运行,可利用货物的惯性将货物甩出的货架2外,无需额外设置其他的拿取结构,降低了设备成本,也使得物品处理机器人3可以更加灵活地在货架2多个位置进行上料和下料操作。Please refer to Fig. 8, in the present embodiment, each article handling robot 3 is all provided with conveyer belt 31, and the conveying direction of this conveyer belt 31 is parallel with the width direction of shelf 2, and article handling robot 3 travels to the setting of target floor number. When the point is fixed, the goods are transported to the outside of the shelf 2 through the conveyor belt 31. When the goods introduction line 4 transports the goods to the article processing robot 3, the conveyor belt 31 on the article handling robot 3 runs a certain distance to move the goods to The middle position of the article handling robot 3 makes it difficult for the goods to touch the shelf 2, which can greatly reduce the risk of goods falling. In this solution, each article handling robot 3 can use the conveyor belt 31 to transport the goods to the outside of the shelf 2, especially when the conveyor belt 31 runs fast, the inertia of the goods can be used to throw the goods out of the shelf 2, without additional settings Other picking structures reduce equipment costs, and also enable the item handling robot 3 to more flexibly perform loading and unloading operations at multiple positions on the shelf 2 .
请参阅图4-7,具体地,连续提升机构1包括机架11、设于机架11上的回转提升组件12及设于回转提升组件12上的均匀间隔设置的多个提升轨道段13,每个提升轨道段13上设有与物品处理机器人3的传感器32配合的定位件5,机架11上设有供提升轨道段13从上到下或从下到上回转运动的升降轨道,该升降轨道上设有与提升轨道段13配合的回转导向轨道14,每个提升轨道段13沿回转导向轨道14的轨迹进行回转运动,其中提升轨道段13分为两个部分,回转提升组件12在机架11的左右两端分别设置一个,因此提升轨道段13也是分别设置在两个回转提升组件12上的,两个提升轨道段13组成一个完整的轨道,如此每个提升轨道段13仅仅主需要短短的一块板即可支撑住物品处理机器人3的轮子,大大节省了空间占用,尤其是提升轨道段13随着回转提升组件12进行回转运动的时候,对于回转提升组件12底部的空间占用更小,也因此机架11的体积可以设计地更小。Referring to Figures 4-7, specifically, the continuous lifting mechanism 1 includes a frame 11, a rotary lifting assembly 12 mounted on the frame 11, and a plurality of lifting track segments 13 arranged at even intervals on the rotary lifting assembly 12, Each lifting track section 13 is provided with a positioning member 5 cooperating with the sensor 32 of the object handling robot 3, and the frame 11 is provided with a lifting track for the lifting track section 13 to rotate from top to bottom or from bottom to top. The lifting track is provided with a rotary guide track 14 that cooperates with the lifting track section 13, and each lifting track section 13 performs a rotary motion along the track of the rotary guiding track 14, wherein the lifting track section 13 is divided into two parts, and the rotary lifting assembly 12 is in the The left and right ends of the frame 11 are provided with one respectively, so the lifting track section 13 is also arranged on the two rotary lifting assemblies 12 respectively, and the two lifting track sections 13 form a complete track, so each lifting track section 13 is only the main A short board is needed to support the wheels of the object handling robot 3, which greatly saves the space occupied, especially when the lifting track section 13 rotates with the rotary lifting assembly 12, the space occupied by the bottom of the rotary lifting assembly 12 Smaller, and therefore the volume of the rack 11 can be designed to be smaller.
在本实施例中,第一定位件和第二定位件为同样的零件,因此均表示为定位件5,而定位装置在本实施例中为常见的传感器32。In this embodiment, the first positioning member and the second positioning member are the same part, so they are both denoted as a positioning member 5 , and the positioning device is a common sensor 32 in this embodiment.
在本实施例中,物品处理机器人3上设有触动开关或光电传感器32,通过触动开关或光电传感器与定位件5配合,如接触或反射光,或者视觉识别,实现物品处理机器人3的定位和位置感应,同样在货架2上的每层固定导轨21都设有定位件5,如每个回转提升组件12的入口处,如与货物导入线4对接的地方,都是可以实现物品处理机器人3的位置感应,从而大大方便了对每个物品处理机器人3的控制,物品处理机器人3上无需安装多个传感器32,大大降低了物品处理机器人3的设计成本。本申请中的传感器可以是多种传感器,如光电传感器、限位开关、视觉传感器等,因此定位件5相应地可以是挡片、挡板、图像标志或二维码等,在本实施例中不限定传感器与定位件5的类型。In this embodiment, the object handling robot 3 is provided with a touch switch or a photoelectric sensor 32, through which the touch switch or the photoelectric sensor cooperates with the positioning member 5, such as contact or reflected light, or visual recognition, to realize the positioning and positioning of the article handling robot 3. Position sensing, each fixed guide rail 21 on the shelf 2 is also equipped with a positioning piece 5, such as the entrance of each rotary lifting assembly 12, such as the place where it is docked with the goods introduction line 4, can realize the article handling robot 3 position sensing, thereby greatly facilitating the control of each item handling robot 3, and there is no need to install multiple sensors 32 on the item handling robot 3, which greatly reduces the design cost of the item handling robot 3. The sensor in the present application can be a variety of sensors, such as photoelectric sensors, limit switches, visual sensors, etc., so the positioning member 5 can be a baffle, a baffle, an image mark or a two-dimensional code, etc., in this embodiment The types of the sensor and the positioning member 5 are not limited.
在本实施例中,每个提升轨道段13上都设有限位挡板131,通过限位挡板131来对物品处理机器人3进行行程限位,为了减少物品处理机器人3与限位挡板131撞击时产生的噪音,可在限位挡板131上贴硅胶垫或橡胶垫,也可以在物品处理机器人3与限位挡板131接触的一面贴硅胶垫或橡胶垫,如此可大大减少噪音。In this embodiment, each lifting track segment 13 is provided with a limit stopper 131, through which the limit stopper 131 is used to limit the stroke of the article processing robot 3, in order to reduce the number of items between the article handling robot 3 and the limit stopper 131. For the noise generated during impact, a silicone pad or a rubber pad can be pasted on the limit baffle 131, or a silicone pad or a rubber pad can be pasted on the side where the object handling robot 3 contacts the limit baffle 131, so that the noise can be greatly reduced.
在本实施例中,每个物品处理机器人3的轮子都采用橡胶轮,可大大减少其在固定导轨21上的噪音,更为优选地,可在固定导轨21上设置橡胶层来进一步减少噪音。In this embodiment, the wheels of each object handling robot 3 are rubber wheels, which can greatly reduce the noise on the fixed guide rail 21. More preferably, a rubber layer can be provided on the fixed guide rail 21 to further reduce noise.
具体地,物品处理机器人3能够在固定导轨21和提升轨道段13之间来回行驶并通过定位件5实现定位。Specifically, the article handling robot 3 can travel back and forth between the fixed guide rail 21 and the lifting rail section 13 and achieve positioning through the positioning member 5 .
优选地,货架2上设有与货架2长度方向平行设置的充电轨道26,通过充电轨道26对行驶过程中的物品处理机器人3进行充电。此方案,可在物品处理机器人3行驶过程中对物品处理机器人3进行充电,无需将物品处理机器人3取出再进行充电,显著降低了维护成本,不需要额外的充电等待时间,保持物 品处理机器人3始终优点,可显著提高了本系统的运行效率。Preferably, the shelf 2 is provided with a charging track 26 parallel to the length direction of the shelf 2, and the article processing robot 3 is charged through the charging track 26 during driving. This solution can charge the item handling robot 3 while the item handling robot 3 is running, without taking out the item handling robot 3 for recharging, which significantly reduces maintenance costs, does not require additional charging waiting time, and keeps the item handling robot 3 It has always been an advantage, which can significantly improve the operating efficiency of the system.
具体地,每个提升轨道段13左右两端均设有至少一个导向滑轮132,回转导向轨道14设有供导向滑轮132滑动的导向槽141,导向槽141至少有两个面与每个导向滑轮132接触。通过导向滑轮132与导向槽141的滑动摩擦连接,使得提升轨道段13能够顺畅地在导向槽141内滑动,还可在一定程度上显著导向滑轮132多个自由度,使得导向滑轮132只能在导向槽141内滑动,因此提升轨道段13沿导向槽141回转时,不会产生较大的晃动,稳定性显著提升,更进一步地减少了振动产生,减少回转提升组件12的阻碍和动能损失。当然还可以用导向块来代替导向滑轮132,只不过导向块的摩擦力相比导向滑轮132的滚动摩擦力较大,需要做好润滑操作。Specifically, at least one guide pulley 132 is provided at the left and right ends of each lifting track section 13, and the rotary guide track 14 is provided with a guide groove 141 for the guide pulley 132 to slide. 132 contacts. Through the sliding friction connection between the guide pulley 132 and the guide groove 141, the lifting track section 13 can slide smoothly in the guide groove 141, and also to a certain extent, the multiple degrees of freedom of the guide pulley 132 can be significantly improved, so that the guide pulley 132 can only The guide groove 141 slides, so when the lifting rail segment 13 rotates along the guide groove 141, there will be no large shaking, the stability is significantly improved, the vibration is further reduced, and the hindrance and kinetic energy loss of the rotary lifting assembly 12 are reduced. Of course, the guide block can also be used instead of the guide pulley 132, but the friction of the guide block is larger than the rolling friction of the guide pulley 132, so it needs to be well lubricated.
优选地,每个提升轨道段13左端和右端的导向轮数量为四个,两两设于导向槽141的左右两端。此方案,使得提升轨道段13运行时更加稳定。Preferably, the number of guide wheels at the left end and the right end of each lifting track section 13 is four, and two pairs are arranged at the left and right ends of the guide groove 141 . This solution makes the lifting track section 13 more stable during operation.
在本实施例中,回转导向轨道14包括两个竖直轨道1411和两个弧形轨道1412,通过两个竖直轨道1411和两个弧形轨道1412拼接形成导向槽141。此方案,可方便回转导向轨道的加工和组装,尤其是当弧形轨道1412的弧度设计的不合理时,容易导致提升轨道段13划过时产生较大的摩擦声音和晃动,因此将回转导向轨道分为四个部分,可单独更换其中一个轨道,尤其是方便对弧形轨道1412的测试和改造,从而快速地试验出最佳弧度的弧形轨道1412。In this embodiment, the rotary guide rail 14 includes two vertical rails 1411 and two arc-shaped rails 1412 , and the guide groove 141 is formed by splicing the two vertical rails 1411 and the two arc-shaped rails 1412 . This solution can facilitate the processing and assembly of the rotary guide track, especially when the arc design of the arc track 1412 is unreasonable, it is easy to cause a large friction sound and shaking when the lifting track section 13 passes by, so the rotary guide track Divided into four parts, one of the tracks can be replaced separately, especially to facilitate the testing and modification of the arc track 1412, so as to quickly test out the arc track 1412 with the best arc.
在其他实施例中,每个竖直轨道1411都是可以分为左右两半的,并可以通过螺丝或者卡扣组装在一起,或者是竖直轨道1411朝外的一侧可以通过拧螺丝或脱离卡扣等方式拆卸挡边,使得竖直轨道1411内的导向滑轮132可以方便地进行拆装操作,从而降低装配难度和维护难度。In other embodiments, each vertical rail 1411 can be divided into left and right halves, and can be assembled together by screws or buckles, or the outward side of the vertical rail 1411 can be screwed or disengaged The ribs are disassembled by buckling or the like, so that the guide pulley 132 in the vertical rail 1411 can be easily disassembled, thereby reducing the difficulty of assembly and maintenance.
参见图10,图中展示的为回转导向轨道14的另一种实施例,导向滑轮132 直接抵接在回转导向轨道14的表面,沿着回转导向轨道14外表面轮廓滑动,此方式可极大地方便提升轨道段13的拆装操作,便于维护,通过采用减震性能好的橡胶导向滑轮132来提高减震效果,但是导向效果并没有上述的实施例效果好。Referring to Fig. 10, another embodiment of the rotary guide rail 14 is shown in the figure, the guide pulley 132 directly abuts against the surface of the rotary guide rail 14, and slides along the outer surface contour of the rotary guide rail 14, which can greatly It is convenient to disassemble and assemble the lifting track section 13, and is easy to maintain. The rubber guide pulley 132 with good damping performance is used to improve the damping effect, but the guiding effect is not as good as the above-mentioned embodiment.
优选地,回转提升组件12包括回转同步带121、传动带轮122以及旋转轴123,通过回转同步带121和传动带轮122组成实现回转运动的回转部,每个提升轨道段13沿回转同步带121轨迹方向均匀间隔设置,通过驱动电机6驱动旋转轴123带动传动带轮122旋转。此方案,将现有的链条传动改进为同步带传动,可显著地提高稳定性,使得传动更加平稳,噪音更低且使用寿命长,能够承受一定的冲击,因此可显著提升本回转提升组件12的稳定性,降低振动,使得提升轨道段13在回转时更加稳定。当然若仍采用链条传动的方式,配合本申请的回转导向轨道14同样能够起到显著地减震效果,而采用回转同步带121的结构,可无需增加润滑油等,可更进一步地减少振动,尤其是在机架11的底部还还装了多个减震底脚8,进一步地减少了机架11的振动,减少了噪音。Preferably, the rotary lifting assembly 12 includes a rotary synchronous belt 121, a transmission pulley 122 and a rotating shaft 123, and the rotary motion is formed by the rotary synchronous belt 121 and the transmission pulley 122. Each lifting track segment 13 tracks along the rotary synchronous belt 121 The directions are arranged at even intervals, and the driving motor 6 drives the rotating shaft 123 to drive the transmission pulley 122 to rotate. This solution improves the existing chain drive to a synchronous belt drive, which can significantly improve the stability, make the drive more stable, have lower noise and long service life, and can withstand certain impacts, so it can significantly improve the rotary lifting assembly 12 stability, reduce vibration, and make the lifting track section 13 more stable when turning. Of course, if the chain transmission mode is still adopted, the revolving guide track 14 of the present application can also play a significant damping effect, and the structure of the revolving synchronous belt 121 can further reduce the vibration without adding lubricating oil, etc. In particular, a plurality of shock-absorbing feet 8 are installed at the bottom of the frame 11, which further reduces the vibration of the frame 11 and reduces noise.
在本实施例中,驱动电机6与传动带轮122之间设有换向减速机7,换向减速机7的数量为两个,也因此可通过一个驱动电机6实现同时对两个回转提升组件12驱动。此方案,通过驱动电机6与换向减速机7的配合,更加方便了驱动电机6的位置布置,也使得驱动电机6能够轻松地带动回转提升组件12的运行。In this embodiment, a reversing reducer 7 is provided between the drive motor 6 and the transmission pulley 122, and the number of reversing reducers 7 is two. Therefore, one drive motor 6 can be used to simultaneously lift two rotating assemblies 12 drives. In this solution, through the cooperation of the drive motor 6 and the reversing reducer 7 , the location arrangement of the drive motor 6 is more convenient, and the drive motor 6 can easily drive the operation of the rotary lifting assembly 12 .
在本实施例中,连续提升机构1分别设于货架2的长度方向两端,一个用于提升物品处理机器人3,一个用于物品处理机器人3的下降,只不过两个连续提升机构1的回转方向相反,原理一致。In this embodiment, the continuous lifting mechanism 1 is respectively arranged at both ends of the length direction of the shelf 2, one for lifting the object processing robot 3, and one for the lowering of the object processing robot 3, only the rotation of the two continuous lifting mechanisms 1 The direction is opposite, the principle is the same.
可见图8中,在物品处理机器人3的输送带前后两端均设有能够翻转的挡 板35,通过挡板35来防止货物脱出。As can be seen in Fig. 8, a baffle plate 35 that can be turned over is provided at both ends of the conveyor belt of the article handling robot 3, and the goods are prevented from coming out by the baffle plate 35.
实施例2Example 2
请参阅图9,连续提升物品处理系统控制方法包括以下步骤:Please refer to Fig. 9, the control method of the continuous lifting article handling system includes the following steps:
S100、物品处理机器人3接收控制端指令行驶至连续提升机构1入口,其中指令至少包括目标层数;S100. The object handling robot 3 receives an instruction from the control terminal and travels to the entrance of the continuous lifting mechanism 1, wherein the instruction includes at least the target number of layers;
此步骤在人机交互面板24上输入参数后,或者是货物导入线4上的扫码枪25识别到货物的条形码之后,控制端分配好储物斗22,将此命令发送给物品处理机器人3,物品处理机器人3接收到指令后行驶到货物导入线4上进行上料操作,货物导入线4将货物送到物品处理机器人3的输送带上,物品处理机器人3的输送带运转一段距离将货物移动物品处理机器人3的中间位置,然后再移动到连续提升机构1的入口处,每一次物品处理机器人3停顿的时候,都通过传感器32与定位件5配合实现定位,而与货物导入线4对接的固定导轨21上有很多已经完成任务的物品处理机器人3在排队等待,控制端的指令,如此不断地接收指令运行,完成任务后借助连续提升机构1回到初始位置进行等待。In this step, after the parameters are input on the man-machine interaction panel 24, or after the bar code of the goods is recognized by the barcode scanning gun 25 on the goods introduction line 4, the control terminal allocates the storage bucket 22 and sends this command to the goods handling robot 3 After receiving the instruction, the article handling robot 3 drives to the goods introduction line 4 to carry out the material loading operation, the goods introduction line 4 sends the goods to the conveyor belt of the article handling robot 3, and the conveyor belt of the article handling robot 3 runs for a certain distance to transport the goods Move the middle position of the article handling robot 3, and then move to the entrance of the continuous lifting mechanism 1, and each time the article handling robot 3 stops, the sensor 32 cooperates with the positioning part 5 to realize positioning, and docks with the goods introduction line 4 On the fixed guide rail 21, many article processing robots 3 that have completed tasks are waiting in line, and the instructions from the control end are so continuously received and run. After completing the tasks, return to the initial position by means of the continuous lifting mechanism 1 and wait.
S200、控制端获取物品处理机器人3所在位置;S200. The control terminal acquires the location of the item processing robot 3;
此步骤中,物品处理机器人3的位置如上,通过传感器32和定位件5配合实现,在每个物品处理机器人3需要停顿的地方安装即可,而且每个物品处理机器人3上还设有距离传感器3332,用于感应物品处理机器人3的前后距离,当与前一个物品处理机器人3距离过近时,物品处理机器人3减速或停顿,防止相邻的两个物品处理机器人3碰撞。In this step, the position of the article handling robot 3 is as above, realized by the cooperation of the sensor 32 and the positioning member 5, and it can be installed at the place where each article handling robot 3 needs to stop, and each article handling robot 3 is also provided with a distance sensor 3332, used for sensing the front and rear distances of the item handling robot 3, when the distance between the item handling robot 3 and the previous item handling robot 3 is too close, the item handling robot 3 slows down or stops to prevent two adjacent item handling robots 3 from colliding.
S300、当控制端获取到物品处理机器人3位于连续提升机构1入口处时;S300, when the control terminal obtains that the object processing robot 3 is located at the entrance of the continuous lifting mechanism 1;
此步骤中,也是通过传感器32和定位件5配合实现,物品处理机器人3的 传感器32感应到设置在连续提升机构1入口的定位件5时,即停止等待控制端的指令并发送控制端就位信号,如此控制端就可以获取到就位信号就可以控制回转提升组件12停顿让物品处理机器人3可以驶入。In this step, it is also realized through the cooperation of the sensor 32 and the positioning member 5. When the sensor 32 of the object handling robot 3 senses the positioning member 5 arranged at the entrance of the continuous lifting mechanism 1, it stops waiting for the command of the control terminal and sends the signal of the control terminal being in place. In this way, the control terminal can obtain the in-position signal and can control the rotary lifting assembly 12 to stop so that the object handling robot 3 can drive in.
S400、连续提升机构1中的回转提升组件12停顿供物品处理机器人3驶入提升轨道段13;S400, the rotary lifting assembly 12 in the continuous lifting mechanism 1 stops for the object handling robot 3 to drive into the lifting track section 13;
此步骤中,由于回转提升组件12实际上是在驱动电机6驱动下每一步停顿一次,也就是每一步回转提升组件12都能够提升提升轨道段13上升一段距离,这个距离就是相邻两个提升轨道段13的高度距离,因此只要是回转提升组件12停顿一次就均能够停在与固定导轨21对接的位置,从而方便了物品处理机器人3的进入。In this step, since the rotary lifting assembly 12 is actually driven by the drive motor 6 and stops once every step, that is, the rotary lifting assembly 12 can lift the lifting track section 13 for a certain distance at each step, and this distance is the distance between two adjacent lifting rails. The height distance of the track section 13, so as long as the rotary lifting assembly 12 stops once, it can stop at the position docked with the fixed guide rail 21, thereby facilitating the entry of the article processing robot 3.
S500、物品处理机器人3驶入提升轨道段13后通过传感器32与定位件5配合定位停止并向控制端发送就位信号;S500. After the object handling robot 3 drives into the lifting track section 13, it coordinates with the positioning member 5 through the sensor 32 to stop and then sends an in-position signal to the control terminal;
此步骤中,物品处理机器人3的传感器32感应到定位件5之后停止,由于惯性可能会继续往前运动,因此在限位挡板131的作用下可以很好地防止物品处理机器人3移动过度,使其在正确的位置上停住。In this step, the sensor 32 of the object processing robot 3 stops after sensing the positioning member 5, and may continue to move forward due to inertia, so the object processing robot 3 can be well prevented from moving excessively under the action of the limit baffle 131. Make it stop at the correct position.
S600、控制端接收就位信号控制回转提升组件12继续提升,其中回转提升组件12每运行一次停顿一次,运行距离为相邻两个提升轨道段13的之间距离;S600. The control terminal receives the in-position signal to control the rotary lifting assembly 12 to continue to lift, wherein the rotary lifting assembly 12 stops every time it runs, and the running distance is the distance between two adjacent lifting track sections 13;
此步骤中,原理如上述,可方便回转提升组件12的定位。In this step, the principle is as described above, which can facilitate the positioning of the rotary lifting assembly 12 .
S700、待物品处理机器人3所在的提升轨道段13提升至目标层数时,控制端控制回转提升组件12停顿;S700. When the lifting track section 13 where the object handling robot 3 is located is lifted to the target number of floors, the control end controls the rotary lifting assembly 12 to stop;
此步骤中,控制端将物品处理机器人3进入的层数记录为初始层,因此将目标层数减去初始层的差就是物品处理机器人3需要提升的层数,如此在物品 处理机器人3进入后,控制回转提升组件运行这个层数的次数即可将物品处理机器人3运送到目标层,如其中有其他物品处理机器人3要进入或出去,则先执行其他物品处理机器人3的指令,此物品处理机器人3还是等待提升到目标层,回转提升组件12还是每运行一次停顿一次,只不过当物品处理机器人3进出的时候,回转提升组件12停顿的时间稍长,可方便物品处理机器人3的进出。In this step, the control end records the number of floors entered by the object handling robot 3 as the initial floor, so the difference between the target number of floors minus the initial floor is the number of floors that the object handling robot 3 needs to upgrade, so after the object handling robot 3 enters , control the number of times that the rotary lifting component runs this number of layers to transport the object processing robot 3 to the target layer. If there are other object processing robots 3 to enter or go out, first execute the instructions of other object processing robots 3, and the object processing robot 3 The robot 3 still waits to be promoted to the target layer, and the rotary hoisting assembly 12 still pauses once every time it runs, but when the article processing robot 3 enters and exits, the rotary hoisting assembly 12 pauses for a slightly longer time, which can facilitate the entry and exit of the article processing robot 3.
同理,在物品处理机器人3需要下降的时候也是一样的原理。In the same way, the same principle applies when the object handling robot 3 needs to descend.
S800、物品处理机器人3驶出至目标层,物品处理机器人3沿目标层的固定导轨行进至指定位置。S800. The article handling robot 3 drives out to the target floor, and the article handling robot 3 travels to a designated position along the fixed guide rail of the target floor.
当物品处理机器人3运行到指定位置后,通过输送带31驱动货物,利用惯性将货物抛出到储物斗22上即可。After the article handling robot 3 runs to the designated position, it can drive the goods through the conveyor belt 31 and throw the goods onto the storage bucket 22 by using the inertia.
通过上述方法,可方便实现物品处理机器人3的进入和驶出,使得多个物品处理机器人3能够快速到达不同的目标层执行任务,减少了物品处理机器人3的等待时间,运行效率更高。Through the above method, the entry and exit of the object processing robot 3 can be realized conveniently, so that multiple object processing robots 3 can quickly reach different target layers to perform tasks, reduce the waiting time of the object processing robot 3, and have higher operating efficiency.
本发明未详述部分为现有技术,故本发明未对其进行详述。The part not described in detail in the present invention is prior art, so it is not described in detail in the present invention.
可以理解的是,术语“一”应理解为“至少一”或“一个或多个”,即在一个实施例中,一个元件的数量可以为一个,而在另外的实施例中,该元件的数量可以为多个,术语“一”不能理解为对数量的限制。It can be understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element The quantity can be multiple, and the term "a" cannot be understood as a limitation on the quantity.
尽管本文较多地使用了连续提升机构1、货架2、物品处理机器人3、货物导入线4、定位件5、驱动电机6、换向减速机7、减震底脚8、机架11、回转提升组件12、提升轨道段13、回转导向轨道14、固定导轨21、储物斗22、摄像头23、人机交互面板24、扫码枪25、充电轨道26、输送带31、传感器32、回转同步带121、传动带轮122、旋转轴123、限位挡板131、导向滑轮132、导向槽141、竖直轨道1411、弧形轨道1412等术语,但并不排除使用其它术语的 可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although this article uses a lot of continuous lifting mechanism 1, shelf 2, article handling robot 3, goods introduction line 4, positioning parts 5, drive motor 6, reversing reducer 7, shock absorbing feet 8, rack 11, and rotary Lifting component 12, lifting track section 13, rotary guide track 14, fixed guide rail 21, storage bucket 22, camera 23, human-computer interaction panel 24, code scanning gun 25, charging track 26, conveyor belt 31, sensor 32, rotary synchronization Terms such as belt 121, driving pulley 122, rotating shaft 123, limit baffle 131, guide pulley 132, guide groove 141, vertical track 1411, arc track 1412, but do not exclude the possibility of using other terms. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.
本发明不局限于上述最佳实施方式,任何人在本发明的启示下都可得出其他各种形式的产品,但不论在其形状或结构上作任何变化,凡是具有与本申请相同或相近似的技术方案,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned best implementation mode, anyone can draw other various forms of products under the inspiration of the present invention, but no matter make any changes in its shape or structure, all those with the same or similar features as the present application Approximate technical solutions all fall within the protection scope of the present invention.

Claims (10)

  1. 连续提升物品处理系统,其特征在于,包括连续提升机构、物品处理机构及物品处理机器人;The continuous lifting article handling system is characterized in that it includes a continuous lifting mechanism, an article handling mechanism and an article handling robot;
    所述连续提升机构包括机架、设于所述机架上的回转提升组件及多个用于与所述物品处理机器人对接供所述物品处理机器人驶入的提升轨道段,所述提升轨道段均匀间隔设于回转提升组件的回转部上,每个所述提升轨道段上设有与所述物品处理机器人配合的第一定位件,所述机架上设有与所述提升轨道段配合实现对提升轨道段导向的回转导向轨道,每个所述提升轨道段上设有导向装置,所述回转导向轨道设有供导向装置移动的导向槽;The continuous lifting mechanism includes a frame, a rotary lifting assembly arranged on the frame, and a plurality of lifting track sections for docking with the article processing robot for the article processing robot to drive in. The lifting track section Evenly spaced on the turning part of the rotary lifting assembly, each of the lifting track sections is provided with a first positioning member that cooperates with the article handling robot, and the frame is provided with the lifting track section to achieve The rotary guide track for guiding the lifting track section, each of the lifting track sections is provided with a guide device, and the rotary guide track is provided with a guide groove for the guide device to move;
    所述物品处理机构包括物品存拣目的地和多层固定导轨,每层所述固定导轨能够与所述提升轨道段对接供所述物品处理机器人来回进出;The article processing mechanism includes an article storage and picking destination and multi-layer fixed guide rails, and each layer of the fixed guide rail can be docked with the lifting track section for the article processing robot to enter and exit;
    所述物品处理机器人包括车体和设于车体上的定位装置,通过所述定位装置与第一定位件配合实现所述物品处理机器人的定位。The article processing robot includes a car body and a positioning device arranged on the car body, and the positioning of the article processing robot is realized through the cooperation of the positioning device and the first positioning member.
  2. 根据权利要求1所述的连续提升物品处理系统,其特征在于,所述每层所述固定导轨上设有多个第二定位件,通过所述第二定位件与所述定位装置配合实现所述物品处理机器人的定位。The continuous lifting article processing system according to claim 1, wherein a plurality of second positioning members are arranged on the fixed guide rails of each layer, and the second positioning members cooperate with the positioning device to realize the Positioning of the item handling robot described above.
  3. 根据权利要求1所述的连续提升物品处理系统,其特征在于,所述导向装置为导向滑轮或导向块。The continuous lifting article processing system according to claim 1, wherein the guide device is a guide pulley or a guide block.
  4. 根据权利要求3所述的连续提升物品处理系统,其特征在于,每个所述提升轨道段左右两端均设有至少一个导向滑轮,所述导向槽至少有两个面与每个所述导向滑轮接触。The continuous lifting article processing system according to claim 3, characterized in that, at least one guide pulley is provided at the left and right ends of each said lifting track section, and said guide groove has at least two surfaces connected to each said guide pulley contact.
  5. 根据权利要求4所述的连续提升物品处理系统,其特征在于,所述回转 导向轨道包括两个竖直轨道和两个弧形轨道,通过两个竖直轨道和两个弧形轨道拼接形成导向槽。The continuous lifting article processing system according to claim 4, wherein the rotary guide track includes two vertical tracks and two arc tracks, and the guide is formed by splicing the two vertical tracks and the two arc tracks. groove.
  6. 根据权利要求1所述的连续提升物品处理系统,其特征在于,所述回转提升组件包括回转同步带、传动带轮以及旋转轴,通过所述回转同步带和传动带轮组成实现回转运动的回转部,每个所述提升轨道段沿回转同步带轨迹方向均匀间隔设置,通过驱动电机驱动所述旋转轴带动所述传动带轮旋转。The continuous lifting article processing system according to claim 1, wherein the rotary lifting assembly includes a rotary synchronous belt, a transmission pulley, and a rotating shaft, and the rotary part that realizes rotary motion is composed of the rotary synchronous belt and the transmission pulley, Each of the lifting track segments is evenly spaced along the track direction of the rotary synchronous belt, and the driving motor drives the rotating shaft to drive the transmission pulley to rotate.
  7. 根据权利要求6所述的连续提升物品处理系统,其特征在于,所述驱动电机与所述传动带轮之间设有换向减速机。The continuous lifting article processing system according to claim 6, wherein a reversing reducer is arranged between the driving motor and the transmission pulley.
  8. 根据权利要求1-7任意一项所述的连续提升物品处理系统,其特征在于,所述物品存拣目的地上设有与物品存拣目的地长度方向平行设置的充电轨道,通过所述充电轨道对行驶过程中的物品处理机器人进行充电。The continuous lifting article processing system according to any one of claims 1-7, characterized in that, the article storage and picking destination is provided with a charging track parallel to the length direction of the article storing and picking destination, through which the charging track Charge the item handling robot while driving.
  9. 连续提升物品处理系统控制方法,其特征在于,包括以下步骤:The control method of the continuous lifting article handling system is characterized in that it comprises the following steps:
    物品处理机器人接收控制端指令行驶至连续提升机构入口,其中指令至少包括目标层数;The article handling robot receives the command from the control terminal and travels to the entrance of the continuous lifting mechanism, where the command includes at least the target floor number;
    控制端获取物品处理机器人所在位置;The control terminal acquires the location of the item processing robot;
    当控制端获取到物品处理机器人位于连续提升机构入口处时;When the control end acquires that the object handling robot is located at the entrance of the continuous lifting mechanism;
    连续提升机构停顿供物品处理机器人驶入提升轨道段;The continuous lifting mechanism stops for the object handling robot to drive into the lifting track section;
    物品处理机器人驶入提升轨道段后通过定位装置与第一定位件配合定位停止并向控制端发送就位信号;After the article handling robot enters the lifting track section, it stops by the positioning device and the first positioning part, and sends an in-position signal to the control end;
    控制端接收就位信号控制连续提升机构继续提升,其中连续提升机构每运行一次停顿一次,运行距离为相邻两个提升轨道段的之间距离; 待物品处理机器人所在的提升轨道段提升至目标层数时,控制端控制连续提升机构停顿;The control end receives the in-position signal to control the continuous lifting mechanism to continue to lift, wherein the continuous lifting mechanism stops once every time it runs, and the running distance is the distance between two adjacent lifting track sections; the lifting track section where the object processing robot is located is lifted to the target When the number of floors is reached, the control terminal controls the continuous lifting mechanism to stop;
    物品处理机器人驶出至目标层,物品处理机器人沿目标层的固定导轨行进至指定位置。The article handling robot drives out to the target floor, and the article handling robot travels to the designated position along the fixed guide rail of the target floor.
  10. 根据权利要求9所述的连续提升物品处理系统控制方法,其特征在于,每个所述物品处理机器人上均设有输送带,该输送带的输送方向与所述物品存拣目的地宽度方向平行,物品处理机器人行驶至目标层数的设定点时,通过该输送带将货物输送至物品存拣目的地外。The control method of the continuous lifting article processing system according to claim 9, wherein each of the article handling robots is provided with a conveyor belt, and the conveying direction of the conveyor belt is parallel to the width direction of the article storage and picking destination , when the item handling robot travels to the set point of the target number of floors, it will transport the goods to the outside of the item storage and picking destination through the conveyor belt.
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